Flow

Step Check Points Standard documents

Related depts Manufacturing depts Prod. Engg. Section
Policies •Initial flow control 1.Annual equipment plan
required/not required application
Prepare equipment •Purpose & necessity 2.Equipment plan study
Plan 2,3,4 Investment effects sheet
•Priority making 3.Equipment specification
1.Concept •Development deadline setting chart
Planning Study Equipment plan •Person Inchage 4.Equipment plan
checksheet

1st DR

•Budget & schedule 5.Equipment planning &

Plan •Countermeasures for budget table
Approved 5 anticipated problems 6.Process QA matrix
•Production capacity 7.4M analysis chart
Equipment Budget •Reliability 8.FMEA sheet(process)
plan •Flexibility 9.Reflection on equipmnt
•Operability design & action records
•Maintainability 10.Equipment design &
Requestt y •Safety manufacture specification
Request Buy
•Initial cost
2. Execution •Running cost
Planning •Required purchase lead
Approval
time

Equipment specification concept

•Equipment FMEA 11.Equipmet common
6,7,8,9,3,10 •Capacity specificaton
2nd DR •Reliability 12. FMEA sheet (
•Flexibility equipment)
•Operability 13.Basic design
•Maintainability checksheet (reflection on
quotation
•Safety equipment design &
•Economical efficiency action records)
request for order •Parts shapes, processing 14.Detailed design
placement 11 tolerances, materials, checksheet (reflection on
surface roughness, heat equipment design &
basic design treatment action records)
•selection of parts sold
12,9,13 on market
3. Design 3rd DR

detailed design

13,14,9 •Intermediate check 15. Attendance inspection

4th DR schedule,important check sheet
parts(assembly,processin (intermediate)
g accuracies)

Mfg drawings Mfg approval

drawings
•Equipment capacity, 15. Attendance inspection
4. process capacity check sheet (completion)
Manufacture Quotations •Function &
performance(operation,m
request for order aintenance,safety,
placement reliability)
•Correction schedule,
Manufacture 15 drawing revision

5. Attendance •Lay out & installation 16. Equipment

Test run 15 •Piping wiring installation check sheet
Attendance test
run
16
•Equipment capacity, 17.Initial flow control
MP meeting

Installation process capacity notice

•Problem 18.Initial flow control
6.Installation countermeasure chart
Test Run, •Designition & release of 19. Problem
adjustment initial flow control countermeasure records
•Operation records
•defect rates(Non-
Designate for initial flow control 17 defective rate)
7. Initial Flow •Failures, minor
Prepare full production 18 stoppages
control
•Safety
Full production operation 19 • Handling instruction
•Performance, availability
Release initial flow control 20
•Handling & Jishu Hozen 20. Operation manual
20,21,22,23 instruction 21. Periodical inspection
& repairing standard
8.Operation
Delivery 22. Jishu Hozen standrad
23. Work standards

VII-9 Example of equipment initial flow control system