DESIGN OF BASE PLATE BP1:

APPROACH: LIMIT STATE DESIGN

FACTORED LOAD COMBINATIONS
Axial Shear-Y Shear-Z Torsion Moment-Y Moment-Z
Beam L/C Node
Force kN kN kN kNm kNm kNm
4289 367 2268 -5691.291 338.157 820.925 0.029 0 0
4288 375 2267 3772.552 17.311 646.46 0 0 0
4289 363 2268 -5682.655 402.82 873.128 0.028 0 0
Factored Design Forces:
Pmax (P) 5691.300 kN
Ptension (T) 3772.600 kN
Max resultant shear (S) 961.60 kN

Input
Yield stress of steel Fy = 250 Mpa
Permissible bending stress fbs = Fy/1.1 227.27 Mpa (Ref, clause 8.2.1.2 IS800:2007)
Permissible bearing stress for M40 Grout = 24 Mpa (Ref, Clause 7.4.1, IS800-2007)
(As per Cl. 8.4 of 3669-AXSG-002)

Dia of bolt = 60 mm
Total no of bolts = 8 nos.
No of bolts on each side = 4 nos.
Limiting Tension capacity of bolt = 531.00 kN
Limiting Shear capacity of bolt = 306.57 kN
Ultimate Tension capacity of bolt= 774.1 kN
Ultimate shear capacity of bolt= 446.915 kN

Strength Increase Factors for Wind/Seismic loads.

Strength increase factor for Bolt Capacity 1
Stress increase factor for fbs 1

L= 1100 mm

270 mm
a column section PG600X400A

b eff.
600
b eff.
B =

350
a

a= 145

1) Check for bearing pressure:

for Beam 4289 L/C 367
Pmax (P) 5691.30 kN
Max pressure = P/( L x B ) = 8.623 Mpa

Permissible bearing pressure = 24 Mpa

Max pressure < permissible bearing pressure
safe in bearing pressure
As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007,

ts = sqrt (2.5wc2gmo/fy)
Thus, c = ts x sqrt (fy/2.5wgmo)
c= 97.31 mm (Provided all around the column, effective area somes within the
provided base plate only)
2) Check for Tension in bolt:
for Beam 4288 L/C 375
Ptension (T) 3772.60 kN
Tension per bolt = T / Total no of bolts

Tension per bolt = 471.58 kN

Limiting Tension capacity of b 531 kN

Tension per bolt < Tension capacity of bolt
Bolt is safe in tension

3) Check for Shear in bolt:

for Beam 4289 L/C 363
Max resultant shear (S) 961.60 kN
shear per bolt = Resultant shear / total no of bolt
shear per bolt = 120.20 kN

Permissible shear force in bolt = 306.57 kN

bolt is safe in Shear

4) Check for combined shear and tension in bolt: ( Cl. 10.3.6 of IS 800)

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2 < 1.0

0.94 < 1.0

Bolt is Safe in combined shear & tension

5) Calculation of base plate thickness:

Case 1) Due to max pressure with Three edges fixed:

Max pressure = 8.623 Mpa
Considering roark's formulae, for three edges fixed

a= 264 mm b= 291 mm

a/b = 0.91
( By interpolation)
b3 = 0.4060
b= 291 mm
Thickness of plate t1 = sqrt[(b*qmax*b2)/1.5*fbs]

t1 = 29.490 mm
 Case 2) Due to max Tension:

Max tension in bolt = 471.58 kN

Panel dimension: a1
Stiffener provided (insert YES or NO) YES

a= 262 mm b b1
b= 290 mm
a1= 133 mm
b1= 165 mm
effective width b eff =min(a,b,2a1,2b1) 262 mm
Moment @ face =Mt=T.a1/(1+2(a1/b1)) (if stiffner is present)
=T.max(a1,b1) (otherwise) a
Mt = 24.010935905 kNm
Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)]
t2 = 40.16 mm

Case 3) Due to max pressure for Cantilever:

Moment @ section Flange =qmax x lever arm (a)^2 / 2
Mt = 0.0907 kNm/mm

Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)]

t3 = 39.94 mm

Hence provide base plate thickness 50 mm

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2

For design of Shear Key consider Tension case

Column Section used:
Designation of member = PG600X400A
Depth of membe r= d = 600 mm
Thickness of web = tw = 20 mm
Width of flange = fw = 400 mm
Thickness of flange = tf = 32 mm

Shear check for web:

Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw 1732.05 kN (section 8.4.1)
Design shear = 1.2*.Vfull = 2078.46 kN (as per clause 12.12.2)

Shear on each bolt = 259.81 kN

Shear resistance of bolt in combination with tension 140.92 kN
X
Shear Key is requied 20
Z
Shear to be resisted by web of shear key = 951.08 kN 200
20
Thickness of web plate for shear key = twp = 20 mm
16 185 16
Depth of web plate required for shear key = dp = 164.73 mm 217

Provide depth of web plate for shear key = 185 mm

Depth of shear key below TOC = 125 mm Ixx = 8.59E+07 mm4
Izz = 6.89E+07 mm4
Thickness of grout 25 mm Zxx = 7.92E+05 mm3
Zzz = 6.89E+05 mm3
Moment due to web shear = Mw = 83.219 kNm Area = 10100 mm2

Bending stress = Mw / Zxx 105.134 N/mm2 OK

<
Permissible bending stress = fy / gmo 227.27 N/mm2 (section 8.2.1.2)

Thickness of flange plate for shear key = tfp = 16 mm

Provide Width of flange plate for shear key = 200 mm UNSAFE

 JINDAL STEEL & POWER LTD.
ional Properties of Parallel Flange Beams & Columns, Rails, Crane Rails & Channels produced at RUBM, Raigarh

Sectio
Total Flange Thickness Thickness
Description nal
Depth Width of Web of Flange
Weight
Beams/ Columns w H b tw tf
Kg/m mm mm mm mm
PARALLEL FLANGE BEAMS
UB 203X133X 25 25.1 203.2 133.2 5.7 7.8
UB 254x146x37 37 256 146.4 6.3 10.9
UB 305 x 165 x 40 40.3 303.4 165 6 10.2
UB 305 x 165 x 46 46.1 306.6 165.7 6.7 11.8
UB 356 x 171 x 51 51 355 171.5 7.4 11.5
UB 406 X 178 X 60 60.1 406.4 177.9 7.9 12.8
NPB 400 x 180 x 66.3 66.3 400 180 8.6 13.5
NPB 450 x 190 x 77.6 77.6 450 190 9.4 14.6
NPB 500 x 200 x 90.7 90.7 500 200 10.2 16
PG400X400 201 400 400 16 25
PG600X400 234.7 600 600 20 25
PG600X400A 300 600 400 20 32
PG600X600 359 600 600 20 32
NPB 600 x 220 x 122.4 122.4 600 220 12 19
UB 610 x 229 x 125.1 125.1 612.2 229 11.9 19.6
WPB 600 x 300 x 128.8 128.8 571 300 12 15.5
WPB 600 x 300 x 177.8 177.8 590 300 13 25
WPB 700 x 300 x 204.5 204.5 690 300 14.5 27
UC 152x152x23 23 152.4 152.2 5.8 6.8
UC 152x152x30 30 157.6 152.9 6.5 9.4
UC 203 x 203 X 46 46.1 203.2 203.6 7.2 11
UC 203 x 203 X 52 52 206.2 204.3 7.9 12.5
UC 254 X 254 X 73 73.1 254.1 254.6 8.6 14.2
UC 254 X 254 X 89 88.9 260.3 256.3 10.3 17.3
UC 305 x 305 x 97 97 307.9 305.3 9.9 15.4
UC 305 x 305 x 118 117.9 314.5 307.4 12 18.7
UC 305 x 305 x 137 136.9 320.5 309.2 13.8 21.7

UC 203x203x46 46.1 203.2 203.6 7.2 11

UC 203x203x52 52 206.2 204.3 7.9 12.5
UC 203x203x60 60 209.6 205.8 9.4 14.2
UC 203x203x71 71 215.8 206.4 10 17.3
UC 203x203x86 86.1 222.2 209.1 12.7 20.5

UC 254x254x73 73.1 254.1 254.6 8.6 14.2

UC 254x254x89 88.9 260.3 256.3 10.3 17.3
UC 254x254x107 107.1 266.7 258.8 12.8 20.5
UC 254x254x132 132 276.3 261.3 15.3 25.3
UC 254x254x167 167.1 289.1 265.2 19.2 31.7

CRANE RAILS

CR-80 64.2
As per IS : 3443 -1980 SPECIFICATION FOR CRANE RAIL SECTIONS
CR-100 89

RAILS

UIC60 60.34
As per IRS -T-12 1996
IRS -52 52

Channels

ISMC 250 x 80 30.6 250 80 7.2 14.1

ISMC 250 x 82 34.2 250 82 9 14.1

ISMC 300 x 90 36.3 300 90 7.8 13.6

Cyy is centre of gravity along YY Axis

UC - Bristish Univeral Columns

UB - British Universal Beams
NPB - Narrow Parallel Flange Beams IS Code 12778 -2004 HE - European Wide Flange Beams
WPB - Wide Parallel Flange Beams IS Code 12778 - 2004 IPE - European Narrow flange Parallel b

Sections highlighted is available in market as on 20th august 09 as conveyed by J

pean Wide Flange Beams
pean Narrow flange Parallel beams

h august 09 as conveyed by Jindal representative on 20th august 09.