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CIVL4280 Advanced Rock Mechanics

Advanced Numerical Methods:


Synthetic Rock Mass Models

Matt Tsang
PhD Candidate, School of Civil Engineering
Geotechnical Modeller, Itasca Consulting Group

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Geotechnical Engineering Centre
Presentation Outline

1. Introduction
• What are numerical models?

• Example Brazilian indirect tension test simulation

• Why do we use numerical models?

2. Review of Fundamentals
• Risk

• Design criteria

• Rock failure criteria

• Empirical methods

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Presentation Outline

3. Overview of Numerical Methods


• Limit Equilibrium

• Continuum (Finite Element Method, Finite Difference Method)

• Discontinuum (block-, particle, & lattice -based Distinct Element Method)

• Hybrid FEM-DEM

4. Synthetic Rock Mass Models


• Bonded Particle Models (BPMs)

• Discrete Fracture Networks (DFNs)

• Microproperty calibration

• Laboratory test simulations

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Presentation Outline

5. Case Study: Coal Mine Highwall Failure


• Slope failure observations

• Assembly of slope-scale Synthetic Rock Mass model

• Simulated UCS test on a Synthetic Rock Mass sample

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

What are Numerical Models?


• Numerical models are computer programs that mathematically
transform material properties and applied stresses into predictions of
rock failure for complex scenarios in which simple closed-form
analytical solutions may not exist.

• Various levels of model complexity support the design process at all


stages from pre-feasibility through to execution.

• Numerical models are only a tool and they:

– Do not necessarily override the judgement of an experienced practitioner.

– Are best used in a complementary manner with other methods such as empirical
classification systems and historical databases.

– Should be updated whenever new information supersedes previous models.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

What are Numerical Models?


• Just one component of the geotechnical engineering discipline.

+ Distinct Elements

Professionals and skills involved in geotechnical engineering, from Morgenstern (2000)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Numerical Model Example


• Example of a Brazilian indirect tension test represented by a Bonded
Particle Model.

Video Link:
Brazilian Test

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Why use Numerical Models?


• Empirical & analytical methods cannot capture all unique variables for
each case.

• Numerical models allow us to test the sensitivity of system outputs to


changes in the system inputs.

• Assists quantification of risk for design and legislative purposes.

Example Outputs
Example Inputs
• Factor of Safety (e.g. design
• Excavation method
criterion FOS ≥ 1.2)
• Design life
• Probability of Failure (e.g.
• Material strength & Numerical design criterion POF ≤ 10%)
deformability Model • Potential failure runout
• Applied stress
distance
• Temperature
• Potential displacement rate
• Groundwater
for monitoring devices

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Safety Risk: Slope Stability


• Predict expected displacements & velocities for monitoring.

Multiple equipment buried


due to underestimation of
failure runout distance
(thankfully no people hurt!)

Bingham Canyon slope failure,


from Salt Lake Tribune (2013)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Economic Risk: Ore Recovery


• Optimise design for ore recovery.

Potential impacts of slope steepening, from Read and Stacey (2009)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Design Criteria
1. Factor of Safety (FOS)
• Simple measure of load capacity vs. expected load.
𝑅𝑒𝑠𝑖𝑠𝑡𝑖𝑛𝑔 𝐹𝑜𝑟𝑐𝑒𝑠
• 𝐹𝑎𝑐𝑡𝑜𝑟 𝑜𝑓 𝑆𝑎𝑓𝑒𝑡𝑦 =
𝐷𝑟𝑖𝑣𝑖𝑛𝑔 𝐹𝑜𝑟𝑐𝑒𝑠

• Mine slopes typically designed to FOS between 1.1 and 1.3.


• Civil slopes typically designed to FOS > 1.5.

2. Probability of Failure (POF) POF

• Preferred by management for risk quantification.


• 𝑅𝑖𝑠𝑘 = 𝐿𝑖𝑘𝑒𝑙𝑖ℎ𝑜𝑜𝑑 𝑜𝑓 𝑒𝑥𝑝𝑜𝑠𝑢𝑟𝑒 × 𝑙𝑖𝑘𝑒𝑙𝑖ℎ𝑜𝑜𝑑 𝑜𝑓 𝑜𝑐𝑐𝑢𝑟𝑒𝑛𝑐𝑒 × 𝑐𝑜𝑛𝑠𝑒𝑞𝑢𝑒𝑛𝑐𝑒
• Acceptable POF varies by industry, application, and operator.
• Acceptable POF for an inter-ramp mine slope may be ~10% vs. ~1% for the
overall mine slope or 0.0001% for a civil slope.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Rock Failure Criteria

• Mathematically describe
constitutive behaviour (how rock
responds to load).
• Two most common rock failure
criteria:
1. Linear Mohr-Coulomb:
𝜏 = 𝑐 + 𝜎𝑛 tan φ

2. Non-linear Hoek-Brown:
𝑎
𝜎′3
𝜎′1 = 𝜎′3 + 𝜎𝑐𝑖 𝑚𝑏 +𝑠
𝜎𝑐𝑖

• Parameters determined from


standard laboratory tests.
Failure when τ or σ’1 > available strength

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Rock Failure Criteria


• Hoek-Brown parameters can be converted to Mohr-Coulomb
parameters via Hoek et al. (2002) equations and vice versa.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Scale Effects
• Due to the presence of “invisible” micro-cracks, the block-scale intact
mechanical properties are lower than the laboratory-scale properties.
• This concept also applies to the jointed rock mass.

Increasing likelihood of
intercepting micro-cracks

Reducing strength & stiffness

Intact rock scale effect law, Conceptual representation of rock mass scale effects,
from Hoek and Brown (1980) from Wyllie & Mah (2004)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Empirical Methods
1. Forward analysis: empirical classification systems

• Determine mechanical properties from laboratory tests.

• Select index (i.e. GSI) that best represents joint conditions.

• Plug in to empirical equations to determine strength & deformability parameters.

2. Back-analysis: analysis of failed cases

• Assume failure surface based on observations, e.g. tension cracks behind crest.

• Determine equivalent Mohr-Coulomb cohesion and friction angle to reproduce


FOS = 1 (FOS ≤ 1 means failure).

• More advanced methods such as Shear Strength Reduction (Hammah et al.,


2005) can be used to fit equivalent Hoek-Brown or other parameters.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Empirical Classification Systems

• Commonly used empirical classification systems include:

– Quantified Geological Strength Index (GSI; 2013 version)

– Qualitative GSI (pre-2013)

– Rock Mass Rating (RMR)

– Q

• Many others, but all are limited to either:

– Isotropic / homogeneous conditions; or

– Simple anisotropic / heterogeneous conditions.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Empirical Classification Systems

Surface conditions
(effective discontinuity
surface strength)

Blockiness / degree of
interlocking

Note: no account for anisotropy,


heterogeneity, joint persistence,
slope orientation, or problem scale!
Quantified GSI chart, from Hoek et al. (2013)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

General Rules for Numerical Modelling


1. Model complexity should be proportional to input data availability, i.e.
there is no sense in running a complex model if your confidence in
the model inputs is low (Starfield and Cundall, 1988).

Most mining projects operate here

Spectrum of modelling scenarios, from Itasca Consulting Group (2018)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

General Rules for Numerical Modelling


2. Garbage In, Garbage Out (GIGO) philosophy: the quality of the
model output can be no greater than the quality of the model input.

𝑶𝒖𝒕𝒑𝒖𝒕 𝑸𝒖𝒂𝒍𝒊𝒕𝒚 ≤ 𝑰𝒏𝒑𝒖𝒕 𝑸𝒖𝒂𝒍𝒊𝒕𝒚

Therefore, focus on better quantifying the inputs before worrying


about including all the bells & whistles in the modelling process.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

General Rules for Numerical Modelling


3. Always attempt to understand the sensitivity of the model outputs to
the inputs, e.g. if tensile strength is found to be the key control on
model behaviour, allocate more laboratory testing budget towards
tensile tests to improve model confidence.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

General Rules for Numerical Modelling


4. Never rely on a model alone for design purposes: always cross-
check with at least one other method, e.g. an empirical classification
system such as GSI or Q to estimate likely operating bounds.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Summary of Numerical Methods


Example
Type Method Advantages Disadvantages
Software
• Slide
• Easy to learn
Limit Equilibrium • Galena • No consideration of strain
• Fast / large-scale
• Swedge
Continuum
Finite Element
(Implicit • RS2 / RS3 • Fast / large-scale
Method (FEM)
discontinuities) • Prescribed macro-behaviour
• Fast / large-scale • Cannot break mesh / zones
Finite Difference • FLAC /
• No partial differential
Method (FDM) FLAC3D
equations.
• Explicit macro-fractures
• UDEC /
(large, e.g. faults)
3DEC • Prescribed macro-behaviour
• Independent blocks may
(blocks)
disconnect
• Progressive failure &
Discontinuum Discrete / emergent macro- behaviour
• PFC2D / • Difficult to learn
(Explicit Distinct Element • Explicit micro-fractures
PFC3D • Slow / small-scale
discontinuities) Method (DEM) (small, e.g. joints, cleats)
(particles) • Laborious calibration process
• Independent particles may
disconnect
• Faster, simplified version of • Limited to tensile-dominated
• Slope Model
particle-based DEM (no failure mechanisms
(lattice)
moments considered) • Few case studies available
Coupled FEM- • ELFEN
• Relatively new technology
Hybrid DEM or FDM- • Coupled • Best of both worlds
• Few case studies available
DEM FLAC-PFC

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Limit Equilibrium Example


• Example of a slope stability analysis using Method of Slices in Slide.
• Simple comparison of material strength (resisting force) to material
weight (driving force) along assumed failure surface.
• No consideration of strain.
Failure surface must be assumed

FOS

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

FEM Example
• Example of a slope stability analysis in RS2.
• Continuous, unbreakable, discretized mesh.
• Stress-strain calculations occur at nodes & require partial differential
equations to be solved.
• Less efficient than FDM but better
handling of complex geometry.

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FDM Example
• Example of a slope stability analysis in FLAC3D.
• Mesh consists of zones instead of nodes.
• Stress-strain calculations take place within zones & no partial
differential equations required.

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Block-based DEM Example


• Example 3DEC model.

Faults & joints represented explicitly Blocks can detach, translate & rotate

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Particle-based DEM Example


• Example PFC2D model.
Explicit fracturing of intact rock

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Unique Applications of Particle-based DEM

• Coffee beans in a grinder.

Video Link:
Coffee Grinder

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Unique Applications of Particle-based DEM

• SJET biomolecular magnetic self-assembly.

Video Link:
Self-assembly

Video Link:
BPM

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Unique Applications of Particle-based DEM

• Rock slide down a mountain.

Video Link:
Rock Slide

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Lattice-based DEM Example

Node-spring lattice assembly and its application to the simulation of a toppling


failure mechanism in a laboratory-scale slope model, from Cundall (2011)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Hybrid Methods
• Coupled FLAC-PFC2D model for an underground excavation.
Far-field excavation represented
by FDM mesh (fast)

Near-field excavation
represented by BPM (slow)

Video Link:
Coupled Model

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Synthetic Rock Mass Models


• The Synthetic Rock Mass (SRM) method involves superimposing a
Discrete Fracture Network (DFN) onto a DEM model to represent the
complete rock mass as true to reality as possible.

• Explicit representation of all components of a rock mass, including:

– Individual rock grains

– Cement and interlocking between rock grains

– Non-persistent discontinuities

– Sliding and opening of discontinuities

• SRM models sacrifice computing efficiency in favour of precise


representation of microscopic fracture mechanisms.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Synthetic Rock Mass Model Components

Bonded Particle Superimpose DFN Synthetic Rock


Model + SJM Mass Model

Synthetic Rock Mass model components, modified from Mas Ivars et al. (2011)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Bonded Particle Models


• Base material representing intact rock.

• Particles initially bonded together but can translate & rotate after
bonds break.

General Bonded Particle Model constitutive behaviour, from Cho et al. (2007)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Particle Kinematics
• Particle motion calculated according to Newton’s Laws of Motion.

• Resultant force proportional to magnitude of particle overlap.

From Cundall and Strack (1979)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Compression-Induced Tensile Failure

• Under low confinement, e.g. at an excavation face, brittle rock tends to


fail in tension – even under compressive loading.

• This is primarily due to the high ratio of cohesion (shear resistance) to


tensile strength (tension resistance) between grains and lack of
external restraining forces (confinement).

From Potyondy and Cundall (2004)

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Force Chains

• Force chains assist us to visualise how


applied boundary forces are transmitted
through the particle assembly, where:

– Line orientation denotes force direction.

– Line thickness denotes force magnitude.

• In the example:

– Compression force chains are black.

– Tension force chains are green.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Laboratory Test Simulations: Compression

Unconfined 2.5 MPa Confinement


Radial suppression of
tensile splitting induces
additional shear cracks

Higher peak
stress & strain

Spalling
phenomenon
Axial splitting

Ductile post-
peak behaviour
Brittle post-peak
behaviour

Video Link: Video Link:


UCS Test Triaxial Test

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Laboratory Test Simulations: Tension

Tensile failure aligned to


Effectively point loading Two rows of particles used as Tensile failure orthogonal to
major principal stress direction
grips instead of test platens major principal stress direction
(N)

Note different axes


Video Link:
Direct Tension Test

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Microproperty Calibration
Iteratively change microproperties and
simulate relevant laboratory tests until
target macroproperties are reproduced.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Discrete Fracture Networks

• Statistical representation of joint spatial properties.


• Derived from face mapping and borehole fracture data.

Generation of a Discrete Fracture Network from joint statistical data, from Hadjigeorgiou et al. (2009)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Discontinuity Surface Strength

• In early versions of the SRM method, discontinuity surface strength


was represented by de-bonding particles near each fracture.
• This resulted in an excessively high friction angle due to the inherent
“bumpiness” that required particles to ride up over each other.
• The Smooth Joint contact model solves this problem by allowing
particles to pass through each other along the joint plane.

Conceptual representation of the Smooth Joint contact model,


from Bahaaddini et al. (2016)

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Synthetic Rock Mass Model Applications


• SRM models are most commonly used to simulate standard
laboratory tests at the rock mass scale to derive equivalent Hoek-
Brown or Mohr-Coulomb parameters for use in excavation-scale
stability analysis in other codes (i.e. LE, FEM, FDM).

• This allows the user to bypass empirical methods such as GSI and
directly estimate the rock mass strength.

• By prescribing constitutive properties at the micro-scale, the


macroscopic failure mechanisms are emergent.

• The case study in the remaining slides demonstrates the application


of simple two-dimensional SRM models to match the back-analysed
shear strength properties for a coal mine slope failure case from the
Bowen Basin in Queensland.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Case Study: Coal Mine Slope Failure

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Slope-Scale SRM Model: Assembly


• Small-scale periodic brick (“pbrick”) assembled to match target
isotropic mean stress.
• Loose coordination number (average number of contacts per particle)
and porosity monitored during calibration process.

Video Link:
pbrick equilibration

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Slope-Scale SRM Model: Assembly


• Small-scale pbricks assembled to create large-scale Bonded Particle
Model base material.

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Slope-Scale SRM Model: Material Assignment

• Calibrated microproperties assigned to particles by rock mass unit.

Manifold DXFs imported from CAD software


(e.g. AutoCAD or Rhinoceros) to act as rock
mass unit boundaries for material assignment.

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Slope-Scale SRM Model: Joint Insertion

• Due to limited joint data, a simple deterministic DFN approach was


adopted (simple data → simple model).
• Joints inserted only in sandstone units; siltstones and interbedded
units treated as massive with additional downgrading factor applied.

Algorithm traces along rock


mass unit boundaries, inserting
bedding planes and joints.

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Slope-Scale SRM Model: Sampling

Sampled region

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1. Introduction 2. Fundamentals 3. Numerical Methods 4. Synthetic Rock Mass 5. Case Study

Slope-Scale SRM Model: Testing


• UCS test on the calibrated Synthetic Rock Mass model.

Observe distribution of
tension cracks (red) and
shear cracks (blue)
192 m

~18x less strength than


lab-scale intact UCS

Very large pre-peak


softening phase

Video Link:
SRM Test

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References
• Bahaaddini, M., Hagan, P., Mitra, R., Hebblewhite, B. K. (2016). Numerical Study on the Mechanical Behavior of Nonpersistent Jointed Rock Masses, Int. J.
Geomech. 16(1): 04015035.

• Cho, N., Martin, C. D., Sego, D. C. (2007). A Clumped Particle Model for Rock. Int. J. Rock Mech. Min. Sci. 44:997-1010.

• Cundall, P. A., Strack, O. D. L. (1979). A Discrete Numerical Model for Granular Assemblies. Géotechnique 29(1): 47-65.

• Cundall, P. A. (2011). Lattice Method for Modeling Brittle, Jointed rock. Proc. Continuum and Distinct Element Numerical Modeling in Geomechanics,
Minneapolis, 2011, Sainsbury, Hart, Detournay & Nelson (eds.).

• Hadjigeorgiou, J., Esmaieli, K., Grenon, M. (2009). Stability Analysis of Vertical Excavations in Hard Rock by Integrating a Fracture System into a PFC
Model. Tunnelling and Underground Space Technology, 24:296-308.

• Hammah, R., Yacoub, T. E., Corkum, B. C., Curran, J. H. (2005). The Shear Strength Reduction Method for the Generalized Hoek-Brown Criterion. Proc.
40th U.S. Symposium on Rock Mechanics (USRMS): Rock Mechanics for Energy, Mineral and Infrastructure Development in the Northern Regions, held in
Anchorage, Alaska, June 25-29, 2005.

• Hoek, E., Brown, E. T. (1997). Practical Estimates of Rock Mass Strength. Int. J. Rock Mech. Min. Sci. 34(8):1165-1186.
• Hoek, E., Carter, T., Diederichs, M. S. (2013). Quantification of the Geological Strength Index Chart. Proc. 47th US Rock Mechanics / Geomechanics
Symposium held in San Francisco, CA, USA, June 23-26, 2013.
• Itasca Consulting Group (2018). Particle Flow Code 5.0 Help Documentation.

• Mas Ivars, D., Pierce, M. E., Darcel, C., Reyes-Montes, J., Potyondy, D. O., Young, R. P., Cundall, P. A. (2011). The Synthetic Rock Mass Approach for
Jointed Rock Mass Modelling. Int. J. Rock Mech. Min. Sci. 48:219-244.

• Morgenstern, N. R. (2000). Common ground (pp. 1–30). Proc. International Conference on Geotechnical and Geological Engineering, Melbourne.
Technomic Publishing.

• Potyondy, D. O., Cundall, P. A. (2004). A Bonded-Particle Model for Rock. Int. J. Rock Mech. Min. Sci. 41:1329-1364.

• Salt Lake Tribune (2013). Mine Landslide Triggered Quakes, Retrieved from https://archive.unews.utah.edu/news_releases/mine-landslide-triggered-
quakes/ [Accessed 7th August 2018].

• Starfield, A. M., Cundall, P. A. (1988). Towards a Methodology for Rock Mechanics Modelling. Int. J. Rock Mech. Min. Sci. & Geomech. Abstr. 25(3): 99-106.

• Read, J. R. L., Stacey, P. (2009). Guidelines for Open Pit Slope Design. CSIRO Publishing, Melbourne, Australia.

• Wyllie, D. C., Mah, C. W. (2004). Rock Slope Engineering. Spon Press, Taylor & Francis Group, New York.

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Contact Details
m.tsang@uq.edu.au
Advanced Engineering Building (No. 49)
Level 4, Room 421, Desk 28

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