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SECTION 3
CONTROLS
&
INSTRUMENTATION
9
2
11
10
12
13
18
14
15
16
17
20
21
19
23
22 24
(3)
• Right Control Lever (4)
(1)
(5) Boom Down (6) Boom UP (2)
(7) Bucket Digging (8) Bucket Dumping (5)
N (Neutral): Boom and bucket are held in the position (8) (7)
where those are.
(a)
3. Left and Right Travel Levers & Pedals
(N)
The travel levers & pedals are located in front
(a)
of operator seat. They are used to move the left
or right track of the machine either forward or (b)
backward. (N)
(b)
• (a) “Forward” (a)
Variable speed forward track movement. (a)
• (b) “Backward”
Variable speed reverse track movement. (b)
(b)
• (N) “Center”
Neutral position.
The throttle potentiometer (2 in the previous page) is located on the right hand operator console
and controls engine RPM.
When the throttle potentiometer is rotated to any position it increases or decreases engine rpm
and maintains engine at the programed RPM for that particular position on the dial.
• LO (Low idling) :
The engine speed reduces to the minimum at the position turned to the leftmost.
• HI (High idling) :
The engine speed rises to the maximum at the position turned to the rightmost.
This switch is used to switch the single flow and conflux hydraulic circuit.
• Symbol mark (two marks side) :
Select this side when carrying out the demolition work with the nibbler
which requires the conflux flow.
• Symbol mark (one mark side) :
Select this side when the restriction of the maximum flow rate is required
for the work with breaker, etc.
Located on the right hand control lever, this switch should only be used
for increasing break out force during digging.
The function will be active only in case of the following operations: Boom
up, Arm in and/or Bucket in.
As an option, on the right hand control panel it’s available this switch:
using it, the lifting force is increased in every operations.
Swing parking brake is usually locked. The swing parking brake is re-
leased in swing and arm-in operation.
When it cannot be unlocked due to trouble, turn toggle switch to “Release
lock” (unlock), and the parking brake is released. Then, move machine to
safe area immediately and contact our shop.
And return to toggle switch to “NORMAL” position in normal condition.
GAUGE CLUSTER
11
n° Name 22:00
1 Engine coolant temperature gauge
2 Fuel level gauge
H
3 Screen change switch
4 Buzzer stop switch
5 Work mode select switch
6 Washer switch
1
7 Wiper switch
8 Travel high/low speed select switch
9 Auto accel switch 2
10 Select switch
3
11 Multi display (LCD)
10
6
4 9 8 5 7
10:25
B for works with breaker
H
B
10:25
A for works with crusher (nibbler)
H
A
This screen displays the remaining time to the end of recommended replacement/change inter-
val specified for filter/oil.
For the initial set value of recommended replacement/change time, see the following table:
Item Default
Engine oil 500 Hr
Fuel filter 500 Hr
Hydraulic oil filter 1,000 Hr
Hydraulic oil 5,000 Hr
492Hr
1. Remaining time display to the engine oil change ENGINE OIL
This display shows the remaining time to the coming engine oil change. H
The display automatically changes to the main screen, if switch is not operated for 30 seconds.
After every maintenance operation, it is necessary to set again the initial values; in the following
page, you will find the setting procedure.
Washer
switch
Select Wiper
switch switch
Auto accel Travel speed
switch select switch
time is stored. S
1. After displaying the display for setting by pressing the display change switch, set the respective maintenance
time for fuel filter, hydraulic oil filter and hydraulic oil while repeating the procedure 2 to 5.
2. The engine oil change time is displayed on the multi-display by 500 hours as a warning, but the buzzer does not
sound.
No. Switches 1 2 3 4
1 Screen Change Switch
2 Buzzer Stop Switch
3 KPSS Work Mode Select Switch
4 Washer Switch
5 Wiper Switch
6 Travel Speed Select Switch
7 Auto Accel Switch
5
8 Select Switch 8 7 6
1. Turn starter key switch on and display main screen (a) for operator, and then press select switch (8) and
display "SWITCH STATUS CLOCK/CONTRAST" select screen (b).
2. In operations of FEED (4) and FEED (5), move cursor to "CLOCK/CONTRAST" screen (c) and then
press select switch (8) and the "ADJUST CL OCK ADJ CONTRAST" screen (d) is displayed.
3. In operations of FEED (4) and FEED (5), move cursor to "ADJUST CLOCK" and then press select
switch (8) and the "ADJUST CLOCK" screen (e) is displayed.
4. Select any of "Y•M•D•H•M" in operation of FEED (4) and FEED (5) and vary the values in operations
of FEED (4) and FEED (5).
5. After adjustment, press select switch (8) and the adjusted values are stored as memory and time setting is
completed, and then the screen returns to main screen (a).
Main screen
SWITCH STATUS
10:25 CLOCK/CONTRAST
H
(a) (b)
(e) (f)
ADJUST CLOCK ADJ CONTRAST Enter
ADJ CONTRAST 55555
Adjustable range
11111~99999 Increase/Decrease
(Default 55555)
1. Turn starter key switch on and display main screen (a), and press select switch (8) and display "SWITCH
STATUS CLOCK CONTRAST" select screen (b).
2. In operations of FEED (4) and FEED (5), move cursor to "SWITCH STATUS CLOCK CONTRAST"
screen (c) and then press select switch (8) and the "ADJUST CLOCK ADJ CONTRAST" screen (d) is dis-
played.
3. In operations of FEED (4) and FEED (5), move cursor to "ADJUST CLOCK ADJ CONTRAST" and then
press select switch (8) and the "ADJUST CL OCK ADJ CONTRAST" screen (e) is displayed.
4. Press select switch (8) and the "ADJ CONTRAST 55555" screen (f) is displayed.
5. Vary the values by pressing the desired figure in operations of FEED (4) and FEED (5).
The available setting range is in 9 steps from "11111" to "99999".
[Example] 11111 (faint) → 99999 (clear) * The initial set value is 55555.
6. Press select switch (8) and the adjusted values are stored as a memory and the contrast adjustment is com-
pleted, and then the screen returns to main screen (a).
3.1 For the operator it is only possible to choose amongst 9 preconfigurated settings of flow rate
and relief pressure; hereunder it is shown how to select the desired setting.
P2 Opt
Main screen operating Attachment mode (A mode)
or
10:25 Flow rate 150 L/min Flow rate 150 L/min
Pressure A 32 MPa Pressure B 32 MPa
H A A
SET1002 L/m
Flow
SET1001 L/m
Flow
SET1003 L/m
Flow
SET1009 L/m
Flow
rate rate rate rate
P2 Opt
operating Attachment mode (B
(A mode)
or
Flow rate 150 L/min
Pressure B 32 MPa
B
A
SET1002 L/m
Flow
SET1001 L/m
Flow
SET1003 L/m
Flow
SET1009 L/m
Flow
rate rate rate rate
The function Auto Warm-up is automatically set by factory; when the engine coolant tempera-
ture is lower than 10 °C, automatically as soon as you start the engine, the display will show the
warning ‘WARM’ and the Auto Warm-up procedure will be performed in order to allow the war-
ming up of the engine and of the hydraulic system as follows:
1) engine running at 1050 rpm for 3 minutes without using the pumps
2) engine running at 1050 rpm for 3 minutes with the pumps at medium displacement
3) engine running at 1600 rpm for 5 minutes with the pumps at maximum displacement
4) engine running at 1600 rpm for 10 minutes with the pumps at maximum displacement and
the unloading valves closed (high pressure).
The complete procedure will last 21 minutes, but it can be interrupted in the following cases:
a) as soon as the operator moves any lever or pedal (the procedure will restart if the levers are
put in neutral for more than 10 seconds);
b) as soon as the engine coolant will reach 70 °C for at least 1 minute.
In any case, it’s possible for the operator to deactivate the Auto Warm-up.
In the following flow chart is described how to deactivate the function:
1) switch on the ignition key
2) press the select button
3) select ‘SWITCH STATUS’ and press select button again
4) select ‘OFF’ using the wiper/washer buttons ( , ) and confirm with the select button.
Main screen
SWITCH STATUS
10:25 CLOCK/CONTRAST
OFF ON
OFF ON OFF ON
Note: when you select ‘SWITCH STATUS’, you have the possibility to select not only the Auto
warm-up, but also the ‘Swing Flasher’; for our market this option is not available.
SELF DIAGNOSIS /
WARNING
MACHINE CONDITION
H
1) Clock: Current time is displayed.
2.2) Warnings: When machine was thrown into dangerous state, or was failed,
displays warning contents with the symbol and statement.
(For warning contents, see next pages)
MACHINE CONDITION
When using one of the switches on the gauge cluster, the se-
lected mode is displayed on the lower part of multidisplay.
The warning is displayed in order of priority, and when many troubles occurred at the same
time, for levels 1 and 2 in order of priority (A) level 1 is displayed in priority to level 2.
SWING BRAKE Displayed when the swing parking Contact our dealer/distributor for checking
1
DISENGAGED brake is switched. and service.
Displayed at the time of emergency
ENGINE STOP 1 engine stop due to low engine oil
pressure.
10:25 3
Error code is displayed when trou-
ble occurred on the pressure sen- Contact our dealer/distributor for repair.
B013
sor, proportional valve, etc.
H
Battery error.
(High voltage/low voltage/poor
charge)
After engine starts, when the warn- Inspect the condition where electric equip-
CHARGE ERROR 4
ing does not go out for a while and ment is used and check on charging circuit.
the warning is given during engine
running, it may be caused by poor
battery charge.
Fuel level is the specified level or
LOW FUEL LEVEL 4 Make up the shortage of fuel.
lower.
The remaining time to the specified Supply the specified quantity of specified
CHANGE ENG OIL 5
engine oil change is zero (0). new engine oil.
, Governor Motor
12
Swing flasher
13 right relay
Swing flasher
14 left relay
Short Circuit Travel alarm
15 PSV-R relay
P1 side option AIS relay 2
16
P2 side option Engine stop
17 relay
Safety lock
18 lever relay
19
Adjustment Safety relay
21 data sector 1
Adjustment
22 data sector 2
Hourmeter
23 sector 1
Hourmeter
24 sector 2
Proportional
25 valve adjust data
Cluster
31 communication
The items of error detected by mechatro controller self diagnosis function are stored in
mechatro controller and they are able to be indicated on the multi display as Trouble History.
When an error occurs, the mechatro controller stores in its memory the relevant error code and
the working hours.
Example
No errors NO ERROR
10530 Hr F023
error detected in the past 8500 Hr G033
3000 Hr C013
3) Transmit trouble history data (One or many) and hour meter to gauge cluster.
• Hour meter and 4 failure data are displayed on screen.
• In case of more than 4 failure data, 4 data is displayed at a time for 10 seconds by
turns.
2) Press work mode change switch and buzzer stop switch simultaneously for 10 seconds or
more.
Note: all the stored items are erased. It is impossible to erase data partially.
In some particular cases, in the trouble history it is possible to find some error codes with the
starting letter ‘W’; these codes are not relevant to electrical faults of the machine, but only to
some warning.
In the table here below, you can find the list of all the Warnings that will store a code into the
Trouble history menu.
CODE CONDITION
W001 SWING PARKING BRAKE RELEASED
W005 LOW ENGINE OIL PRESSURE
W006 HIGH ENGINE COOLANT TEMPERATURE
W008 CLOGGED AIR FILTER
W009 SELECTOR VALVE ERROR
W010 DRAIN WATER SEPARATOR
W011 PREHEATING ERROR