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Table of Contents
1. INTRODUCTION ........................................................................................................................... 5
2. OBJECTIVE .................................................................................................................................. 6
3. SCOPE .......................................................................................................................................... 7
4. ABBERVIATIONS, DEFINITIONS & REFERNECES .................................................................. 8
4.1. ABBREVIATIONS ............................................................................................................ 8
4.2. DEFINITIONS .................................................................................................................. 8
4.3. REFERENCES .............................................................................................................. 10
5. INTERRELATIONSHIPS & CUSTOMERS ................................................................................ 11
6. SMARTPLANT APPLICATIONS OVERVIEW ........................................................................... 12
6.1. SMARTPLANT P&ID ..................................................................................................... 12
6.2. SMARTPLANT INSTRUMENTATION........................................................................... 12
6.3. SMARTPLANT ELECTRICAL ....................................................................................... 12
6.4. SMARTPLANT 3D ......................................................................................................... 13
6.5. SMARTPLANT FOUNDATION...................................................................................... 14
7. SMARTPLANT APPLICATIONS GENERAL REQUIREMENTS............................................... 16
7.1. LEVEL OF DETAIL ........................................................................................................ 16
7.2. SOFTWARE VERSION ................................................................................................. 16
7.3. ORACLE DATABASE CHARACTER SET .................................................................... 16
7.4. PLANT BREAKDOWN STRUCTURE ........................................................................... 16
7.5. LOGO DEFINITION ....................................................................................................... 17
7.6. BORDER TEMPLATE: .................................................................................................. 17
7.7. SMARTPLANT APPLICATIONS DOCUMENTATION .................................................. 18
7.7.1. SMARTPLANT APPLICATION IMPLEMENTATION PLAN .......................................... 18
7.7.2. SMARTPLANT APPLICATION CUSTOMIZATION DOCUMENT................................. 18
7.7.3. EXCEPTIONS AND DEVIATIONS DOCUMENT .......................................................... 19
7.8. SYMBOLS\REFERENCE DATA\SEED FILES ............................................................. 19
7.9. SMARTPLANT REFERENCE DATA CHANGE MANAGEMENT ................................. 19
7.10. TAG CLASSIFICATION................................................................................................. 20
7.11. DATA TAGGING ........................................................................................................... 20
7.12. TAG RELATIONSHIPS ................................................................................................. 21
7.13. SMARTPLANT APPLICATION DATA FROM SUBCONTRACTORS ........................... 21
7.14. NON-SMARTPLANT DELIVERABLE INTEGRATION .................................................. 21
7.15. HARDWARE, SOFTWARE AND APPLICATION LICENSES....................................... 21
7.16. INTELLECTUAL PROPERTY RIGHTS (IPR) ............................................................... 22
7.17. OWNERSHIP OF PROJECT DATA .............................................................................. 22

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7.18. DATA CHECKS AND CLEANUP .................................................................................. 22


8. SMARTPLANT APPLICATION SPECIFIC REQUIREMENTS .................................................. 23
8.1. SMARTPLANT FOUNDATION...................................................................................... 23
8.1.1. GENERAL...................................................................................................................... 23
8.1.2. PUBLISHED DATA FROM SPPID TO SPF: ................................................................. 24
8.1.3. PUBLISHED DATA FROM SPEL TO SPF: ................................................................... 25
8.1.4. PUBLISHED DATA FROM SPI TO SPF: ...................................................................... 26
8.1.5. PUBLISHED DATA FROM SP3D TO SPF: .................................................................. 27
8.1.6. PUBLISHED 3D CONTENTS: ....................................................................................... 28
8.1.7. INTEGRATION HIERARCHY LIMITATIONS ................................................................ 28
8.1.8. SCHEMA CHANGE MANAGEMENT ............................................................................ 29
8.1.9. SCHEMA MAPPING ...................................................................................................... 29
8.1.10. SCHEMA MODELLING WORKFLOW .......................................................................... 29
8.1.11. DATA PUBLISHING AND RETRIEVING ...................................................................... 30
8.1.12. RECOMMENDED PRACTICES FOR INTEGRATION.................................................. 30
8.1.13. REPORTS CUSTOMIZATION ...................................................................................... 31
8.1.14. INCONSISTENCY REPORT ......................................................................................... 31
8.1.15. NON PUBLISHED DATA............................................................................................... 31
8.1.16. DATA VALIDATION, TRANSFORMING & LOADING (VTL) ........................................ 32
8.1.17. SPF DELIVERABLES .................................................................................................... 32
8.2. SMARTPLANT PIPING & INSTRUMENT DIAGRAM (SPPID) ..................................... 33
8.2.1. GENERAL...................................................................................................................... 33
8.2.2. ORACLE DATABASE SETUP....................................................................................... 34
8.2.3. SPPID PROJECT SETUP ............................................................................................. 34
8.2.4. MANDATORY ATTRIBUTES AND SPF PUBLISHING ................................................ 35
8.2.5. ATTRIBUTE ADDITION ................................................................................................ 37
8.2.6. OPTION MANAGER ...................................................................................................... 38
8.2.7. ITEM TAG CUSTIMZATION:......................................................................................... 39
8.2.8. REPORTS ..................................................................................................................... 39
8.2.9. SYMBOL LEGEND ........................................................................................................ 39
8.2.10. DATA CHECKS AND CLEANUP .................................................................................. 40
8.2.11. SPPID DELIVERABLES ................................................................................................ 40
8.3. SMARTPLANT INSTRUMENTATION (SPI) ................................................................. 41
8.3.1. GENERAL GUIDELINES ............................................................................................... 41
8.3.2. DATABASE.................................................................................................................... 43
8.3.3. PROJECT SETUP ......................................................................................................... 43

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8.3.4. SPI FOLDER STRUCTURE .......................................................................................... 43


8.3.5. USER GROUP DEFINITION AND ACCESS ................................................................ 44
8.3.6. NAMING CONVENTIONS ............................................................................................. 44
8.3.7. USER DEFINED FIELDS AND TABLES LIST ......................................................... 44
8.3.8. MANDATORY ATTRIBUTES AND SPF PUBLISHING ................................................ 46
8.3.9. REPORTS ..................................................................................................................... 47
8.3.10. SPI DELIVERABLES ..................................................................................................... 48
8.4. SMARTPLANT ELECTRICAL (SPEL) .......................................................................... 48
8.4.1. GENERAL...................................................................................................................... 48
8.4.2. ORACLE DATABASE SETUP....................................................................................... 49
8.4.3. SPEL SERVER SETUP................................................................................................. 49
8.4.4. USER GROUP DEFINITION AND ACCESS ................................................................ 51
8.4.5. NAMING CONVENTIONS ............................................................................................. 51
8.4.6. CUSTOM FIELDS AND CUSTOM SELECT LIST .................................................... 51
8.4.7. MANDATORY ATTRIBUTES AND SPF PUBLISHING ................................................ 51
8.4.8. SMARTPLANT ELECTRICAL DELIVERABLES ........................................................... 56
8.5. SMARTPLANT 3D (SP3D) ............................................................................................ 57
8.5.1. GENERAL...................................................................................................................... 57
8.5.2. SMARTPLANT 3D MANAGEMENT PROCEDURES ................................................... 58
8.5.3. SMARTPLANT 3D MODELING PROCEDURE ............................................................ 59
8.5.4. MODELLING REQUIREMENTS ................................................................................... 61
8.5.5. 3D MODEL REVIEW GENERAL REQUIREMENTS..................................................... 65
8.5.6. 3D MODEL REVIEW SCOPE ....................................................................................... 67
8.5.7. NAMING RULES ........................................................................................................... 71
8.5.8. ATTRIBUTES ................................................................................................................ 72
8.5.9. DRAWINGS & REPORTS ............................................................................................. 72
8.5.10. SP3D DOCUMENTS TO BE PUBLISHED IN SPF ....................................................... 72
8.5.11. 3D MODEL REVIEWS AND WALKTHROUGH ............................................................ 73
8.5.12. DATA CHECKS & CLEANUP........................................................................................ 73
8.5.13. EXTRACTED DOCUMENTS......................................................................................... 73
8.5.14. SP3D DELIVERABLES ................................................................................................. 74
APPENDIX 1 REFERENCE DATA MANAGEMENT LOG REGISTER TEMPLATE .................. 77

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1. INTRODUCTION
Abu Dhabi Gas Industries Ltd. (GASCO) is the operating company responsible for the processing of natural gas
and associated gas from onshore oil operations in the Emirate of Abu Dhabi. GASCO was incorporated in 1978
and established a Joint Venture between Abu Dhabi National Oil Company (ADNOC), with a 68 per cent
shareholding, Shell and Total, each with a 15 percent shareholding, & Partex, with a remaining two percent
shareholding.
The Gas Processing operations take place at our three main onshore plant locations: Asab, BuHasa, and
Habshan-Bab. GASCO’s plants process and deliver a range of gas products into the UAE’s gas distribution
network and to the Ruwais Plant. These products consist mainly of Methane (which primarily utilized as fuel in
power plants and feedstock in fertilizer plants), NGL (a mixture of Ethane, Propane, Butane, and Paraffinic
Naphtha, which is sent to the GASCO’s Ruwais Plant for further fractionation), and Condensate (which is sent to
TAKREER’s Ruwais Plant for processing/ export). As a by-product from the Acid Gas, which is produced in
operations, GASCO produces Sulphur. The Ruwais Plant processes the NGL from the desert plants to produce
Ethane, Propane, Butane, and Pentane Plus. Propane is further treated at the plant to remove Sulphur
components.

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2. OBJECTIVE
To define the COMPANY requirements to be followed by the CONTRACTOR while designing the project using
SmartPlant applications. The formats and requirements mentioned in this Standard shall be followed during the
development of Project's Engineering deliverables and shall be handed over to COMPANY after project
completion.

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3. SCOPE
This Standard covers SmartPlant Data Deliverables requirements for Greenfield Projects and SmartPlant
Conversion Projects in FEED as well as EPC stage.

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4. ABBERVIATIONS, DEFINITIONS & REFERNECES


4.1. ABBREVIATIONS

Term Description
GASCO Abu Dhabi Gas Industries Ltd. (GASCO)
EPC Engineering, Procurement and Construction
FEED Front End Engineering Design
IMEL Intergraph Middle East Limited
SP Service Pack
®
SPE SmartPlant Enterprise
®
SPEL SmartPlant Electrical
®
SPEM SmartPlant Engineering Manager
®
SPI SmartPlant Instrumentation
®
SPF SmartPlant Foundation
®
SPPID SmartPlant Piping & Instrumentation Diagram.
®
SPR SmartPlant Review
®
SP3D SmartPlant 3D
®
SSK Smart Sketch
RMC Right Mouse Click
OOTB Out of the Box
* Required field
YMD Year Month Date
RFI Request for Issue
EDMS Engineering Document Management System
DTC Desktop Client
FRS Functional Requirement Specification
FDS Functional Design Specification
ENS Engineering Numbering System

4.2. DEFINITIONS
General Definitions
The COMPANY is the party, which initiates the project and ultimately pays for its design and construction. The
Company will generally specify the technical requirements. The Company may also include an agent or
consultant authorized to act for, and on behalf of the Company.
The CONTRACTOR is the party(s) which carries out all or part of the design, engineering, procurement,
construction, commissioning or management of the PROJECT.
MANUFACTURER / SUPPLIER / VENDOR – The party(s) which manufactures and/or supplies the
material/equipment, and provides technical documents/drawings and services to perform the duties specified by
COMPANY/ CONTRACTOR.

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Subcontractor – The party(s) which carries out all or part of the design, procurement, installation and
testing of the System(s)as specified by the CONTRACTOR/VENDOR.
The word shall is used to indicate that a provision is mandatory.
The word should is used to indicate that a provision is not mandatory, but recommended as good practice.
Specific definitions

Term Definition
CAD Computer Aided Design
Class Term used to classify things, e.g., a class of an equipment type could be a “pump”.
CSV Comma Separated Value
Data Information to be manipulated by tools, e.g., Tag list & Properties, Maintenance Routines,
etc.
Discipline Field of expertise, e.g., Mechanical Engineering.
Document Information (Printed or Electronic) to be read by people, e.g., Reports, Specifications, Data
sheets, Drawings, etc.
EDMS Electronic Document Management System
Equipment Equipment is a physical object designed to perform a Tag function.
File A collection of information stored electronically under a specific name
Information The sum of documents and data.
Metadata Collection of attributes formats and structure belonging to data or documents. For example,
meta-data can describe data elements or attributes, (name, size, data type, etc.); specify
formats (length, fields, columns, etc.) and structure (where it is located, how it is associated,
ownership, etc.). Metadata may include descriptive information about the context, quality,
condition or other characteristics of the data or documents.
Package, Preassembled collection of equipment designed to deliver a process function.
Packaged
Unit
PBS Plant Breakdown Structure
P&ID Process & Instrumentation Diagram
Plant A plant is an assembly of Equipment’s assembled to perform a physical or chemical process
(This includes the processes of transportation and storage of materials).
A Plant represents the "high level" function to be performed, and during the design, a Plant is
decomposed in Process Units and Tags.

Area An Area represents a part of the geographical surface occupied by a Plant. Areas are created
to identify the physical location of Equipment within a Plant.

Process Unit Process Units are created to decompose the "high level" Plant function into more granular
"sub-functions". This plant breakdown structure is used by the process engineer.

Revision A code used to identify the content of a document at a certain point in time. It is used to track
the evolution of a document during its lifecycle.
Seed A seed file is term for a template. The beauty of the seed file is that it can be used to
standardize all new drawings that you create.

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Sheet A sheet is a single piece of paper and is often a one-sheet drawing.


Site A site represents a geographical surface that can be identified on a map.

4.3. REFERENCES
The following Gasco documents are hereby referenced and are considered part of SmartPlant Data Deliverable
Standard.

Ref. Document Number Title / Description

(1) TT-PR-001 Procedure for Numbering of Engineering Drawings & Documents.

(2) EPR/ SVP(T)/0020 As-Built Procedure

(3) TE-PR-008 Procedure for Tagging of Assets

(4) TT-STD-001 Engineering Data Deliverable Standard

(5) TBA Livelink EPC Deliverables Loader Guide

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5. INTERRELATIONSHIPS & CUSTOMERS


This standard is applicable to all GASCO Business Units, ADNOC OPCO’s, Transco, Contractors,
Subcontractors and Manufacturers \ Suppliers involved in the initiation, development and update of engineering
information through SmartPlant System.

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6. SMARTPLANT APPLICATIONS OVERVIEW


6.1. SMARTPLANT P&ID
OVERVIEW / PURPOSE / FUNCTION
SPP&ID is an application that enables the creation of intelligent P&ID’s quickly and accurately with embedded
engineering intelligence that identifies items and the connectivity between them, and validates completed items.
Engineering tag information or labels, such as Equipment, Pipeline and Instrument identifiers can be added as
the items are created, or added later via a two way data link to the SPI and SPEL applications, ensuring the
progressive development of P&ID’s and the engineering data in an efficient and controlled manner.
This application allows engineers to review changes and issue information for detailed engineering, where the
P&ID data forms the basis of their engineering datasheets, project reports, and schematics.
SPP&ID forms part of the integrated engineering environment linked to other project applications and
management systems and is an important component in delivering initial key information for effective data
management, consistency of data, security of data origin, change control across the engineering disciplines and
project progress.
INPUTS / OUTPUTS, DELIVERABLES & DATA TRANSFER
The P&ID’s will be generated from a standard catalogue of intelligent symbols and rule based functionality
creating the plant process philosophy in a 2D graphical environment, which can be validated automatically.
The Output of 2D drawings, Line Lists, Equipment Schedules, Instrument Schedules, Discipline Datasheets,
project reports and schematics from a single source of data in a controlled environment, coupled with data
transfers.
6.2. SMARTPLANT INSTRUMENTATION
OVERVIEW / PURPOSE / FUNCTION
SmartPlant Instrumentation provides a single source of instrumentation information that can be easily accessed
and updated, and ensures consistency across the different instrument tasks and deliverables.
SmartPlant Instrumentation provides information quickly and accurately from a single source of data providing
an efficient way to engineer and manage instrumentation and control systems. SmartPlant Instrumentation
eliminates the need to search for information in multiple locations by importing/exporting data from SmartPlant
P&ID and SmartPlant Electrical, and controlling the approval and issue process.
This application forms an external yet important part of the integrated engineering environment linked to
SmartPlant P&ID, SmartPlant Electrical (limited extent) and is an important component in providing single source
information for effective data management, consistency of data, security of data origin, change control within the
Instrumentation discipline and reporting progress.
INPUTS / OUTPUTS, DELIVERABLES & DATA TRANSFER
Input to SmartPlant Instrumentation can be carried out manually or by download from SmartPlant P&ID and
SmartPlant Electrical, by competent instrument designers to a single database, facilitating faster, concurrent
engineering and reducing associated man hours and cost. SmartPlant Instrumentation also has the ability to
exchange data with Vendors again saving time, improving data quality and streamlining data distribution.
The output from SmartPlant Instrumentation is varied and flexible via a browser and filter mechanism, instrument
index, Datasheets, Wiring data, Loop drawings, Process data, Calculation and calibration data as well as
construction information
6.3. SMARTPLANT ELECTRICAL
OVERVIEW / PURPOSE / FUNCTION
SmartPlant Electrical provides a single source of electrical information that can be easily accessed and updated,
and ensures consistency across the different electrical tasks and deliverables.
SmartPlant electrical provides information quickly and accurately from a single source of data providing an
efficient way to engineer and manage electrical related data and control systems. SmartPlant Electrical

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eliminates the need to search for information in multiple locations by importing/exporting data from SmartPlant
P&ID and SmartPlant Instrumentation, and controlling the approval and issue process.
This application forms an external yet important part of the integrated engineering environment linked to
SmartPlant P&ID, SmartPlant Instrumentation (Limited extent) and is an important component in providing single
source information for effective data management, consistency of data, security of data origin, change control
within the Electrical discipline and reporting progress.
INPUTS / OUTPUTS, DELIVERABLES & DATA TRANSFER
Input to SmartPlant Electrical can be carried out manually or by download from SmartPlant P&ID and SmartPlant
Instrumentation, by discipline designers to a single database, facilitating faster, concurrent engineering and
reducing associated man hours and cost.
The output from SmartPlant Electrical is varied and flexible producing Datasheets, Wiring data, SLDs, O&M
manuals and electrical Schematics, customized reports, Equipment Load List, Loop drawings and related data
as well as construction information
6.4. SMARTPLANT 3D
OVERVIEW / PURPOSE / FUNCTION
The SmartPlant 3D model plays a key role in the integrated engineering environment deployed on the Project.
The application provides a fully interactive, front end 3D modeling environment for multi-user, multi-discipline
design, from basic study options to detailed production information. This environment will also interface with
other applications linking with 2D logical engineering information in the Model Management System or output to
3rd party applications such as CAESAR II for multi-discipline use.
The benefits of using the SmartPlant 3D Model are:
• Single design environment used all disciplines

• Multi-discipline clash detection and resolution


• Improved design quality and accuracy
• Increased productivity

• Rapid decision making and planning

• Reduced uncertainty across all the disciplines

• Reduced project and fabrication cost


INPUTS / OUTPUTS, DELIVERABLES & DATA TRANSFER
The competent multi-discipline design team will work immersively in the SmartPlant 3D model using the inherent
functionality to develop the plant from the controlled and standardized catalogue information held in the model
databases. This will allow all disciplines to interact on an immediate basis where change is encountered.
The design team will also link to the 2D logical data held within the Model Object Management system.
Lead engineers and engineers will have the facility to review and comment on the evolving design as it
progresses, to ensure design quality and accuracy.
The SmartPlant 3D model will produce:
• 3D Model

• 2D drawings (Isometrics, Piping, Instrumentation, Electrical, Civil & structural Layout & Detail drawings etc.)
• Material Reports, Clash Reports, Schedules
• Data transfer to CAESAR II

• 3D review models for design, construction, maintenance and operational meetings as well as project

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personnel visualisation of project development.


6.5. SMARTPLANT FOUNDATION
OVERVIEW / PURPOSE / FUNCTION
SmartPlant Foundation is industry-standard engineering information management application providing the
backbone for the common architecture that extends SmartPlant applications; SPI, SPEL etc. SPF ensures an
open, independent data storage system to protect plant information for the life of the plant. It addresses all of the
design, build, and operation requirements of a facility throughout the entire plant life cycle. Designed for phased
implementation by Owner/Operators and EPCs, ISO 15926-compliant SPF encompasses the plant's design,
modifications, upgrades, and refurbishment, effectively managing the evolving plant configuration from front-end
engineering design to plant De-commissioning.
Capabilities Provided by SmartPlant Foundation
• Models and audits the evolving plant configuration.
• Stores all plant information against the familiar plant structure.
• Enables effective management of change by providing an overview of engineering changes, tracking details
and status of each change.
• Enables flexible search and retrieval of information via familiar plant terminology.

• Transfer of engineering data from one tool to another.


• Management of change resulting from ongoing engineering in upstream applications.

• Accessibility of engineering information to other collaborators without requiring the original engineering tools.

• Recording of change in data as it moves through the plant lifecycle.

• Correlation of shared objects from multiple authoring tools.


• User-controlled or manual workflows for managed data exchange, including To Do Lists, e-mail notifications,
versioning, approval/release, and configuration control.
INPUTS / OUTPUTS, DELIVERABLES & DATA TRANSFER
By providing a platform that integrates the flow of information between applications, SPF helps EPC Projects to
improve global workshare, automate data re-entry costs and consistency checks, effectively manage change,
and minimize work duplication by notifying all interested parties of pending or proposed work.
SPF offers cost reduction by simplifying data handover at project completion, thereby accelerating the plant
commissioning process, resulting in a shorter startup time, and earlier commercial profitability.
Interfaces enable data to be fed in from design systems with relevant, standardized project data, eliminating
duplicated effort. Several interfaces are included with SmartPlant Reference Data, including:
• Import comprehensive data from the SmartPlant SPI project database

• Import comprehensive data from the SmartPlant SPEL project database


• Import comprehensive data from the SmartPlant SPP&ID project database
• Import comprehensive data from the SP3D project database
• Export/Import standardized data to the Livelink+ application

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7. SMARTPLANT APPLICATIONS GENERAL REQUIREMENTS


This section describes common requirements to be followed for all SmartPlant Applications.
7.1. LEVEL OF DETAIL
The SmartPlant Applications database completion level must satisfy the requirements for deliverables, project
data collection and data transfer to other SmartPlant applications. The all SmartPlant Applications Database
must be as complete as possible to operate & maintain plant after project completion. All warnings on the
drawings & database must be cleared prior to SmartPlant Applications Complete Handover.
7.2. SOFTWARE VERSION
Software Version will be advised during the tendering phase by GASCO. During Project execution if any update
version\patch released by Software Vendor, CONTRACTOR shall update engineering data as per released
software version prior to handover with prior approval from GASCO. CONTRACTOR can do Software Version
update after FAT if Software Version update does not have major impact on Project schedule subject to Project
Management Consultancy Team approval.
7.3. ORACLE DATABASE CHARACTER SET
Database character set: AL32UTF8
NLS character set: AL16UTF16
7.4. PLANT BREAKDOWN STRUCTURE
The Plant Breakdown Structure (PBS) defines the hierarchy of Objects and the relationships between them. A
Plant Breakdown Structure (PBS) is a classified hierarchy with superiors or roots and subordinates. For all
SmartPlant Applications PBS shall be Plant-Area-Unit type.
Plant: A Plant represents the "high level" function to be performed, and during the design, a Plant is
decomposed in Process Areas and Units.
Area: An Area represents a part of the geographical surface occupied by a Plant. Areas are created to identify
the physical location of Equipment within a Plant.
Unit: Units are created to decompose the "high level" Plant function into more granular "sub-functions".

Asab Habshan Ruwais

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In case more than one prime CONTRACTOR for EPC Project execution Plant will be based on
CONTRACTOR’s scope following under one site.

7.5. LOGO DEFINITION


The following logo shall be used together with the CONTRACTOR logo on all SmartPlant deliverables,

Drawings Documents

7.6. BORDER TEMPLATE:


Following GASCO border file format shall be followed for all SmartPlant Drawing Deliverable.

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7.7. SMARTPLANT APPLICATIONS DOCUMENTATION


CONTRACTOR shall develop minimum following documents for each SmartPlant Application (SPPID, SPI,
SPEL & SP3D) with listed content:
7.7.1. SMARTPLANT APPLICATION IMPLEMENTATION PLAN
SmartPlant Application Implementation Plan shall cover all aspects of application setup and customization
carried out during the FEED/EPC phase. CONTRACTOR shall prepare and submit this document for GASCO
approval at the start of FEED/EPC phase. The minimum contents shall be:
• Roles & Responsibilities of Key SmartPlant Application Personnel (Administrators, Lead designers,
users)
• Setup information

• Plant Hierarchy (PBS) structure


• Reference Data implementation plan
• Instructions for Designers for use of correct Symbols, Labels to be used

• Instructions for resolving Inconsistencies


• Setup for Reports outputs

• SmartPlant Application Database & Deliverable checklist


• Backup Procedure

• Data maintenance procedure (such as Database constraint checks, database maintenance, Duplicate
Items check)
7.7.2. SMARTPLANT APPLICATION CUSTOMIZATION DOCUMENT
SmartPlant Application Customization Document shall keep record and track of SmartPlant Application
customizations during the EPC phase. The minimum contents shall be:
• A list of all customization that are applied to SmartPlant Application on completion of the EPC phase.
• Details must be provided for each customization change and should include the requirement for change,
method of configuration, screenshots of changes made, GASCO approval date and comments.

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7.7.3. EXCEPTIONS AND DEVIATIONS DOCUMENT


SmartPlant Application Exceptions and Deviations shall be accepted or resolved prior to final SmartPlant Data
handover. SmartPlant Application Exceptions and Deviations Document shall keep record of all exceptions and
deviations from SmartPlant Application Implementation Plan during FEED/EPC phase. The minimum contents
shall be:
• Details of deviations and exceptions from SmartPlant Application Implementation Plan.

• Details shall include Requirement of Exception/Deviation, Screenshots showing exact


deviations/exception. Date of Approval by GASCO and Comments by GASCO.
7.8. SYMBOLS\REFERENCE DATA\SEED FILES
GASCO will formally issue to the CONTRACTOR a set of reference data (Symbols\Seed Files\Drawing
Templates) after the commencement of the Contract. Any change\modifications required in Seed Files,
CONTRACTOR must consult with COMPANY and shall obtain Reference Data Customization approval from
COMPANY.
The CONTRACTOR shall ensure that all information delivered to GASCO complies with this GASCO reference
data. GASCO may revise the reference data during the execution of the works. GASCO shall formally transmit
any updates to the CONTRACTOR, highlighting any changes. The CONTRACTOR shall update earlier revisions
of the reference data and ensure future compliance with the new revision of reference data prior to Handover
subject to Project Management Consultancy Team approval.
If the CONTRACTOR is unable to comply with any of the requirements resulting from the application of the
GASCO’s reference data, the CONTRACTOR shall obtain written permission from the COMPANY for any
deviations.
7.9. SMARTPLANT REFERENCE DATA CHANGE MANAGEMENT
All changes (additions, modifications and deletions) of Reference Data during project phase shall be managed
and tracked using procedure described in this section.
• A log file is to be used for recording and tracking all reference data change requests. The format of the
log file is included in Appendix-1.
• If existing applications reference data is inadequate for engineering during EPC phase, CONTRACTOR
application Administrator shall send a change request to GASCO Application Specialist (TTS).
Supporting screenshots, symbols or files shall be provided as required. All change requests should be
submitted using the change request log file.

• GASCO Application Specialist (TTS) shall review the request and provide approval or alternative
feedback. GASCO engineering specialists (e.g. Process, Piping, Instrumentation, Electrical &
Civil\Structural engineers) will be consulted for approval where required. Consultation shall be recorded
and updated in change request log file.
• CONTRACTOR application Administrator (as directed by the GASCO Application Specialist (TTS)) shall
update application reference data to reflect approved change requests only.
• CODELIST: GASCO is using standard library of CODELIST as per the provided data dictionary template
and additions CODELIST (e.g. Insulation Purpose, Fluid code) required to be added through Reference
data change management Procedure
• GASCO is providing an SEED dataset for all SmartPlant applications. CONTRACTOR is required to
modify reference / plant data through Reference data change management Procedure

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Figure 1 – Reference Data Change Management Procedure

GASCO CONTRACTOR
Standards & Documentation (TTS) SmartPlant Application Specialist

Request for new symbol /


attribute.
Send details in log file along
with supporting documents.
Reviews request

NO
Uses alternative
Approved symbol/Attribute as
? suggested by GASCO
Application Specialist

YES

Updates log file Updates Reference data

7.10. TAG CLASSIFICATION


The Tags can be classified into process and non-process tags. The process Tags are those Tags that will be
defined in engineering and design tools such as SmartPlant PID (SPPID) and SmartPlant Instrumentation (SPI),
etc. These Tags will be published to the SmartPlant Foundation system. Non process Tags are those Tags that
are not created in the above mentioned engineering tools, which are already TEF (The Engineering Framework)
enabled, will be loaded into the SPF system using a bulk load utility that heavily depends on the metadata
provided within the Excel spread sheets.
7.11. DATA TAGGING
A Tag is defined as the unique identifier/label of any item within the Plant. Minimum typical Tag categories for
the project information handover includes, but not limited to the following:
• Equipment (Process and Non Process)

• Instruments & Automation (Process and Non Process)


• Telecom Equipment (Process and Non Process)
• Piping (Process and Non Process)

• Electrical Equipment- Major and Minor


• Cables
• Communication Equipment

• Foundations and Concrete Structures

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• Steel structures - Major and Minor


• Buildings

• Piping Specialty Item-Updated


• Pipeline
7.12. TAG RELATIONSHIPS
Tags and Documents that are created in intelligent TEF enabled engineering tools such as SPPID, SP3D, SPI,
and SPEL will maintain their relationships as they are published into the SmartPlant Foundation system through
the Excel spread sheets. Tags and Documents created by other applications, will utilize the metadata in the
Excel spread sheets to establish their relationships. Therefore, the Contractor must extract the relationship and
register it in those Excel spread sheets.
Minimum typical relationships required to be extracted for the project information handover includes, but not
limited to the following:
• All Document types to Tags

• Relevant Tags to Buildings


• Relevant Tags to Purchase Orders

• Relevant Document types to Vendors


• Relevant Documents to Purchase Orders

• Relevant Document to Buildings

• Relevant Tags to Tags


• Relevant Tags to Plant

• Relevant Tags to Area


• Relevant Tags to Unit
7.13. SMARTPLANT APPLICATION DATA FROM SUBCONTRACTORS
The Contractor is responsible to ensure all Data originated by the Subcontractors and Manufacturer/Suppliers
comply with the GASCO’s SmartPlant application’s Data requirements.
The Contractor shall be responsible for any additional effort or costs associated with ensuring the Data supplied
by the Subcontractors complies with the GASCO’s requirements without any loss of information & impact on
Schedule.
7.14. NON-SMARTPLANT DELIVERABLE INTEGRATION
In order to link Non-SmartPlant deliverables to the SPF system through Livelink, Contractor must submit all
documents with required Metadata attributes which are delivered in Excel\CSV files. The contractor must utilize
GASCO EDMS template as the mechanism for delivery of metadata to GASCO even though the delivered
metadata exist in Contractor’s own internal EDMS system. For Metadata detail requirements, Livelink EPC
Deliverables Loader Guide will be provided by GASCO during tendering phase.
7.15. HARDWARE, SOFTWARE AND APPLICATION LICENSES
CONTRACTOR shall provide the required Hardware & Software licenses to GASCO for review purposes. These
shall be purchased and licensed in GASCO’s name and maintained by CONTRACTOR for the project duration.
CONTRACTOR shall provide one-year maintenance for all these licenses, purchased from Intergraph Middle
East Limited. Maintenance period of one year shall start from the date of handover.

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Application Type Application Server Database Server Licenses

SmartPlant Foundation Required Required Required

SmartPlant Instrumentation Required Required Required

SmartPlant Electrical Required Required Required

SmartPlant P&ID Required Required Required

SmartPlant 3D Required Required Required

7.16. INTELLECTUAL PROPERTY RIGHTS (IPR)


The Intellectual Property Rights of all GASCO’s Custom Applications/Modules shall be considered proprietary to
GASCO. These customizations is not to be shared with individuals/companies outside of Consultant’s
organization unless GASCO has specifically provided either written consent allowing said individuals/companies
access to this information. Except ADNOC Group of companies who can reuse all GASCO’s Custom
Applications/Modules, however implementation/training charges will be at the cost of each company depending
on scope of work.
7.17. OWNERSHIP OF PROJECT DATA
GASCO will retain full ownership of SmartPlant Applications data during lifecycle of the project (From concept to
Decommissioning) and can provide this data to any other CONTRACTOR for future update & modification as
required.
7.18. DATA CHECKS AND CLEANUP
Contractor shall ensure to meet the following minimum database checks and clean-ups guideline, prior to
SmartPlant Application data handover.
• SmartPlant Applications database is free of any erroneous data.
• All SmartPlant Applications database inconsistencies shall be resolved prior to handover.
• All hyperlinked files shall be removed and converted in embedded objects prior to delivery.

• Interferences shall be resolved on a regular basis.

• Database Integrity checks shall be performed regularly and all inconsistencies shall be resolved.
• Temporary files and directories shall be removed prior to delivery

• Database Consistency Check and Integrity reports shall run on Database on regular time interval and
shall be error free.
• All unused CAD Blocks, Title Blocks, Templates to be removed from Project Application Directories

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8. SMARTPLANT APPLICATION SPECIFIC REQUIREMENTS


8.1. SMARTPLANT FOUNDATION
8.1.1. GENERAL

• The CONTRACTOR shall use SPF as a “Data Warehouse” in exchange of data across applications.
• The CONTRACTOR must utilize SPF in an Integrated Environment with engineering tools, serving as a
“Data Warehouse” in exchange of data across applications.
• The CONTRACTOR must utilize SPF as the primary source for creating/reserving drawings and its
revisions.
• CONTRACTOR shall not create any new plant structure levels without prior approval from GASCO.
Even in such cases SPF’s publish and Retrieval’s mechanism must be followed.
• The CONTRACTOR must ensure appropriate workflow procedure is followed for publish and retrieve
mechanism across engineering design tools with SPF as the backbone of Integration. For example, first
P&ID Drawing shall be retrieved from SPF into SPI, before publish of an Instrument Index or Instrument
Specification sheet.
• CONTRACTOR to ensure all documents and drawings published from engineering tools has the
associated border and title blocks in SPF.
• The CONTRACTOR must make every attempt to publish all the data (attributes) from Engineering Tools
associated with Tags and Documents/Drawings as defined by GASCO. This is to ensure that GASCO
receives the complete and meaningful data as part of SPF deliverable.
• The CONTRACTOR must ensure and update Schema mapping between SPF and Engineering tools to
successfully accomplish publish/retrieve to SPF as per GASCO advice.
• The CONTRACTOR shall carry out random intelligent and non-intelligent navigation tests from tags to
documents/drawings and vice-versa irrespective of application source.
• The CONTRACTOR must deliver all Vendor/Supplier AS-BUILT (Sign Off) document in SPF before the
SAT (Site Acceptance test).
• All the properties which have data in SmartPlant Engineering tools shall be published to SPF in
Intergraph delivered OOTB classes.
• CONTRACTOR shall do mapping to the existing properties in SPF, if any custom properties is required
to be created in SPF Schema, it has to be created on the Product delivered Interfaces.
• For Multi package contracts where multiple EPCs are working, all the CONTRACTORS will use the
same schema.
• Any Schema changes like new user-defined attributes or new/modify list of values must be done with
prior approval from GASCO. The same shall be added to the respective engineering tools schemas and
schema mapping under appropriate categories with GASCO approval.
• In a multi package multi EPC project, if any particular EPC needs to modify the schema, it has to be
approved by GASCO and these modifications will have to be reflected in each EPC SPF system, so that
final Integration with GASCO SPF system should not have any issues.
• Contractor must utilize SmartPlant Foundation Document Management all features to submit all
Documents to the Gasco for review & approval.

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8.1.2. PUBLISHED DATA FROM SPPID TO SPF:


• Equipment
• Equipment Components
• Nozzles
• Pipe Runs
• Piping Components

• Line List / Line Specification


• Instruments
• Instrument loops
• Signal Runs
• PID Drawings
• DCS Function

• Line list
In addition, the connectivity relationships are published for these objects

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8.1.3. PUBLISHED DATA FROM SPEL TO SPF:


• Cable Schedule Reports

• Cable Routing / Trench (Start / End Info.)

• Electrical Signal I/O Lists


• Instruments & Cabinets Requiring Electrical Power

• Single Line Diagrams & Schematics


• Electrical Equipment Datasheets
• Load list

• Any Excel Report

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8.1.4. PUBLISHED DATA FROM SPI TO SPF:


• Browsers

• Electrical Tag Signal Lists


• Instrumentation Requiring Power Supply

• Enhanced SmartLoop Reports and Diagrams


• Instrument Indexes

• Instrument Specification Sheets


• Instrument Process Data Sheets
• Dimensional Data Sheets(DDP)
• Select Wiring Reports and Diagrams

• Wiring Diagram
• Cable schedule
• I / O List

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8.1.5. PUBLISHED DATA FROM SP3D TO SPF:

• Orthographic Drawings

• Reports
• Isometric Drawings

• 3D Model & Data

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8.1.6. PUBLISHED 3D CONTENTS:


The data is published with the 3D Model and contains the following:
• First class piping objects (including properties shown in SmartPlant 3D)
• First class equipment objects (including properties shown in SmartPlant 3D)
• Relationships between the graphic objects and the System, Assembly, and Space objects.

• Structural steel members, concrete structures, stairs, ladders, plates


• Plates, Stiffeners, Edge Reinforcements

• Published data includes HVAC, cableway, cables, cable lengths and routing status for the retrieval by
SmartPlant Electrical.
• CONTRACTOR shall not publish data to any custom class in SPF. And all the data to be published in
Intergraph delivered classes.
8.1.7. INTEGRATION HIERARCHY LIMITATIONS
The integrated environment imposes the following limitations on custom hierarchies, based on requirements
from the authoring tools. This list includes the tool imposing each restriction, so that customers can factor these
limitations into their hierarchy setup based on their current and future tool usage.
• The hierarchy must have a minimum of 3 levels. This limitation is imposed by SmartPlant
Instrumentation.
• The names of hierarchy items cannot be changed once created. This limitation is imposed by
SmartPlant Foundation.

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• The hierarchy scheme cannot be modified after the plant is created. This limitation is imposed by
SmartPlant P&ID and SmartPlant Foundation.
• In PBS, Names of Area, Unit should match with the one present in SPF and Authoring Tools (SPPID,
SPEL, SP3D and SPI)
• Area and Description should not be more than 30 characters. This limitation is imposed by SmartPlant
Instrumentation.
• Area and Unit shall be created as Area system and Unit system. This is imposed by SP3D.
• The plant name must be unique within the current domain. This limitation is imposed by SmartPlant
Instrumentation.
• Intergraph recommends that the plant name be the same name across all authoring tools.
• With SmartPlant Enterprise, all projects must use the same PBS hierarchy
8.1.8. SCHEMA CHANGE MANAGEMENT
CONTRACTOR’s request for creating a new SmartPlant attributes shall follow an approved Schema Change
Management provided by the GASCO, GASCO reserves the right to reject any change request in the schema.
Sample Schema Change Management log is shown below:

Sr. No Contractor Date Attribute Details of Requirement Reference Supporting

Name Logged Name Documents (if any)

Problems with Approval by Approval GASCO Schema Updated

Existing matching GASCO Date Documents By Contractor

Attribute (if any) (Yes/No) (Yes/No)

8.1.9. SCHEMA MAPPING


SmartPlant integration is based on a publish/retrieve paradigm. Applications publish their own data and retrieve
data published by other applications. Publish and retrieve processes are done by Mapping (in Schema)
reference data among the different tools.
8.1.10. SCHEMA MODELLING WORKFLOW
CONTRACTOR shall follow below workflow for creating/editing reference data and creating/editing SmartPlant
schema. CONTRACTOR shall validate the schema before it is loaded in the SPF Database.
Standard practice involves the steps below:
1. Add custom attributes in Tool databases.

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2. Integrate SPF with Application tools


3. Check out CMF in the SPF Desktop Client and Launch Schema Editor
4. Synchronize tool map schema and tool metadata
5. Map objects or attributes if they already exists in SmartPlant schema
6. Create new objects or attributes if they don’t exists in SmartPlant Schema.
7. Map those tool schema objects into (publish) and out of (retrieve) the SmartPlant schema
8. Validate Tool Map Schema and SmartPlant schema.
9. Resolve any inconsistencies in schemas.
10. Export the customizations done in CMF
11. Load the exported XML into SPF Database.

8.1.11. DATA PUBLISHING AND RETRIEVING


CONTRACTOR shall complete mapping the application tools attributes prior to SPF publishing and retrieving
activity.
CONTRACTOR shall conduct a publishing and retrieving test to check schema mapping consistency and data
transfer between SPF and SPPID.
8.1.12. RECOMMENDED PRACTICES FOR INTEGRATION
As a minimum, CONTRACTOR shall follow below recommended practices for SPE Integration.
• Identify proper Interface for creating Tool custom attributes in SPF.
• Do not rename any select List entries in SPPID.

• If a select list entry is not used then CONTRACTOR shall disable that select list entry and create a new
entry.
• Do not rename “Short Value” of piping components in SPPID.
• Use PipeSpec lookup utility between SPPID and SP3D for validating piping materials class with
temperatures, pressures, and diameters assigned to the pipe run and to search commodity codes for
piping components.

• Do not renaming any Intergraph delivered attributes in SPF.

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• Follow proper naming structure for attributes to avoid duplicates.


• Prefix an identifier (e.g. GASCO) to the names of all custom attributes in SmartPlant schema.

• Use same Naming convention across all tools.


• Ensure the SPE Publish, Retrieve and Run ToDoList task mechanism between SPE tools is configured
correctly.
• Verify that data is published and plant items are correlated in SPF.

• Obtain GASCO’s approval prior to any modifications or additions.


8.1.13. REPORTS CUSTOMIZATION
CONTRACTOR shall generate required reports from respective application tools such as SPPID, SPI, SPEL and
SP3D. CONTRACTOR shall configure these reports in SPF based on GASCO requirements.
Reports can be run on an ad-hoc basis where the user can enter search criteria each time as required. Ad hoc
Reports are based on view definitions which are in turn based on graph definitions. The graph definition is a
collection of edge definitions that represent a path through the data model.
Once the system administrator has set up the necessary definitions, the user can login to the Desktop client to
generate a report.
8.1.14. INCONSISTENCY REPORT
SmartPlant Foundation has tools to review data inconsistencies and to view data as published by each authoring
tool within SmartPlant Foundation Desktop Client.
The separation of published information by application into published domains, coupled with the correlation of
like objects saved within shared domain, provides the ability to generate inconsistency report.
CONTRACTOR shall configure Excel reports (Inconsistency reports) to be run on SPF TEF Shared Objects.
CONTRACTOR shall configure proper access so that users can select a single shared object or multiple shared
objects in desktop client list view and all this report from the right-click menu. The report is viewed in Excel, and
the reports highlight the inconsistent properties.
8.1.15. NON PUBLISHED DATA
Non-Published data consists of engineering documents and data not published from SPE tools. Such Non-
Published engineering (and vendor) documents and related plant items will be loaded into SPF as Non-
Published data.
CONTRACTOR shall follow below guidelines for Non-Published data:
• CONTRACTOR shall configure SPF to store and manage non-published data and documents.
• CONTRACTOR shall configure all non-published classes, properties, select list, relationships, etc. for all
types of Documents.
• CONTRACTOR shall use standard templates, native files, (PDF, DWG, DGN, etc.) and metadata
information for loading non-published data into SmartPlant Foundation database.
• CONTRACTOR shall develop a utility for generating load files and validating against metadata. This
utility shall generate load files in SPF specific format (NLF format or XML format) by reading the excel
index file. These load files will be loaded into SPF system using the SPF loader. The utility will have
built-in rules to make sure that the pick list values specified in the index file match with the values
defined in SPF. This utility shall check if a document is already loaded in the system, and create a new
revision or a new document as applicable.
• CONTRACTOR shall prepare load files to load relationships between non-published documents and
plant items into SPF.

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• CONTRACTOR shall configure the numbering system for non-published data as per GASCO standard
(Document No. TT-PR-001).
• CONTRACTOR shall customize Forms, Methods, Conditions, Menu Structure, User Groups and Access
Permissions as per requirements.
• CONTRACTOR shall prepare and submit Non-Publish data user guide for GASCO.
• CONTRACTOR shall use Data Loader for loading data into SPF.
All Non-SPE documents/drawings which are generated outside SPE (ex: Civil Drawings, Structural Fabrication,
etc.) shall be published as Non Published data.
All the corresponding CAD files shall have rendered file available in LIVE LINK system, like other project
Documents which are not stored in SPF.
8.1.16. DATA VALIDATION, TRANSFORMING & LOADING (VTL)
The CONTRACTOR must validate the data before handover, using VTL tool and shall generate a report to
GASCO showing the data is validated and accurate.
Before final uploading of data, the CONTRACTOR must validate the data. CONTRACTOR must handover the
VTL software license and all load files.

8.1.17. SPF DELIVERABLES


CONTRACTOR shall deliver SPF data to GASCO as per the approved SPF version. CONTRACTOR shall be
responsible to eliminate any inconsistencies before and after the upgrade of data to new version.
CONTRACTOR shall provide the following SPF deliverables:
Functional Requirement Specification document.
Functional Design Specification document.
Readme file to include contents/description of files, SPF version, Oracle Version, Oracle Character Set and
Oracle Table space name.
SPF Database dump
Export of CMF file (Schema)

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SPF Vaults Backup


Copy of Schema folder and files of the entire component schemas under the Website folder
Export configuration from Server Manager.
Any custom Dlls (server/client side) with source code and documentation to ensure that SPF will work in an
identical way when restored at GASCO site.
Custom Schema (if any)
Any custom Templates with Macros created for Reports.
Any other load files, batch files, etc. that Contractor used for SPF configuration.
Data Loader
Quick User Guide
8.2. SMARTPLANT PIPING & INSTRUMENT DIAGRAM (SPPID)
8.2.1. GENERAL
• The Contractor shall use SmartPlant PID (SPPID) software for the purpose of creating intelligent P&ID
drawings. The resulting P&ID database will be published, according to a delivery schedule agreed upon
between the Gasco and the Contractor. The exact method of publishing will depend on infrastructure
and connectivity speeds.
• The Contractor shall resolve all design inconsistencies in the P&IDs using the project setup and SPPID
consistency rules.
• The Contractor shall fill in all attributes, to the fullest extent for all P&ID components such as pipe runs,
equipment, inline instruments, etc. This is to ensure that the Gasco receives the complete and
meaningful P&ID data in SPPID format.
• The Contractor shall extract P&ID Tag related attributes from equipment data sheets. The Contractor
shall extract P&ID related attributes from line designation table (Line List).
• The Contractor shall ensure that P&ID instrument Tags will have association with the appropriate
instrument loops.
• The Contractor shall follow the GASCO’s Tag naming conventions for P&ID instrument tags, loop Tags,
equipment tags and line tags.
• The Contractor shall follow their best design practices for putting P&ID face value information such as
annotations, descriptions, notes, sizes, etc.
• The Contractor shall remove all temporary drawings, items from stockpile test drawings, test symbols
and assemblies, temporary filters, reports, etc. from the SPPID data before delivery.
• The Contractor shall ensure that the delivered SPPID data is free of any database exceptions and
orphan entries. The Contractor shall run all appropriate utilities as delivered with the software for
identifying and resolving database issues.
• CONTRACTOR shall confirm exact VENDOR Package Details with GASCO after the issuance of
Purchase Order.
• For Vendor Packages P&ID shall be in SPPID format & shall be incorporated in SPPID database by
CONTRACTOR.
• The Contractor shall AS-BUILT the P&ID data before its final delivery.

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8.2.2. ORACLE DATABASE SETUP


SmartPlant PID shall be implemented on the latest version at EPC award stage with compatible oracle database
version and Operating system (e.g. Windows 2008 R2 64-bit / Oracle 11g R2 64-bit (11.2)).
Oracle Instance and Table space required for SPPID is created on Oracle server as per the steps given in
Intergraph installation guide. SPPID project related database will reside in this oracle Instance and Table Space.
8.2.3. SPPID PROJECT SETUP
The Project setup activity involves creating the Site, Plant and PID schemas and Databases.
Below is the Snap shot of the Project Directory structure which needs to be created on a File server

SITE CREATION; Site shall be created and configured as follows:

Site Server Name SPPID_XXXX

Database Type Oracle

Database Instance Name SPPID

Table space Name SPPID

Temp Table space Name TEMP

Database user Name SPPID_XXXX

Database password SPPID_XXXX

Data Dictionary Table Space SPPID

Data Dictionary Temp Table space TEMP

Data Dictionary database User Name SPPID_XXXXd

Data Dictionary database Password SPPID_XXXXd

PLANT SETUP; Plant shall be created and configured as follows:

Data Dictionary Customised Template as per the DDT file


provided in the CD

Hierarchy Hierarchy 7 (Plant/Area/Unit)

Plant Name XXXX

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Table Space SPPID

Temp Table space TEMP

Database user Name XXXX

Database Password XXXX

Data Dictionary Table Space SPPID

Data Dictionary Temp Table space TEMP

Data Dictionary database User Name XXXXD

Data Dictionary database Password XXXXD

SmartPlant P&ID APPLICATION ASSOCIATION; when establishing Application Association, the following
configuration shall be followed:

Data Dictionary Customised Template as per the DDT file


provided in the CD

P&ID Reference Data Path SPPID Project reference data path

Table Space SPPID

Temp table space TEMP

Database user Name XXXXPID

Database Password XXXXPID

Data Dictionary Table Space SPPID

Data Dictionary Temp Table space TEMP

Data Dictionary database User Name XXXXPIDd

Data Dictionary database Password XXXXPIDd

8.2.4. MANDATORY ATTRIBUTES AND SPF PUBLISHING


Following attributes shall be populated during SmartPlant P&ID development.
A. EQUIPMENT
 Item Tag

 Unit No

 Tag Prefix

 Tag Sequence Number

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 Tag suffix

 Diameter

 Length

 Width

 Height

 Level

 Design pressure

 Design pressure Tube

 Design temperature Max

 Design temperature Min

 Design temperature Max Tube

 Design temperature Min Tube

 Operating pressure

 Operating Temperature

 Insulation

 Rated Power

B. INSTRUMENTS
 Item Tag.

 Measured Variable

 Instrument Type modifier

 Tag sequence No

 Tag suffix.

 Failure Action

 Opening Action

C. PIPERUNS and PIPELINES


 Item Tag.

 Tag sequence No

 Fluid Code

 Tag suffix

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 Design max pressure

 Design min pressure

 Design max temperature.

 Design min temperature.

 Streamout requirement

 Operating temperature.

 Operating pressure

 Pipe Material Class

 Diameter

 Insulation purpose

 Criticality Rating

D. SPPID PLANTITEM DATA


 Equipment’s

 Instruments

 Instrument Loops Component

 Inline Instrument

 Pipe Runs,

 Signal Runs

 Piping Components

 Nozzles

8.2.5. ATTRIBUTE ADDITION


Apart from Intergraph‘s delivered attributes, following attributes are created for the different Database Item Type
as per GASCO requirement:
A. DRAWING

Attribute name Attribute Display name Data Type

GASCO Drawing Number GASCO Drawing Number String(80)

B. EQUIPMENT

Attribute name Attribute Display name Data Type

CriticalityRating Criticality Rating String(20)

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EquipDataSheetNumber EquipDataSheetNumber String(40)

EquipmentRemark Equipment Remark String(240)

EmptyWeight Weight Mass

C. INSTRUMENT

Attribute name Attribute Display name Data Type

InstrumentRemark Instrument Remark String(240)

D. PIPE RUN

Attribute name Attribute Display Name Data Type

CriticalityRating Criticality Rating String(20)

IncludeInLineList IncludeInLineList Select list(Yes/No)

IsVentOrDrain IsVentOrDrain Select list(Yes/No)

LineFrom LineFrom String(240)

LineListRemark LineListRemark String(240)

LineListRevision LineListRevision String(5)

LineTo LineTo String(240)

TestType TestType Select list

E. PIPING COMPONENT

Attribute name Attribute Display name Data Type

TagSequenceNo Tag Sequence No String(40)

TagSuffix Tag Suffix String(40)

TagPrefix Tag Prefix String(40)

8.2.6. OPTION MANAGER


Option Manager controls the appearance of a SPID drawing by selecting the Colors, line styles, gapping styles
and heat tracing styles. This also defines the location of symbols, rules, Template files.

Following is the sample gapping with priority definition.

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Following image shows the sample Symbology definition foe line style (pattern width and color)

The Settings are defined as shown in below:

8.2.7. ITEM TAG CUSTIMZATION:


CONTRACTOR shall configure the Item Tag for minimum following items as per Procedure for Tagging of
Assets (TE-PR-008)
• Equipment

• Nozzle
• Pipe Line Numbering Format
• Piping Component

• Instrument

• Instrument Loop
8.2.8. REPORTS
CONTRACTOR shall customize the Report Templates as per the format provided by GASCO e.g. Line List
Report. All Customized Template (e.g. Line List Report.) to be saved in the SPPID project report template
location i.e. in the following path:
(…..\P&ID Reference Data\Report Files)
Note: CONTRACTOR shall provide all the custom reports used during the EPC phase at the time of final
delivery
8.2.9. SYMBOL LEGEND
CONTRACTOR shall follow the SYMBOL Legend Sheet provided by GASCO and changes to this LEGEND
shall be incorporated according to the Reference data Change request procedure in Appendix 1.

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8.2.10. DATA CHECKS AND CLEANUP


Prior to data handover CONTRACTOR shall ensure that SPPID drawings and data is not corrupt and do not
contain inconsistencies. All SPPID inconsistencies shall be resolved by the CONTRACTOR prior to handover.
As a minimum, the following checks and cleanup shall be performed:
• All linked files shall be removed and converted in embedded objects prior to delivery.
• SPPID Database Constraint report shall be generated and all constraints shall be resolved.
• Clean Data Utility (DelOrpModItems.dll) shall be run

• Ensure that all drawings shall be up-to-date status


• All the inconsistencies shall be resolved from SPPID drawings.

Please refer the following table for comments and justification in case of deviation:

Remark Contractor
Category Observation
(Yes/No) Comments

Off page Any unpaired OPCs present in stockpile? Y/N


1
connectors
Any OPCs with Null Tags? Y/N

DBCleaup Performed? Y/N

Removed constrains as per


2 Data Clean up Y/N
"Database Constraint Report”?

Any Plant Items like Piperun, Instrument


Y/N
Loops & Package are present in stockpile?

Any missing symbol from the Reference Data


Y/N
used in the drawing?

Any drawing with out of date status or in


Out of Date
recreate mode?
3 status of P&ID Y/N
(Should not be a yellow mark) should be
Drawings
updated.

8.2.11. SPPID DELIVERABLES


CONTRACTOR shall ensure that SPPID data does not have any data inconsistencies before final delivery.
CONTRACTOR shall adhere to the following guidelines for final SPPID deliverables:
• SPPID data shall be as-built.
• All drawings and reports within or extracted, using SPPID, shall be updated with as-built information.
• CONTRACTOR shall use the SmartPlant P&ID “Re-Create P&ID from Database” functionality for each
drawing before final handover to GASCO.
• CONTRACTOR shall ensure that all deliverables, submitted to GASCO can be extracted from the restored
backups.
• CONTRACTOR shall upgrade SPPID data to GASCO approved version subject to Project Management
Consultancy Team approval.
• CONTRACTOR shall be responsible to eliminate any inconsistencies in the upgrade process to the SPPID

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version approved by the GASCO.


• CONTRACTOR shall submit a database consistency and health check report before and after the upgrade.
• CONTRACTOR shall take responsibility, to validate the data, after upgrade, to the SPPID version approved
by the GASCO. Any inconsistency noticed during the upgrade, shall be documented and provided to
GASCO.
• CONTRACTOR shall facilitate the GASCO in uploading the data set at GASCO’s site. CONTRACTOR shall
resolve any issues, which may arise when GASCO is evaluating the data, until the ‘Final Acceptance
Certification’ is obtained.
• CONTRACTOR shall provide all documents concerned with this project, in hardcopies, PDF and native
editable electronic formats (MS-Word, MS-Excel, etc.).
• Handover of Hardware and Software licenses with 1 year maintenance agreement from Intergraph Middle
East office.
• CONTRACTOR shall submit the following deliverables. The following electronic deliverables shall be made
available on the CD media or USB disk.
Plant Backup file
ItemTagFormat.xml
Screen shot showing Folder structure used
Customized dll files along with source code and documentation
Readme file explaining contents/description of files, version of SmartPlant P&ID, SmartPlant Engineering
Manager, Version of Oracle, Oracle Instance Name, Oracle Character Set, Oracle Table space name.
In case SPPID drawing extracted in AutoCAD/Microstation format provide all setup files required (E.g.
Acad.ini, Acad.dwg etc.)
List of deliverables from SPPID (List of Drawings)
P&ID Drawings (PDF)
8.3. SMARTPLANT INSTRUMENTATION (SPI)
8.3.1. GENERAL GUIDELINES
• The Contractor shall use SmartPlant Instrumentation (SPI) software for the creation and management of
instrumentation database and deliverables.
• The Contractor shall customize all border file templates and title blocks for the various SPI generated
documents and reports to meet GASCO’s border and title block size, including applicable GASCO’s
CAD Standards for fonts, scale, symbology, text sizes, drawing and tag numbering standard (Document
No. TT-PR-001), etc. The Contractor shall check with the GASCO for the availability of the relevant title
block and borders so as to avoid having to reproduce them.
• The Contractor shall customize all Instrument Specification sheets to meet the GASCO’s instrument
datasheet standard. The Contractor shall check with the GASCO, for the availability of these sheets so
as to avoid having to reproduce them.

• The Contractor shall set all preferences at a Domain level to ensure consistency in use of the product
and presentation of the reports.
• The Contractor shall store all reference data e.g., custom symbols, title blocks, hook-up templates, in a
single shared folder structure that is referenced by all users during the project.

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• The Contractor shall generate all loop drawings using Enhanced Smart Loop functionality available
within SPI.
• Instrument mounting details shall be generated using the Hook up module and will meet the GASCO’s
standard.
• The Contractor shall create required user-defined fields for relevant categories. A summary of added
attribute should be submitted as a separate document describing such attributes.
• The Contractor shall create SPI project data complete in all respects covering the various available
modules such as Index, Process data, Calculation, Instrument Specifications, Wiring, Loop drawing and
Hook-up.
• A completed SPI database, along with all reference data, which will give the GASCO a capability of
generating required instrument deliverables from within the SPI database using SPI.
• The Contractor shall ensure that the delivered SPI data is free of any database exceptions and orphan
entries. The Contractor shall run all appropriate utilities as delivered with the software for identifying and
resolving database issues.
• The Contractor shall remove all test data, test CAD blocks, temporary browser views, reports, etc. from
the SPI data before delivery.
• The Contractor shall AS-BUILT the SPI data before its final delivery.

• Instrument Index, I/O List, Specification (Data Sheet) Sheet report formats and other such reports, as
desired by GASCO, shall be customized to match GASCO standards.
• Title blocks for outputs from the various SPI modules (Instrument Index, Wiring Module etc...) shall be
customized to match GASCO standards.
• Border templates and title blocks for Instrument Loop Drawings and Hook-Up Drawings shall be
customized to match GASCO standards.
• Enhanced Smart Report symbols, for Loop / Hook-Up drawings shall be customized to match GASCO
standards.
• All applicable data for plant items (viz. Instrument, Panel, Cable etc. shall be filled. Please refer
mandatory attributes section for attribute data population details.
• The contractor is required to ensure that the relevant instrument tags have association with the
appropriate instrument loops.
• Any template / symbol to be used on the project, if not already provided by GASCO have to be created
by CONTRACTOR. Only on approval by GASCO has this to be implemented by CONTRACTOR.
• As far as possible content shown on Enhanced Smart Report drawings ( Loop Drawings / Hook-Up
drawings ) shall be intelligent i.e. labels, design value and properties shown. Use of non-intelligent text
and graphics shall be minimized.
• Specification (Data Sheet) Sheet, Loop Drawings and Hook-Up drawings from Vendor Packages shall
be incorporated in SPI by CONTRACTOR as per GASCO requirement.
• CONTRACTOR shall confirm exact VENDOR Package Details with GASCO after the issuance of
Purchase order

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8.3.2. DATABASE
SmartPlant Instrumentation shall be implemented on a version, approved by the GASCO using the compatible
version of Oracle, also confirmed by GASCO. Intergraph recommends separate database instance for
SmartPlant Instrumentation. The procedure for database instance creation has been described, in the
‘SmartPlant Instrumentation Installation Guide’. SPI project related data will reside in this oracle Instance.
8.3.3. PROJECT SETUP
Project server shall be created and configured as follows:

Project Name XXXX

Database Type ORACLE

Database Instance Name SPI

Domain Name XXXX

Domain Schema Name XXXX

Domain Schema Password XXXX

Domain Type Engineering GASCO

Index Table space Name XXXX

Admin Schema Login in_dbamn

Admin Schema Password in_dbamn

Database user Name System

Database password XXX

Database character set AL32UTF8

National Character set AL16UTF16

8.3.4. SPI FOLDER STRUCTURE


• Archive – stores archived files
• Backup – stores Watcom (Sybase SQL anywhere format) backup files
• CAD – stores CAD related blocks and files for Hook-Ups and Loops
• Drawings – stores drawing files.

• Import Data – stores data import files (Excel) acting as source data for bulk data import.
• RAD – stores ESL symbols and template layouts for creating ESL Hook-Ups and Loops.
• Refdata – contains all standard product files and project-specific files, particularly:
• Report Files – Excel report templates, standard and custom

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• Symbols – Graphical symbol files


• Templates – Graphical Border files

• Other folders not in use for this project


• SPI_CELLS – stores Microstation CAD related files for Cell Libraries
• SPI_output – is used to save documents, files and drawings out of SPI. The files can be moved to the
required folder later.
8.3.5. USER GROUP DEFINITION AND ACCESS
The following user groups / users can be defined in SPI,
• Administration (System Administrator)

• Administration (Domain Administrator)


• Instrument Engineer Group

• Instrument Designer Group


• Process Engineer Group
• Process Designer Group
• Operations/Commissioning User Group
8.3.6. NAMING CONVENTIONS
The naming conventions to be defined for minimum following Items based on GASCO Procedure for Tagging of
Assets (TE-PR-008).
• Instrument (Conventional)
• Instrument (Foundation Fieldbus)
• Loop

• Device Panel
• Device Cable
• Panel

• Cable
• Wire End Naming Convention
• Control System Tag
8.3.7. USER DEFINED FIELDS AND TABLES LIST
User defined fields and User defined tables are generally accessed in the Administration and Instrument Index
module. These enable the user, to add custom attributes to the SPI database. If required, CONTRACTOR
has to propose the addition of such attributes. On approval by GASCO, this should be implemented and
documented by CONTRACTOR.

Unit of UOM Flag


Properties Accuracy Default Values
Measure

Ambient Temperature 1% °C, °K, 20°C


2
Area 0.1% mm

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Unit of UOM Flag


Properties Accuracy Default Values
Measure

Barometric Pressure 0.01% bar 1.013 bar


Base Pressure 0.1% bar 1.013 bar
Base Temperature 10% °C 15.56°C
Beta Ratio 0.1%
Calibration Settings 0.1%
Compressibility Factor 1%
Electrical Conductivity 1% Siemens
Control Valve Coefficients 1%
Control Valve Cv and Ky 1%
Control Valve Opening 1% %
Critical Pressure 0.1% bar absolute 1 bar-a
3
Density 0.1% kg/m
Design Pressure 1% bar gauge
Diameter 0.1% in
Differential Pressure (for Control
0.1% bar
Valve)
Differential Pressure (for DP
0.1% bar
Instruments)
Differential Range (for Flow) 0.1% mbar
Energy 0.1% kJ
kg/hr (Mass
Flow 0.1%
flow rate)
Flow Meter Coefficients 0.1%
Frequency 1% 1/s
3
Gas Flow 0.1% m /h Normal
Heat 0.1% kW
2
Heat transfer 1% W/m /°C
Latent Heat 0.1% kJ/kg
Length 0.1% mm,m,km
Level 0.1% Mm
3
Liquid Flow 0.1% m /h
Molecular Mass 0.1%
Other 0.1%
Percentage 1% %
Pressure 0.1% bar or m bar gauge or

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Unit of UOM Flag


Properties Accuracy Default Values
Measure
abs
Relief Valve Coefficients 0.1%
Resistance/Length 0.1% Ohm/km
Return Pressure 0.1% bar or m bar gauge
Return Temperature 0.1% °C
Sound Level 1% dBA
Specific Gravity 1%
Specific Heat 0.1% KJ/(kg/°C)
Specific Heat Ratio 0.1%
Steam Flow 0.1% kg/h
Temperature 0.1% °C
Thermowell Coefficients 1%
Thermowell Length 0.1% mm
Vapour Pressure 0.1% bar absolute
Velocity 1% m/s
Viscosity (Dynamic) 1% Pa.S
3
Volume 0.1% m
Weight 0.1% kg

8.3.8. MANDATORY ATTRIBUTES AND SPF PUBLISHING


Following attributes shall be populated during SmartPlant Instrumentation development.
A. Instrument:
• Tag Number

• Instrument Type
• Instrument Type Description

• Service
• Loop Name

• Loop Number
• Loop Service
• I/O Type Name

• Line No.
• P&ID

• Equipment Name
• Location

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• Manufacturer Name
• Model Name

B. Cable:
• Cable Name

• Cable Description
• End 1 Location
• End 2 Location

• Length

• Manufacturer
• Model

C. Loop Drawing:

• Loop Drawing Document No.

D. Hook-Up:

• Hook-Up Name
• Hook-Up Type

E. SPI documents are to be published to SPF.

• Instrument Indexes
• Instrument Process Data Sheets

• Instrument Specification Sheets

• Browsers
• Electrical Tag Signal List
• Enhanced Smart Loop Reports
• Instrumentation requiring Electrical Power Supply

• Wiring – Panel Strip Reports.


• Dimensional Data Sheet Reports
8.3.9. REPORTS
• CONTRACTOR shall customize the Report Templates (.psr format) as per the format provided by GASCO
e.g. Instrument Index, I/O List Report.
• All Customised Template (e.g. . Instrument Index, I/O List Report.) to be saved in the SPI project report
template location i.e. in the following path:
• (…..\SPI\Report Files)

Note: CONTRACTOR shall provide all the custom reports (.psr format) used during the EPC phase at the time
of final delivery.

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8.3.10. SPI DELIVERABLES

SmartPlant Instrumentation Domain Backup file including Oracle Views for restoring custom reports (.psr
format).
All reference data including customized symbols, Title Blocks, Instrument Hookup Templates/blocks, etc.
used for the project.
A document specifying SPI version (including service pack number), any customization carried out to SPI
database, symbols and reports.
Document specifying accepted deviations from standard specification.
The electronic deliverables shall be made available on DVD media, complete with an index.
Hard copy in A3 size of all required deliverables as specified within the contract from within the SPI
database.
8.4. SMARTPLANT ELECTRICAL (SPEL)
8.4.1. GENERAL

• The Contractor shall use SmartPlant Electrical (SPEL) software for the creation and management of
electrical design data and deliverables.

• The Contractor shall always use the latest available at award of contract (GASCO accepted) software
version of SmartPlant Electrical to create all electrical data, SLDs and schematics unless otherwise specified
by the GASCO.
• The Contractor must also use a compatible version of the Oracle database used by the GASCO.

• Border templates and title blocks for all SPEL generated documents and reports should be customized to
match the GASCO border and title block size, including the applicable GASCO SPEL Standards for fonts,
scale, symbology, text sizes, drawing and tag numbering standards, etc. The Contractor shall check with the
GASCO for the availability of the relevant title block and borders so as to avoid having to reproduce them.
• The Contractor shall create an electrical reference database and the reference data (symbols, schematic
blocks, report templates, etc.) for use with SPEL drawings that will comply with the GASCO standards.
• The Contractor shall create new user defined attributes based on the project requirement. The same shall be
added to the data dictionary under relevant categories. A summary of added attribute shall be submitted as
a separate document describing such attributes.
• The Contractor shall follow the GASCO tag naming conventions for various electrical items like cable, motor,
transformer, etc.
• The Contractor, ADNOC Opcos & Transco shall follow the best engineering design practices for setting up
SPEL consistency rules.
• The Contractor shall fill in all attributes, to the fullest extent for all indexed tags. This is to ensure that the
GASCO receives the complete and meaningful SPEL project database.
• The Contractor shall remove all temporary drawings, test drawings, test symbols, temporary filters, reports,
etc. from the SPEL data before delivery.
• The Contractor shall ensure that the delivered SPEL data is free of any database exceptions, orphan entries.
• Border templates and title blocks for the Drawings / Documents shall be customized to match GASCO
standards.

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• All SLD symbols used in SLD generation shall be shown as per the electrical legend sheets developed for
Project.
• All Schematic symbols used in Schematic generation shall be shown to confirm to project specifications.

• The contractor is required to ensure that the relevant Electrical tags have association with the appropriate
instrument loops.
• Any template / symbol to be used on the project, if not already provided by GASCO have to be created by
CONTRACTOR. Only on approval by GASCO has this to be implemented by CONTRACTOR.
• As far as possible content shown on SLD / Schematic drawings shall be intelligent i.e. labels, design value
and properties shown. Use of non-intelligent text and graphics shall be minimized.
• Vendor Packages: SLD’s, Schematic drawings from Vendor Packages shall be incorporated in SPEL by
CONTRACTOR as per GASCO requirement.
• CONTRACTOR shall confirm exact VENDOR Package Details with GASCO after issuance of Package
Purchase Order.
• The Contractor shall AS-BUILT the Electrical data before its final delivery based.
8.4.2. ORACLE DATABASE SETUP
SmartPlant Electrical shall be implemented on a version, approved by the GASCO using the compatible
version of Oracle, also confirmed by GASCO. Intergraph recommends separate database instance for
SmartPlant Electrical. The procedure for database instance creation has been described, in the ‘SmartPlant
Electrical Installation Guide’. SPEL project related data will reside in this oracle Instance.
8.4.3. SPEL SERVER SETUP
The Project setup activity involves creating the Site, Plant, Electrical and Reference schemas and Databases.
Below is a sample screenshot of the project directory structure which needs to be created on the Application
(File) Server.

SITE CREATION; Site shall be created and configured as follows

Site Server Name SPEL_XXXX

Database Type Oracle

Database Instance Name SPEL

Table space Name SPEL

Temp Table space Name TEMP

Database user Name SPEL_XXXX

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Database password SPEL_XXXX

Data Dictionary Table Space SPEL

Data Dictionary Temp Table space TEMP

Data Dictionary database User Name SPEL_XXXXd

Data Dictionary database Password SPEL_XXXXd

PLANT SET- UP; Plant shall be created and configured as follows

Data Dictionary Default to be used.

Hierarchy Hierarchy 7 (Plant/Area/Unit)

Plant Name XXXX

Table Space SPEL

Temp Table space TEMP

Database user Name XXXX

Database Password XXXX

Data Dictionary Table Space SPEL

Data Dictionary Temp Table space TEMP

Data Dictionary database User Name XXXXD

Data Dictionary database Password XXXXD

SMARTPLANT ELECTRICAL APPLICATION ASSOCIATION; when establishing Application Association, the


following configuration shall be followed

Data Dictionary Default to be used.

SPEL Reference Data Path SPEL Project reference data path

Table Space SPEL

Temp table space TEMP

Database user Name XXXXEL

Database Password XXXXEL

Data Dictionary Table Space SPEL

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Data Dictionary Temp Table space TEMP

Electrical Reference database User Name XXXXREF

Electrical Reference database User Name XXXXREF

Data Dictionary database User Name XXXXELD

Data Dictionary database Password XXXXELD

8.4.4. USER GROUP DEFINITION AND ACCESS


The following permission groups will be created and access rights can be given to these permission groups.
Based on access rights, user can create or modify data in SPEL.
• Administration ( SPADMIN )
• User ( SPUSER )
8.4.5. NAMING CONVENTIONS
The naming conventions to be defined for minimum following Items based on GASCO Procedure for Tagging of
Assets (TE-PR-008).
• Motor

• Heaters

• Cable
• Converting Equipment (Transformers, UPS etc...)

• Offsite Power

• Generator
• Relays, Switches

• Power Distribution Board


• Bus

• Panel

• Instrument Enclosures
8.4.6. CUSTOM FIELDS AND CUSTOM SELECT LIST
Custom fields and Custom Select list are generally created in the SmartPlant Electrical Data Dictionary. These
can be accessed from the Property Grid in SPEL. If required CONTRACTOR has to propose the addition of such
attributes. On approval by GASCO, this should be implemented and documented by CONTRACTOR.
8.4.7. MANDATORY ATTRIBUTES AND SPF PUBLISHING
CONTRACTOR to provide a list of attributes to be populated in SPEL. GASCO to approve this list and suggest
new additions (if required).A sample list of properties, for a Motor is listed below. CONTRACTOR has to provide
such a list, of electrical properties for an item, and get it approved from GASCO.
A. Motor Attributes:
• Item Tag
• Rated Power

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• Rated Voltage
• Operating Factor

• Break Power
• Supply
• Particular Power
• Frequency

• No. Of Poles
• Phase Arrangement

• LRC / FLA ratio


• Power Factor at 100%
• Power Factor at 75%

• Power Factor at 50%

• Efficiency at 100%
• Efficiency at 75%
• Efficiency at 50%

• Manufacturer

• Model

• FLA Full load current


• NDE/DE Bearing numbers
• Insulation Class
• IP protection

• Ex classification
• Serial Number

B. Heater Attributes:
• Item Tag
• Rated Power
• Absorbed Power

• Rated Voltage
• No. Of Poles
• Supply

• Frequency
• Demand Factor

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• Phase Arrangement
• Power Factor at 100%

• Efficiency at 100%
• Power Factor at demand
• Efficiency at demand
• Manufacturer

• Model

C. Cable Attributes:
• Cable Tag
• Cable Description

• Cable Specification
• Reference Cable
• Conductor Arrangement

• Armour Type
• Outer Jacket Insulation

• Material
• Insulation

• Color Pattern

• Insulation Voltage Rating


• Insulation Temperature Rating
• Basic Ampacity in air

• Basic Ampacity in ground


• Estimated Length
• Design Length

• Routing Length
• Supply
• Rated Voltage

• No. Of Phases
• Full Load Current
• Starting Current
• Routing

• De-rating factor
• Utilization factor

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• Voltage Drop ( Allowable at full load )


• Voltage Drop ( Allowable at starting )

D. Generator Attributes:
• Item Tag

• Rated Apparent Power


• Rated Active Power
• Power Factor

• Supply

• Rated Voltage
• No. Of Phases

• Serial Number
• Efficiency

• Frequency

• No. Of Poles
• Manufacturer

• Model

E. Transformer Attributes:

• Item Tag
• Rated Power

• Rated Voltage
• Supply
• Frequency
• No. of Phases

• Phase Arrangement
• Secondary Output – 1 Rated Power
• Secondary Output – 1 Nominal Current

• Secondary Output – 1 Rated Voltage


• Secondary Output – 2 Rated Power
• Secondary Output – 2 Nominal Current

• Secondary Output – 2 Rated Voltage


• Manufacturer
• Model
• Short Circuit Impedance

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• Cooling
• Method of connection and Standard.

• Temperature rise.
• Degree of protection IP

F. Bus Attributes:
• Item Tag
• Rated Current

• Rated Voltage

G. Panel Attributes:
• Item Tag

• Rated Voltage
• No. Of Phases

• Supply
• Frequency
• Phase Arrangement

• Manufacturer

• Model

H. Instrument Attributes:

• Item Tag
• Process Function
• Supply
• No. Of Phases
• Frequency

• Instrument Rated Power


• Power Factor
• Rated Voltage
• Manufacturer
• Model

I. SPEL documents
• Cable Schedule Reports

• Electrical Signal I/O List


• Excel Reports

• Instruments and Cabinets requiring electrical power supply

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• Schematics
• Single Line Diagrams

• Interconnection Diagram
• O&M Manuals
8.4.8. SMARTPLANT ELECTRICAL DELIVERABLES
CONTRACTOR shall ensure that SPEL data does not have any data inconsistencies before final delivery.
CONTRACTOR shall adhere to the following guidelines for final SPEL deliverables:
• SPEL data shall be as-built.
• All drawings and reports within or extracted, using SmartPlant Electrical, shall be updated with as-built
information.
• CONTRACTOR shall ensure that all deliverables, submitted to GASCO can be extracted from the restored
backups.
• CONTRACTOR shall upgrade SPEL data to GASCO approved version.
• CONTRACTOR shall be responsible to eliminate any inconsistencies in the upgrade process, to the latest
stable version. The CONTRACTOR shall seek approval, from the GASCO on the latest stable version.
• CONTRACTOR shall submit a database consistency and health check report before and after the upgrade.

• CONTRACTOR shall take responsibility, to validate the data, after upgrade, to the SPEL version approved
by the GASCO. Any inconsistency noticed during the upgrade, shall be documented and provided to
GASCO.
• CONTRACTOR shall facilitate the GASCO in uploading the data set at GASCO’s site. CONTRACTOR shall
resolve any issues, which may arise when GASCO is evaluating the data, until the ‘Final Acceptance
Certification’ is obtained.
• CONTRACTOR shall provide all documents concerned with this project, in hardcopies, PDF and native
editable electronic formats (MS-Word, MS-Excel, etc.).
• Handover of Hardware and Software licenses with 1 year maintenance agreement from Intergraph Middle
East office.
• Once the Final Handover is completed to GASCO, GASCO shall retain full ownership of the project data
after the handover and can provide this project data to any other CONTRACTOR for future modification
projects. GASCO owns the responsibility of the Data.
• SPEL Deliverables
List of Deliverables
Zip file backup: Plant backup and site backup (reference schema, templates, title blocks, symbols,
schematic blocks, formats, rules, etc.) used with SPEL project data.
Oracle DB dump: Contractor shall provide Oracle DB dump backup
Screenshot showing folder structure used
Custom SLD Symbols and Border File Templates: Contractor shall deliver these symbols and templates
Custom Schematic and Border File Templates: Contractor shall deliver these symbols and templates
Customized Reports: Contractor shall provide these template reports

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Custom Attribute / Symbol list: Contractor shall provide detailed report of customization in case of new
attributes and symbols
Generated SLD’s, Schematic, Reports and any such report that can be extracted from SPEL on request
by GASCO. Hard copy of all such required deliverables shall be provided by CONTRACTOR. Hard copy
in A3 size of all required deliverables as specified within the contract from within the SPEL database
8.5. SMARTPLANT 3D (SP3D)
8.5.1. GENERAL
• The Contractor shall use SmartPlant 3D software and associated software packages for the
creation and management of the 3D model, associated database and deliverables.
• The model shall be of the entire Plant, when handed over to the GASCO. The model shall be
structured such that disciplines and where applicable sub-sets of disciplines required by the
GASCO. Disciplines sub-sets of disciplines are represented separately in the model by
assigning levels or equivalent or making it practicable to show graphically each level separately
or combinations of the various components of the Plant as required by GASCO.
• The SP3D Project (Plant) database name shall be the Project Name.

• The SP3D piping specifications shall be created using the GASCO commodity codes.

• The Plant Breakdown Structure (System Hierarchy) for all disciplines shall be created as per
Contractor’s best design practices, but must comply with the project overall plant/area/unit
structure.
• The Contractor shall use their best design practices to determine additional attribute
requirements for equipment, pipe runs, etc.
• SP3D reference data shall be customized for the GASCO piping material classes, piping
commodity data, instrument data, specialty data, tap data, piping assemblies, etc.
• All Pipe supports to be modelled physically.
• The Contractor shall assign tags for equipment, nozzles, line number, line ID, pipe supports,
columns, beams, etc., in accordance with the GASCO Tag Numbering System.
• The Contractor shall As-Build the SP3D data before its final delivery based on the GASCO As-
Built Procedure (EPR/ SVP (T)/0020).
• The scope lists the minimum content in each discipline. CONTRACTOR shall expand the scope
to meet EPC requirements.
• Consistency reports showing comparison between 3D model contents and data in SPPID, SPI
and SPEL shall be submitted as and when required. These reports shall be configured and
extracted from SPF.
• Errors or conflicts between the scope described here and other GASCO documents shall be
brought to the attention of GASCO for resolution.
• CONTRACTOR shall obtain necessary project templates from GASCO required to complete the
project in SP3D.
• CONTRACTOR shall perform SP3D modelling in an integrated environment with other SPE
tools (SPF, SPPID, SPI and SPEL).
• CONTRACTOR shall publish 3D Model, Orthographic drawings with complete annotations,

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isometric drawings, Pipe support drawings and all reports to SPF.


• CONTRACTOR shall follow the guidelines of SPF Integration section, particularly about Plant
Hierarchy, naming conventions & attributes.
• The 3D model and drawings shall be dimensionally 100% accurate.

• Working units indicated shall be maintained as specified in GASCO documents.


• CONTRACTOR shall AS-BUILT the SP3D model, drawings & reports and upgrade data to
GASCO approved SP3D version before final handover.
• CONTRACTOR shall backup all bulk load excel files, source codes for symbols, rules, support
assemblies etc. for handover to GASCO.
• Vendor packages: CONTRACTOR shall confirm the minimum list of Vendor Packages to be
modelled from GASCO. The scope of modelling shall be the same as that described for non-
vendor packages3D Model reviews and Walkthrough.
8.5.2. SMARTPLANT 3D MANAGEMENT PROCEDURES
Contractor shall develop SmartPlant 3D documents as per section 6.7 with following contents,
• Coordinates & Grids System Definitions.

• Model contents in each task & system.

• List of populated attributes.


• Reference Data implementation plan.
• Reference data changes approval procedure.

• Setup for Drawings & Reports task outputs (all customizations shall be listed here).

• List of drawings and reports from SP3D.


• Clash checking & resolution procedure.

• Model maintenance procedure (such as integrity checks, database maintenance, TO DO LIST


etc.).
• Workflow for Plant creation in SP3D.
• SmartPlant Review procedure (area divisions, display sets and symbology details)
• SP3D model validation procedure. This shall include a health checklist.
• List of all piping specifications.

• Electrical and instrument cable tray specifications.


• List of new structural sections and structural section tables.

• List of all symbols created for equipment, piping, electrical, supports etc. and their usage.
• Symbols dll file & source code file names.
• List of new attributes and their usage.
• List of customized orthographic, isometrics, and supports drawings templates, view styles, etc.

• List of rules used and their usage.

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• Rules dll files’ and source code file names.


• List of report templates and related files.
8.5.3. SMARTPLANT 3D MODELING PROCEDURE
CONTRACTOR shall submit this procedure for GASCO approval before the start of EPC
phase of the project. SP3D Modeling Procedure shall contain section-wise modeling
instructions for all the SP3D tasks with minimum following contents,
MODELING INSTRUCTIONS FOR PIPING
• Pipeline system and pipe run creation instruction.
• Attributes populated by user.

• Piping parts.
• Line number change instructions (where to change a line number at outlets, flange points, weld
points etc.)
• Ownership and selection of gaskets and bolts at a changeover.
• Taps.

• Instrument and specialty item placement.

• Assembly placement.

• Sloped line.
• Future Piping.
• Pipe Supports

• Tie-in.

• Vessel trim.
• PSV.

• Orifice with taps.


• Instrument indicator.
• Isometric extraction.

• Miscellaneous items such as Sample cooler, Sample cabinet, Firewater Hydrant, Monitors.
• Supports & populated attributes.

• Floor/Wall openings.
• HOLD items/No MTO.
• GRE/GRP piping.

• Open end (to atmosphere, to header etc.)


MODELING INSTRUCTIONS FOR EQUIPMENT
• Details of populated attributes
• Vertical vessel

• Horizontal vessel

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• Platform with handrail, stair, ladder and cage.


• Pump.

• Tank.
• Heat Exchanger.
• Nozzles.
• Package Units

• Sample connection.
• Utility Hose stations and hose racks

• Fire Fighting Equipment (Safety showers, Eye wash stations etc.)


• All types of envelopes (maintenance, safety, access, escape path etc.).
• Davit, Deck crane, Monorail, EOT crane etc.
MODELING INSTRUCTIONS FOR CIVIL & STRUCTURAL
• Coordinate and grid system setup.
• Section tables.
• Primary, secondary & tertiary structures.

• Floors, slabs, walls and foundations.

• Guidelines for Plant buildings viz. Substations, IES and OMS


• Roads, paving, catch basin, Open ditch, pits, trenches, retaining walls. Volumes for
underground cables etc.
• Openings in floors and walls.
• Handrails, stairs and ladders.
• Bracings, gusset plates, stiffeners, connection plates etc.

• Fireproofing.
MODELING INSTRUCTIONS FOR ELECTRICAL AND INSTRUMENTATION
• Cable trays & trenches (electrical & instrumentation).
• Telecom devices

• Lights and fixtures.


• Junctions boxes (electrical and instrumentation).
• Distribution panels.

• Panels.
• Local Control Stations
• Welding socket outlets
DRAWING GENERATION & REPORTS INSTRUCTIONS
• Volume placement for all types of drawings.

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• Drawing and view creation procedures.


• Style selection instructions.

• Foundation / Underground Services Layouts


• Structural plan and elevation drawings
• Equipment Layout drawings.
• Cable tray layout drawings.

• Piping plan and general arrangement drawings.


• Pipe support drawings.

• Isometric drawings.
• Panel layout drawings.
• Reports instructions.

• All manual modifications/additions to the drawings


INTERFERENCE MANAGEMENT
• This section shall cover detailed instructions for interference resolution.
TO DO LIST MANAGEMENT
• This section shall cover detailed instructions for TO DO LIST resolution.
8.5.4. MODELLING REQUIREMENTS
The 3D modeling system must be able to produce required documents like isometrics, plan
and elevation drawings, etc., as well as piping material take-offs. Main objective of the 3D
modeling system must be the interference checking and data integrity to reduce the rework
during construction to an absolute minimum. The model shall be capable of executing
interference checks and generating reports of hard and soft clashes for resolution. Hard
clashes refer to actual physical interference of equipment, while soft clashes refer to
interference with required ergonomic space required for maintenance and operation purposes.
Equipment and other components and the space allocated shall be modeled to the extent
necessary, and as further described below, to ensure the validity of the clash check.
Construction tolerances shall be included in interference check. This means that all physical
objects that need to be included in drawings, reports and/or interference checking will need to
be modeled. The Contractor shall prepare a clash detection procedure, including all proposed
construction tolerances and submit to the GASCO for acceptance. The modeling extent is, but
not limited to, as given below.
PIPING
• All process and utility piping, vents and drains, including all piping components for all sizes as
shown on the P&ID.
• Valves including hand wheels, actuators, and motor operators correct in orientation and actual
dimensions.

• Piping accessories like strainers filters and steam traps.


• Aboveground and Underground piping
• Pipe supports, spring hangers and trunnions.

• Jacketed pipes

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• Insulation – dimensionally correct around all in-line components.


• Steam tracer piping, steam tracers and steam trap piping

• Vent and drain valve sets


• Equipment trim – Valve, blinds, instrumentation, man-ways access, etc.
• Utility stations.
• Safety Equipment’s -Safety showers/Eye wash stations

• Hydrostatic testing Vents and drains


• Sampling Points, including sample cabinets and sample coolers.

• Expansion joints, silencers and other special piping items.


• Spectacle blinds spades and spacers – removal capability.
• Sloping lines to be modelled.

• All major process attributes and identification attributes will be extracted.

• Piping shall carry all attributes in the piping line list and additional attributes associated with
construction, inspection and testing requirement.
EQUIPMENT
• Equipment models should be kept as simple as possible while still showing an accurate
dimensional representation of the equipment outline for presentation and interference detection.
Equipment parametric shall be used whenever possible for.
• Vessels, Columns and Reactors – Outline complete with all nozzles detailed/identified, special
pipe supports, lifting lugs and trunnions, platforms (including penetrations and supporting steel),
handrails and ladders. Man-ways and hand holes, internals, skirts and supports. Identify column
drop out zones. Skirt access ways.
• Tanks – Outline with nozzles detailed/identified, man ways, insulation, stairways, ladders and
platforms, handrails and all other tank appurtenances
• Pumps – Outline with nozzles connections detailed/identified including vents and drains, drive
and coupling and pump driver.
• Compressors – Outline with all equipment nozzles at all interfaces shall be detailed, driver,
acoustic enclosure, lube and seal oil skids (as package units), seal oil overhead tank, lube/seal
oil headers, local cabinets and panels with doors. All maintenance and component removal
volumes including break-out spools.

• Blowers – Outline with all equipment nozzles at all interfaces shall be detailed/identified, driver,
couplings, acoustic enclosure.
• Fired Heaters – Outline, supports, all nozzles detailed and identified, cross over piping, ducts,
stacks, platform, burners and igniters, access doors, tube withdrawal volumes.

• Shell & Tube Exchangers – Outline shell, channel and heads with nozzles detailed and
identified, saddles, tube withdrawal volume.
• Air Fin Exchangers – Outline of bundles, header boxes, all nozzles detailed and identified
plenum, fan motors and drives, chimneys. Any platforms, ladders, steelwork provided by
Vendors shall be fully detailed. Access ways and lay-down areas.

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• Package Equipment: Packaged equipment, irrespective of whether it is designed by the


Contractor or its sub-contractors/suppliers, shall be modelled on a basis that is consistent with
the requirements herein and to the same accuracy and content as Contractor’s own designs.
Deviation from these requirements by the Contractor or its subcontractors shall require the
GASCO prior occurrence. Package equipment shall be modelled in sufficient detail to facilitate
the review of access to all components and instrumentation for operation and maintenance,
ergonomic design, piping, instrument and electrical connections. All interfaces including
nozzles, Contractor/sub-contractor scope and equipment tie-ins shall be detailed and identified.
As a general requirement, model information for all package equipment shall contain
information and details as specified herewith in this document, to ensure overall design integrity
of the plant to be maintained and available for review by the GASCO.
• General – Permanent davits, lifting beams and tackle, overhead cranes, ladders, platform
(including penetrations and supporting steel), handrails and ladders, safety showers, hose
reels, special piping items.
• The minimum attribute requirements for equipment are equipment number, insulation thickness
and a description. The minimum required nozzle attributes are tag number, size, pressure
rating, end preparation and pipe material class.
CIVIL / CONCRETE / STRUCTURE
• Drainage and sewerage: Routing outline and level, drips, manholes, catch basin, separators,
vents and sumps.
• Foundation: Foundations for all major and minor equipment / structures shall be modelled,
including foundations for standard pipe supports. The model shall depict accurate dimensions of
the foundation and shall include footing, pedestal, tie-beams (if provided), slabs / rafts, piles etc.
• Concrete Structure: All beams, wall columns, up stands, sumps, etc., in dimensionally accurate
section, floors with penetrations.
• Structural Steel: All beams, columns and bracing dimensionally accurate including primary,
secondary and tertiary steelwork in accurate section and location. Cladding, fireproofing, floor
plating/grating (including penetrations and supporting steel), platforms, hand railings, stairways
and ladders shall be included. Ladders shall be dimensionally accurate and access volume
(including cages) shall be modelled. Space reservations shall be modelled for major
connections details (such as; haunches, gusset plates) to avoid clashes with piping or cable
routes. Stairways shall be dimensionally accurate, with hand railing and access volume.
Supports and bracing. Temporary steel work required for transportation only.
• All civil structural items shall be tagged appropriately with a suitable procedure, which can help
identify the plant/unit/area, type of structure, etc.

• Reinforcement modelling for concrete structure, connection details for steel structures if
Construction Drawings are planned to be extracted from the model.
• Underground conduits: Outline
• Buildings: Outlines including foundations, accesses and HVAC air intakes

• Pits and ponds


• Tank dikes
• Wall and Fences: Volume outline including foundations

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• All culverts and duct banks


• Roads: Outline, shoulders, upper and lower levels

• Paving: Outline, upper and lower levels and type


• Road crossings, protection slabs, identification slabs, anchor blocks, impact walls, crash
barriers, etc.
• Topographical survey benchmarks location plan with levels.

• Above ground pedestals projection.


INSTRUMENT
• In-line Instruments – including control valve top work dimensionally accurate for actual items,
relief valves, orifice plates (including maintenance volumes). Thermocouple/RTD, analyser
probes withdrawal clearance volumes.
• All process connections for instrument on piping and equipment

• Offline instruments including transmitters, gauges and local indicators, remote mounted
instrumentation including stands, housings and shades
• Local panels: Outline and access doors, including access volumes

• All aboveground cable ducts and cable trays


• Analyser houses and shelters: With HVAC air intake, associated bottle racks and vent stack.
• Flare header and drain connections

• Air accumulators – local or remotely mounted

• Junction boxes including support frames and access volumes.

• All underground cable duct/cable trench: Routing, outline, top and bottom level trenches for
electrical and instrument cables and direct buried cables
• All major process attributes and identification attributes will be extracted
ELECTRICAL
• Outline for Electrical motors, Lighting fixtures, junction boxes, cable routes (like trays, trenches,
conduits), local control station, local panel, lighting panel, socket outlets, CCTV
• All transformers, transformer safety cages and access volumes, bus ducts

• Substations
• All aboveground cable ducts and cable trays
• Lighting – all lighting fittings and equipment including any supporting towers and structures,
switches and lighting control equipment
• Power and control equipment – Switchgears, bus ducts, motor control stations, miscellaneous
panels, UPS equipment and batteries, junction boxes (including supporting frames) and
distribution panels
• Communication and security – telephones, CCTV, miscellaneous panels and racks, public
address speakers, beacons and sirens
• Telecom Devices, Cable Trays & trenches

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FIXED FIRE PROTECTION AND FIRE-FIGHTING SYSTEMS


• Spray systems

• Fire main piping, hydrants, block valves, fixed water monitors, dry risers and hose reels
• Fire alarm push buttons
• Fire, smoke, heat and gas detectors
• Deluge valve manifolds

• Fire Extinguishers
• Post indicator valves, valves and valve boxes
• Fire fighting cabinets
• Alarm pushbutton stations
MISCELLANEOUS
• Safety showers and eye wash fountains

• Safety, access and egress

• Volumes of all emergency access and egress corridors


• Maintenance volumes and man-ways

• Bundle removal volumes for exchangers and heaters


• Dropout volumes

• Lay-down areas

• Radiation volumes for flares


• Area classification volumes
• Crane access ways
• Restricted access roads and walkways

• High noise restricted volumes

• Maintenance and operability: All necessary lifting and mechanical handling requirements for
removal of loads of 25 kg and more shall be modelled.
8.5.5. 3D MODEL REVIEW GENERAL REQUIREMENTS
• Formal model reviews, of all parts of the Plant design, shall be conducted throughout design
development. Scheduled reviews will typically include 30%, 60% and 90% of the design
completion for each significant part, (Unit or Sub-Unit), of the Work and when significant
changes to the model are to be carried out.
• The GASCO shall be entitled, upon notification, to review the model at any stage of completion.
If the review data sets are required for viewing at the GASCO offices, the review data set shall
be in the Intergraph SmartPlant Review (SPR) .VUE and .MDB format at the nominated version.

• The Contractor shall prepare checklists for each review, including 30%, 60% and 90% reviews,
for GASCO review. The review itself will be conducted with the checklist as a guideline.
• Each review shall be carried out offline on a set of model files, identified by date/status and

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retained as a record of the status of the design at the time of review along with any relevant Tag
File data.
• The model software shall be capable of providing the ability, during review, to rapidly move
through views of the Plant, with zoom in/out and rotation of object or viewpoint. Views shall be
configured to limit the depth of view. Walk through simulation, point to point measurement and
elevation checks shall be performed on demand. The data stored for each component shall be
readily available on screen on demand.
• The software shall provide facilities to be able to tag elements with review comments, be able to
return to the same view at a later date and also be able to export review comments to a
database. All Tags shall be retained by date and each given a unique Tag number for the
duration of the project.
• The 3D Model for review shall have facilities to key in the comments directly into the model
review display. The comments shall be numbered automatically by the electronic system and
saved in the database together with the view display when the formal review is made. Block of
numbers shall be pre-assigned to each review area in the model review procedure. When
comments are entered in the system care shall be taken to provide sufficient details so that they
are easily understandable by any third party.
• The review software shall have snapshot facility that allows scaled black and white and color
plots to be printed from any view.
• The review software shall be capable of providing search and retrieval facilities, that allows
retrieval of comments with a particular view of the Plant from the database at any time for
further review or comment or close out.
• The reviews shall be broken down to manageable review areas, containing the model files for
that specific area. Some files not associated with that area may be loaded for reference (e.g. to
verify access, etc.). The selection of review areas shall be clearly identified within the Project
schedule, and shall take account of construction priorities to enable any remodelling, checking
and isometric production to be in line with construction schedule.
• The response time of the system shall also be considered when selecting size of the model
review area, particularly where too large an area and corresponding large number of files can
result in a slow system response time.
• Ergonomic compliance shall be demonstrated by the use of representative models of human
operators manipulated through the model to simulate operability and maintenance activities.
• Virtual reality simulation shall be provided for critical construction or maintenance activities
involving mobile cranes, bundle pulling equipment and other such construction and
maintenance equipment.
• At the end of each model review session, screen dumps of comments and associated views
shall be taken. When each formal model review is complete, comments shall be collated and
electronically transferred to a consolidated model review record database for issue, reporting
and tracking progress against close out dates. Reports shall be communicated to the GASCO.
A consolidated listing, including the action status on each comment, shall be compiled and
issued, as required, to the GASCO. Each comment shall remain open until it has been
demonstrated to the GASCO satisfaction that it had been appropriately resolved and/or action
has been taken.

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8.5.6. 3D MODEL REVIEW SCOPE


FEED Model Review
The objective of the 30 % model review is, to freeze a basic plot layout and getting agreement on the
proposed design to enable the Contractor to proceed to detail design. The focus of a 30 %
model review is on accessibility, safety, layout, human factors engineering, maintainability and
construction.

The items listed below should be included in the 30 % model review, plus any other items which are
applicable for the particular project.

Location and orientation of all equipment (incl. supporting method, lifting lugs, insulation) and all space
consumers (incl. pulling volumes and future extensions)
Structures (steel and concrete inclusive fire proofing)
Platforms incl. stairs and ladders. Essential for operation maintenance and escape.
Critical lines from line list (Lines determine the location of equipment and large size pipe determine the plot
layout).
Plot determining piping / ducts (including all 6 in. and larger, routing only, underground as well as above
ground)
Utility station locations
In-line instruments (preliminary information)
Blast walls
Bund walls
Maintenance access ways (All including their clash volumes) essential for main access/ operation/ influence
on safety. This includes a representation of main maintenance equipment and trolleys and trucks as
applicable
Major piping that influences equipment positions (underground as well as above ground).
Concrete slabs, paving and roads (different load bearing capacities shall be recognised).
Relevant floor slopes, where the fall is >50 mm (2 in) over the floor width
Package unit location and orientation (basic shapes and main components recognisable inside these package
units, the escape ways shall be defined).
Escape routes on grade and elevation (including their volumes)
Pipe racks and main pipe support structures, sleeper ways, culverts, etc.
Outline of underground electrical and instrumentation trenches
Main electrical and instrumentation cable trays / racks [200 mm (8 in)] and wider).
Main panels – outline
Main steel and bracing allocations
Underground sewer systems and collecting and separation systems drainage / sewage

Buildings in outline, e.g. control room, analyser houses, switch rooms


Drop zones/ bundle pulling areas/ laydown areas
Mobile crane aprons (based on available cranes and on lifting study)
Relevant Cranes, Hoisting equipment, lifting beams, monorails (+travel path), maintenance cranes

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Major pipe-chases in structure and buildings (reserved areas for future piping)
Major wall and floor openings for equipment travel
Unit and/ or equipment safety distances, area classification requirements
Constructability volume (incl. location of lifting slings at any time during lifting).
Firewater hydrants, monitors (and hose reels)
Underground firewater lines incl. valves and hydrants
Equipment status (filled in attribute)
Define separation distances within the plot to be taken into account
Interfaces for future extensions and space for future equipment to be taken into account
Area classifications requirements been taken into account
Location of battery limit to be specified (by unit or complex)
Sufficient area for catalyst, solids or bag filter handling
Fencing, Ground slopes / elevations, retaining walls if any, envelopes for evaporation ponds.

30% MODEL REVIEW


The objective of the 30 % model review is, to freeze a basic plot layout and getting agreement on the
proposed design to enable the Contractor to proceed to detail design. The focus of a 30 % model
review is on accessibility, safety, layout, human factors engineering, maintainability and construction.

The items listed below should be included in the 30 % model review, plus any other items which
are applicable for the particular project.

Location and orientation of all equipment (incl. supporting method, lifting lugs, insulation) and all space
consumers (incl. pulling volumes and future extensions)
Structures (steel and concrete inclusive fire proofing)
Platforms incl. stairs and ladders. Essential for operation maintenance and escape.
Critical lines from line list (Lines determine the location of equipment and large size pipe determine the
plot layout).
Plot determining piping / ducts (including all 6 in. and larger, routing only, underground as well as above
ground)
Utility station locations
In-line instruments (preliminary information)
Blast walls
Bund walls
Maintenance access ways (All including their clash volumes) essential for main access/ operation/
influence on safety. This includes a representation of main maintenance equipment and trolleys and trucks
as applicable
Major piping that influences equipment positions (underground as well as above ground).
Concrete slabs, paving and roads (different load bearing capacities shall be recognised).
Relevant floor slopes, where the fall is >50 mm (2 in) over the floor width
Package unit location and orientation (basic shapes and main components recognisable inside these
package units, the escape ways shall be defined).

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Escape routes on grade and elevation (including their volumes)


Pipe racks and main pipe support structures, sleeper ways, culverts, etc.
Outline of underground electrical and instrumentation trenches
Main electrical and instrumentation cable trays / racks [200 mm (8 in)] and wider).
Main panels – outline
Main steel and bracing allocations
Underground sewer systems and collecting and separation systems drainage / sewage

Buildings in outline, e.g. control room, analyser houses, switch rooms


Drop zones/ bundle pulling areas/ laydown areas
Mobile crane aprons (based on available cranes and on lifting study)
Relevant Cranes, Hoisting equipment, lifting beams, monorails (+travel path), maintenance cranes
Major pipe-chases in structure and buildings (reserved areas for future piping)
Major wall and floor openings for equipment travel
Unit and/ or equipment safety distances, area classification requirements
Constructability volume (incl. location of lifting slings at any time during lifting).
Firewater hydrants, monitors (and hose reels)
Underground firewater lines incl. valves and hydrants
Equipment status (filled in attribute)
Define separation distances within the plot to be taken into account
Interfaces for future extensions and space for future equipment to be taken into account
Area classifications requirements been taken into account
Location of battery limit to be specified (by unit or complex)
Sufficient area for catalyst, solids or bag filter handling
Fencing, Ground slopes / elevations, retaining walls if any, envelopes for evaporation ponds.

60% MODEL REVIEW


The focus of a 60 % model review is on engineering and technology. The 60 % model review shall
be carried out and closed out prior to issuing the piping isometrics for construction.

The items listed below should be included in the 60 % model review, plus any other items which
are applicable for the particular project.

The actions resulting from the 30 % model review


Location of spading points (incl. handling)
Process and utility lines (2 in. and above) incl. supports, flow measurements and main instrumentation
All other piping largely completed
Equipment to latest information, including orientation of nozzles
Nozzle & Manway orientation/locations (including swing space of covers)
Ladders, stairs and platforms

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Valving (position, orientation, etc.)


Control valves with access
Platforms for valves, equipment and operation
Permanent cranes, hoisting beams pad eyes, etc. (based on material handling study)
Hoisting equipment, lifting beams, monorails and davits (hoisting and transport devices for routine
maintenance of equipment or components in excess of the manual handling requirements contained in
DEP 30.00.60.20-Gen.)
Final dimensions of table tops, structures and steel constructions
Secondary steelworks and bracing
Secondary foundations – outlines
Eye wash and safety shower locations

HVAC Equipment incl. large size ducting


Pipe supports locations and types (physically supported), for piping 3 in. and above and all critical piping.
(Supports for stress critical systems shall be based on stress analysis calculations).
Secondary supports such as trunnions, supporting steel, brackets, etc. (for clash check purposes)
Local operation panels, all instrumentation on equipment
Fire fighting systems (hydrants, monitors, water spray systems, etc.)
In-line Instruments based on final vendor data
Instrument transmitters and outlines of junction boxes, secure instrument air vessels; panels and cabinets
inclusive stands, safety critical sensors / switches
Withdrawal volumes for instruments
PSV Locations
Electrical equipment such as outdoor panels, major lighting towers
Above/ underground electrical + instrument cable trays – outline drops to all users
Above-ground instrumentation and electrical tray routing
Buildings, substation, (incl. crane and HVAC)
Package units shall be modelled (equipment, piping, associated instruments, etc.) based on package
vendor general arrangement drawings (additional statement in [6.1])
All HAZOP comments incorporated
Utility stations
Outlines of steam tracing manifolds
Operating vessels for Remote Operated Valves (ROVs), (hydraulic and pneumatic)
Fireproofing
Pits and trenches
Battery limit valves layout
All access ways and maintenance access
Silencers
Fire and gas detectors

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Local emergency stop buttons (outline)

90% MODEL REVIEW


The focus of a 90 % model review is to review the model on the added details such as the location
of junction boxes, instrumentation, sample point locations and steam manifolds (e.g. smothering
and tracing).

This revision is intended to be a confirmation of the results of the 60 % model review. The model
shall be completed to include:
Any late or special items
Any change since the previous reviews

All remaining utility piping

HFE comments incorporated.

Model shall be in accordance with the latest issue of the P&IDS, line list, structural, civil, instruments and
equipment vendor drawings
Auxiliary piping for equipment-compressor skids, pump coolers/ seal piping

Remaining process and utility piping 40 mm (1 ½ in) and below

All stress reviews completed

Valving all sizes, instruments and supporting shown

All cable trays incl. tray supports

Instrument junction boxes, local control panels and instrument support stands

All auxiliary equipment and electrical motors shown

All sprinkler systems shown

Final lighting

Transmitter boxes

Sample stations

In-line instruments final

All minor civil structural items, like standard pipe supports / foundations, lighting pole foundations, fencing,
etc. as per 3-D modelling requirements shall be completed.

8.5.7. NAMING RULES


CONTRACTOR shall use GASCO naming convention for equipment, nozzles, pipelines,
columns, beams, etc. Naming convention shall use the full tag number and be identical to that
in SPF/SPPID/SPI/SPEL.
All tagging shall be done using naming rules. Naming rules shall be created in SP3D using VB
program which generates the names for each object.
The naming convention followed for all the tags such as line number, equipment number,
instrument number shall conform to GASCO reference documents & Integration guidelines.

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8.5.8. ATTRIBUTES
CONTRACTOR shall populate the attributes to produce required documents, such as
isometrics, plan and elevation drawings, piping material takeoffs and other reports.
CONTRACTOR shall maintain consistency of SP3D attributes with SPPID, SPI & SPEL &
SPF. Creation of any new attributes shall be done after approval from GASCO.
8.5.9. DRAWINGS & REPORTS
EPC CONTRACTOR shall customize the templates and view styles to meet EPC requirements.
CONTRACTOR shall extract drawings and reports from SP3D. All model data, drawings and
reports shall be published to SPF. CONTRACTOR shall include list of drawings and reports
that will be extracted from SP3D in implementation procedure.
As far as possible, drawings shall be automatically extracted without any manual “touchups”.
CONTRACTOR shall maintain a document (e.g. an excel sheet) to list all manual
modifications/additions to SP3D drawings and shall submit the same to GASCO during
handover.
CONTRACTOR shall submit to GASCO sample of each type of drawing & report for approval before
drawings are submitted for review/comments. These include, but not limited to:
• Piping Plan & General Arrangement Drawings.
• Structural plans, elevations and frames (steelwork, pipe racks, platforms, stairs, ladders etc.).

• Electrical & Instrumentation layout drawings (Cable Tray layout, Panel layout etc.).
• Plot Plans (Areas and Modules).

• Civil drawings (roads layout, underground piping, piling, underground trenches, drainage
systems, foundations).
• Isometrics Drawings

• Pipe Support Drawings

• 3D Models Vue/XML files (one for each unit, area, modules etc.)

• Walkthrough videos shall be created for all facilities of the plant.


• Reports

• Equipment Name and Location Report


• Piping List of Lines Report
• Piping MTO Report

• Structure MTO Report


• Electrical and Instrumentation Cable tray MTO Report
8.5.10. SP3D DOCUMENTS TO BE PUBLISHED IN SPF
• 3D Model & Data (SmartPlant Review File Type)
• Model Data Filtered for Cable Schedule Data (SmartPlant Review File Type)
• Isometric Drawings (view files with links to data)

• Orthographic Drawings (view files with links to data)

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8.5.11. 3D MODEL REVIEWS AND WALKTHROUGH


• CONTRACTOR shall use SPR to perform design reviews.
• Plant objects shall be grouped using Display Set facility of SPR.

• CONTRACTOR shall send SPR display set symbology details (color & criteria) to GASCO for
approval.
• Walkthrough videos shall be created for all facilities of the plant.
8.5.12. DATA CHECKS & CLEANUP
CONTRACTOR shall perform regular maintenance of the database for optimal performance as
per guidelines mentioned in SP3D documents. The model shall be as “clean” as possible
without any integrity errors and TO DO LIST entries.Deliverables such as Orthographic
drawings, isometrics, reports etc. may not be valid if TO DO LIST entries are not in control. As
a minimum the following checks shall be performed:
• TO-DO-LIST entries shall be monitored and cleared on a daily basis.
• Interferences shall be resolved on a regular basis.

• Database maintenance shall be performed.


• SP3D Database Consistency Check report should be run without reporting inconsistencies
• All Piping line attributes must be set correctly and invalid entries removed. E.g.: construction
status holds, etc.
• Piping isometrics shall be extracted successfully for all pipelines. Lines that fail to extract
correctly shall to be modified prior to delivery. Isometric extracted drawings shall not to be
manually edited in any way to correct or change the information. Exceptions may only be
miscellaneous notes etc.
• Piping database integrity reports are run and are error free
8.5.13. EXTRACTED DOCUMENTS
Border templates and title blocks for all the extracted documents and reports shall be customized to
match the GASCO border and title block size, including applicable SP3D Standards for fonts,
scale, symbology, text sizes, drawing and tag numbering standards, etc. The Contractor shall
check with the GASCO for the availability of these title block and borders so as to avoid having
to reproduce them. As a minimum requirement, the following documents shall be capable of
being extracted from the 3D model and associated database and handed over to GASCO after
extraction.
• Plot plans
• Equipment arrangement and layout drawings

• General arrangement drawings for Piping, Civil and Structures including detailed plan with
elevation.
• Civil general Arrangement Drawings

• Piping isometric details including bill of materials


• Piping material take-off (MTO)

• Structural general arrangement drawings, plan and elevation including material take-off
• Pipe Support location plans

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• Pipe Support Details


• Cable tray support location plans

• Structural MTO
• Instrument location plans
• Instrument and communications equipment location plans
• Cable tray arrangements

• Cable tray MTO


• Electrical equipment location plans

• Safety Equipment location plans


• HVAC equipment and ducting arrangements
• Underground Services layout Drawings
8.5.14. SP3D DELIVERABLES
CONTRACTOR shall ensure that SP3D model does not have any corrupted objects nor contain
inconsistencies before final delivery. CONTRACTOR shall adhere to the following guidelines
for final SP3D deliverables:
• Prior to handover, the GASCO and/or GASCO representative will visit the project site and
identify any further data required from the pro24ject directory structure. All file types mentioned
are indicative only and the handover should not be limited to only those files mentioned if it
compromises the effective re-instancing of the project within the GASCO project domain.
• Model shall be as-built.

• All drawings & reports within SP3D shall be updated with as-built information.

• CONTRACTOR shall upgrade SP3D model to GASCO approved version.


• CONTRACTOR shall submit a model consistency and health check report before and after the
upgrade.
• Temporary files and directories shall be removed prior to delivery.

• The SP3D TO DO LIST shall be empty.


• Final TO DO LIST report grouped by description & discipline.
• Database integrity shall be performed and all inconsistencies resolved.

• Complete SmartPlant 3D Project Backup performed from the SmartPlant 3D project


management environment.
• CONTRACTOR shall ensure that all deliverables (Orthographic drawings, isometrics, support
drawings, reports, SPR vue/XML files) submitted to GASCO can be re-extracted from the
restored plant.
• CONTRACTOR shall be responsible for validating and uploading the final merged data set in
GASCO’s server. CONTRACTOR shall resolve any issues until the ‘Final Acceptance
Certificate’ is obtained.
• The final SP3D Project deliverables should include,

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The versions used of all software and databases


Complete SP3D Project Backup performed from the SP3D Project management
environment
Complete backup of the project directory share, including complete backup of the folder
structures for drawings and reports created from SP3D including all files the SP3D
database points to.
Reports files
Piping Catalogue
Structural Catalogue
Electrical Catalogue
Instrument Catalogue
Material Description Catalogue
Pipe Support Catalogue
Implied Material Data
Component Insulation Data
Flange Insulation Data
Drawing Border Files
Final Clash Report
Final Database Consistency Check Report
Complete Verification Report
Model List Report
Line List Report
Clean Database issues report.
Final Interference Check report.
Customized/added symbol definitions
Symbol executable (.dll files)
Symbol source codes (VB & .Net)
Solid Edge files, if any.
Symbol 2D files
Drawing Border Files.
Drawing View Style definitions.
Drawing Label definitions.
Rules definitions (dimension, naming, IFC etc.).
All MS Excel Catalog bulk load files for all disciplines. It is mandatory that these files reflect
100 percent of the catalog database (e.g. such that the entire catalog contents can be
recreated by bulk loading these files).

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List of all Orthographic Drawings (Plot plans, Piping layout, General Arrangement Drawings,
Structural drawings, cable tray drawings, equipment layouts).
List of Isometrics drawings.
List of Support drawings.
Final extracted Isometric drawings within SP3D, as SmartSketch files and as PDF files.
Orthographic Drawings within SP3D, as SmartSketch files and as PDF files.
Final Database Consistency Check Report.
Complete Catalog Verification Report.
Final Project To-Do-List Report.
Equipment Name and Location Report.
Piping List of Lines Report.
Piping MTO Report.
Structure MTO Report.
Electrical and Instrumentation Cable tray MTO Report.
SmartPlant Review files (extracted from As-Built SmartPlant 3D Model).
SmartPlant Review Video files (walk through of the plant).
CONTRACTOR documents (hardcopy, pdf file and native electronic Microsoft Word/Excel file)

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APPENDIX 1 REFERENCE DATA MANAGEMENT LOG REGISTER TEMPLATE

Reference Data Change log


Sr. No. Application Date Logged Symbol/ Details of Reference Problems with Approval Approval Symbol Gasco Updated by
(DD-MMM-YY) Attribute Requirement/ Supporting existing by Gasco Date Path Comments Contractor?
Name Reason Documents matching (Yes/No) (DD-MMM-YY) (Yes/No)
(if Any) Symbol/Attribute
(if any)

1 SPEL 1-Apr-13 Motor Not Available AttRequest_ Attribute not Yes 3-Apr-13 NA No
Code in existing 01APR2013. available
Reference doc
Data
2 SPPID 1-Apr-13 Piping Not Available AttRequest_ Attribute not NO 3-Apr-13 \\server\ Customize No
Compon in existing 01APR2013. available \PID\Re as per
ent Reference doc ference drawing.
Symbol Data data\sy
mbol\Pi
ping\

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