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(8) Yamashita, Y.; Maymi, J.; Kawakami, Y.; Ito, R. Macromole- (11) Astle, M. J.; Zastowsky, J. A.; Lafyatis, P. G. Ind. Eng. Chem,
cules 1980,13, 1075. 1969, 127, 271.
(9) Xu, B.; Lillya, C. P.; Chien, J. C. W. Macromolecules 1987, (12) Fox, J. F. Am. Phys. Soc. 1956, 1, 123.
20,1445.
(13) Fineman, F.; Ross, S. D. J. Polym. Sci. 1950, 5, 259.
(10) (a) Final, Y.; Plesch, P. H. J. Polym. Sci., Polym. Lett. Ed.
1975, 13, 135. (b) Okada, M.; Mita, K.; Sumitomo, H. Mak- (14) Penczek, S.; Szymanski, H. Polym. J. 1980,12, 617.
romol. Chem. 1975,179, 859. (c) Finat, Y.; Plesch, P. H. Mak- (15) Lahti, P. M.; Lillya, C. P.; Chien, J. C. W., accepted for pub-
romol. Chem. 1975, 176, 1179. lication.
ABSTRACT: A new room temperature polymerization method has been developed for the synthesis of
high molecular weight polyesters directly from carboxylic acids and phenols. The solution polymerization
reaction proceeds under mild conditions, near neutral pH, and also avoids the use of preactivated acid
derivatives for esterification. The reaction is useful in the preparation of isoregic ordered chains with
translational polar symmetry and also in the polymerization of functionalized or chiral monomers. The
conditions required for polymerization in the carbodiimide-based reaction included catalysis by the 1:1
molecular complex formed by 4- (dimethylamino) pyridine and p-toluenesulfonic acid. These conditions
were established through studies on a model system involving esterification of p-toluic acid and p-cresol.
Self-condensation of several hydroxy acid monomers by this reaction has produced routinely good yields of
polyesters with molecular weights greater than 15 000. It is believed that the high extents of reaction
required for significant degrees of polymerization result from suppression of the side reaction leading to
N-acylurea. The utility of this reaction in the formation of polar chains from sensitive monomers is dem-
onstrated here by the polycondensation of a chiral hydroxy acid.
Introduction Scheme I
Regiochemical Order in Condensation Polymers
Polymerization by condensation reactions has several
synthetic limitations which include lack of methodolo- A^B — i—A>- B —A»-B—A>-B—j isoregic
gies for precise control of chain length and few known
reactions that take place under extremely mild condi- A>--<A t—A>~<A—BB—A>--<A—BB—I syndioregic
BB _
tions. This last limitation is an obstacle to synthesis of
high molecular weight products from sensitive mono-
mers that are functionalized or chiral. A related prob- A*-A * BB — A-<A—BB—A-«A—BB—A»-A—BB—I Aregic
lem is the general need to convert condensation mono-
mers to an activated derivative prior to polymerization. transesterification has been used extensively although reac-
This precludes the direct self-condensation of “A-B” type tion temperatures greater than 250 °C are generally
monomers, important in the formation of isoregic poly- required to obtain high molecular weight polymers. The
mers that have translational polar symmetry. The term high temperatures employed prevent application of this
isoregic is used in this manuscript to describe a form of reaction to the polymerization of monomers that con-
regiochemical order, specifically that of a chain with molec- tain sensitive functional groups. Also, if ester bonds pre-
ular direction. This term was adapted from the defini- exist in the monomer, transesterification will lead to
tions of Cais and Sloan1 describing directional isomer- sequentially random polymer chains.3 Recently, solu-
ism (regioisomerism) in vinyl polymers. As illustrated tion procedures for direct polyesterification have been
in Scheme I, condensation polymers derived from A-B reported by Higashi et al.4 One of these procedures
monomers form chains with isoregic order. Synthetic involves in situ activation of carboxylic acids with diphen-
access to this class of chain structures is only possible yl chlorophosphate,4® while a second procedure employs
through this type of monomer and therefore methodol- arylsulfonyl chloride condensing agents.4b_d These reac-
ogies of broad scope for its polymerization are essential. tions are carried out in pyridine at temperatures near
We report here on a new polymerization method, which 120 °C. In our experience, the method based on arylsul-
yields high molecular weight polyesters at room temper- fonyl chloride reagents leads to undesirable phenyl tosy-
ature directly from carboxylic acids and phenols under lates as a significant side product and hence gives low
extremely mild conditions. molecular weight polymers. Moreover, use of milder con-
Although several reactions have been developed for ditions such as lower reaction temperatures gives increas-
direct condensation of acids and amines leading to ing amounts of tosylate ester side products. When the
polyamides,2 few methods currently exist to construct poly- mixed anhydride is allowed to form before the diphenol
esters directly from unactivated monomers. Melt-phase is introduced, good results can be obtained. This modi-
R-N-C=N-R
R'COOH
II
R-N-C-N-R +
II
R'COCR'
II
c dmap/hq
u
R-OH^
DMAP
RN=C=NR + R'COOH o
II
R-N-C-N-R
H
Table II
Polycondensation of 8
HO' COOH
PQ-YMER
CO-
9 VCNCMER
Table III
Summary of Polyester Characterization Data
elemental anal.
caled found
polymer yield, % DP C H
_N_C_ H_N
88 >50 81.39 7.19 0.00 81.26 7.18 <0.06
plex formed when DMAP and PTSA are combined. This shown in Figure 1, corresponding to polyester 9, its cor-
new reagent, 4-(dimethylamino)pyridinium 4-toluene- responding monomer 8, and the N-acylurea prepared from
sulfonate (DPTS) was found not to be hygroscopic and p-toluic acid and DiPC.13 The inset in the spectrum of
could be stored at room temperature for extended peri- polyester 9 shows a 10-fold vertical expansion clearly reveal-
ods of time. Thus, the use of DPTS provided a conve- ing the aryl protons of phenolic and carboxylic acid end
nient method to deliver the optimal 1:1 ratio of DMAP groups.
and PTSA to the reaction medium. Table III shows elemental analysis data for several poly-
The studies on the model system indicated that pre- esters synthesized by the carbodiimide reaction. These
activation of the acid component was not necessary in results were obtained from products that had been sim-
esterification by carbodiimides. For this reason we pro- ply purified by two successive precipitations of polyes-
ceeded to investigate the self-condensation of the hydroxy ter solutions into methanol. The data on polymers
acid monomer 8 (see Table II) synthesized in our lab- obtained from five different monomers indicate that high-
oratory.15 The results obtained from reactions per- purity products are obtained from the reaction. Specif-
formed at room temperature for 12 h using 1.3 equiv DIPC ically, the nitrogen analysis reveals that urea byproduct
are shown in Table II. This table also lists degrees of is easily removed from the products. Furthermore, the
polymerization measured by 1H NMR analysis of end nitrogen analysis is also consistent with a low level of
groups. The reagent DPTS proved to be very effective terminal N-acylurea end groups, supporting the 1H NMR
for catalyzing the reaction even in amounts as low as 0.2 data.
equiv with respect to the hydroxy acid. DMAP alone or The examples in Table III provide some evidence for
PTSA in pyridine gave unsatisfactory results, and rela- the general applicability of the reaction. All polyesters
tive to the model system the solvent played a more crit- were prepared at room temprature in methylene chlo-
ical role in the polymerization reaction. Methylene chlo- ride by using 0.5 equiv of DPTS and 1.5 equiv of DIPC.
ride was found to be the best solvent, producing high As indicated by data in Table III, molecular weights and
molecular weight polyesters in yields approaching 90% yields are consistently high. In addition to the exam-
after purification. DMF, on the other hand, gave good ples provided on esterification of aryl acids and phenols,
results in the model system but produced significantly good results have also been obtained for a monomer con-
lower molecular weight products compared to methyl- taining an aliphatic acid and a phenolic group (see Table
ene chloride. III). Even though we have not yet explored the polymer-
The polymer products obtained from this mild poly- ization of monomers with aliphatic alcohols, the reac-
esterification were found to be of remarkably high purity. tion has proven effective in the condensation of simple,
Using 1H NMR we have not been able to detect any N- monofunctional aliphatic alcohols with carboxylic
acylurea terminal groups when the polymerization is per- acids.16
formed under optimal conditions. Instead, comparable As an example to illustrate the mildness of the reac-
amounts of unreacted acid and phenol, presumed to be tion, we present here recent data from our laboratory
end groups, are often observed in the NMR spectrum. involving the polymerization of chiral hydroxy acid
End-group resonances are readily identified in spectra monomers.15 We have prepared the deuterium-labeled
Macromolecules, Vol. 23, No. 1, 1990 Room Temperature Polyesterification 69
b, R = D HOC6H4-p-(CH2)4CH(CN)CH2C6H4-p-C02H (homopolymer),
123643-15-2; HOC6H4-p-(CH2)4CH(CN)CH2C6H4-p-C02H (SRU),
123643-22-1; p-toluic acid, 99-94-5; p-cresol, 106-44-5.
(13) An authentic sample of the acylurea of p-toluic acid was pre- (17) Deuterium labeling was achieved as shown below
pared as shown below
NMR (CDC13) 0.99 (d, 6 ), 1.42 (d, 6 H), 2.39 (s, 3 H),
3.84 (m, 1 ), 4.41 (m, 1 H), 6.80 (br s, 1 ), 7.21 (d, 2 H),
7.41 (d, 2 H); 13C NMR (CDC13) 20.87 (q), 21.40 (q), 22.26 Deuterium coupling in the 13C NMR specified the isotopic site
(q), 42.61 (d), 50.35 (d), 126.49 (d), 129.17 (d), 134.2 (s), 141.01 at the nitrile «-position. The percent deuterium incorporated
(s), 154.25 (s), 172.63 (s). MS El (70 eV), m/z (relative inten- was determined to be 94.3% by field ionization mass spectrom-
sity) 262 (9%, M+), 176 (14), 162 (20), 119 (100), 91 (28), 58 etry and NMR measurements. NMR (Me2SO-d6) 1.30
(20). (M, 2 ), 1.53 (m, 6 H), 2.44 (t, 2 H), 2.93 (ABq, 2 H), 6.65 (d,
(14) DeTar, D. F.; Silverstein, R. J. Am. Chem. Soc. 1966,88,1013. 2 H), 6.95 (d, 2 ), 7.41 (d, 2 ), 7.90 (d, 2 ), 9.10 (s, 1 H),
(15) Moore, J. S.; Stupp, S. I. Low Symmetry Macromolecules. I. 12.91 (br s, 1 H). 13C NMR (acetone-de) 27.45 (t), 29.12 (t),
Synthesis. Submitted for publication. 32.17 (t), 32.30 (t), 33.49 (t, C(D)CN, =/(CD) = 20.6 Hz), 35.31
(16) Bhama, S.; Stupp, S. I., unpublished results from this labora- (t), 38.42 (t), 115.75 (d), 122.11 (s), 129.95 (d), 130.07 (d), 130.59
tory. (d), 133.90 (s), 144.08 (s), 156.05 (s), 167.50 (s).
ABSTRACT: The stability of tetraalkyl ammonium doped polyacetylenes was examined under acceler-
ated conditions by monitoring the evolution of their intrinsic properties by utilizing electrical conductiv-
ity, DSC, and ESR measurements. A first-order rate equation was deduced from the electrical measure-
ments, which leads to an apparent activation energy of about 28 kcal/mol for the counterions studied. A
simple mechanism for this inherent instability, which stems from the protonation of the doped sites by the
tetraalkyl ammonium ions, was suggested and was verified by elemental analysis and IR spectral studies of
the degraded films and also by the gas chromotographic analysis of the degradation products. An ion-ex-
change method was devised to surpass the 7% doping level attainable by the direct reduction with the
R4N+ ion doping agents. The behavior of reduced (3-carotene, considered to be the soluble analogue of the
insoluble PA, toward its R4N+ counterion was investigated, and a similar proton abstraction mechanism
was put forward to explain its reactivity. In all cases, the order of reactivities of the carbanions were ratio-
nalized on the basis of their redox potentials.