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CLUSTER : MACHINING
KKTM KUANTAN
Course Title: Duration: Date:
Course synopsis:
ADVANCE MANUFACTURING
Mempelajari menggunakan perisian cncKad 11 dan juga operasi mesin turret punch.
Course content:
C O U R S E C ATA L O U G E 2017/2018
CNC Kad Drafting and Nesting (2D)
Turret Punch tools assembly and installation
Turret Punch operation.
Instructor:
Schedule:
IN COLLABORATION WITH
Manfacturing Engineering
Solution Team
KOLEJ KEMAHIRAN TINGGI MARA KUANTAN, KM8 Jalan Gambang, 25150 Kuantan Pahang | Phone: 095366871/2
Contact Person:
(VERO Radan)
KKTMKU-A-002 ENGINE DYNAMOMETER TESTING 2
Course objective:
KKTMKU-A-003 VEHICLE CHASSIS DYNO & TUNING 2
KKTMKU-A-004 WHEEL ALIGNMENT & BALANCING 2 Participant will learn about CAD/CAM for sheet metal focusing on :
1: Draw 2D and 3D sheet metal design
KKTMKU-S-001 CATIA V5 FUNDAMENTAL TRAINING 5 2: Apply punching, profiling and bending process
3: Generate nesting for similar shape and different shape
4: Generate NC code based on post processer
SOFTWARE
KKTMKU-S-004 DFMA ( DESIGN FOR MANUFACTURE & ASSEMBLY) 2 This course offer specialized information on handling sheet metal and as a tools for sheet metal fabrication solution.
This course could be an added value to increase information on handling sheet metal solution using VERO Radan soft-
KKTMKU-S-005 SOLIDWORKS ESSENTIAL 4 ware. This Computer Aided Machining (CAM) solution for sheet metal included punching, profiling and bending were
covered in this courses.
KKTMKU-AR-001 MANUFACTURING EXECUTION SYSTEM 3
AUTOMATION &
Course content:
KKTMKU-AR-002 BASIC PROGRAMMING OF MPS 3
ROBOTIC
This course combined all the information needed for sheet metal solution especially for Computer Aided Machining
KKTMKU-AR-003 BASIC PNEUMATIC TRAINING 3
(CAM). Informative and fully of example has been the key factors in achieving the objective stated. This course started
KKTMKU-AR-004 BASIC INDUSTRIAL ROBOT TRAINING—MITSUBISHI 2 with 2D Drawing, followed by machining process that include punching and profiling. Bending solution is the final con-
tent after 3D drawing were covered. All CAM processes will covered till NC code generation with multiple strategies in
KKTMKU-AR-005 BASIC APPLICATIONS OF ARDUINO 3 order to achieve the best quality and quantity.
SELECTIVE LASER MELTING (SLM) INSTRUCTOR 1: Abdul Fattah Bin Mohamad Tahir
REVERSE
KKTMKU-RE-002 FUSED DEPOSITION MANUFACTURING (FDM) 5 INSTRUCTOR 2: Mohd Nurhanif Bin Hashim
INSTRUCTOR 3: Abdul Rahman Bin Abas
Fortus 360 mc & 400mc
Schedule:
KKTMKU-RE-003 3D SCANNER ARM (Faroarm) 5
This course offer specialized information on using CNC laser cutting machine focusing on CO 2 laser cutting process. Course synopsis:
Fundamental of laser cutting were introduced at the first session and end up with workshop activities. Courses included
software, machine operation and project handling process. This course expose participants in using laser cutting ma- Automotive scan tool is an electronic device that is used as the interface to diagnose and reprogram the vehicle control
chine that mostly used in industries today. Theoretical and practical approach could be the key factor in exposing par- module. Automotive scan tool is connected to the vehicle for reading fault code and display the data directly.
ticipant with real life activities.
This course combined all the information needed for sheet metal solution especially for laser cutting process. Theoreti- 1. Introduction to EMS, Sensor and actuator.
cal and practical approach could be an added value for participants to fell the working environment with CNC laser cut- 2. The usage of automotive scan tool to read the fault code.
ting machine. This course started with data preparation process that consist of defining the cutting part. NC creation 3. Activation of actuator to detect any malfunction sensor or automotive part.
and simulation comes after data preparation process followed by workshop activities. Final 2 days were focused on 4. Troubleshoot any error occurred in EMS.
machine site were practical activities including cutting process and project execution involved.
Safety and working procedure were clearly stated before operation the machine. Instructor:
Course objective: At the completion of this course, participants will be able to:-
1. Comprehensively explain and apply the working concept and technology behind the CNC Multi Axis in program-
1. To give a basic exposure of Internal Combustion Engine (ICE). ming.
2. To demonstrate appropriate procedure of engine dynamometer testing. 2. Employ various cutting technique available in 5 Axis Machining.
3. To understand the relation between power, torque and fuel consumption in an engine performance curve of a 4 3. Develop different tilting strategy by manipulating Plane Function mode.
4. Execute actual machining with emphasis on simultaneous cutting movement.
stroke engine.
Course synopsis:
Course synopsis:
Carry out CNC milling operation using CNC Milling 5 Axis (DMU 60 EVO), CAM operation using Catia V5R21, CNC
The engine dynamometer test cell (sometimes call "dyno's) is a highly instrumented and tightly controlled room in milling machine set up, CNC milling programmed key in, cutting tools set up, workpiece setup and cutting (impeller).
which the engine is directly coupled to the dynamometer. The sophisticated dynamometer allows the automotive engi-
neer to simulate "real world" engine operating scenarios along with engine durability tests, engine performance tests,
combustion analysis tests, engine emission tests, and other tests all aim at improving engine performance. Course content:
A five days course exploiting the use of CAD/CAM for 3D CNC milling processes. Explore advances cutting strategies
Course content: employed by CAM systems. This is a practical “hands on” course with machining & computer activities.
1. Intoduction to Internal Combustion Engine (ICE) and engine performance. This course enables the participants to gain an understanding of the principles employed in 3D CNC milling techniques
2. Engine preparation and equipment setup. using CAD/CAM software:
3. Setup engine testing program. 1. Explore 5 Axis CAM functions (Multi Axis Sweeping, Multi Axis Flank Contouring, Multi Axis Helix, Multi Axis Con-
4. Engine testing of performance and fuel consumption. tour Driven and Multi Axis Curve machining).
5. Result data interpretation. 2. Generate NC Code.
3. Explore the Siemens Controller 840D.
Instructor:
4. Live cutting “Impeller”.
INSTRUCTOR 1: MR MOHD NAJIB BIN AB RAHMAN
Instructor:
INSTRUCTOR 2: MR ANUAR BIN PIJI INSTRUCTOR 1: Mohd Syaiful Azlan Bin A Rahman
INSTRUCTOR 3: MR MUHAMMAD FAIRUZ BIN MUHAMMAD NASIR INSTRUCTOR 2: Saiful Bahari Bin Hamzah
INSTRUCTOR 3: Azli Ehsan Bin Yahaya
Schedule:
Schedule:
24 5
Course content:
Instructor:
1. Intoduction to Internal Combustion Engine (ICE) and engine performance.
INSTRUCTOR 1: HAMZAH BIN DERAMAN 2. Vehicle preparation and equipment setup.
INSTRUCTOR 2: MOHD AZHARI BIN ABDUL RAHMAN 3. Engine performance test (Power, Torque and Air-Fuel Ratio)
INSTRUCTOR 3: MOHD SABRI BIN SALLEH 4. Result data interpretation.
5. Basic engine tuning.
Schedule:
Instructor:
Schedule:
6 23
Schedule:
22 7
Course content: The CATIA V5 Fundamentals course is designed to provide delegates with a broad skill set for using CATIA V5. It is a
starting point for CATIA and the knowledge gained is a prerequisite for many more specialized training courses. CATIA
Introduction to the programming codes used in CNC Milling V5 Fundamentals should not be viewed as just a basic course, as together with the key CATIA skills that are on offer,
Absolute and incremental programming the student will also pick up very important advice on engineering methodologies. The course includes a mixture of
Linear and Circular interpolation functions presentation and tutorial, enabling students to gain hands-on experience.
Simple CNC Milling program
Course content:
Instructor: The course covers the following topics:
INSTRUCTOR 1: MOHD SABRI BIN SALLEH Introduction to CATIA V5
INSTRUCTOR 2: AHMAD RAZELAN BIN RASHID Sketcher
INSTRUCTOR 3: HAMZAH BIN DERAMAN Creating Solids
Advanced Sketcher
Schedule:
Transformations
Dress-up Features
Advanced Solids
Drafting
Instructor:
Schedule :
8 21
AUTODESK INVENTOR 2015 5 DAYS TBC CNC 3– AXIS MILLING 3 DAYS TBC
(BASIC) MACHINING
Course objective: Objektif Kursus/Course objective:
The objective of the short course is to enable participants/students to use Autodesk Inventor software to perform part 1. Confidently operate a CNC 3-axis Milling Machine
design modelling for mechanical parts and dimensioning. 2. Construct a CNC program using shop mill Siemens Sinumerik 840
3. Perform simulation regarding program construct.
Course synopsis: 4. Perform tools and workpiece setting.
5. Confidently running the program
Learn the fundamental principles of 3D parametric part design and dimensioning using Autodesk Inventor 2015 by per-
forming hands-on exercises. Course synopsis:
Course content:
This module carry out CNC milling operation using CNC DMG MORI DMC 635V milling machine contains Program-
Capture design intent by using the proper techniques and recommended workflows for creating intelligent 3D paramet- ming using shop mill, tool and workpiece setting and cutting process.
ric parts. Document designs using base, projected, section, detail, and isometric drawing views. Follow drafting stand-
ards while dimensioning and annotating drawing views with automated balloons and parts lists. Course content:
Instructor:
Schedule :
20 9
CLUSTER : A D D AT I V E M F C CLUSTER : S O F T WA R E
Course Title: Duration: Date: Course Title: Duration: Date :
The objective of the short course is to enable participants/students to use Autodesk Autocad software to perform part
Course objective: design modelling for mechanical parts and dimensioning.
Instructor:
Schedule:
10 19
CLUSTER : S O F T WA R E CLUSTER : A D D AT I V E M F C
Course Title: Duration: Date : Course Title: Duration: Date:
DFMA ( DESIGN FOR 2 DAYS 27 JUNE 2016 – FUSED DEPOSITION MANUFAC- 3 / 5 DAYS 18 – 20 APRIL
MANUFACTURE & ASSEMBLY) 28 JUNE 2016 TURING (FDM) 2016
Course objective:
Fortus 360 mc & 400mc
The design for ease of manufacture of the collection of parts that will form the product after assembly.
Course objective:
Course synopsis:
1. To introduce participant for Fused Deposition Manufacturing (FDM) technology.
This course is to teach you how to manufacturability is the ease with which a product or part can be produced. 2. To recognize the principle and application of FDM technology.
Course synopsis:
Course content:
DFMA Overview This course introduce to the participant for the latest technology in Additive Manufacturing (AM) involving Fused
DFA Software Hands On Deposition Manufacturing (FDM). The application involving several critical industries such as Aerospace, Biomedical,
DFA Hands On Automotive and Tooling sector. By exposure this course to the participant, they will understand the future technology
Case Studies Overview and the latest trend in manufacturing area.
DFM Software
DFM Hands on
Course content:
DFMA with Sample Group Exercise
Introduction to Fused Deposition Manufacturing (FDM)
DFA Guidelines
Fundamentals of FDM
Part Count Reduction Q&A,
Basic knowledge to Insight software
Reporting Analysis ( Top Level) Demo, Feedback, Wrap up
Printing processes and principle
Instructor: Postprocessing
CLUSTER : A D D AT I V E M F C CLUSTER : S O F T WA R E
Course Title: Duration: Date: Course Title: Duration: Date :
DIRECT METAL LASER 3 / 5 DAYS 15-17 Mac 2016 SOLIDWORKS ESSENTIAL 4 DAYS 27.06.2016 –
SINTERING(DMLS) 30.06.2016
SELECTIVE LASER MELTING 3 / 5 DAYS 21-23 Mac 2016 Course objective:
(SLM)
The goal of this course is to create parametric sketches, create parts and build assemblies, create and control differ-
Course objective: ent versions of your parts with configurations and create drawings of your designs.
1. To introduce participant for the latest Metal Additive Manufacturing (MAM) technology
2. To recognize the principle, application and parameter development module. Course synopsis:
3. To familiar with the Design for additive manufacturing (DFAM) for given Energy Density. This course is to teach you how to use SOLIDWORK mechanical design automation software to build parametric mod-
els of parts and assemblies, and how to make drawings of those parts and assemblies.
Course synopsis:
This course introduce to the participant for the latest technology in Additive Manufacturing (AM) involving Direct Met- Course content:
al Laser Sintering (DMLS) / Selective Laser Melting (SLM). The application involving several critical industries such as Lesson 1: SolidWorks Basics and the User Interface
Aerospace, Biomedical, Automotive and Tooling sector. By exposure this course to the participant, they will understand Lesson 2: Introduction to Sketching
the future technology and the latest trend in manufacturing area. Lesson 3: Basic Part Modeling
Lesson 4: Symmetry and Draft
Course content: Lesson 5: Patterning
Lesson 6: Revolved Features
* Refer to the brochure attachment Lesson 7: Shelling and Ribs
Lesson 8: Editing: Repairs
Instructor: Lesson 9: Editing: Design Changes
Lesson 10: Using Drawings
INSTRUCTOR 1: Mohd. Asnawi bin Omar
INSTRUCTOR 2: Mazrul Akmal bin Mustapha Instructor:
Schedule:
12 17
CLUSTER : A U T O M AT I O N CLUSTER : A U T O M AT I O N
Course Title: Duration: Date : Course Title: Duration: Date:
MANUFACTURING EXECUTION 3 DAYS JUNE 2016 BASIC PROGRAMMING OF MPS 3 DAYS JUNE 2016
SYSTEM
Course Objective:
Course objective:
1. Introduction to simple automation system and PLC applications.
The objectives of the training are: 2. Introduction to PLC programming by using SFC (SEQUENCE FUNCTION CHART)
1. To expose the participants on the purposes of PPCS in real industry. 3. Introduction to MPS, including Distribution Modular System, Turning Modular System and Sorting Modular System.
2. To expose the participants on the variables that can be manipulated in the PPCS.
3. To give participants general knowledge on the latest technology involved in industry. Course Synopsis:
4. To guide participants the way to implement theory in industrial engineering into real industry environment. The training will be focused on the introduction of the automation system and PLC applications, by solving simple task
on programming by using SFC method. The applications of the PLC are using Distribution, Turning and Sorting Modu-
Course synopsis: lar Systems.
Instructor:
Schedule:
16 13
CLUSTER : A U T O M AT I O N CLUSTER : A U T O M AT I O N
Course Title: Duration: Date: Course Title: Duration: Date:
BASIC APPLICATIONS OF 3 DAYS AUG 2016 BASIC PROGRAMMING OF MPS 3 DAYS JUNE 2016
ARDUINO
Course Objective:
Course Objective:
1. Introduction to simple automation system and PLC applications.
1. Introduction to Arduino main board and shields. 2. Introduction to PLC programming by using SFC (SEQUENCE FUNCTION CHART)
2. Introduction to Arduino programming language 3. Introduction to MPS, including Distribution Modular System, Turning Modular System and Sorting Modular System.
3. Introduction to automation applications by using Arduino such as temperature with LED control, LCD display, wa-
ter level detection, button control, dot matrix and RFID application. Course Synopsis:
The training will be focused on the introduction of the automation system and PLC applications, by solving simple task
Course Synopsis: on programming by using SFC method. The applications of the PLC are using Distribution, Turning and Sorting Modu-
lar Systems.
The training will be focused on the introduction of the Arduino board and shields, and its programming language, on
variety of automation applications such as temperature with LED control, LCD display, water level detection, 4x4 but-
ton control, 8x8 dot-matrix and RFID application. Course Content:
Instructor: Instructor:
INSTRUCTOR 1: SYAHRUL YUSRI BIN ROMLI INSTRUCTOR 1: AHMAD RAZELAN BIN RASHID
INSTRUCTOR 2: AHMAD RAZELAN BIN RASHID INSTRUCTOR 2: MOHD ABU HASSAN AL-HAFIZ BIN MOHD DAIM
INSTRUCTOR 3: SHAZWAN BIN SHAHABADIN INSTRUCTOR 3: SHAZWAN BIN SHAHABADIN
Schedule: Schedule:
14 15
CLUSTER : A U T O M AT I O N CLUSTER : A U T O M AT I O N
Course Title: Duration: Date: Course Title: Duration: Date:
BASIC PNEUMATIC TRAINING 3 DAYS MAY 2016 BASIC INDUSTRIAL ROBOT 2 DAYS TBC
Course objective:
TRAINING—MITSUBISHI
Course objective:
1. Able to identify the pneumatic component and symbol properly.
2. Able to develop pneumatic circuit diagram. 1. Able to identify the Mitsubishi Robot component properly.
3. Able to build up (construct) pneumatic circuit according task requirement. 2. Able to develop basic programming.
4. Understand the circuit development procedure. 3. Able to run and teach the Mitsubishi Robot according task requirement.
4. Able to make Maintenance and Inspection for Mitsubishi Robot.
Course synopsis:
This course is offered to expose the trainer with the fundamental principle of pneumatic, to facilitate development into Course synopsis:
automation of manufacturing engineering fields. This course is taught by practical application approach (theory and
This courses provides an overall introductory level to the robotic technology in an industrial. It starts with a safety,
practice) to allows the trainer to design, build, testing and demonstrate most of the circuits discussed in training overall system of robot configuration, basic programming and basic of robot teaching on 6-axis industrial robot.
course. Then the application of inspection and maintenance of industrial robot.
Course content:
Course content:
Block diagram for pneumatic system component.
Types of compressor. Safety
Compressed Air Preparation Overall System Robot Configuration
Pneumatic Drive. General Specification of RV-6SD
Actuator. Operation of RV-6SD
Types of Pneumatic Circuit. Mitsubishi Robot Language Command
Circuit Design. Practice
Pneumatic Circuit Operation. Maintenance and Inspection / Origin Setting
Structure of Circuit.
Practical Application.
Circuit working principle. Instructor:
Problem based application.
INSTRUCTOR 1: SHAZWAN BIN SHAHABADIN
Instructor: INSTRUCTOR 2: AHMAD RAZELAN BIN RASHID
Schedule: