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Ali Mohammed Ali1, A corn sheller machine was fabricated and developed locally, which
Ahmed Akbar Ali1 and comprised of a shelling cylinder and a central longitudinal shaft located inside,
Basim Aboud Abbas2 whereby threshing chains are also attached. Multiple openings in the machine were
made: inlet for entering the corns/kernels, grain outlet, and cobs outlet. A sieve is
Institution: placed downward for separating grains out of its cobs. The machine is powered by an
1. Department of
electric motor, along with different rotational speed alternatives, gained by changing
Agricultural Machines and
belts and pulley sizes. The sheller was evaluated by changing shelling time, from 30 to
Equipment, College of
Agriculture, University of 40 sec, along with diverse rotational speeds of 270, 470 and 670 rpm, and various
Baghdad, Iraq. machine feeding rates of 4, 7 and 10 kg. Using factorial experiment according to the
Complete Randomized Design (CRD), and Least Significant Difference (LSD) to test the
2. Department of Animal means, the experiment was conducted at the probability of 0.05, with three
Production, College of replications. The results showed that the time of shelling effected significantly on the
Agriculture, University of shelling ratio, shelling efficiency and unshelled grains, whereas it didn’t influence
Diyala, Iraq.
significantly on the power consumed and broken grains. Changing the rotational
speed and machine feeding rate led to a significant effect on the shelling ratio, power
Corresponding author:
consumed, shelling efficiency, unshelled grains and broken grains. The combination of
Basim Aboud Abbas
shelling time (30 sec), speed of 470 rpm and weight of 10 kg recorded the best
indicators that can be relied on and considered to be credential in the test.
Keywords:
Corn sheller, Shelling, Corn shelling, Corn thresher.
Article Citation:
Ali Mohammed Ali, Ahmed Akbar Ali and Basim Aboud Abbas
Studying and evaluating the performance of locally fabricated and developed maize
sheller
Journal of Research in Ecology (2018) 6(2): 1822-1831
Dates:
Received: 09 June 2018 Accepted: 06 July 2018 Published: 04 Aug 2018
moister of (7%) that was determined using an electronic was conducted after controlling the following variables:
device specially designed for seeds moisture measuring. 1. Time of shelling in two levels, 30 and 40 sec.
Different weights of corn samples were used for insert- 2. Speed of shelling in three levels, 270, 470, and 670
ing into the machine. The speed of the threshing shaft revolutions per min.
was measured using a laser speed device. Threshing 3. Weight of the machine’s feeding with kernels in three
time was measured manually by a digital clock. The test levels viz: 4, 7 and 10 kg.
Table 2. Effect of time, shelling speed and machine feeding rate on the shelling rate (kg/h)
Threshing Threshing Machine feeding rate (kg/h) Effect of mean
time (s) speed (rpm) 4 7 10 Time * speed
270 3.82h 5.91fg 8.59de 6.11b
30 470 9.25de 14.02 b
15.70 ab
13.00a
670 10.22cd 14.89 b
17.29 a
14.14a
270 5.17gh 7.87 ef
11.28 C
8.10b
40 470 9.57cde 15.02 b
17.13 d
13.91a
670 10.56cd 15.09b 17.35a 14.39a
Mean effect of weight C8.10C 12.14 B
14.59 A
Table 4. Effect of time and speed of shelling and machine feeding rate on the shelling efficiency (%)
Threshing Threshing Machine feeding rate (kg/h) Effect of mean
time (s) speed (rpm) 4 7 10 Time * speed
270 79.54cd 74.49ef 71.34ef 75.12c
30 470 100.00a 100.00 a
100.00 a
100.00a
670 100.00a 100.00 a
100.00 a
100.00a
270 84.96b 81.09 c
79.36 de
80.80b
a a
40 470 100.00 100.00 100.00 100.00a
670 100a 100.00 a
100.00 a
100.00a
Mean effect of weight 94.08A 92.59AB 91.28B
Mean of speed * weight
270 82.25b 77.79 c
73.85d 77.96B
Mean effect of
470 100.00a 100.00 a
100.00 a
100.00A
speed
670 100.00a 100.00 a
100.00 a
100.00A
Mean of time * weight
30 93.18a 91.49a 90.44a Mean effect of 91.70B
40 94.88a 93.69 a
92.12 a
time 93.60A
Least significance difference p<0.05
Time : 1.558 Time * speed : 2.607
Speed : 1.908 Speed *weight : 2.985 Time* speed* weight : 3.592
Weight: 1.908 Time*weight : n.s
* n.s : No significant difference between treatments
Table 6. Effect of time, speed of shelling and machine feeding rate on the broken grains (%)
Threshing Threshing Machine feeding rate (kg/h) Effect of mean
time (s) speed (rpm) 4 7 10 Time * speed
g g g
270 0.00 0.00 0.00 0.00b
30 470 0.00 g
0.00 g
0.00 g
0.00b
b e f
670 18.36 9.75 9.25 12.45a
g g g
270 0.00 0.00 0.00 0.00b
g g g
40 470 0.00 0.00 0.00 0.00b
a c d
670 19.75 11.5 10.16 13.80a
B B B
Mean effect of weight 6.35 3.54 3.23
Mean of speed * weight
270 0.00d 0.00 d
0.00d 0.00B
Mean effect of
470 0.00d 0.00 d
0.00 d
0.00B
speed
670 19.05a 10.62 b
9.70 c
13.13A
Mean of time * weight
30 6.12a 3.25 a
3.08a Mean effect of 4.15A
40 6.58a 3.83 a
3.38 a
time 4.60A
Least significance difference p<0.05
Time : n.s Time * speed : 2.489
Speed : 1.468 Speed *weight : 0.788 Time* speed* weight : 0.397
Weight: 1.468 Time*weight : n.s
*The mean values at the end of the table refer to the LSD values of the study factors and their interaction