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voltage
Submitted
By
Rahul Razdan
Enroll No. BTEE12/007
CERTIFICATE
This is to certify that the thesis entitled “LOAD CUT OFF SWITCH
UPON OVER VOLTAGE OR UNDER VOLTAGE” submitted by Mr.
RAHUL RAZDAN in partial fulfillment for the requirements for the award
of Bachelor of Technology Degree in Electrical at Nims Institute of
Engineering & Technology, Jaipur is an authentic work carried out by him
under the supervision of the undersigned.
To the best of my knowledge, the matter embodied in the thesis has not been
submitted to any other University / Institute for the award of any Degree or
Diploma.
I owe a great many thanks to great many people who helped and supported ME for the
completion of this project effectively and moreover in time.
Finally, let me say “Thank You” to my friends Mr. Aman Paul Singh and Mr. Sanchay Joshi
for their encouraging words and motivation.
Lastly i express my abysmal adoration and heartfelt devotion to my beloved parents for
their countless blessings, unmatchable love, affection and incessant inspiration that has
given me strength to fight all odds and has shaped our life and career till today.
In the end i must record my special appreciation to my almighty who has always been
source of our strength, inspiration and my achievements.
CONTENTS
List of Figures
Abstract
Chapter 1 INTRODUCTION
1.1 Introduction
2.2 LED
2.3 Voltage Regulator
2.4 Resistors
2.5 Capacitors
2.6 Diodes
2.7 Relay
2.8 Lamp
2.9 Transformer
3.4 Limitation
3.5 Application
Chapter 4 CONCLUSION
4.1 Conclusion
Chapter 5 REFERENCE
5.1 Reference
S NO. LIST OF FIGURES
1 BLOCK DIAGRAM
2 CIRCUIT DIAGRAM
3 EMBEDDED SYSTEMS
4 TRANSFORMER
5 555 TIMER
6 INTERNAL ARCHITECTURE OF 555 TIMER
7 DIODE 1N4007
8 ZENER DIODE
9 CONNECTION OF ZENER DIODE
10 TRANSISTOR BC547
11 RELAY
12 INTERNAL CIRCUIT OF RELAY
13 LOGIC DIAGRAM
14 LOAD (BULB)
ABSTRACT
The aim of this project is to develop an under voltage and overvoltage cutoff mechanism to
protect the load from damage. It cuts off the load when the input voltage is above or below a
set value.
This proposed system trips the load in the event of the input voltage falling below or above a
set value. Two 555 timers are used forming a window comparator. This delivers an error
output if the input voltage to them crosses the range beyond the voltage window. A relay is
then operated the contacts of which are used to cutoff the load for safety reasons. A lamp is
The concept in future can be extended by integrating an alarm, which sounds when voltage
fluctuation occurs. It can also be interfaced with a GSM modem to convey alert message to
INTRODUCTION
1.1 Introduction
The aim of the project is to make a low voltage and high voltage indicator.
appliances from the adverse effects of very high and very Low mains voltages.
The circuit features auto reset and utilizes easily available components. It makes use
of the comparators available inside 555 timer ICs.
Supply is tapped from different points of the power supply circuit for the display and
control circuit operation to achieve reliability.
This is an over and under voltage protection to all electrical appliances to make them
safe. We use electronic circuits which cut off currents with power relay.
I’ve presented this way, it is Over & Under Voltage protection circuit. But today,
I’d recommend this because there is a very good following.
1. The relay will work all time in under or over voltage range.
2. This circuit will time delay all time when under or over voltage or power outage
awhile.
3. Can use fully performance, though under voltage to 12 volts or over voltage to 380
volts
4. Can be adapted to the circuit breaker when the power falls to 180 volts (or much –
less).
5. Can be adapted to the circuit breaker when the power is too high from 240 volts or
more (or much-less).
Chapter 2
Materials & Methods
The 555 Timer IC is an integrated circuit (chip) implementing a variety of timer and
The original name was the SE555 (metal can)/NE555 (plastic DIP) and the part was
transistors, 2 diodes and 15 resistor son a silicon chip installed in an 8-pin mini dual-
include timers, missing pulse detection, switches, touch switches, frequency divider,
• Astable - free running mode: the 555 can operate as an oscillator. Uses include LED
and lamp flashers, pulse generation, logic clocks, tone generation, security alarms,
• Bistable mode or Schmitt trigger: the 555 can operate as a flip-flop, if the DIS pin is
not connected and no capacitor is used. Uses include bounce free latched switches,
etc.
Internal architecture of 555 timers
Pin Name Purpose
2 TRIG OUT rises, and interval starts, when this input falls below 1/3 VCC.
5 CTRL "Control" access to the internal voltage divider (by default, 2/3 VCC).
6 THR The interval ends when the voltage at THR is greater than at CTRL.
LED USED
LEDs are highly monochromatic, only emitting a single pure color in a narrowfrequency
range. The colour emitted from an LED is identified by peak wavelength which is measured
in nanometres (nm). The peak wavelength is a function of the material that is used in the
manufacturing of the semiconductor. Most LEDs are produced using gallium-based crystals
that differ in one or more additional materials such as phosphorous toproduce distinct
colours. Different LED chip technologies enable manufacturers to produce LEDs that emit
light in a specific region of the visible light spectrum and replicate different intensity levels.
Thus, one would vary the material used in the production of LEDs in order to obtain the
desired results. The graph below depicts the variation in response time for thespecific
wavelength of light.
Wavelength of light
The essential portion of the Light Emitting Diode is the semiconductor chip.Semiconductors
can be either intrinsic or extrinsic. Intrinsicsemiconductors are those inwhich the electrical
behaviour is based on the electronic structure inherent to the pure material. When the
electrical characteristics are dictated by impurity atoms, the semiconductor is said to be
extrinsic. This chip is further divided into two parts or regions which are separated by a
boundary called a junction. The p-region is dominated bypositive electric charges (holes) and
the n-region is dominated by negative electric charges (electrons). The junction serves as a
barrier to the flow of the electrons between the p and the n-regions. This is somewhat similar
to the role of the band-gap because it determines how much voltage is needed to be applied to
the semiconductor chip before the current can flow and the electrons pass the junction into
the p-region.
Cross section of a typical semiconductor LED showing the n and p-type semiconductor
layers.
2.3 VOLTAGE REGULATOR(IC 7805)
7805 is a voltage regulator integrated circuit. It is a member of 78xx series of fixed linear
voltage regulator ICs. The voltage source in a circuit may have fluctuations and would not
give the fixed voltage output. The voltage regulator IC maintains the output voltage at a
constant value. The xx in 78xx indicates the fixed output voltage it is designed to provide.
7805 provides +5V regulated power supply. Capacitors of suitable values can be connected at
input and output pins depending upon the respective voltage levels.
• Output Current up to 1A
To understand the concept of capacitance, consider a pair of metal plates which all are placed
near to each other without touching.
CAPACITOR
If a battery is connected to these plates the positive pole to one and the negative pole to the
other, electrons from the battery will be attracted from the plate connected to the positive
terminal of the battery. If the battery is then disconnected, one plate will be left with an
excess of electrons, the other with a shortage, and a potential or voltage difference will exists
between them. These plates will be acting as capacitors. Capacitors are of two types: -
(1) Fixed type like ceramic, polyester, electrolytic capacitors-these names refer to the
material they are made of aluminium foil.
(2) Variable type like gang condenser in radio.
CAPACITOR USED
In fixed type capacitors, it has two leads and its value is written over its body and variable
type has three leads. Unit of measurement of a capacitor is farad denoted by the symbol F. It
is a very big unit of capacitance. Small unit capacitor are pico-farad denoted by pf
(Ipf=1/1000,000,000,000 f) Above all, in case of electrolytic capacitors, it's two terminal are
marked as (-) and (+) so check it while using capacitors in the circuit in right direction.
Mistake can destroy the capacitor or entire circuit in operational.
DIFFERENT CAPACITORS
2.6 DIODE
1N4007
Diodes are used to convert AC into DC these are used as half wave rectifier or full wave
rectifier. Three points must he kept in mind while using any type of diode.
ZENER DIODE
2.7 RELAY
INDUCTIVE LOAD:
An inductive load consists of a load created by a wire
Heavy arcing.
2.9 TRANSFORMERS
A transformer is an electrical device that transfers electrical energy between two or more
circuits through electromagnetic induction. Electromagnetic induction produces an
electromotive force within a conductor which is exposed to time varying magnetic fields.
Transformers are used to increase or decrease the alternating voltages in electric power
applications.
A varying current in the transformer's primary winding creates a varying magnetic flux in the
transformer core and a varying field impinging on the transformer's secondary winding. This
varying magnetic field at the secondary winding induces a varying electromotive
force (EMF) or voltage in the secondary winding due to electromagnetic induction. Making
use of Faraday's Law (discovered in 1831) in conjunction with high magnetic
permeability core properties, transformers can be designed to efficiently change AC voltages
from one voltage level to another within power networks.
Since the invention of the first constant potential transformer in 1885, transformers have
become essential for the transmission, distribution, and utilization of alternating current
electrical energy.[3] A wide range of transformer designs is encountered in electronic and
electric power applications. Transformers range in size from RF transformers less than a
cubic centimeter in volume to units interconnecting the power gridweighing hundreds of tons.
A transformer is a device that transfers electrical energy from one circuit to another through
inductively coupled conductors — the transformer's coils or "windings". Except for air-core
transformers, the conductors are commonly wound around a single iron-rich core, or around
separate but magnetically-coupled cores. A varying current in the first or "primary" winding
creates a varying magnetic field in the core (or cores) of the transformer. This varying
magnetic field induces a varying electromotive force (EMF) or "voltage" in the "secondary"
winding. This effect is called mutual induction.
220V/12V STEP DOWN TRANSFORMER
If a load is connected to the secondary, an electric current will flow in the secondary winding
and electrical energy will flow from the primary circuit through the transformer to the load.
In an ideal transformer, the induced voltage in the secondary winding (VS) is in proportion to
the primary voltage (VP), and is given by the ratio of the number of turns in the secondary to
the number of turns in the primary as follows:
By appropriate selection of the ratio of turns, a transformer thus allows an alternating current
(AC) voltage to be "stepped up" by making NS greater than NP, or "stepped down" by making
NS less than NP.
Basic principle
The transformer is based on two principles: firstly, that an electric current can produce a
magnetic field (electromagnetism) and secondly that a changing magnetic field within a coil
of wire induces a voltage across the ends of the coil (electromagnetic induction). Changing
the current in the primary coil changes the magnitude of the applied magnetic field. The
changing magnetic flux extends to the secondary coil where a voltage is induced across its
ends.
Induction law
The voltage induced across the secondary coil may be calculated from Faraday's law of
induction, which states that:
where VS is the instantaneous voltage, NS is the number of turns in the secondary coil and Φ
equals the magnetic flux through one turn of the coil. If the turns of the coil are oriented
perpendicular to the magnetic field lines, the flux is the product of the magnetic field strength
B and the area A through which it cuts. The area is constant, being equal to the cross-sectional
area of the transformer core, whereas the magnetic field varies with time according to the
excitation of the primary. Since the same magnetic flux passes through both the primary and
secondary coils in an ideal transformer. the instantaneous voltage across the primary winding
equals the ideal power equation.
If the secondary coil is attached to a load that allows current to flow, electrical power is
transmitted from the primary circuit to the secondary circuit. Ideally, the transformer is
perfectly efficient; all the incoming energy is transformed from the primary circuit to the
magnetic field and into the secondary circuit. If this condition is met, the incoming electric
power must equal the outgoing power.
If the voltage is increased (stepped up) (VS>VP), then the current is decreased (stepped down)
(IS<IP) by the same factor. Transformers are efficient so this formula is a reasonable
approximation.
The impedance in one circuit is transformed by the square of the turns ratio.For example, if
an impedance ZS is attached across the terminals of the secondary coil, it appears to the
primary circuit to have an impedance of . This relationship is reciprocal, so that the
impedance ZP of the primary circuit appears to the secondary to be .
Practical considerations
Leakage flux
However, in some applications, leakage can be a desirable property, and long magnetic paths,
air gaps, or magnetic bypass shunts may be deliberately introduced to a transformer's design
to limit the short-circuit current it will supply.Leaky transformers may be used to supply
loads that exhibit negative resistance, such as electric arcs, mercury vapor lamps, and neon
signs; or for safely handling loads that become periodically short-circuited such as electric
arc welders.Air gaps are also used to keep a transformer from saturating, especially audio-
frequency transformers in circuits that have a direct current flowing through the windings.
Effect of frequency
The time-derivative term in Faraday's Law shows that the flux in the core is the integral of
the applied voltage. Hypothetically an ideal transformer would work with direct-current
excitation, with the core flux increasing linearly with time. In practice, the flux would rise to
the point where magnetic saturation of the core occurs, causing a huge increase in the
magnetizing current and overheating the transformer. All practical transformers must
therefore operate with alternating (or pulsed) current.
Chapter 3
Thus we have designed a switch that operates through a relay which cuts off the circuit at
high as well as low voltage from a predetermined value of voltage.
Chapter 5
References
5.1REFERENCES
1 www.edgefxkits.com/load-cut-off-switch-upon-over-voltage-or-under-voltage
2 www.efxkits.com/load-cut-off-switch-upon-over-voltage-or-under-voltage
3 https://www.elprocus.com/under-and-overvoltage-protection-circuit/
4 www.circuitsgallery.com/2012/11/over-voltage-protection-circuit.html
5 www.slideshare.net/saigoud8121/over-voltage-under-voltage-tripping-mechanism
6 nevonprojects.com/over-voltage-under-voltage-load-protection-
projectwww.electrosal.com/core.../303-load-cutoff-switch-upon-over-voltage-or-under-
voltage.
7 electronic devices and circuits jb gupta 2009