STANDARD WORK CHART

Analyst(s):
O
PROJECT: Product: p Date: VA Manual Time
e NVA Manual Time
r
Process Name: a Machine Time
Annual Volume: t NVA Walking
Takt Time: 4,000.0 secs/pc Minutes/Shift o NVA Wait for Cycle
r

CSeconds
l
o
ELEMENT TIME c
CYCLIC WORK ELEMENTS VA = Value Added, NVA = Non-Value Added
k Seconds
(VA) (NVA) (NVA) T
i
ID DESCRIPTION OF OPERATOR WORK Manual Manual Machine (NVA) Wait for m
Operation Operation Time Walking Cycle e 0 1000 2000 3000 4000 5000 6000 7000
1 ATP ###
2 Gather paperwork - Travelers 15 ###
3 Scan into job 45 ###
4 Gather paperwork -ATP 15 ###
5 Bring Units to test bench 5 ###
6 Gather Test Equipment 120 ###
7 Set up Test equipment/Review ATP 360 ###
8 Test Unit(s) 760 ###
9 Get stamps/Stamp off traveler 45 10 ###
10 Get hardware (screws) 5 ###
11 Install screws 195 ###
12 Stamp off traveler 45 ###
13 Move unit to leak check 15 ###
14 Scan out 15 ###
15 ###
16 Leak Check/Bake ###
17 Scan into job/Stamp traveler 60 ###
18 Retrieve tools 20 ###
19 Walk to chamber 5 ###
20 Remove Screw 15 ###
21 Fill unit w/Helium 15 ###
22 Re-install screw 15 ###
23 Test unit (Leak check) 120 120 ###
24 Remove unit from chamber 10 ###
25 Remove Screw 15 ###
26 Get Stamps 5 ###
27 Stamp off traveler 10 ###
28 Retrieve unit 5 ###
29 Attach Safety wire 180 ###
30 Walk to oven 5 ###
31 Load unit into oven 25 ###
32 Set up bake cycle 30 ###
33 Bake Unit for 24 Hrs. 86400 ###
34 ###
35 ###
36 Final Leak Check ###
37 Scan in 45 ###
38 Retrieve tools 20 ###
39 Walk to chamber 5 ###
40 Remove unit from oven 30 ###
41 Fill unit w/Helium 15 ###
42 Install screws 20 ###
43 Walk to bench 5 ###
44 Blow off unit 15 ###
45 Walk back to room 5 ###
46 Trest Unit (Final leak check) 120 120 ###
47 Remove unit from chamber 10 ###
48 Walk to bench 5 ###
49 Stamp off traveler 15 ###
50 Scan out 15 ###
51 ###
52 ESS - Vibration ###
53 Retrieve units from shelf 10 ###
54 Walk to ESS area 10 ###
55 Gather test equipment 75 ###
56 Scan into job 45 ###
57 Walk to VIB table 5 ###
58 Retrieve VIB fixtures 30 5 ###
59 Retrieve hardware (VIB fixture) 10 5 ###
60 Mount VIB fixture to table 180 ###
61 Place units on table 10 ###
62 Get masking tape 60 ###
63 Tape units 70 ###
64 Mount units to fixture 25 ###
65 Attach cables to units 100 ###
66 Test units 900 900
###
67 Walk to VIBtable from control room 5 ###
68 Disconnect units & cables 50 ###
69 Remove units from fixture 20 ###
70 Remove tape 50 ###
71 Remove fixture from VIB plate 130 ###
72 Return screws 5 ###
73 Return fixture 5 ###
74 Walk to Chamber 15 ###
75 ###
76 ESS - Chamber ###
77 Attach test equipment 150 ###
78 Load units 120 ###
79 Turn units on 60 ###
80 Test units - Burn-in 172800 ###
81 Walk to bench 10 ###
82 Stamp traveler 60 ###
83 Scan out 60 ###
84 Walk to ESS area 5 ###
85 Enter data into ESS log 60 ###
86 Place travelers in ESS rack 15 ###
87 Update ESS WIP board 15 ###
88 Walk to Chamber 10 ###
89 Unload units 120 ###
90 Detach test equipment 150 ###
91 Enter data into ESS log 60 ###
92 Take travelers from ESS rack 10 ###
93 Update ESS WIP board 15 ###
94 Walk to bench 10 ###
95 ###
96 ###
97 Final ATP (Estimate) ###
98 Scan into job 45 ###
99 Gather paperwork -ATP 15 ###
100 Bring Units to test bench 5 ###
101 Gather Test Equipment 120 ###
102 Set up Test equipment/Review ATP 360 ###
103 Test Unit(s) 760 ###
104 Get stamps/Stamp off traveler 45 10 ###
105 Move units to next operation 15 ###
106 ###
107 ###
108 ###
109 ###
110 ###
111 ###
112 ###
113 ###
114 ###
115 ###
116 ###
117 ###
TOTAL TIME BY CATEGORY==> 2210.0 2950.0 575.0 900.0
% OPERATOR TIME BY CATEGORY==> 33% 44% 9% 14% TOTAL OP TIME = CYCLICAL + NON-CYCLICAL TIME 6,635 secs
TOTAL CYCLICAL TIME==> 6635.0 THROUGHPUT/SHIFT= AVAILABLE MINS PER SHIFT/TOTAL OP TIME 0 pcs
NON-CYCLICAL WORK ELEMENTS Seconds WORK FLOW DIAGRAM
TIME PCS RATE
1 0.0
2 0.0
3 0.0
4 0.0
5 0.0
6 0.0###
7 0.0
TOTAL NON-CYCLICAL TIME==> 0.0
 Operator Balance Chart

Project: Date:

Number of Total Manual Wait for Mach.

Op # Operator Work Description Walk Time
Operators Work (sec/cycle) Cycle
(sec/cycle) (sec/cycle)

TOTALS sec/cycle sec/cycle sec/cycle

Design Cycle Time:

Operator Balance Chart

30

25
S e c o n d s /C y c le

20

15

Wait for
10 Mach.
Cycle
(sec/cycle
)
5
Walk Time
(sec/cycle
)
0
Total
Manual
Work
(sec/cycle
)

Capacity
Cycle
Time

Design
Cycle
Time