Kurt Wiessmeyer

Manufacturing Engineering

Prof. Peter Rourke

4/16/19

Quality Engineering Report III

A single sampling plan for attributes has been agreed on as an acceptance sampling
plan: N=1,000,000, n=250 c=4
Create the appropriate graphics for the plan. In your discussion of the graphics, and the
inherent risks of sampling plans please consider the following:
Table 1: Data from the given sampling plan

p np Pa AOQL ATI
0.001 0.25 0.999867 0.001 383
0.0015 0.375 0.999388 0.001499 861
0.002 0.5 0.998248 0.001996 2001
0.0025 0.625 0.996123 0.00249 4126
0.003 0.75 0.992708 0.002978 7540
0.0035 0.875 0.98774 0.003457 12506
0.004 1 0.981012 0.003924 19233
0.0045 1.125 0.972372 0.004376 27871
0.005 1.25 0.961731 0.004809 38509
0.0055 1.375 0.949054 0.00522 51183
0.006 1.5 0.934358 0.005606 65876
0.007 1.75 0.89919 0.006294 101035
0.008 2 0.857123 0.006857 143091
0.009 2.25 0.809433 0.007285 190769
0.01 2.5 0.757576 0.007576 242613
0.02 5 0.265026 0.005301 735040
0.03 7.5 0.059145 0.001774 940869
0.04 10 0.010336 0.000413 989667
0.05 12.5 0.001555 7.77E-05 998446
0.06 15 0.000211 1.27E-05 999789
0.07 17.5 2.67E-05 1.87E-06 999973
0.08 20 3.2E-06 2.56E-07 999997
0.09 22.5 3.68E-07 3.31E-08 1000000
0.1 25 4.09E-08 4.09E-09 1000000
0.11 27.5 4.41E-09 4.86E-10 1000000
0.12 30 4.66E-10 5.59E-11 1000000
 Operating Characteristic Curve
Probability of Acceptance 1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
Lot Proportion Nonconforming

Figure 1: Operating Characteristic Curve

Average Outgoing Quality Level

0.009
0.008
0.007
0.006
AOQL

0.005
0.004
0.003
0.002
0.001
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
Lot Proportion Nonconforming

Figure 2: Average Outgoing Quality Level (AOQL)

 Average Total Inspection
1200000

1000000

800000
ATI

600000

400000

200000

0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
Lot Proportion Nonconforming

Figure 3: Average Total Inspection (ATI)

1. If the producers risk is set at 0.5%, what would the resulting AQL?

.7=100-100x -> AQL = .993

2. If the RQL is set at 4%, what would be the resulting consumers risk?

100x=10% ->consumers risk = 10%

3. If a screen and scrap plan is put into place, determine the maximum average outgoing
quality level (AOQL)

Nearly 100%

4. Determine the average total inspection at the peak AOQL

At p=.10, the average total inspection is 242613 units.

5. Which distribution was used to determine these values?

Poisson’s Distribution was used to determine these values.