CM2 HDM100 2001 06

CM2-HDM100-2001
HGC Data Manager
Model: HDM303
User’s Manual
NOTICE
While the information in this manual is presented in good faith and

believed to be accurate, Yamatake Corporation disclaims any implied
warranty of merchantability or fitness for a particular purpose and
makes no express warranty except as may be stated in its written
agreement with and for its customer.
In no event shall Yamatake Corporation be liable to anyone for any
indirect, special or consequential damages. This information and
specifications in this document are subject to change without notice.
© 2003-2008 by Yamatake Corporation. All rights reserved.

Table of Contents
Chapter 1 :Introduction
Chapter 2 :Model HDM303 Connection
Chapter 3 :H/W Setting & Man Machine Interface

3.1 :H/W setting......................................................................................................... 3-1
3.2 :Man machine interface ....................................................................................... 3-4
3.2.1 :Measuring mode ....................................................................................... 3-5
3.2.2 :Operator's mode ....................................................................................... 3-6
3.2.3 :Engineer's mode ....................................................................................... 3-8
3.3 :HDM software settings using HDS ..................................................................... 3-11
Chapter 4 :Wiring and Installation

4.1 : HDM wiring........................................................................................................ 4-2
4.2 :Installing the HDS............................................................................................... 4-5
4.2.1 :Computer system requirements................................................................ 4-5
4.2.2 :Installing the HDS software....................................................................... 4-5
4.2.3 :Uninstalling the HDS software .................................................................. 4-7
4.2.4 :Upgrading the HDS software .................................................................... 4-7
4.3 :HMV installation ................................................................................................. 4-8
4.3.1 :Computer system requirements................................................................ 4-8
4.3.2 :Windows installation ................................................................................. 4-8
4.3.3 :HMV software installation ......................................................................... 4-9
4.4 :How to insert/remove the battery ....................................................................... 4-11
4.4.1 :Insert the battery ....................................................................................... 4-11
4.4.2 :Remove the battery................................................................................... 4-12
Chapter 5 :Start-up Procedure
Chapter 6 :HDM software setting using HDS

6.1 :Introduction......................................................................................................... 6-1
6.2 :Running and shutting down the HDS ................................................................. 6-1
6.2.1 :Running the HDS ...................................................................................... 6-1
6.2.2 :Shutting down the HDS............................................................................. 6-1
6.3 :Functions of HDS main screen........................................................................... 6-2
6.3.1 :Offline mode vs. Online mode................................................................... 6-3
6.3.2 :Multi stream selection ............................................................................... 6-5
6.3.3 :Downloading configuration data................................................................ 6-5
6.3.4 :Setting Files .............................................................................................. 6-6
6.3.5 :HDM parameter setup / Display configuration / Analog output configuration6-6
6.4 :Analog output calibration.................................................................................... 6-7
6.5 :Explanation of error messages........................................................................... 6-8
Table of Contents
Chapter 7 :Modbus Communication Method

7.1 :Register 1 ........................................................................................................... 7-5
7.2 :Register 500 area............................................................................................... 7-5
7.3 :Register 3000 area............................................................................................. 7-7
7.4 :Register 5000 (5000-5999) area ........................................................................ 7-10
7.5 :Register 7000 (7000-8999) area ........................................................................ 7-10
7.6 :Register 10000 area (10000 - 29999) ................................................................ 7-17
7.7 :Register 30000 area (30000 - 39999) ................................................................ 7-18
7.8 :Register 50000 area (50000 - 50003) ................................................................ 7-21
7.9 :Communication transmission modes ................................................................. 7-22
7.10 :Standard byte-level format ............................................................................... 7-22
7.10.1 :Unit address............................................................................................ 7-22
7.10.2 :Function code ......................................................................................... 7-23
7.10.3 :Data ........................................................................................................ 7-24
7.10.4 :Error check.............................................................................................. 7-24
7.10.5 :LRC (Longitudinal Redundancy Check) error check sequence .............. 7-24
7.10.6 :CRC-16 (Cyclic Redundancy Check) error check sequence .................. 7-25
7.11 :Detailed message formats................................................................................ 7-29
7.11.1 :Read holding register (16 bit integer)...................................................... 7-29
7.11.2 :Read floating register (32 bit floating) ..................................................... 7-29
7.11.3 :Read date and time................................................................................. 7-30
7.11.4 :Read 535-544 Register........................................................................... 7-31
7.11.5 :Read 545 Register .................................................................................. 7-31
7.11.6 :Write 16 bit integer.................................................................................. 7-32
7.11.7 :Writes date and time ............................................................................... 7-32
7.12 :Timing............................................................................................................... 7-34
Chapter 8 :HDM Modbus Data Viewer (HMV) description

8.1 :Introduction......................................................................................................... 8-1
8.2 :Contents of the HDM saved data ....................................................................... 8-2
8.3 :Installing and uninstalling the HMV .................................................................... 8-4
8.4 :Running and shutting down the HMV................................................................. 8-4
8.4.1 : Running the HMV..................................................................................... 8-4
8.4.2 :Shutting down the HMV ............................................................................ 8-4
8.5 :The description of the HMV main screen ........................................................... 8-5
8.5.1 :Screen layout ............................................................................................ 8-5
8.5.2 :Command function.................................................................................... 8-6
8.5.3 :PV read function (Modbus address 3000, 7000 area) .............................. 8-9
8.5.4 :Data type function ..................................................................................... 8-11
8.5.4.1 :History data (Modbus address 500 area) ...................................... 8-11
8.5.4.2 :Analysis data function (Modbus address 10000 - 28500) ............. 8-12
8.5.4.3 :About the number of page on the analysis data screen ................ 8-13
Table of Contents
8.5.4.4 :Average data function (Modbus address 30000 area) .................. 8-14
8.5.5 :Saving the data ......................................................................................... 8-15
8.5.6 :Editing the saved data .............................................................................. 8-16
8.5.7 :Clear data ................................................................................................. 8-17
8.6 :Error description ................................................................................................. 8-17
Chapter 9 :Troubleshooting
Chapter 10 :Appendix
10.1 :Time difference table........................................................................................ 10-1
10.2 :Wiring diagram ................................................................................................. 10-3
10.3 :Relationship between HDM, HDS and HMV software versions ....................... 10-5
10.4 :Calculation of averages.................................................................................... 10-6
10.5 :Model HDM303 replacement parts................................................................... 10-9
10.6 :Electrical wiring ................................................................................................ 10-10
Yamatake Corporation Introduction
Chapter 1 : Introduction
HGC Data Manager (HDM) 303 is Fieldbus Modbus converter, which converts Field-
bus data to Modbus data. Model HDM 303 as Fieldbus device is completed by LAS
(Link Active Scheduler) which acts as the brain in scheduling and controlling Fieldbus
communication.
For the fiscal measurement system's purpose, 20 PV's from model HGC303 will be
converted to the floats data type of Modbus, and transferred to Modbus host on
request.
Main features
(1) Data storage function: The latest 18,500 data records are stored inside the memory
of model HDM303. Stored data 20 PVs, are taken at 5 minute intervals for 64
days, and Calendar for Time Stamping is available. Available battery backup for
model HDM303 memory is for over 3 years.
(2) Multi serial port: Two serial port connections are available for Modbus communi-
cation. Users can choose among RS232C, RS422 or RS485 by model number.
(3) Multi stream switching: Model HDM303 has two or four relay output contacts,
which can be used for energizing respective solenoid valves of, four different natu-
ral gas streams. (Selectable for model number)
(4) Local Mounting: Model HDM303 is FM approved as Dust-Ignitionproof for use in

Class II, III Division 1, Groups E, F and G; Non-Incendive for use in Class I, Divi-
sion 2, Group A, B, C and D and Non-Incendive for use in Class I, Zone 2, Group
IIC Hazardous (Classified) Locations; indoors/outdoors (Type 4X and IP66). All
ratings are for a Temperature code of T4 in a maximum operating ambient temper-
ature of 50°C. Local Display indicates one PV and the indicated PV is changeable
by infrared touch sensor through the window touch key panel.
(5) Analog Output: Up to three analog outputs of 4mA to 20mA can be installed on
HDM. (Selectable for model number)
Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 1-1

Introduction Yamatake Corporation
Packing items
Picture
No Parts Qty.
1 HDM303
2 Battery 1
3 Wall mounting parts 4
4 Screws 8
5 CD-R (S/W, manual) 1
1-2 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

Yamatake Corporation Model HDM303 Connection
Chapter 2 : Model HDM303 Connection
As shown in the figure below, HDM has a 22 pin terminal block for signal connec-
tions. Looking at HDM in the same perspective as the figure, the terminal block con-
tains two rows of pins labeled pin1 to pin 20, where pin 1 is the left most pin on the top
row and pin 20 is on the second to the right-most pin of the bottom row. Notice that
the pins in the right-most column of the terminal block are not labeled; they are not
used for any of the signal connections.
Figure 2-1
The tables on page 2-2 and 2-3 show the 20 pin signal connections for each HDM
model number. Refer to the correct model number and its table for the appropriate sig-
nal connection.

Model HDM303 Connection Yamatake Corporation
p2-2 Table
Model HDM303-22SC
Terminal No 1 2 3 4 5 6 7 8 9 10
Signal TXD RXD RTS CTS GND TXD RXD RTS CTS GND
Connection Modbus2 (RS232) Modbus1 (RS232)
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +
Connection Earth 24V DC Fieldbus STATUS Calibration
Model HDM303-24SC
Terminal No 1 2 3 4 5 6 7 8 9 10
Signal TXD-/B TXD+/A RXD-/B RXD+/A GND TXD RXD RTS CTS GND
Connection Modbus2 (RS422/485) Modbus1 (RS232)
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +
Model HDM303-44SC
Terminal No 1 2 3 4 5 6 7 8 9 10
Signal TXD-/B TXD+/A RXD-/B RXD+/A GND TXD-/B TXD+/A RXD-/B RXD+/A GND
Connection Modbus2 (RS422/485) Modbus1 (RS422/485)
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +
Model HDM303-2DSC
Terminal No 1 2 3 4 5 6 7 8 9 10
Signal - + - + TXD RXD RTS CTS GND
Connection Stream1 Stream2 Modbus1 (RS232)
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +
Model HDM303-2DDD
Terminal No 1 2 3 4 5 6 7 8 9 10
Connection Stream1 Stream2 Modbus1 (RS232)
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +
Connection Earth 24V DC Fieldbus Stream3 Stream4

Yamatake Corporation Model HDM303 Connection
Model HDM303-4DSC
Terminal No 1 2 3 4 5 6 7 8 9 10
Signal - + - + TXD-/B TXD+/A RXD-/B RXD+/A GND
Connection Stream1 Stream2 Modbus1 (RS422/485)
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +
Model HDM303-4DDD
Terminal No 1 2 3 4 5 6 7 8 9 10
Connection Stream1 Stream2 Modbus1 (RS422/485)
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +
Connection Earth 24V DC Fieldbus Stream3 Stream4
Model HDM303-2ASC
Terminal No 1 2 3 4 5 6 7 8 9 10
Connection I. OUT1 I. OUT2 Modbus1 (RS232)
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +
Model HDM303-4ASC
Terminal No 1 2 3 4 5 6 7 8 9 10
Connection I. OUT1 I. OUT2 Modbus1 (RS422/485)
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +
Model HDM303-AASC
Terminal No 1 2 3 4 5 6 7 8 9 10
Signal - + - + - +
Connection I. OUT1 I. OUT2 I. OUT3
Terminal No 11 12 13 14 15 16 17 18 19 20
Signal Case - + - + - + - +

MEMO
Yamatake Corporation
Chapter 3 : H/W Setting & Man Machine Interface
3.1 : H/W setting

H/W setting covers the following items: These Switches and Jumpers are located on
the main board, underneath the LCD board.
(1) Terminator On/Off SW3
(2) Relay for alarm (status) (default Normal Close) J2
(3) Port for Modbus using RS485/422 driver J1 & J3
(4) Factory Initialize Switch (Factory use only) J4, SW1, SW2
HW setting locations
SW1
SW2
J4
J3
J1
SW3
J2
Figure 3-1 HW setting locations
 CAUTION
The switches should not be operated while model HDM303 is alive.

H/W Setting & Man Machine Interface Yamatake Corporation
(1) Enable / Disable terminator

Switch 3 should be set.
Disable Enable (Default)
SW3
Disable Enable
(2) Relay for STATUS alarm

Open Close (Default) Pin Side of J2
J2 Open
Pin 1=Side A
A Pin 2=Side A
A Close
Pin1=Side C
B B
Pin2=Side C
C C
Pin 1 Pin 2 Pin 1 Pin 2
(3) Port for Modbus using RS485/422 driver

Jumper 1 (J1) select RS485/422 driver for Modbus 1 on HDM. Not used for RS232C
Select RS422 Driver Select RS485 Driver (Default) Pin Side of J1
J1 RS422
Pin 1=Side C
Pin 2=Side C
Pin 1 RS485
Pin 1
Pin1=Side A
Pin 2 Pin2=Side A
Pin 2
C B A C B A
Jumper 3 (J3) selects RS485/422 driver for Modbus 2 on HDM. Not used for RS232C
Select RS422 Driver Select RS485 Driver (Default) Pin Side of J3
J3 RS422
Pin 1=Side C
Pin 1 Pin 1 Pin 2=Side C
RS485
Pin 2 Pin 2 Pin1=Side A
Pin2=Side A
C B A C B A

Yamatake Corporation H/W Setting & Man Machine Interface
(4) Factory Initialize Switch (Factory use only)

Jumper 4 (J4), Switch 1 (SW1), and Switch 2 (SW2) are for factory use only and the
setting should never be changed.

3.2 : Man machine interface

HDM Man Machine Interface has three modes: Measuring Mode, Operator's Mode,
Engineer's Mode. Only Measuring Mode can operate without taking off the HDM
cover. To access and operate the other two modes, HDM cover needs to be taken off.
Before opening the cover, make sure the area around you is safe from inflammable or
explosive materials. After opening the cover you have access to the four keys:
Touch
key
Mode Right Down Up

key key key key
Figure 3-2
The touch key is the only key that can be used while the cover is on, and it has the
functionality as the Down key. You can scroll through the Measuring Mode by using
this key.
~Note Insert a coin cell battery in the packing items to “A”.
Refer to"4.4 : How to insert/remove the battery" for the procedure.

3.2.1 : Measuring mode

Measuring mode of HDM displays the current values of the measured data. The dis-
play shows the values of PV1(sum of C6+) - PV20(relative density RDre) one by one
in order. When HDM is first turned on, HDM will be in Measuring Mode, and the
value of PV12 (Default: SCVre-superior calorific value) will be displayed. An opera-
tor can cycle through the data by touching the Touch Key or Up/Down keys (inside the
HDM cover). The figure below shows the display cycle of PV1 - PV20 values.
~Note Only the effective decimal places are displayed for each parameter (other
decimal places are truncated.)
0.100
C6+ mol%
1.510
C3H8 mol%
0.309 0.6190
i-C4 mol% RDre
0.298 35.3810
n-C4 mol% ICVre MJ/m3
0.100 193.83
neo-C5 mol% Car.pres kPa
0 .122 57.93
i-C5 mol% OvenTemp degC
0.103 100.000
n-C5 mol% TotalRaw mol%
2.980 0.9976
N2 mol% Zmix
90.966 49.8220
CH4 mol% Wire MJ/m3
0.503 0.7586
CO2 mol% Dre kg/m3
3.010 39.1990
C2H6 mol% SCVre MJ/m3
Please refer to “ Appendix” about the detail of PV1 to PV20.

3.2.2 : Operator's mode

To enter Operator's Mode from Measuring Mode, press down the “MODE” key for
3 seconds. The display will show “Operator's Mode” for 1 second and then the display
will automatically show the current time.
Operator's mode is used to configure HDM clock (current time and GMT time differ-
ence) and self-check setup. The default setting for the clock is 01/01/00 00:00 (dd/mm/
yy hh:mm) and the GMT time difference is +9 hours. And all self-check components
are turned ON. The operator of HDM should decide which tests are to be performed by
HDM. In Operator's Mode, the operator can scroll through each configuration using
the up/down keys located inside the HDM.
The figure on the next page shows the cycle of the configuration settings in the Opera-
tor's mode.
To setup the clock, press up/down keys in operator's mode until the clock display
appears. Then using the Right key, move the cursor from its starting position on the
asterisk, (*) to the digit you wish to change. At the desired position, change the digit
by using the up/down keys.
To setup the GMT time difference, press up/down keys in operator’s mode until the
“GMT time diff” display appears. Then using the right key, move the cursor from its
starting position on the asterisk, (*) to the digit you wish to change. At the desired
position, change the digit by using the up/down keys. Refer to “ Appendix” about
GMT time difference.
To setup self-check sequence, go to the desired self-check setup using up/down keys.
Then move the cursor from the asterisk (*) using the Right key to ON/OFF position.
Using up/down keys, turn ON (or OFF) the function.
To return to Measuring Mode, hold down the “MODE” key for 3 seconds. Then a
confirmation message will appear to apply the changes. Select “Yes” to apply all
changes or “Cancel” to cancel all changes.
Refer to “Chapter 9 : Troubleshooting” about the detail of error code.

Operator’s mode
0.100
* OPERATOR'S
MODE
0.100 0.100
* TIME * ENGINEER'S
25/08/02 21:35 MODE
0.100 0.100
* GMT time diff * SELF_CHK E018
+9.0H ON
0.100 0.100
* SELF_CHK E102 * SELF_CHK E017
ON ON
0.100 0.100
ON ON
0.100 0.100
ON ON
0.100 0.100
ON ON
0.100 0.100
ON ON
0.100 0.100
ON ON
0.100 0.100
ON ON
0.100
* SELF_CHK E113
ON

3.2.3 : Engineer's mode

To Enter Engineer's Mode from Operator's Mode, scroll through the Operator
Mode's configuration until “Engineer's Mode” is displayed. Then move the cursor to
where “MODE” is, and press the 'up' key.
To Enter Engineer's Mode from Measuring Mode, first enter operator's mode by
following the steps described in “Operator's Mode”. And then enter Engineer's Mode
using the method described above.
Engineer's Mode is used to setup the HDM properly before it is used. Configuration
such as Baud Rate and Parity are set here.
To change configuration, scroll through each configuration using up/down keys. At
the configuration you wish to change, move the cursor from the asterisk (*) to the right
side of the LCD. Then change the setting by using up/down keys. Move the cursor
back to the asterisk (*) to proceed to the next configuration.
The figure on the next page shows the cycle of the configuration settings in the Engi-
neer's mode.
To return to Measuring Mode, move the cursor back to the asterisk (*) and hold
down the “MODE” key for 3 seconds. When returning to Measuring mode, confirma-
tion message will appear to save all the changes that have been made in the Engineer's
Mode.

Engineer’s mode
0.100
* ENGINEE'S
MODE
0.100 0.100
* MB_ADDRESS * Lower_Total_raw
001 90
0.100 0.100
* Protocol-SP1 * Upper_Total_raw
7Bit - ASCII 100
0.100 0.100
* P_BIT-SP1 * cal_Total_raw
EVEN OFF
0.100 0.100
* RTS/CTS-SP1 * Saving_Timing
Not USE 5 minute
0.100 0.100
* DRIVER-SP1 * Stream4_Output
RS232 N.O.
0.100 0.100
* B_RATE-SP1 * Stream3_Output
9600bps N.O.
0.100 0.100
* Protocol-SP2 * Stream2_Output
7Bit - ASCII N.O.
0.100 0.100
* P_BIT-SP2 * Stream1_Output
EVEN N.O.
0.100 0.100
* RTS/CTS-SP2 * Calib_Output
Not USE N.O.
0.100 0.100
* DRIVER-SP2 * Start_Day_Avr
RS232 00
0.100
* Start_Hour_Avr
00
0.100
* B_RATE-SP2
9600bps

Setting parameter name Display name Setting Note

Modbus Unit Address FFF FFF FFFF FFF FF 1 Default
* F M B _ A D D R E S S FFF F
FFF FFF FFFF FFF 2 5 5
Protocol of Serial Port1 FFF FFF 7 B I T - A S C I I Default
* F P r o t o c o l - S P 1 F F FFF FFF 8 B I T - A S C I I
FFF FFF FF 8 B I T - R T U
Parity Bit of Serial Port1 FFF FFF FFFF FF N O N E
* F P _ B I T - S P 1 F FFF F FFF FFF FFFF FF E V E N Default
FFF FFF FFFF FFF O D D
Control Signal (RTS/CTS) of FFF FFF FFFF FFF U S E
Serial Port1 * F R T S / C T S - S P 1 FF F
FFF FFF FFF N o t F U S E Default
Driver (RS232/RS485) of Serial FFF FFF FFFF F R S 2 3 2
Port1 * F D R I V E R - S P 1 FFF F
FFF FF R S 4 8 5 / R S 4 2 2
Board rate of Serial Port1 F B _ R A T E - S P 1 FFF FFFF FFF FFF 1 2 0 0 b p s
FFF FFF FFF 2 4 0 0 b p s
* FFF FFF FFF 4 8 0 0 b p s
FFF FFF FFF 9 6 0 0 b p s Default
FFF FFF FF 1 9 2 0 0 b p s
Protocol of Serial Port2 F P r o t o c o l - S P 2 F FFFF FFF 7 B I T - A S C I I Default
* FFF FFF 8 B I T - A S C I I
FFF FFF FF 8 B I T - R T U
Parity Bit of Serial Port2 F P _ B I T - S P 2 F FFF FFFF FFF FFFF FF N O N E
* FFF FFF FFFF FF E V E N Default
FFF FFF FFFF FFF O D D
Control Signal (RTS/CTS) of F R T S / C T S - S P 2 FF FFFF FFF FFFF FFF U S E
Serial Port2 *
FFF FFF FFF N o t F U S E Default
Driver (RS232/RS485) of Serial F D R I V E R - S P 2 FFF FFFF FFF FFFF F R S 2 3 2
Port2 *
FFF FF R S 4 8 5 / R S 4 2 2
Baud rate of Serial Port2 F B _ R A T E - S P 2 FFF FFFF FFF FFF 1 2 0 0 b p s
FFF FFF FFF 2 4 0 0 b p s
* FFF FFF FFF 4 8 0 0 b p s
FFF FFF FFF 9 6 0 0 b p s Default
FFF FFF FF 1 9 2 0 0 b p s
Start Time of Average F S t a r t _ H o u r - A v r FFF FFF FFFF FFF FF 0 Default
calculation (Day) *
FFF FFF FFFF FFF F 2 3
Start Day of Average calculation F S t a r t _ D a y - A v r FFFF FFF FFFF FFF FF 1 Default
(Month) *
FFF FFF FFFF FFF F 3 1
Calibration Output Setting F C a l i b _ O u t p u t F FFFF FFF FFFF FF N . O . Default
*
FFF FFF FFFF FF N . C .
Stream 1 Output Setting F S t r e a m 1 _ O u t p u t FFF FFF FFFF FF N . O . Default
*
Stream 2 OUtput Setting * F S t r e a m 2 _ O u t p u t FFF FFF FFFF FF N . O . Default
Stream 3 Output Setting * F S t r e a m 3 _ O u t p u t FFF FFF FFFF FF N . O . Default

Setting parameter name Display name Setting Note

Stream 4 Output Setting * F S t r e a m 4 _ O u t p u t F FFFF FFF FFF F N . O . Default
F FFFF FFF FFF F N . C .
Setting the saving timing of * F S a v i n g _ T i m i n g FF FFFF FFF F 5 M i n u t e Default
analysis data F FFFF FFF 1 0 M i n u t e
F FFFF FFF 1 5 M i n u t e
Calculation of Total raw error * F C a l _ T o t a l _ r a w FF FFFF FFF FFF FF O F F Default
F FFFF FFF FFF FFF O N
Upper Limit of Total raw * U p p e r _ T o t a l _ r a w F FFFF FFF FFF FF 1 0 0
error
F FFFF FFF FFF FF 1 1 0 Default
Lower Limit of Total raw * L o w e r _ T o t a l _ r a w F FFFF FFF FFF FFF 9 0 Default
error
F FFFF FFF FFF FF 1 0 0
3.3 : HDM software settings using HDS

HDM software settings are created using software called HGC Data Setting Tool
(HDS). For details on installing the HDS, refer to “4.2 : Installing the HDS”. For
details on using the HDS, refer to “Chapter 6 : HDM software setting using HDS”.

MEMO
Yamatake Corporation Wiring and Installation
Chapter 4 : Wiring and Installation
Before start wiring and installation, the following items should be available:
No Item Amount Picture
1 Fieldbus cable for HDM 1
Tip (1): Wire pair terminal
Connect to terminal block on HDM (FB +/-)
Tip (2): Wire pair terminal Connect to terminal block
2 Fieldbus cable for HGC 1

Tip (1): Wire pair terminal Connect to HGC FB+/-
Tip (2): Wire pair terminal Connect to terminal block
3 Terminal blocks 1
Terminal blocks can be the same terminal blocks as
used for 4-20 mA.
4 Modbus cable for HDM 1 or 2

(RS232C Signal: TXD, RXD, RTS, CTS, GND)
Tip (1): D-sub 9 connector Connect to PC or FC
Tip (2): Wire pair terminal connect to Terminal block
(Modbus 1 or 2) on HDM
(RS422 Signal: TXD+/-, RXD+/-, GND)(RS485
Signal: A,B, GND)
Tip (1): Wire pair terminal connect to PC or FC
Tip (2): Wire pair terminal connect to Terminal block
(Modbus 1 or 2) on HDM
5 Power supply 1
Power source 24 V DC, min. 10 VA, includes power
cable to HDM
(note: does not include power supply for solenoid
valve)
6 HDM Unit 1

Wiring and Installation Yamatake Corporation
4.1 : HDM wiring

For signal and power connection, HDM houses a 22-pin terminal block. Of the 22,
only 20 pins are used. The pins on the right-most column are not used.
Pin 1 Pin 10
Not used
Pin 11 Pin 20
Figure 4-1
In order to connect HDM, one must be careful of the wiring procedure. As shown
below, HDM has 5 cable glands. It is important to know which cable gland is used for
each connection. The connection procedure shown below will explain the procedure
for connecting the power, Fieldbus, and RS232C lines.
1 2 3
4 5
Figure 4-2
~Note Choose the cable glands that meet to the requirement of classification at
the installing place.

(1) First connect the cable from the power supply chapter 4:Item 5 through cable
gland 4 to Pin 12 (E), 13 (-), and 14 (+).
Power +
Power -
Earth "E"
Power line via

plastic cable gland 4
Figure 4-3
(2) Next, connect the Fieldbus line (from HGC via terminal block) to Pin 15(-), and 16
(+) through Gland 2
Fieldbus +
Fieldbus -
Figure 4-4

(3) When you select RS232C for Modbus communication driver, connect the RS232C
line through gland 3 to Pin 6 (TXD), 7 (RXD), 8 (RTS), 9 (CTS), and 10 (GND).*1
TXD RXD RTS CTS GND
RS232C via
plastic gland 3
(Modbus 1)
Figure 4-5
(4) If another RS232C line is needed, connect the line through gland 1 to Pin 1 (TXD),
2 (RXD), 3 (RTS), 4 (CTS), and 5 (GND).
TXD RXD RTS CTS GND
Modbus 1
RS232C connection
Modbus 2
RS232C connection
Figure 4-6
~Note *1. For RS422: Pin

4.2 : Installing the HDS
4.2.1 : Computer system requirements

1. Computer: DOS/V compatible; Pentium Processor (200MHz minimum)
2. RAM: 64 MB RAM minimum
3. Free Hard Disk Space: 100MB required
4. CD-ROM drive
5. Operating System: Microsoft Windows 2000 (Service Pack 3 or later) / XP
6. Video Monitor: Microsoft Windows 2000 / XP, 100% compatible; high color 16 bit
or higher.
7. USB 1.0 port
~Note Be sure to install the latest service pack of Microsoft Windows.
4.2.2 : Installing the HDS software

Follow these steps when installing the HDS:
1. Make sure Windows 2000 / XP has been installed.
2. Insert the HDS CD-ROM into the CD-ROM drive.
3. Double-click on the [HDS setup] folder.
4. Double-click on the [Setup] icon. The following screen will appear:
Click the [OK] button and the following display will appear:

The default installation directory is C:/Program Files/HDS. To select a different drive

or directory, click the [Change Directory] button.
After choosing a directory, the following screen will appear, enabling you to choose
the program group in the Windows Program Menu:

Choose Program Group, and then click [Continue]. If a version conflict message
appears asking if you would like to overwrite the previous version of the file, select
[Yes]. Installation is complete once the message below appears on your screen:
4.2.3 : Uninstalling the HDS software

To uninstall the HDS software, follow these steps:
(1) Open the “Control Panel”
(2) Double-click on “Add/Remove Programs”
(3) Scroll down to the name of the program you want to uninstall (in this case HDS
Ver 2.00)
(4) Click the [Uninstall] button.
4.2.4 : Upgrading the HDS software

When upgrading to a newer version of HDS, it is strongly recommended that you
remove the old version of the software before installing the newer version.

4.3 : HMV installation
4.3.1 : Computer system requirements

(1) Computer: DOS/V compatible
Processor: Pentium Processor, 200MHz minimum
(2) RAM: 64 MB RAM minimum
(3) (Free Hard Disk Space: 100MB required)
(4) CD-ROM drive
(5) Operating System: Microsoft Windows 2000 (Service Pack 3 or later) / XP
(6) Video Monitor: Microsoft Windows 2000 / XP, 100% compatible; high color 16 bit
or higher.
(7) (a) RS232C connector
(b) Modem
(c) Both RS232C connector and modem
(depending on connection method)
4.3.2 : Windows installation

Before installing the HMV, Microsoft Windows 2000 / XP operating system must be
installed and running on your computer.
~Note Install the latest service pack of Microsoft Windows

4.3.3 : HMV software installation
 CAUTION
When upgrading to a newer version of HMV, it is strongly recommended that you
remove the old version of the software before installing the newer version.
Installing the HMV.

(1) Make sure Windows 2000 / XP has been installed.
(2) Insert the HMV CD-ROM into the CD-ROM drive.
(3) Double-click on the [HMV setup] folder.
(4) Double-click on the [setup] icon. The following screen will appear:
Click on [OK] and the following display will appear:
Default Directory: C:/Program Files/HMV

If you want to use another drive or directory, select another drive or directory by press-
ing the [Change Directory] button.

Proceeding after choosing the directory, the following screen will appear to choose the
program group in Windows Program Menu.
Choose Program Group, and then click [Continue].
If a version conflict message appears, select [Yes].
Installation is complete once the message below appears on your screen.

4.4 : How to insert/remove the battery
4.4.1 : Insert the battery

To insert a battery for the data backup of the HDM, please perform the following
steps:
(1) Find the battery in the packing items and take it out of the plastic bag.
(2) Remove the LCD-cover of the HDM.
(3) Slide the battery in the coin cell battery holder which is located on the LCD board
(Photo 1). Make sure that the cathode (plus polarity) of the battery is faced
upwards (Photo 2). Be careful not to break the plus electrode and the battery sup-
ports on the sides of the holder.
(4) Push the battery until clicks into place (Photo 3).
~Note Make sure that the area around you is safe and clear from inflammable or
explosive materials.
Photo 1
Photo 2
Photo 3

4.4.2 : Remove the battery

To remove a battery of the HDM, please perform the following steps:
(1) Remove the LCD-cover of the HDM.
(2) The battery can be raised a little from the bottom side, through the slit in the bat-
tery holder (Photo 4). Be careful not to break the plus electrode and the battery
supports on the sides of the holder.
(3) Slide the battery out of the coin cell battery holder (Photo 5).
(4) Remove the battery completely (Photo 6).
~Note Make sure that the area around you is safe and clear from inflammable or
explosive materials.
~Note If you remove the battery when the HDM is not energized, the historical
data and date-time settings located in the memory of the HDM will be
lost. In order not to lose the historical data and the date-time settings, the
HDM must be energized during the change of the battery.
Photo 4
Photo 5
Photo 6

Yamatake Corporation Start-up Procedure
Chapter 5 : Start-up Procedure
The procedure for start-up are as following:

(1) Make sure the wiring connection is correct. (refer to Chapter 4 : Wiring and Instal-
lation)
(2) Make sure the HGC is running well (refer to HGC user manual for detail).
(3) Turn on the HDM power supply.
(4) LAS (Link Active Scheduler) on HDM will wake up automatically, immediately
after power on.
(5) Connection establishment, and others scheduling will be controlled by LAS, and
the HGC will publish 20 PV's every 4 seconds.
(6) Connect to Modbus host:
(6-1) Host configuration: Unit address, port, baud rate, data length and parity.
Those parameter values should meet the S/W setting for using man machine
interface (refer to section 3)
(6-2) Timing request and response between host and HDM are as following:
(a) Host reads 3058 registers. If this new data flag is set to a one, then host should
read PV1- PV20, and then set the 3058 register back to zero.
1 Host
(3058)
Read PV1 - PV20 0 Write "0" to 3058
(b) HDM performs scanning for new data availability and makes an update every
four seconds. When the new data is available, HDM will transfer the new data
from FB buffer to Modbus buffer, and the new data flag (3058) is set from zero
to one.
PV-1 PV-1'
1
. . Write "1" to 3058
. .
New data flag (3058)
PV-20 PV-20' 0

Start-up Procedure Yamatake Corporation
(c) In case of new data is received when the new data register (3058) is still one.
(Polling time of host computer is greater than five minutes, or host computer
does not write “0” to 3058 register after reading the new data), the HDM auto-
matically will set the 3058 to a zero, and after one second, it supplies new data
from FB buffer to Modbus buffer, and sets back the new data flag (3058) to be a
one. This refreshing data sequence will be done within 1 second
1
(3058) New data comes (3058) After 1 second
0
PV-1 PV-1'
1
. . Write "1" to 3058
. .
New data flag (3058)
PV-20 PV-20' 0
FB buffer Modbus buffer
Flowchart
Start
Read 3047 : Read 3059
T = Read 3058
No
T=1
Yes
Follow to host computer
Read 20 PV's
polling time
Write "0" to 3058
Continue
End

Yamatake Corporation HDM software setting using HDS
Chapter 6 : HDM software setting using HDS
6.1 : Introduction
The HDM Data Setting Tool (HDS) is software enabling the user to do the following:
• HDM parameter settings
• Configure HDM analog output settings
• Configure HDM digital output settings (stream function)
• HDM LCD settings
• Calibrate HDM analog output
The figure below shows the connection diagram:
HDS
USB
HFA
Fieldbus H1
HDM HDM
(optional)
HGC
Figure 6-1
6.2 : Running and shutting down the HDS
6.2.1 : Running the HDS

Click on the Start button, go to Programs, go to the HDS folder, and then click on the
HDS icon. The main HDS screen will appear after a few moments. For details on the
functions of HDS main screen, refer to the explanation below.
~Note The HDS Defaults to Offline mode at startup.
6.2.2 : Shutting down the HDS

To shut down the HDS, you may either click on the [Quit] button at the lower left of
the main screen, or click the U in the upper right hand corner of the window.

HDM software setting using HDS Yamatake Corporation
6.3 : Functions of HDS main screen

This section covers the following functions, which are available to the user from the
main HDS screen:
1) Switch between Online and Offline modes
2) HDM Devices selection
3) Download Multi stream Configuration Data
4) Load and Save Setting Files
5) HDM parameter setting
6) Display configuration
7) Analog output configuration
8) Select analog output calibration
The main screen is displayed in the following figure:
Figure 6-2

6.3.1 : Offline mode vs. Online mode

Offline mode: The HDS defaults to Offline mode at startup.
When you start-up the HDS and if the HFA is not connected, HDS will be in the
Offline mode, and only the [Load] button of the Setting Files Function will be effec-
tive. (Refer to “Main screen when HDS is not connected” shown below)
When you start-up the HDS with the HFA connected, [Load] button of the Setting
Files Function and [Find HDM] button of the Fieldbus devices configuration function
will be effective, and the mode display of the Fieldbus devices configuration function
will be Offline. (Refer to “Main screen when HDS is connected” shown below.)
~Note Note: HDS takes approx. 10 sec. to recognize HFA automatically.
Figure 6-3
Main screen when HFA is not connected
Figure 6-4
Main screen when HFA is connected

Online Mode:
Connect the HFA, and then click the [Find HDM] button. Then, system will start scan-
ning for the HDM which is connected on the Fieldbus line. After the scan has been
completed the HDM Node Address will be displayed on the Fieldbus devices configu-
ration function mode display, and the Fieldbus devices configuration function [Apply]
button will be effective. Select HDM Node address for data confirmation or data mod-
ification, and click the [Apply] button. It will start reading the selected HDM data and
the data will be displayed.
Figure 6-5
Start up screen
Figure 6-6
HDM selection screen

Figure 6-7
HDM data display screen
~Note To change the Online mode to Offline mode, select the Offline setting
from the Fieldbus devices configuration function mode display and click
the [Apply] button of the Fieldbus devices configuration function.
6.3.2 : Multi stream selection

Select the Multi stream selection setting, and click the [Download] button, and then
the Multi stream function setting will be written into the HDM.
~Note HDM Multi Stream function setting is Default=Not Active. When using
the Multi Stream function, change the setting “Active” and download it.
~Note When using the Multi-Stream function, you will need to set the other
devices. Please contact the sales representative.
6.3.3 : Downloading configuration data

To download configuration data, click the [Download] button. You will be asked in a
dialog box if you want to download the configuration data. Click [Yes] then wait a few
moments for the download to complete. A message will appear confirming when the
download is complete.
~Note When clicking the [Download] button, all data on the HDM will be
rewritten.

6.3.4 : Setting Files

The Setting Files area is used to load and save setting information.
Click the [Save] button to save the settings you have created and which are displayed
in the Connected Device View. The default location of setting files is C:/Program
Files/HDS but you may use the pull-down menu to select a different folder, if desired.
Saved files are automatically assigned a name in the following format: YYMMDDNN
(YY=year, MM=month, DD=day, NN=number).
Click on the [Load] button to load a setting information file that has already been
saved to the PC. If necessary, use the pull-down menu to switch between folders then
select from the list the file you wish to load.
~Note The file extension of setting files is .hds.
6.3.5 : HDM parameter setup / Display configuration / Analog output configuration

Each Function has an [Apply] button. When Function data is changed, click the
[Apply] button, to write the changes.
Load-button Find-HDM- Apply-button Save-button Analog- Download-

button output- button
calibration-
button
HFA-IS-NOT-CONNECTED EFFECTIVE UNEFFECTIVE UNEFFECTIVE UNEFFECTIVE UNEFFECTIVE UNEFFECTIVE
HFA-CONNECTED EFFECTIVE EFFECTIVE UNEFFECTIVE UNEFFECTIVE UNEFFECTIVE UNEFFECTIVE
OFFLINE EFFECTIVE EFFECTIVE EFFECTIVE UNEFFECTIVE UNEFFECTIVE UNEFFECTIVE
ON-LINE EFFECTIVE EFFECTIVE EFFECTIVE EFFECTIVE EFFECTIVE EFFECTIVE

6.4 : Analog output calibration

When the Main screen of the “analog output calibration” button is clicked, Analog
output calibration screen will be displayed. Select “Analog port” and Calibration out-
put value and click the [Start] button. Then, the screen will change to LRV (4mA) or
URV (20mA) calibration screen.
By watching the actual Analog output value, click Rough or Fine Adjustment (UP &
DOWN) and calibrate the actual output value to 4 mA or 20 mA. After completing the
calibration, click the “Calibration End” button, and return back to the analog output
calibration screen.
Analog output calibration screen Calibration screen for LRV (4 mA) of Analog port1
Figure 6-8
~Note When clicking the “Default Setting” button, calibration data and Burn-
out Setting data will be initial value data.
~Note Burnout Setting data is Default=LO.

Burnout Setting=Lo: Device abnormal, output of 0.6V (-10% output)
Burnout Setting=Hi: Device abnormal, output of 5.4V(110% output)
Burnout Setting=Hold: Device abnormal, Output of final normal operation
~Note Please adjust the zero and span point to be precision ±0.02%

6.5 : Explanation of error messages

The following is an explanation of error messages that may appear in the HDS soft-
ware when you try to download configuration data:
The message above appears when there is no HDM on the Fieldbus line, or when the
wiring is in abnormal condition.

Chapter 7 : Modbus Communication Method
HDM is a slave device, which has basic functions as following:

1) Modbus Communication
Protocol Modbus ASCII Protocol, Modbus RTU Protocol (Default: Modbus ASCII
Protocol) **
Baud rate (bps) 1200, 2400, 4800, 9600, 19200 (default: 9600)
Port RS232C, RS485/RS422 Select Model Number
Data length (bit) 7, 8 (default: 7) **
Start bit 1
Stop bit 1
Parity Even, Odd, None, (default: Even)
Bit structure LSB: Bit=0, MSB: Bit=7
Register Start End Type
1 … 16 bit integer (Special register for Date and time)
500 599 Data Table
3000 4999 16 Bit Integer
5000 5999 32 Bit Integer
7000 8999 32 Bit Floating
10000 28500 Data Table
30000 30268 Data Table
50000 50003 Special Area
Modbus Slave Selectable by S/W setting (default: 1)
Address (Unit address)
Data transferred OUT ADD ADD2*** Description
from HGC& register PV1 7001 3101 & 3102 Sum of C6+ (Sum of hexane or heavier)*
configuration (Read PV2 7002 3103 & 3104 C3H8 (Propane)*
only) PV3 7003 3105 & 3106 i-C4H10 (i-Butane) *
PV4 7004 3107 & 3108 n-C4H10 (n-Butane)*
PV5 7005 3109 & 3110 neo-C5H12 (neo-Pentane)*
PV6 7006 3111 & 3112 i-C5H12 (i-Pentane)*
PV7 7007 3113 & 3114 n-C5H12 (n-Pentane)*
PV8 7008 3115 & 3116 N2 (Nitrogen)*
PV9 7009 3117 & 3118 CH4 (Methane)*
PV10 7010 3119 & 3120 CO2 (Carbon dioxide)*
PV11 7011 3121 & 3122 C2H6 (Ethane)*
PV12 7033 & 7012 3123 & 3124 Heat value (superior / inferior, ideal / real)*
PV13 7090 & 7013 3125 & 3126 Gas density / Relative density (ideal / real)*
PV14 7037 & 7014 3127 & 3128 Wobbe index (ideal / real)*
PV15 7036 & 7015 3129 & 3130 Compressibility factor*
PV16 7038 & 7016 3131 & 3132 Total of raw cocentrations*
PV17 7097 & 7017 3133 & 3134 Oven temperature *
PV18 7098 & 7018 3135 & 3136 Carrier gas pressure *
PV19 7087 & 7019 3137 & 3138 ICV (ideal / real) *
PV20 7035 & 7020 3139 & 3140 Relative density (ideal / real) *
~Note *: Please refer to “Appendix” about the detail of PV1 to PV20.
**: Data length 7 bit is only available when the protocol is set to Modbus ASCII Pro-
tocol.
***: When HGC data equals AA, BB, CC and DD, the lower order 2 bytes (CC and DD)
are put in the odd number address and the higher order 2 bytes (AA and BB) are put
in the even number address as modicon floating point data transfer format.

Modbus Communication Method Yamatake Corporation
2) Average function ADD (*: Refer to the explanation of each register for details of each stream data)
Stream 1 Hourly 7794 - 7808 & 7854: Current data (PV1-12, PV14, PV16, PV19-20)
average 7922 - 7936 & 7982: Previous data (PV1-12, PV14, PV16, PV19-20)
30001-30030: Table data, PV1 - PV20 & Time stamp, max. 30 record
Daily 535-545: Table data, PV1 - PV16
average 7730 - 7744 & 7790: Current data (PV1-12, PV14, PV16, PV19-20)
7858 - 7872 & 7918: Previous data (PV1-12, PV14, PV16, PV19-20)
30121 - 30185 Table data, PV1 - PV20 & Time stamp, max. 65 records
Monthly
30381 - 30386: Table data PV1 - PV20 & Time stamp, max. 6 records
average
30031 - 30060: Table data, PV1 - PV20 & Time stamp, max. 30 records
Daily 7745 - 7759 & 7791: Current data (PV1-12, PV14, PV16, PV19-20)
Monthly
average
Monthly
average
Monthly
average
3) Data storage for analysis data

ADD Detail
10000 - 28500 Table data

PV1 - PV20 & Time stamp
TOTAL-MAX. 18,500 records

Yamatake Corporation Modbus Communication Method
4) Other functions
Terminator Built in termination for Fieldbus
Holding register 3058 0: Modbus master writes “0” after reading 20 latest PV.
New data flag (Read and Write) 1: New data is available
Holding register 3047 0(0×0000H): Normal condition
Error flag. 1(0×0001H): RF (response factor) error
(Read only) 2(0×0002H): Total raw error
4(0×0004H): RAM Error
8(0×0008H): Retention time lock error
16(0×0010H): CPU Communication error
32(0×0020H): Timer error
64(0×0040H): Battery Exchange Status
(0 = Battery Normal, 1 = Battery change needed)
128(0×0080H): HGC No Response
256(0×0100H): HGC overhaul time
512(0×0200H): Chromatogram Peak Height Over the
Measurement Range
1024(0×0400H): Carrier Gas Pressure Out of Control
2048(0×0800H): Oven Temperature error
4096(0×1000H): Chromatogram Baseline error
8192(0×2000H): Carrier Gas Pressure error
16384(0×4000H): Oven Temperature Extremely High
32768(0×8000H): HGC Data Bad
Holding register 3059 1: Analyzing
Cal/Analysis flag (Read only) 0: Calibrating
Holding register 3000 error output 0 bit: RF (response factor) error
setting Flag 1st bit: Total raw error
For all bits: 2nd bit: RAM Error
0 = error OFF,1 = error ON (Read 3rd bit: Retention time lock error
and Write) (default:1111 1111 1111 4th bit: CPU Communication error
1111B) 5th bit: Timer error
6th bit: Battery Exchange Status (0 = Battery Normal, 1 = Battery
change needed)
7th bit: HGC No Response
8th bit: HGC overhaul time
9th bit: Chromatogram Peak Height Over the Measurement Range
10th bit: Carrier Gas Pressure Out of Control
11th bit: Oven Temperature error
12th bit: Chromatogram Baseline error
13th bit: Carrier Gas Pressure error
14th bit: Oven Temperature Extremely High
15th bit: HGC Data Bad
Holding register 3034 current 1,2,3,4 (default:1)
stream number (Read only)
Holding register 3061 last stream 1,2,3,4 (default:1)
number (Read only)
Holding register Between 3036 and 3036:Month, 3037:Day, 3038:Year, 3039:Hour, and 3040:Minute
3040 Current Time (Read only)
Holding register Between 3041 and 3041:Month, 3042:Day, 3043:Year, 3044:Hour, and 3045:Minute
3045 Start time of analysis (Read only)
Holding register 3001 108: C6+ rate (C6=0.47466, C7=0.3534, C8=0.17194) Default
C6+ Calculation Method 109: C6+ rate (C6=0.5, C7=0.5, C8=0.0)
110: C6+ rate (C6=0.5, C7=0.25, C8=0.25)
111: C6+ rate (C6=0.57143, C7=0.28572, C8=0.14285)
(Continued)

4) Other functions
Holding register 3002
Component Index_1: 102 (default)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
(Read and Write)
5) Fieldbus
Conform to Foundation Fieldbus Specification, ISA S50.02-1992 & IEC 1158-2
Fieldbus Address default =16(10H), PD Tag = HDM303

7.1 : Register 1
Modbus address 1 stores the date and time.
Register Details
Second
Minute
Hour
1
Day
Month
Year
7.2 : Register 500 area

Register 535-544 have 3 components, Register 545 have a components, and each com-
ponent has data areas as shown below.
Each register from 535-544 contains 1 - 3 components shown below.
Register Component
Daily average component for the 1 day of month
535 Daily average component for the 2 day of month

Register 535-545: Each component contains 17 data

Item Data type Ref
1 Daily average (Sum of C6+) 4 byte floating points PV1
2 Daily average (C3H8) 4 byte floating point PV2
3 Daily average (i-C4H10) 4 byte floating point PV3
4 Daily average (n-C4H10) 4 byte floating point PV4
5 Daily average (neo-C5H12) 4 byte floating point PV5
6 Daily average (i-C5H12) 4 byte floating point PV6
7 Daily average (n-C5H12) 4 byte floating point PV7
8 Daily average (N2) 4 byte floating point PV8
9 Daily average (CH4) 4 byte floating point PV9
10 Daily average (CO2) 4 byte floating point PV10
11 Daily average (C2H6) 4 byte floating point PV11
12 Daily average (SCV) 4 byte floating point PV12
13 Daily average (ICV) 4 byte floating point PV19
14 Daily average (Relative density) 4 byte floating point PV20
15 Daily average (Wobble index) 4 byte floating point PV14
16 Daily average (Total raw concentration) 4 byte floating point PV16
17 Reserve 4 byte floating point -
- These areas are initialized to 0.

- Only read operation is allowed from the above system.
- After power ON/OFF, They are always initialized.

7.3 : Register 3000 area

Register Details
3000 Error setting flag *1
3001 C6+ Calculation Method
3002 Component Index_1
: Reserve
3034 Current stream number *2
3035 Reserve
3036 Current time (Month) *3
3037 Current time (Day) *3
3038 Current time (Year) *3
3039 Current time (Hour) *3
3040 Current time (Minute) *3
3041 Start time of analysis (Month) *4
3042 Start time of analysis (Day) *4
3043 Start time of analysis (Year) *4
3044 Start time of analysis (Hour) *4
3045 Start time of analysis (Minute) *4
3046 Reserve
3047 Error flag *5
: Reserve
3058 New data flag *6
3059 Cal/analysis flag *7
: Reserve
3061 Last stream number *2
: Reserve
3100 Reserve
3101 Lower order 2 bytes of PV1 data
3102 Higher order 2 bytes of PV1 data

Register Details
: Reserve
3999 Reserve

Reserve areas are initialized to 0, and read/write operation from the above system is
permitted. They are always initialized to 0 after ON/OFF.
*1 1=Error Detect ON 0= Error Detect OFF (Default = FFFFH =1111 1111 1111 1111B)
XXXX XXXX XXXX XXXX
RF (Response factor) error

Total raw error
RAM error
Retention time lock error
CPU comm. error

Timer error
Battery exchange status
HGC no response
HGC overhaul time

Chromatogram peak height
Over the measurement range
Carrier gas pressure out of control
Oven temperature error
Chromatogram baseline error

Carrier gas pressure error
Oven temperature extremely high
HGC data bad
*2 Default = 1. Only Read is permitted. Always reset to 1 after ON/OFF.

*3 Only Read is permitted (Copies the current time stored in register 1 every minute)
*4 Only Read is permitted (All is set to 0 after ON/OFF. Automatically updates the
data when HGC data is updated.)
*5 Normal = 0 (Default = 0000h)
For all bits 0 = normal, 1 = error
0 bit: RF (response factor) error
1st bit: Total raw error
2nd bit: RAM Error
3rd bit: Retention time lock error
4th bit: CPU Comm. error
5th bit: Timer error
6th bit: Battery Exchange Status (0 = Battery Normal, 1 = Battery change needed)
7th bit: HGC No Response
8th bit: HGC overhaul time
9th bit: Chromatogram Peak Height Over the Measurement Range
10th bit: Carrier Gas Pressure Out of Control
11th bit: Oven Temperature error
12th bit: Chromatogram Baseline error
13th bit: Carrier Gas Pressure error
14th bit: Oven Temperature Extremely High
15th bit: HGC Data Bad
*6 Read/Write permitted. 0=New data is not available 1 = New data is available
*7 Read only 0=Calibrating 1=Analyzing

7.4 : Register 5000 (5000-5999) area

All data in this area are 32 bit big integer.
All registers from 5000-5999 are Reserve areas.
All Reserve areas are initialized to 0 and read/write from the above system is permit-
ted. They are always initialized to 0 after ON/OFF.
7.5 : Register 7000 (7000-8999) area

All data in this area are 32-bit floating point (IEEE754 format)
Register Details
7000 - Reserve
7001 PV1 Sum of C6+ (Sum of hexane or heavier)
7002 PV2 C3H8 (Propane)
7003 PV3 i-C4H10 (i-Butane)
7004 PV4 n-C4H10 (n-Butane)
7005 PV5 neo-C5H12 (neo-Pentane)
7006 PV6 i-C5H12 (i-Pentane)
7007 PV7 n-C5H12 (n-Pentane)
7008 PV8 N2 (Nitrogen)
7009 PV9 CH4 (Methane)
7010 PV10 CO2 (Carbon dioxide)
7011 PV11 C2H6 (Ethane)
7012 PV12 Heat value (superior / inferior, ideal / real)
7013 PV13 Gas density / Relative density (ideal / real)
7014 PV14 Wobbe index (ideal / real)
7015 PV15 Compressibility factor
7016 PV16 Total of raw concentrations
7017 PV17 Oven temperature
7018 PV18 Carrier gas pressure
7019 PV19 ICV (ideal / real)
7020 PV20 Relative density (ideal / real)
: - Reserve
7033 PV12 Heat value (superior / inferior, ideal / real)
: - Reserve
7035 PV20 Relative density (ideal / real)
7036 PV15 Compressibility factor
7037 PV14 Wobbe index (ideal / real)
7038 PV16 Total of raw concentrations
: - Reserve
7087 PV19 ICV (ideal / real)
: - Reserve
7090 PV13 Gas density / Relative density (ideal / real)
: - Reserve
7097 PV17 Oven temperature
7098 PV18 Carrier gas pressure
: - Reserve

Register Details
7730 PV1 Stream1 Daily average for the current day (C6+)
7731 PV2 Stream1 Daily average for the current day (C3H8)
7732 PV3 Stream1 Daily average for the current day (i-C4H10)
7733 PV4 Stream1 Daily average for the current day (n-C4H10)
7734 PV5 Stream1 Daily average for the current day (neo-C5H12)
7737 PV8 Stream1 Daily average for the current day (N2)
7738 PV9 Stream1 Daily average for the current day (CH4)
7739 PV10 Stream1 Daily average for the current day (CO2)
7741 PV12 Stream1 Daily average for the current day (Heat Value)
7742 PV19 Stream1 Daily average for the current day (ICV)
7743 PV14 Stream1 Daily average for the current day (Wobbe index)
7744 PV20 Stream1 Daily average for the current day (Relative Density)

Register Details
7790 PV16 Stream1 Daily average for the current day (Total of Law concentrations)
7794 PV1 Stream1 Hourly average for the current time (C6+)
7795 PV2 Stream1 Hourly average for the current time (C3H8)
7796 PV3 Stream1 Hourly average for the current time (i-C4H10)
7797 PV4 Stream1 Hourly average for the current time (n-C4H10)
7798 PV5 Stream1 Hourly average for the current time (neo-C5H12)
7801 PV8 Stream1 Hourly average for the current time (N2)
7802 PV9 Stream1 Hourly average for the current time (CH4)
7803 PV10 Stream1 Hourly average for the current time (CO2)
7805 PV12 Stream1 Hourly average for the current time (Heat Value)
7806 PV19 Stream1 Hourly average for the current time (ICV)
7807 PV14 Stream1 Hourly average for the current time (Wobbe index)
7808 PV20 Stream1 Hourly average for the current time (Relative Density)

Register Details
7854 PV16 Stream1 Hourly average for the current time (Total of Law concentrations)
7858 PV1 Stream1 Daily average for the previous day (C6+)
7859 PV2 Stream1 Daily average for the previous day (C3H8)
7860 PV3 Stream1 Daily average for the previous day (i-C4H10)
7861 PV4 Stream1 Daily average for the previous day (n-C4H10)
7862 PV5 Stream1 Daily average for the previous day (neo-C5H12)
7865 PV8 Stream1 Daily average for the previous day (N2)
7866 PV9 Stream1 Daily average for the previous day (CH4)
7867 PV10 Stream1 Daily average for the previous day (CO2)

Register Details
7869 PV12 Stream1 Daily average for the previous day (Heat Value)
7870 PV19 Stream1 Daily average for the previous day (ICV)
7871 PV14 Stream1 Daily average for the previous day (Wobbe index)
7872 PV20 Stream1 Daily average for the previous day (Relative Density)
7908 PV6 Stream4Daily average for the previous day (i-C5H12)

Register Details
7918 PV16 Stream1 Daily average for the previous day (Total of Law concentrations)
7922 PV1 Stream1 Hourly average for the previous time (C6+)
7923 PV2 Stream1 Hourly average for the previous time (C3H8)
7924 PV3 Stream1 Hourly average for the previous time (i-C4H10)
7925 PV4 Stream1 Hourly average for the previous time (n-C4H10)
7926 PV5 Stream1 Hourly average for the previous time (neo-C5H12)
7929 PV8 Stream1 Hourly average for the previous time (N2)
7930 PV9 Stream1 Hourly average for the previous time (CH4)
7931 PV10 Stream1 Hourly average for the previous time (CO2)
7933 PV12 Stream1 Hourly average for the previous time (Heat Value)
7934 PV19 Stream1 Hourly average for the previous time (ICV)
7935 PV14 Stream1 Hourly average for the previous time (Wobbe index)
7936 PV20 Stream1 Hourly average for the previous time (Relative Density)

Register Details
7982 PV16 Stream1 Hourly average for the previous time (Total of Law concentrations)
: - Reserve
8999 - Reserve
This area is initialized to 0. It is always initialized to 0 after ON/OFF.
Read and write is permitted to the reserve area from the above system.
In register 7000 area, when HGC's data is "AA, BB, CC, DD", HDM puts this data to
the decided register and the data order is the same as HGC, i.e. "AA, BB, CC, DD".

7.6 : Register 10000 area (10000 - 29999)

Registers from 10000 - 28500 are valid for access. Register 10000 contains the num-
ber of data currently stored in 10001 - 28500.
For 10001 - 28500, each component contains 27 items. When HGC is updated, these
areas are updated at the same time. Register 10001 contains the newest data. The data
becomes older as the register address increases; Register 28500 holds the 18500th
data.
Register 10000: Number of data is stored as 16-bit integer
Register 10001 - 28500: Each register contains 27 data in the following order
Item Data type
1 Stream no. 2 byte integer
2 Error flag 2 byte integer
3 Time stamp (Minute) 2 byte integer
4 Time stamp (Hour) 2 byte integer
5 Time stamp (Day) 2 byte integer
6 Time stamp (Month) 2 byte integer
7 Time stamp (Year) 2 byte integer
8 Sum of C6+ (Sum of hexane or heavier) 4 byte floating point
9 C3H8 (Propane) 4 byte floating point
10 i-C4H10 (i-Butane) 4 byte floating point
11 n-C4H10 (n-Butane) 4 byte floating point
12 neo-C5H12 (neo-Pentane) 4 byte floating point
13 i-C5H12 (i-Pentane) 4 byte floating point
14 n-C5H12 (n-Pentane) 4 byte floating point
15 N2 (Nitrogen) 4 byte floating point
16 CH4 (Methane) 4 byte floating point
17 CO2 (Carbon dioxide) 4 byte floating point
18 C2H6 (Ethane) 4 byte floating point
19 Heat value (superior/inferior, ideal/real) 4 byte floating point
20 Gas density / Relative density (ideal/real) 4 byte floating point
21 Wobbe index (ideal/real) 4 byte floating point
22 Compressibility factor 4 byte floating point
23 Total of raw concentrations 4 byte floating point
24 Oven temperature 4 byte floating point
25 Carrier gas pressure 4 byte floating point
26 ICV (ideal/real) 4 byte floating point
27 Relative density (ideal/real) 4 byte floating point

7.7 : Register 30000 area (30000 - 39999)

This area stores 1 hour, 1 day, and 1 month average of Stream 1 - 4. 30, 65 and 6
records are stored respectively. Each record contains Time Stamp (consists of year,
month, day, hour, minute data), average of PV1 - 20 and numbers used for calculation.
Each record is 92 bytes in length.
Different areas are allocated for each Stream. There is a data area for each Stream that
contains the most recent data.
e.g. Modbus Register 30001 contains the newest 1 hour average value for Stream 1.
Then Register 30002 contains the value from the previous hour.
Register 30000 stores the number of data contained in each register. Register 30000
contains the following.
Please refer to “Appendix” about the calculation of Average.
Item Data type

1 Number of the stream 1 hourly average data 2 byte integer
5 Number of the stream 1 daily average data 2 byte integer
9 Number of the stream 1 monthly average data 2 byte integer

Register 30001 - 30404: Each register contains 26 data in the following order.
Item Data type
1 Time stamp (Minute) 2 byte integer
2 Time stamp (Hour) 2 byte integer
3 Time stamp (day) 2 byte integer
4 Time stamp (Month) 2 byte integer
5 Time stamp (Year) 2 byte integer
6 Sum of C6+ (Sum of hexane or heavier) 4 byte floating point
7 C3H8 (Propane) 4 byte floating point
8 i-C4H10 (i-Butane) 4 byte floating point
9 n-C4H10 (n-Butane) 4 byte floating point
10 neo-C5H12 (neo-Pentane) 4 byte floating point
11 i-C5H12 (i-Pentane) 4 byte floating point
12 n-C5H12 (n-Pentane) 4 byte floating point
13 N2 (Nitrogen) 4 byte floating point
14 CH4 (Methane) 4 byte floating point
15 CO2 (Carbon dioxide) 4 byte floating point
16 C2H6 (Ethane) 4 byte floating point
17 Heat value (superior / inferior, ideal / real) 4 byte floating point
18 Gas density / Relative density (ideal / real) 4 byte floating point
19 Wobbe index (ideal / real) 4 byte floating point
20 Compressibility factor 4 byte floating point
21 Total of raw concentrations 4 byte floating point
22 Oven temperature 4 byte floating point
23 Carrier gas pressure 4 byte floating point
24 ICV (ideal / real) 4 byte floating point
25 Relative density (ideal / real) 4 byte floating point
26 Count of calculation data 2 byte integer
~Note Seconds are not displayed in timestamps created from the internal clock.

Register 30001 - 30404:

Register Details
30001
: Stream 1 (hourly average)
30030
30031
30060
30061
30090
30091
30120
30121
: Stream 1 (daily average)
30185
30186
30250
30251
30315
30316
30380
30381
: Stream 1 (monthly average)
30386
30387
30392
30393
30398
30399
30404

7.8 : Register 50000 area (50000 - 50003)
Register Details
50001 FB_QUB_Command (256 byte) *1
50002 FB_QUB_Response (256 byte) *2
50003 FB_QUB_Flag (2 byte) *3
This area is initialized to 0. It is always initialized to 0 after ON/OFF.

*1 Write only area. Stores FB_QUB communication command from the above sys-
tem. Maximum command length is 256 bytes.
*2 Read only area. Stores FB_QUB communication response from the above system.
Maximum response length is 256 bytes.
*3 Read only area. Flag values indicate the current FB_QUB status.
Flag Value FB_QUB Status
0×0000H FB_QUB communication command waiting
0×0004H FB_QUB communication is being carried out
0×FFFFH FB_QUB communication error & abort

7.9 : Communication transmission modes

There are two modes of communication transmission available for use in the Modbus
system. Both modes provide the same capabilities of communication with slaves; but
the mode is selected depending on the equipment used as a Master Host. Only one
mode may be used at a time in a system. The modes are ASCII and RTU. The modes
are defined as follows:
Characteristic ASCII (7-bit) RTU (8-bit)
Hexadecimal (Using only the
Coding system ASCII characters 0 to 9 and A 8 bit binary
to F)
Start Bit 1 1
Data Bit 7, 8 8
1 bit (even or odd selectable) or 1 bit (even or odd selectable) or
No. Bit/Char Parity Bit
0 bit (no parity) available 0 bit (no parity) available
Stop Bit 1 1
Error Checking LRC CRC
7.10 : Standard byte-level format

In general, the interpretations of fields within a message are identical between the
RTU and ASCII transmission modes. The major differences are in the types of error
checking performed on the message and that the ASCII message has approximately
twice the number of characters used by the RTU.
In ASCII mode, the start of a message is signaled by the colon (:). Carriage return
(CR) and Line Feed (LF) indicates the end of a message.
The allowable characters transmitted for all other fields are hexadecimal (Using only
ASCII characters 0 to 9 and A to F).
In RTU mode, Coding system is 8 bit Binary.
Start of Unit Function End of
Mode Data Error check
message address code message
ASCII Colon (:) 2 char 2-char N*2 char LRC: 2char CRLF
RTU None 8-bits 8-bits N*8bits CRC: 16 bits None
The slave device will only accept the message if the following conditions are met:
a) The received message starts with a colon (:), and ends with the CRLF. (Only in
ASCII mode)
b) The ID byte (Unit address) matches its own. (Both modes)
c) The function code is valid. (Both modes)
d) The start register and number of registers fall within a range of pre-programmed
register address. (Both modes)
e) The error check byte (LRC or CRC) is the same as the calculated values.
7.10.1 : Unit address

Unit address is selectable by S/W setting of the Man-machine interface. Refer to sec-
tion 3 for details on the H/W setting and Man-machine interface. The address field fol-

lows start of message and consists of 2 characters. These bits indicate the unit address
of the slave device that is to receive the message.
Each slave must be assigned a unique address and only the addressed slave will
respond to a query that contains its address. When the slave sends a response, the slave
address informs the master which slave is responding.
7.10.2 : Function code

The function code field tells the addressed slave what function to perform
The high order bit of the function code field is set by the slave device to indicate that
other than a normal response is being transmitted to the master device.
This bit remains 0 in a normal response.
To indicate the response is a notification of an error, the high order bit of the function
code field is set by the slave device to “1”.
The listing below shows the function codes supported by model HDM303
Function code Name Description
Read 16 bit integers, 32 bit integers or 32 bit floating point values,
3 Read Register
depending on start register value.
Writes 16 bit integers, 32 bit integers or 32 bit floating point
16 Write Register
values, depending on start register value.
When error occurs, the high order bit of the function code field is set by the slave
device to 1, and the exception code is generated. The following table shows the excep-
tion codes and there meaning:
Code Name Meaning
01 Illegal function Function code not supported by instrument
02 Illegal data address Register address not defined in instrument
03 Illegal data values Byte count not as expected or register does not exist
04 Not used
05 Not used
06 Not used
The following is an example of error response:

Request message
Unit Function Start reg No of reg LRC
address code HI LO HI LO
: 1 03 0B C0 00 02 2F CR LF
Error response message

Unit address Function code Exception code LRC
: 1 83 02 7A CR LF
The exception code indicates an illegal data address.

7.10.3 : Data
Data is transmitted MSB first. The value of an integer is represented in two's comple-
ment notation with the following format:
SIGN MAGNITUDE
15 14
Byte 1 Byte 2
The sign bit is 0 if the value is positive or zero, and 1 if the value is negative. The mag-
nitude is given in two's complement notation.
The integer format represent 16 bit signed integers ranging from -32768 to +32678
and occupies 2 contiguous bytes which can be viewed as 16 contiguous bits.
The value 905 would be transmitted as:
03H 89H
Byte 1 2
Where 89H is represented as
Bit7 Bit 0
1 0 0 0 1 0 0 1
7.10.4 : Error check

The Modbus protocol provides several levels of error checking in order to assure the
quality of the data transmission. To detect multi bit error where the parity has not
changed, the system uses redundancy checks: Cyclic Redundancy Check (CRC) and
Longitudinal Redundancy Check. Which redundancy check is used will be depending
on the mode of transmission. RTU mode uses the cyclical check and the ASCII mode
uses the longitudinal check. The generation of CRC and LRC is explained as follows.
7.10.5 : LRC (Longitudinal Redundancy Check) error check sequence

When ASCII mode is used for character framing, the error-checking field contains two
ASCII characters. The error check characters are the result of a Longitudinal Redun-
dancy Check (LCR) calculation that is performed on the message contents, exclusive
of the beginning colon and terminating CRLF characters.
The LRC field is one byte, containing an eight-bit binary value. The LRC value is cal-
culated by the transmitting device, which appends the LRC to the message. The
receiving device calculates an LRC during receipt of the message, and compares the
calculated value to the actual value it received in the LRC field. If the two values are
not equal, an error results.
The LRC is calculated by adding together successive eight-bit bytes of message, dis-
carding any carries, and then two's complementing the result. It is performed on the
ASCII message field contents excluding the colon character that begins the message,
and excluding the CRLF pair at the end of the message.

Example:
Address 02 0000 0010
Function 03 0000 0011
Start register Hi 30 0011 0000
Start register Lo 00 0000 0000
Number of registers 03 0000 0011
Sum 0011 1000
1's complement 1100 0111
2's complement 1100 1000
LRC C8
Note the sum may exceed 8 bits - only the low order 8 bits are used.
7.10.6 : CRC-16 (Cyclic Redundancy Check) error check sequence

The CRC-16 error check sequence is implemented as described in the following para-
graphs.
The message (data bits only, disregarding start/stop and parity bits) is considered as
one continuous binary number whose most significant bit (MSB) is transmitted first.
The message is pre-multiplied by X^16 (shifted left 16 bits), then divided by X^16 +
X^15+X^2+1 expressed as a binary number (11000 0000 0000 0101). The integer
quotient digits are ignored and the 16-bit remainder (initialized to all ones at the start
to avoid the case of all zeros being an accepted message) is appended to the message
(MSB first) as the two CRC check bytes. The resulting message including CRC is
divided by the same polynomial.
(X^16+X^15+X^2+1) at the receiver will give a zero remainder if no errors have
occurred. (The receiving unit recalculated the CRC and compares it to the transmitted
CRC). All arithmetic is performed modulo two (no carries). An example of the CRC-
16 error check for message HEX 0207 (address 2, function 3, or a read request to slave
number 2) is given by the following example.
Example:
Unit address Function code Start register Number of
Hi Lo register
02 03 30 00 01 CRC
The device used to serialize the data for transmission will send the conventional LSB
or right-most bit of each character first. In generating the CRC, the first bit transmitted
is defined as the MSB of the dividend. For convenience and since there are no carries
used in the arithmetic, let's assume while computing the CRC that the MSB is on the
right. To be consistent, the bit order of the generating polynomial must be reversed.
The MSB of the polynomial is dropped since it affects only the quotient and not the
remainder. This yields 1010 0000 0000 0001 (Hex A001). Note that this reversal of the
bit order will have no affect whatever on the interpretation or bit order of characters
external to the CRC calculation.
The step-by-step procedure to form the CRC-16 check bytes is as follows;
1. Load a 16-bit register with all 1's.

2. Exclusive or the first 8-bit byte with the high order byte of the 16-bit register, put-
ting the result in the 16-bit register.
3. Shift the 16-bit register one bit to the right until the bit shifted out to right (flag) is
1.
4. If the bit shifted out to the right (flag) is 1, XOR the generating polynomial 1010
0000 0000 0001 with the 16-bit register.
5. Repeat steps 3 and 4 until 8 shifts have been performed. Then perform XOR with
the function code (03).
6. Repeat this process with Start Register HI & LO and Number of Register.
7. The result (16 bit) is attached to the end of the message with 8 MSB first (actually
LSB) followed by the 8 LSB (actually MSB).
Calculation
Step
16-bit register (LSB-MSB) Flag
1 1111 1111 1111 1111 set -
1111 1111 1111 1111

2 XOR 0000 0010 [Unit] -
1111 1111 1111 1101
0 -> 1111 1111 1111 1101
->
3 Shift right (1/8)
0111 1111 1111 1110 -------> 1
0111 1111 1111 1110
4 XOR 1010 0000 0000 0001 [data] -
1101 1111 1111 1111
0 -> 1101 1111 1111 1111
->
3 Shift right (2/8)
0110 1111 1111 1111 -------> 1
0110 1111 1111 1111
4 XOR 1010 0000 0000 0001 [data] -
1100 1111 1111 1110
0 -> 1100 1111 1111 1110
->
3 Shift right (3/8)
0110 1111 1111 1111 -------> 0
0 -> 1100 0111 1111 1111
->
3 Shift right (4/8)
0011 0011 1111 1111 -------> 1
0011 0011 1111 1111
4 XOR 1010 0000 0000 0001 [data] -
1001 0011 1111 1110
0 -> 1001 0011 1111 1110
->
3 Shift right (5/8)
0010 1001 1111 1111 -------> 0
0 -> 0100 1001 1111 1111
->
3 Shift right (6/8)
0010 0100 1111 1111 -------> 1

Calculation
Step
16-bit register (LSB-MSB) Flag
0010 0100 1111 1111
4 XOR 1010 0000 0000 0001 [data] -
1000 0100 1111 1110
0 -> 1000 0100 1111 1110
->
3 Shift right (7/8)
0100 0010 0111 1111 -------> 0
0 -> 0100 0010 0111 1111
->
3 Shift right (8/8)
0010 0001 0011 1111 -------> 1
0010 0001 0011 1111
4 XOR 1010 0000 0000 0001 [data] -
1000 0001 0011 1110
1000 0001 0011 1110
5 XOR 0000 0011 [Function code] -
1000 0001 0011 1101
1000 0001 0011 1101
0 -> ->
3
Shift right (1/8)
0100 0000 1001 1110 -------> 1
| | |
| | |
| | |
1101 0001 0100 0000
0011 0000 [start register
6 XOR -
HI]
1101 0001 0111 0000
| | |
| | |
| | |
1110 0100 1101 0000
0000 0000 [start register
6 XOR -
LO]
1110 0100 1101 0000
| | |
| | |
| | |
1001 1100 1110 0101
0000 0001 [number of
6 XOR -
register]
1001 1100 1110 0100
| | |
| | |
| | |
1001 0111 0011 1000
0 -> ->
3
Shift right (8/8)
0100 1011 1001 1100 -------> 0
0100 1011 1001 1100
7 4 B 9 C ----> 4BH 9CH -
CRC-16 9CH 4BH
Result:
Unit address Function Start Register Number of CRC-16 CRC-16
Code Hi Lo register HI LO

02 03 30 00 01 9C 4B

7.11 : Detailed message formats

Model HDM303 only uses the holding register and floating register to convert the FB-
data to Modbus data.
7.11.1 : Read holding register (16 bit integer)

The example below reads 16-bit integer value from register 3058 through 3059 from
unit address 1. Register 3058=1 and register 3059=0. Mode = ASCII
Unit Function Start reg No of reg LRC
: 1 03 0B F2 00 02 FD CR LF
Normal response
Byte No Description Hex
1 Colon :
2 Unit ID 1
3 Function Code 03
4 Number of data bytes 04
5 Value 1 HI order byte 00
6 LO order byte 01
7 Value 2 HI order byte 00
8 LO order byte 00
9 LRC F7
10 CR CR
11 LF LF
7.11.2 : Read floating register (32 bit floating)

The example below reads 32 bit floating-point values from 7008 through 7009 from
unit address 1. Register 7008=3.21, register 7009=90.45.
Unit Function Start Reg No of Reg LRC
: 1 03 1B 60 00 02 7F CR LF
Normal response
Byte No Description Hex
1 Colon :
2 Unit ID 1
3 Function Code 03
4 Number of data bytes 08
5 Register 1 byte 1 40
6 Register 1 byte 2 4D
8 Register 1 byte 4 AD
10 Register 1 byte 2 B4
13 LRC CA
14 CR CR
15 LF LF

7.11.3 : Read date and time

The date and time can be read from HDM by reading register 1.
~Note The contents of all six registers is returned regardless of number of Regs value.
Command
: 01 03 00 01 00 06 F5 CR LF
Normal response
Byte No Description Hex Decimal
1 Colon : :
2 Unit ID 01 1
3 Function Code 03 3
4 Number of data bytes 0C 12
5 Seconds 00
21
6 Seconds 15
7 Minutes 00
45
8 Minutes 2D
9 Hour 00
13
10 Hour 0D
11 Day 00
27
12 Day 1B
13 Month 00
4
14 Month 04
15 Year 00
0007*
16 Year 07
17 LRC 7B
18 CR CR
19 LF LF
~Note *: About four digits of Year, only lower two digits represent year and upper two
digits are always 00. Example: Year digits 0007 means year 2007.

7.11.4 : Read 535-544 Register

The example below read component data the register 535 from unit address 1.
Command
address code Hi Lo Hi Lo
: 01 03 02 17 00 33 XX CR LF
Response
Byte No. Detail
1 Colon
2 Unit Address 01
3 Function Code 03
4 Number of data byte, 4byte*17data* 3Record=204
5-72 Record 1 (Component 1)), 4byte*17data=68
73-140 Record 2 (Component 2), 4byte*17data=68
141-208 Record 3 (Component 3), 4byte*17data=68
209 LRC
210 CR
211 LF
7.11.5 : Read 545 Register

The example below read component data the register 545 from unit address 1.
Command (Read 545)
Unit Function Start Reg No of Reg
address code LRC
Hi Lo Hi Lo
: 01 03 02 21 00 11 XX CR LF
Response
Byte No. Detail
1 Colon
2 Unit Address 01
3 Function Code 03
4 Number of data byte, 4byte*17data* 1Record=68
5-72 Record 1(Component 1), 4byte*17data=68
73 LRC
74 CR
75 LF

7.11.6 : Write 16 bit integer

The example below writes 16-bit integer value the register 3008 and 3009 from unit
address 1.
1200 J 3008, -20 J 3009
Command
1 Colon : :
2 Unit ID 01 1
4 Start Address HI 0B
3008
5 Start Address LO C0
6 Number of Register HI 00
2
7 Number of Register LO 02
8 Byte Count 04 4
9 Register 1 Byte 1 04
1200
10 Register 1 Byte 2 B0
11 Register2 Byte 1 FF
-20
12 Register2 Byte 2 EC
13 LRC 7F
14 CR CR
15 LF LF
Normal response
Unit Functio Start Reg No of Reg Byte
address n code count LRC
Hi Lo Hi Lo
: 01 10 0B C0 00 02 04 1E CR LF
7.11.7 : Writes date and time

To set the date and time register 1 is written to with five 16 bit integers.
Note 1. Message must contain data for all five register.
2. Time is set to 0 second.
The example below sets the date and time to 15:45 28/11/2007.
Command
1 Colon : :
2 Unit ID 01 1
4 Start Address HI 00
1
5 Start Address LO 01
6 Number of Register HI 00
5
7 Number of Register LO 05
8 Byte Count 0A 10


9 Minute 00
45
10 Minute 2D
11 Hour 00
15
12 Hour 0F
13 Day 00
28
14 Day 1C
15 Month 00
11
16 Month 0B
17 Year 07
2007
18 Year D7
19 LRC 9E
20 CR CR
21 LF LF
Normal response
Unit Functio Start Reg No of Reg Byte
address n code count LRC
Hi Lo Hi Lo
: 01 10 00 01 00 05 0A DF CR LF

7.12 : Timing
The following is the basic timing for HDM Modbus ASCII and RTU protocol.
Request
T1 T2
Response
Response Time T1
ASCII protocol
This is the time from the end of the LF character in the request message to the trans-
mission of the response message.
Minimum value: 50 ms Maximum value: 100 ms
RTU protocol
This is the time from the end of the request message to the transmission of the
response message.
Minimum value: 50 ms Maximum value: 100 ms
Reset Time T2
ASCII protocol
This is the time after the LF character of a response message when HDM is ready to
receive the start another request message.
Minimum value = 3.5 character times
RTU protocol
This is the time after the response message when HDM is ready to receive the start
another request message.
Minimum value = 3.5 character times
Example: The calculation method of 3 character times

Communication condition: 9600bps, Data length = 7Bit, Parity = Even
(1/9600bps) × (7Bit [Data length] + 1Bit [Start Bit] + 1Bit [Stop Bit] + 1Bit [Parity
Bit]) × 3Byte = 3.125ms
Character times:
Time taken to transmit one character (depends on baud rate).

Chapter 8 : HDM Modbus Data Viewer (HMV) description
8.1 : Introduction
HMV is software that displays and saves the HGC data stored in the HDM data log.
The software only saves and displays the data needed by the user. HMV communicates
with the HDM via Serial Port by Modbus communication. The figure below shows the
connection diagram.
HMV
Modbus
HDM
Fieldbus H1
HGC

HDM Modbus Data Viewer (HMV) description Yamatake Corporation
8.2 : Contents of the HDM saved data

HDM data is largely divided into two types: Analysis data and Average data.
1. Contents of Analysis Data (10001 - 28500)
Data: 1 record is created every 5 minutes, when the chromatogram is updated each
time.
Contents of each record: Stream No., update time, error details, PV1 - 20 (PV1 -
11: after normalization)
Storage Capacity: Maximum 18500 records J 18500 / 12 (1 hour) / 24 (1day) =
64.2 days worth of records can be stored.
2. Contents of Monitoring Data
There are two types of monitoring data:
(1) The latest PV output data
Contents of Each Record: Steam No, Mode, Update Time, Error details, PV1 -
20 (PV1 - 11: After Normalization)
Storage Capacity: 1 (only the newest record is stored)
(2) Daily or Monthly average data
Contents of Each Record: PV1-12, 14, 16, 19 and 20
Storage Capacity: Only the 2 newest data is stored
These two data are for display purposes only and cannot be saved.
~Note The relationship between data and the time displayed with data is shown
below.
Analysis data J Time stamp is End of analysis

PV Read J Time stamp is End of analysis
History Data J Data from the previous day is contained in the displayed date
E.g.: Day 24 contains the average data (0:00 - 23:59) of day 23
Average data:
Hourly average data J Average data from the previous hour is contained in the dis-
played time
E.g.: 2003/03/24 10:00 row contains the average data of 2003/03/24 9:00 - 9:59.
Daily average data J Average data from the previous day is contained in the dis-
played date.
E.g.: 2003/03/24 row contains the average data of 2003/03/23 0:00 - 23:59.
Monthly average dataJ Data from the previous month is contained in the displayed
month.
E.g.: 2003/03 contains the average data of 2003/02.

Yamatake Corporation HDM Modbus Data Viewer (HMV) description
Hourly Ave data (30)

Analysis data
(18500) Stream 1 Ave data Daily Ave data (65)
10000 area
Monthly Ave data (6)
Hourly Ave data (30)

Stream 2 Ave data Daily Ave data (65)
Average data Monthly Ave data (6)
30000 area Hourly Ave data (30)
HDM data Monthly Ave data (6)

saving
function Hourly Ave data (30)
Monthly Ave data (6)
History data Stream 1 History data (31)

Daily data (2)
500 area Latest PV outputs (1)
Hourly data (2)
Stream 1
Monitoring data Daily data (2)
Stream 2
3000, 7000 area Average data Hourly data (2)
Daily data (2)

Stream 3
Hourly data (2)
The maximum numbers of records
Daily data (2)
that can be saved are shown in parentheses.
Stream 4
Hourly data (2)

8.3 : Installing and uninstalling the HMV

Refer to section “4.3 : HMV installation” for detailed installation procedure for the
HMV.
8.4 : Running and shutting down the HMV
8.4.1 : Running the HMV

(1) Select the HMV.exe in the HMV folder and run the HMV.
(2) Main screen will appear. Default screen is “Analysis data” screen.
(Refer to the description of the HMV main screen for detail.)
8.4.2 : Shutting down the HMV

(1) Click on [Return]. (Both “Ctrl + X” or “Alt + X” are also available.)
~Note - unsaved data are erased when shutting down the HMV.
- HMV can only retrieve data while online. It cannot retrieve saved data
when offline.

8.5 : The description of the HMV main screen
8.5.1 : Screen layout

The following screen will appear first when running the HMV. Screen size is fixed.
The minimize button is only available. (The following is the screen when clicking the
[Read Data] button.)
The type of the data is The page number is displayed in A progress bar will appear
displayed. the analysis data screen. during acquiring the data.
The latest data is displayed on
page 1. (Max: 771)
24 records are displayed

at a time
Acquire the required Save the displayed data Clear the displayed The HMV will be shut
data and then display. by text file format. data. down
Figure 8-1
Next describes the each function in the menu bar.

8.5.2 : Command function

From the command menu you can perform three main functions.
Figure 8-2
This section explains each of the following main functions:

1. Read Data, Save Data, Clear Data and Exit
2. Call and Disconnect
3. Properties
Read Data, Save Data Clear Data and Exit

Same procedure as those functions of [Read Data], [Save Data], [Clear Data], [Return]
buttons can be done when selecting each function. (Ctrl + R, S, C, X are also avail-
able)

Call or Disconnect
This is used to obtain HDM data via a modem connection. To initiate a modem con-
nection, select [Call] then click the “OK” button in the message box that follows (Fig-
ure 8-3). When the connection has been made, a dialog box saying “Connected!!”
appears, and the elapsed connection time is displayed in the lower left-hand corner
(Figure 8-4). Elapsed time is displayed in 24-hour time. To disconnect, select “discon-
nect” from the command menu then press the “OK” button in the dialog box that fol-
lows. (Figure 8-5)
Figure 8-3 Figure 8-4
Figure 8-5 Figure 8-6
After you disconnect, the “Disconnected!!” message appears and the status in the
lower-left corner of the main display changes to “disconnected.”
For information on modem setup and direct connection, please refer to the explanation
of the Properties screen below.

Properties
Overview:
The Properties screen enables you to set-up various communication parameters with
the HDM. When you select “Properties” from the command menu, the following
screen will appear:
Figure 8-7
1. HDM Properties
First, confirm the communication settings of the HDM you will use to acquire your
data. You can confirm HDM communication setup on the HDM LCD display. For
details, please refer to section 3.2.3 - “Engineer's Mode.” You must then set the
HDM Properties to the same settings in the HDM.
HDM Address: 1 - 255 (Default 1)
Protocol: Modbus RTU Protocol (8 Bit)
Modbus ASCII Protocol (7 Bit) (Default)
Modbus ASCII Protocol (8 Bit)
Bits per second: 1200 bps
2400 bps
4800 bps
9600 bps (Default)
19200 bps
Parity: Even (Default)

Odd
None
RTS/CTS signal: Non active (Default)
Active
2. No Response Time Out (sec.)
Slide this bar to set the length of time until error messages are displayed when
there is no response from the HDM due to communication problems,
1, 3, 5, 10, 30 sec. (Default: 3 sec.)
3. COM Port
Please select the COM Port you will use.
Connect using: COM1 - 4 (Default: COM1)
4. Connection options
Here you choose whether to connect to the HDM directly or via modem. To con-
nect directly, click the “Direct Connection” radio button. To communicate with the
HDM via a modem connection, click the “Modem Connection” radio button.
When you select “Modem Connection,” you can change the dial settings in subse-
quent boxes.
5. Explanation of Buttons
There are four buttons in the lower right of the Properties dialog box: “Load,”
“Save,” “OK,” and “Cancel.”
“Load” and “Save” Buttons: Use these buttons to save the settings you have cre-
ated on the Properties screen as an .hdm file.
“OK” Button: Once you have changed the settings manually or via the Load function,
click the “OK” button. A confirmation message will appear. When you click “OK,”
the change is reflected in the HMV. Clicking the “Cancel” button will return you to the
Properties screen without applying your changes
You can confirm your changes to the connection method in the following way:
1. When you have changed from Direct Connection to Modem Connection, the title
of the main screen changes from “HMV-Direct connection” to “HMV-Modem con-
nection” and the status bar in the lower left corner will display “Disconnect.” Also,
the Call function becomes available.
2. When you change from Modem connection to Direct connection, the title bar
changes to “HMV-Direct connection” and the status bar in the lower left corner
disappears. Also, the Call function becomes unavailable.
Cancel Button: This button returns you to the main menu without applying your
changes.
8.5.3 : PV read function (Modbus address 3000, 7000 area)

Latest PV1 - 20 data can be displayed when selecting [Latest Data] from [PV Read]
and then clicking on the [Read Data] button. (Figure 8-8) Latest PV1-12, 14, 16, 19
and 20 daily and hourly average data for stream 1 - 4 can be displayed when selecting

[Average Data] and [Stream1 - 4] then [Read Data] button as well.(Figure 8-9) These
data are displayed only. Saving function is not available.
Display time of
date update
Indicates "Calibration"
or "Analysis" mode
Displays stream number of

Displays error status measurement object. Default
to "Stream 1" when no stream
is selected
Figure 8-8
Displays two days of data. Displays two hours of data.

When there is no data, all fields When there is no data, all fields
display an initial value of zero. display an initial value of zero.
Figure 8-9

8.5.4 : Data type function
8.5.4.1 : History data (Modbus address 500 area)

Select the [History data] from [Data type]. When clicking on the [Read Data] button,
history data are displayed.
The data for stream1 are only saved and displayed. And the data are displayed on the
line according to the date of the month. For example, the data are displayed on the 19th
line in case of the data for March 18th.
Figure 8-10
The data in the order of Date and time, C6+, Propane, i-Butane…Relative density are
displayed on the one record.

8.5.4.2 : Analysis data function (Modbus address 10000 - 28500)

Select [Analysis data] from [Data type]. (“Ctrl + A” is also available.) The following
screen will appear. When clicking the [Read Data] button, logged analysis data are dis-
played.
Click !
Figure 8-11
One record has stream number, date and time, the result of self-diagnostic (no message
appears when no error occur), C6+, Propane, i-Butane…Relative density. Move the
scroll bar to view the all data. And double click on the borderline of the column for the
error message to view the hidden message.
The data for the top record is the latest data, and that for the bottom record is the oldest
data in every page. The data for page 1 is the latest data, and that for last page is the
oldest data.

8.5.4.3 : About the number of page on the analysis data screen

The page number is displayed only on the analysis data screen. Enter the number, and
click on the [Read Data] button. (Max page number 771) Once click on the read but-
ton, the HMV reads the data number in the HDM. Next, the HMV automatically calcu-
lates max page number in which the oldest data exist. Decimal symbol, minus symbol
cannot be entered in the box. If enter the “0”, “00”, “000” and click the [Read Data],
the error message will appear. The number such as “076” is changed to “76” When
page number is changed, displayed data are all erased. (the logged data in the HDM
won't be erased.) All types of screen can't be updated automatically. Click [Read Data]
button manually to view the data.
~Note The data display type can be changed from the menu bar. Also there are
shortcuts available to change the display type of Stream 1 data.
Display Data Type Short Cut

Ctrl + H
Hourly Average Data
Alt + H
Ctrl + D
Daily Average Data
Alt + D
Ctrl + M
Monthly Average Data
Alt + M
Or you can manually change the display type through the menu bar:
Figure 8-12

8.5.4.4 : Average data function (Modbus address 30000 area)

Select each average data according to the following procedure.
Data type J Average data J Stream1 - 4 J Hourly Average
Data type J Average data J Stream1 - 4 J Daily Average
Data type J Average data J Stream1 - 4 J Monthly Average
The screen given below will appear. (Figure 8-13 Example of “Hourly Average Data”
screen)
Click !
Click !
Figure 8-13
One record has date and time, C6+, Propane, i-Butane…. Relative density.

8.5.5 : Saving the data

Clicking the [Save Data] button, the data are saved in the default format. The default
format is Tab-Separated text file. (Ctrl +S or Alt + S are also available).The user can
change the save format to Comma or Semicolon. The data save format is valid as long
as the current HMV remains open. The save format will automatically return to the
default format when you restart the HMV.
Analysis Data: Only the displayed 24 records are saved.
Other data: all the data are saved.
When all the data for every five minutes analysis data are needed, try the following
procedure; Display the page 1 J Save the page 1 J Change to page 2 J Display the
page 2 J Save the page 2….
Figure 8-14
Choosing the data save format

Flow chart for the procedure of saving data
Main screen
Push the Read Data] button
Data is display
Push the Save Data button
When there is no data,

Print one row of label data the first row is printed.
Print data
All displayed data is saved

Message for completion one row at a time to a text file
8.5.6 : Editing the saved data

Saved file can be edited on the Microsoft Excel ™ or Access™ etc. Here's an example
of the data, which opened with the Excel. When you open the saved file, specify the
separate value to display the data correctly.
Figure 8-15
First line shows the name of each data.

8.5.7 : Clear data

This button is used to clear the displayed data. (Ctrl + C or Alt + C are also available.)
The logged data in the HDM inside are not cleared.
8.6 : Error description

There're three kinds of error in the whole HGC-HDM-HMV system.
1. Error transmitted from the HGC (HGC self-diagnostic system)
2. Error transmitted from the HDM (HDM self-diagnostic system, HMU LCD shows
the same error message)
When an error is detected in the HGC and the HDM and that data is transmitted to
the Modbus10000 area and the 7000 area, this information is displayed as text in an
error flag and on the latest data screen found under the PV_Read pull-down menu.
Refer to HGC, HDM User's manual for troubleshooting
3. HDM-HMV communication error (time out etc.)
The following error messages may appear in the HMV:
This message appears when you try to open
another HMV while one is already open.
This message is displayed when the

HDMSETUP.TXT file (settings file) cannot be
found during startup. Click the “OK” button and
continue to the Properties menu. When you click
the “OK” button on the Properties menu, the
settings are recreated. This message may also
appear when upgrading from HMV version 1.0 to
1.1. In this case, you must recreate the
HDMSETUP.TXT file by following the messages
on the screen.
This message appears when the
HDMSETUP.TXT file is accidentally moved or
deleted while the HMV is running. Please click
the “OK” button to end the HMV session and
restart the program.
This message appears when modem connection

fails. Please confirm that the connection settings
(phone number, tone vs. pulse, etc.) are correct.
This message indicates that the data in the HDM

has been updated during a data reading. Because
the data is cleared from the display, you will need
to take another reading.

This message is displayed when you try to end the

HMV session while the modem connection
remains open. Click the “Yes” button to
disconnect the modem.
This message appears when data is not being

returned normally from the HDM. When this
occurs, please follow the instructions on the
screen.
This message appears when the page number is

not correctly entered on the Analysis data screen.
Please set the page number to a number between 1
and 771.
This message is displayed when you try to obtain

data on the modem connection screen when there
is no modem connection. Please establish a
modem connection before taking your reading.
This message is displayed when you try to read

average data while there is no data saved in the
HDM.

Yamatake Corporation Troubleshooting
Chapter 9 : Troubleshooting
Error list, description & action

Error message Error description Action
HGC No Response HDM can’t receive PV from Check FB connection
HGC
RAM Error RAM Error This is a critical problem. Turn off HDM
CPU Communication CPU Communication Error power. Then contact the local or closest
Error Yamatake office or distributor
Timer Error Real Timer Counter
Malfunction
Exchange Battery Status Out of battery Change the battery.Before changing, save
the interior Storage data into PC, turn off
HDM power, and make sure HDM is not in
an explosive area.
HGC Data Bad HDM is not receiving HGC Check FB connection. Or contact the local
data or closest Yamatake office or distributor.
Oven temperature Temperature sensor failure This is a critical problem. Turn off HGC
extremely high power. Contact the local or closest
Yamatake office or distributor.
Carrier Gas Pressure Carrier gas pressure PV 1. Check the carrier gas supply pressure
Error PV < 50 kPa setting (400 ± 50 kPa)
or 2. If the carrier gas PV is equal with carrier
300 kPa < PV gas supply pressure, this is a critical
problem. Turn off the power and stop the
carrier gas supply.Contact the local or
closest Yamatake office or distributor.
Response Factor Error Auto calibration failed.RF Check the standard gas connection,
percent deviation limit is < composition and supply. This error
RF% DEV continues until successful calibration.
Chromatogram baseline TCD baseline out of range 1. Check whether the carrier gas type and
error purity is correct.
2. If the problem is not caused by carrier
gas, a critical problem may have occurred.
Oven temperature error Oven temperature not stable Verify whether a sudden change has
SP ±2°C occurred in the ambient temperature. Shield
the HGC to resume normal operation. **
Carrier Gas Pressure Carrier gas pressure 1. Check the carrier gas supply setting (400
Out of Control SP ±30 kPa < PV ± 50 kPa)
2. Check the remaining gas cylinder
pressure.
3. If the problem is not caused by the carrier
gas, a critical problem may have occurred.
Chromatogram Peak 32500 counts is < peak height 1. Verify whether the vent lines are open to
Height Over the in measuring gate the atmospheric pressure.
Measurement Range 2. Gas concentration is over specification**
HGC Overhaul Time Analyzing times exceed Recommended analyzer valve unit overhaul
recommended overhaul time
(315000 times)

Troubleshooting Yamatake Corporation
Error message Error description Action

Total raw error Total raw is out of limit 1. Check the flow meter and flow rate.
Limit is configurable 2. Check the air supply pressure.
Default (HGC Error Function)
is 95% to 105%
Default (HDM Error Function)
is 90% to 110% ~Note This error will occur during
HGC start up.
Retention time lock Ethane (C2) Retention Time is HGC analysis used standard gas which
error out of range C2Rt < SP-2sec or contains Ethane.
SP+2sec < C2 Rt
~Note This error will occur during
HGC start up.
AO status error HDM is not receiving HGC Check FB connection or reset the FB
data or HGC data is not good. parameters to use PC-S/W HDS’s
Download button. When the error doesn't
disappear, contact the local or closest
Yamatake office or distributor.
Auto calibration HGC auto calibration in HGC hold output value
progress
Fieldwork Fieldwork for HGC in progress HGC hold output value
~Note **: This error will occur during HGC start up.

Yamatake Corporation Troubleshooting
HDM has POWER, HDM, FB and ANALYSIS LED. By checking the status of those
LED, errors can be detected. The following table describes the meaning of those com-
binations LED indication.
LED STATUS
HDM FB ANALYSIS POWER
Normal HDM Operation ON ON ON ON
HDM Error RAM Error OFF OFF OFF ON
CPU Communication OFF OFF OFF ON
Error
Timer Error OFF ON ON ON
Exchange Battery ON ON ON ON
FB Line Error ON OFF OFF ON
HGC Auto-Calibration in progress ON ON Blink ON
HGC Field Work in progress ON ON OFF ON
Oven Temperature Extremely High ON ON OFF ON
Carrier Gas Pressure Error ON ON OFF ON
HGC Data Bad PV Hi Low Alarm ON ON ON ON
Receiving error of
ON OFF OFF ON
HGC data
The condition of Calibration Relay (Contact output for solenoid valve) and STATUS
(Alarm contact) are as following:
Calibration relay STATUS
Normal HDM Operation Inactive Inactive
HDM Error RAM Error Inactive Active
CPU Communication Error Inactive Active
Timer Error Inactive Inactive
Exchange Battery Inactive Inactive
FB Line Error Inactive Active
HGC Auto-Calibration in progress Active Inactive
HGC Field Work in progress Inactive Inactive
Oven Temperature Extremely High Inactive Active
Carrier Gas Pressure Error Inactive Active
HGC Data Bad Inactive Active
During transmission
TX (GREEN) BLINK
RX (RED) BLINK

Troubleshooting Yamatake Corporation
The error definition displayed on HDM LCD is summarized in the table below repre-
sents a blank space.
Display Error definition

FFFFFFFFFFFFF No error
E R R O R FN o . E 1 0 2 RAM error (HDM error)
E R R O R FN o . E 1 0 4 CPU comm. error (HDM error)
E R R O R FN o . E 0 0 1 Timer error (HDM error)
E R R O R FN o . E 0 0 2 Battery exchange STATUS (HDM error)
E R R O R FN o . E 1 1 1 Oven temperature extremely high (HGC error)
E R R O R FN o . E 1 1 2 Carrier gas pressure error (HGC error)
E R R O R FN o . E 1 1 3 HGC data bad (HGC error)
E R R O R FN o . E 1 2 1 Fieldbus no response error (system error)
E R R O R FN o . E 0 1 1 Response factor error (HGC error)
E R R O R FN o . E 0 1 2 Chromatogram baseline error (HGC error)
E R R O R FN o . E 0 1 3 Oven temperature error (HGC error)
E R R O R FN o . E 0 1 4 Carrier gas pressure out of control (HGC error)
E R R O R FN o . E 0 1 5 Chromatogram peak height over the measurement range (HGC error)
E R R O R FN o . E 0 1 6 HGC overhaul time (HGC error)
E R R O R FN o . E 0 1 7 Total raw error
E R R O R FN o . E 0 1 8 Retention time lock error
AO s t a t u s e r r o r Analog output error (system error)
ERROR No.Display:
E X X X
Error number
0: HDM error 1: HGC error 2: system error
0: Minor error 1: Fatal error
Represents the 'E' of "Error"

Yamatake Corporation Appendix
Chapter 10 : Appendix
10.1 : Time difference table

Europe
Country / City GMT
England, Portugal (GMT ±0)
Italy, Austria, Netherlands, Germany, Denmark, Norway,
(GMT +1)
Sweden, Switzerland, Spain, France, Belgium
Greece, Turkey, Finland (GMT +2)
East Europe, Middle East, Africa

Country / City GMT
Moscow (GMT +3)
Kuwait, Saudi Arabia, Kenya, Egypt, Romania, Bulgaria (GMT +2)
South Africa (GMT +2)
Poland, Czech, Hungary (GMT +1)
Asia
Country / City GMT
South Korea (GMT +9)
China, Hong Kong, Taiwan, Philippine, Malaysia, Singapore,
(GMT +8)
Denpasar
Jakarta, Thailand (GMT +7)
America
Country / City GMT
Atlanta, New York, Boston, Miami, Washington D.C. (GMT -5)
Chicago, Dallas, New Orleans (GMT -6)
Denver, Phoenix (GMT -7)
San Francisco, Seattle, Los Angeles, Las Vegas (GMT -8)
Anchorage (GMT -9)
Honolulu (GMT -10)

Appendix Yamatake Corporation
Canada, South America

Country / City GMT
Venezuela (GMT -4)
Toronto, Montreal (GMT -5)
Vancouver (GMT -8)
Mexico (GMT -6)
Columbia, Peru (GMT -5)
Chile (GMT -4)
Argentina, Sao Paulo, Rio de Janeiro (GMT -3)
Oceania, Pacific
Country / City GMT
Sydney, Canberra, Melbourne (GMT +10)
Brisbane, Cairns, Guam, Saipan (GMT +10)
Perth (GMT +8)
New Zealand (GMT +12)
New Caledonia (GMT +11)
Tahiti (GMT -10)

10.2 : Wiring diagram

[Model HDM303 basic system]
HGM
HDM HFA
TOTA L
%
RATE
Modbus2
Modbus1
FB
TXD TXD TXD

Analysis
FB address FB address
FB
24V DC
HMU RXD RXD RXD
Power
0 x 10H 0 x FCH 4A (min)
HGC
Calibration FB address
24V DC 0 x F7H
Status
Modbus1, 2
Fieldbus
line
Fieldbus line Fieldbus line
TXD RXD GND TXD RXD RTS CTS GND
Modbus1 Modbus2
Solenoid
Sample valve
gas
Standard
gas
to Modem to PC
Modem
Telephone
communication
1 2 3 4 5 6 7 8 9 10
TXD RXD RTS CTS GND TXD RXD RTS CTS GND
Modbus2 (RS232) Modbus1 (RS232)
11 12 13 14 15 16 17 18 19 20
Case - + - + - + - +
Earth E DC24V FB STATUS Calibration
to 24V DC to Solenoid
Fieldbus valve
Line
Status

Display of
Parameter Name Unit Note
measuring value
PV1 C 6 + FFFFF Sum of C6+ FFF m o l % FFFXX.XXX
PV2 C 3 H 8 FFFF C3H8 (propane) FFF m o l % FFFXX.XXX
PV3 i - C 4 FFFF i-C4H10 (i-butane) FFF m o l % FFFXX.XXX
PV4 n - C 4 FFFF n-C4H10 (n-butane) FFF m o l % FFFXX.XXX
PV5 n e o - C 5 FF neo-C5H12 (neo-pentane) FFF m o l % FFFXX.XXX
PV6 i - C 5 FFFF i-C5H12 (i-pentane) FFF m o l % FFFXX.XXX
PV7 n - C 5 FFFF n-C5H12 (n-pentane) FFF m o l % FFFXX.XXX
PV8 N 2 FFFFFF N2 (nitrogen) FFF m o l % FFFXX.XXX
PV9 C H 4 FFFFF CH4 (methane) FFF m o l % FFFXX.XXX
PV10 C O 2 FFFFF CO2 (carbon dioxide) FFF m o l % FFFXX.XXX
PV11 C 2 H 6 FFFF C2H6 (ethane) FFF m o l % FFFXX.XXX
PV12 S C V r e FFF Superior Calorific Value (real) FF M J / m ³ Default
S C V i d FFF Superior Calorific Value (ideal) FF M J / m ³
FFXX.XXXX
I C V r e FFF Inferior Calorific Value (real) FF M J / m ³
I C V i d FFF Inferior Calorific Value (ideal) FF M J / m ³
d r y G H V r e Real Gross Heat Value (dry) FB T U / C F
s a t G H V r e Real Gross Heat Value (sat) FB T U / C F
FFXXXX.XX
d r y G H V i d Ideal Gross Heat Value (dry) FB T U / C F
s a t G H V i d Ideal Gross Heat Value (sat) FB T U / C F
d r y G H V Gross Heat Value (dry) B T U / l b m FFXXXXX.X
PV13 D r e FFFFF Density (real) FF k g / m ³ Default
D i d FFFFF Density (ideal) FF k g / m ³
FFFX.XXXX
R D r e FFFF Relative Density (real) FFFFFFF
R D i d FFFF Relative Density (ideal) FFFFFFF
G D FFFFFF GD l b / k C F FFXX.XXXX
d r y G r e FF Real Relative Density G (dry gas) FFFFFFF
s a t G r e FF Real Relative Density G (sat gas) FFFFFFF
FFFX.XXXX
d r y G i d FF Ideal Relative Density Gid (dry gas) FFFFFFF
s a t G i d FF Ideal Relatice Density Gid (sat gas) FFFFFFF
PV14 W I r e FFFF Wobbe index (real) FF M J / m ³ Default
FFXXX.XXX
W I i d FFFF Wobbe index (ideal) FF M J / m ³
d r y W I r eF Real Wobbe index (dry) FB T U / C F
s a t W I r eF Real Wobbe index (sat) FB T U / C F
FFXXXX.XX
d r y W I i dF Ideal Wobbe index (dry) FB T U / C F
s a t W I i dF Ideal Wobbe index (sat) FB T U / C F
PV15 Z m i x FFFF Compression factor Zmix FFFFFFF Default
FFFX.XXXX
d r y Z FFFF Compression factor Z (dry gas) FFFFFFF
PV16 T o t a l R a w Total of Raw concentrations FFF m o l % FFXXX.XXX
PV17 O v e n T e m p Oven Temperature FFF d e g C FFFFXX.XX
PV18 C a r . P r e s Carrier gas pressure FFF k P a FFFXXX.XX
PV19 I C V r e FFF Inferior Calorific Value (real) FF M J / m ³ Default
FFXX.XXXX
I C V i d FFF Inferior Calorific Value (ideal) FF M J / m ³
d r y N H V r e Real Net Heat Value (dry) FB T U / C F
s a t N H V r e Real Net Heat Value (sat) FB T U / C F
FFXXXX.XX
d r y N H V i d Ideal Net Heat Value (dry) FB T U / C F
s a t N H V i d Ideal Net Heat Value (sat) FB T U / C F
d r y N H V FF Net Heat Value (dry) B T U / l b m FFXXXXX.X
~Note The “F” symbol in the chart above indicates the number of spaces.

Display of
measuring value
PV20 R D r e FFFF Relative Density (real) FFFFFFF Default
FFFX.XXXX
R D i d FFFF Relative Density (ideal) FFFFFFF
H e FFFFFF Helium normalized conc FFF m o l % FFFXX.XXX
d r y G r e FF Real Relative Density G (dry gas) FFFFFFF
s a t G r e FF Real Relative Density G (sat gas) FFFFFFF
d r y G i d FF Ideal Relative Density Gid (dry gas) FFFFFFF FFFX.XXXX
s a t G i d FF Ideal Relative Denisty Gid (sat gas) FFFFFFF
K FFFFFFF Specific Heat K FFFFFFF
Special unit
Display of
measuring value
PV12 S C V r e FFF Superior Calorific Value (real) FF k J / m ³
S C V i d FFF Superior Calorific Value (ideal) FF k J / m ³
FFXXXXX.X
I C V r e FFF Inferior Calorific Value (real) FF k J / m ³
I C V i d FFF Inferior Calorific Value (ideal) FF k J / m ³
S C V r e FFF Superior Calorific Value (real) F k W h / m ³
S C V i d FFF Superior Calorific Value (ideal) F k W h / m ³
FFXXX.XXX
I C V r e FFF Inferior Calorific Value (real) F k W h / m ³
I C V i d FFF Inferior Calorific Value (ideal) F k W h / m ³
PV14 W I r e FFFF Wobbe index (real) FF k J / m ³
FFXXXXX.X
W I i d FFFF Wobbe index (ideal) FF k J / m ³
W I r e FFFF Wobbe index (real) F k W h / m ³
FFXXX.XXX
W I i d FFFF Wobbe index (ideal) F k W h / m ³
PV19 I C V r e FFF Inferior Calorific Value (real) FF k J / m ³
FFXXXXX.X
I C V i d FFF Inferior Calorific Value (ideal) FF k J / m ³
I C V r e FFF Inferior Calorific Value (real) F k W h / m ³
FFXXX.XXX
I C V i d FFF Inferior Calorific Value (ideal) F k W h / m ³
~Note The “F” symbol in the chart above indicates the number of spaces.
~Note Only the effective decimal places are displayed for each data (other decimal places
are truncated).
10.3 : Relationship between HDM, HDS and HMV software versions

HDM HDS HMV
Ver. 1.00 - Ver. 1.00
Ver. 2.00, Ver. 2.11, Ver. 2.12 - Ver. 1.10
Ver. 2.20 Ver. 2.11 Ver. 1.20
Ver. 2.30 Ver. 2.00, Ver. 2.11 Ver. 1.20
Ver. 2.40, Ver. 2.50 Ver. 2.11, Ver. 2.12 Ver. 1.30, Ver. 1.40

10.4 : Calculation of averages

1. Calculation of the Hourly Average (the maximum number of data that can be used in
the calculation is 16)
Example: Calculation performed at 7:00

The 7:00 hourly average is calculated by (1) adding all the PV values taken from hour
six of the analysis data and then (2) dividing the sum by the total number of added PV
values:
Value 1 (6:00 data) + Value 2 (6:05 data) + … +Value N (6:55 data)

N (total number of data)
~Note When the number of analysis data for the hour exceeds 16, the calcula-
tion is carried out using the 16 most recent data.
2. Calculation of the Daily Average (the maximum number of data that can be used in the
calculation is 28)
Example: Calculation performed at 0:00 on the third of the month

The daily average at 0:00 on the third of the month is calculated by (1) multiplying
each average PV value taken from day two analysis data by the respective numbers of
data used in the hourly averages, (2) adding all of the results together, and then (3)
dividing by the total number of data used in the operation:
HAV0*N0+HAV1*N1+…+HAV23*N23
N0+N1+…+N23
HAV0: Hourly average at 0:00 on the second day

N0: number of data used to calculate the hourly average at 0:00 on the second day
N1: number of data used in the hourly average at 1:00 on the second day
N23: number of data used in the hourly average at 23:00 on the second day
If the number of data in the one-day hourly average exceeds 28, the calculation is car-
ried out using the 28 most recent data.

3. Calculation of the Monthly Average (the maximum number of data that can be used in
the calculation is 35)
Example: Calculation of the monthly average at 0:00 on February 1st using the daily
average data from January
The daily average at 0:00 on February 1st is calculated by (1) multiplying each aver-
age PV value taken from the January daily average data by the respective numbers of
data used in the daily averages, (2) adding all of these results together, and then (3)
dividing by the total number of data used in the operation:
DAV1*DN1+DAV2*DN2+…+DAV31*DN31
DN1+DN2+…+DN31
DAV1: Daily average at 0:00 on January 1st

DN1: The number of data used in the daily average at 0:00 on January 1st
DAV2: Daily average at 0:00 hours on January 2nd
DN2: The number of data used in the daily average at 0:00 on January 2nd
DAV31: The daily average at 0:00 on January 31st
DN31: The number of data used in the daily average at 0:00 on January 31st
If the number of daily average data for one month exceeds 35, the 35 most recent data
are used to perform the calculation.
4. Evaluation Criteria for the Validity of Data in the Event of an Error

The validity of data is shown below for each type of error:
Warning Update of analysis data Validity of data
HDM Error RAM Error Updated Invalid
CPU Communication Error Not updated Invalid
Timer Error Updated Invalid
Battery Replacement Status Updated Valid
FB Line Error Not updated Invalid
HGC Response Factor Error Updated Valid
Oven temperature extremely high Not updated Invalid
Carrier Gas pressure error Not updated Invalid
Chromatogram baseline error Updated Invalid
Oven temperature error Updated Invalid
Carrier gas pressure out of control Updated Invalid
Chromatogram peak height over the
Updated Invalid
measurement range
HGC overhaul time Updated Valid
HGC data bad Not updated Invalid
Total raw error Updated Invalid
Retention time lock error Updated Invalid

Important:
Just before the battery is turned on/off and/or the time settings are changed, each aver-
age is calculated.
However, the above-mentioned time is compared to the current time and the following
evaluation criteria are used to determine whether it is necessary to calculate each aver-
age:
(1) All but the minute timestamp are correct: Data is taken without calculating the
average.
(2) The hour timestamp is incorrect but the date is correct: Only the hourly average is
calculated.
(3) The day timestamp is incorrect but month and year are correct: the hourly and
daily averages are calculated.
(4) Both year and month timestamps are incorrect: Hourly, daily, and monthly aver-
ages are all calculated.

10.5 : Model HDM303 replacement parts

10.6 : Electrical wiring

HDM has 4 stream relays, 1 calibration relay and 1 STATUS relay.
These relays are the open collector outputs.
Pay close attention to voltage and polarity when wiring.
Figure: Wiring diagram for stream, calibration and STATUS relay
~Note Miswiring of polarity may cause damage to the equipment.

Recheck the wiring position carefully.
For STATUS relay, use an external power supply with voltage and capac-
ity that satisfy the specification.

Document Number: CM2-HDM100-2001
Document Name: HGC Data Manager Fieldbus Modbus Converter
Model: HDM303
User’s Manual
Date: July 2008 (rev.6), July 2003(initial)
Published by: Yamatake Corporation

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HGC Data Manager

While the information in this manual is presented in good faith and

© 2003-2008 by Yamatake Corporation. All rights reserved.

Chapter 2 :Model HDM303 Connection

Chapter 3 :H/W Setting & Man Machine Interface

Chapter 4 :Wiring and Installation

Chapter 5 :Start-up Procedure

Chapter 6 :HDM software setting using HDS

Chapter 7 :Modbus Communication Method

Chapter 8 :HDM Modbus Data Viewer (HMV) description

(4) Local Mounting: Model HDM303 is FM approved as Dust-Ignitionproof for use in

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 1-1

1-2 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

Chapter 2 : Model HDM303 Connection

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 2-1

2-2 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 2-3

Chapter 3 : H/W Setting & Man Machine Interface

3.1 : H/W setting

Figure 3-1 HW setting locations

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 3-1

(1) Enable / Disable terminator

(2) Relay for STATUS alarm

Pin 1 Pin 2 Pin 1 Pin 2

(3) Port for Modbus using RS485/422 driver

3-2 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

(4) Factory Initialize Switch (Factory use only)

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 3-3

3.2 : Man machine interface

Mode Right Down Up

3-4 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

3.2.1 : Measuring mode

Please refer to “ Appendix” about the detail of PV1 to PV20.

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 3-5

3.2.2 : Operator's mode

Refer to “Chapter 9 : Troubleshooting” about the detail of error code.

3-6 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 3-7

3.2.3 : Engineer's mode

3-8 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 3-9

Setting parameter name Display name Setting Note

3-10 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

Setting parameter name Display name Setting Note

3.3 : HDM software settings using HDS

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 3-11

Chapter 4 : Wiring and Installation

2 Fieldbus cable for HGC 1

4 Modbus cable for HDM 1 or 2

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 4-1

4.1 : HDM wiring

4-2 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

Power line via

Model HDM303 - HGC Data Manager Fieldbus Modbus Converter 4-3

TXD RXD RTS CTS GND

TXD RXD RTS CTS GND

~Note *1. For RS422: Pin

4-4 Model HDM303 - HGC Data Manager Fieldbus Modbus Converter

4.2 : Installing the HDS

4.2.1 : Computer system requirements

~Note Be sure to install the latest service pack of Microsoft Windows.

4.2.2 : Installing the HDS software