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Product: EXCAVATOR
Model: 320D EXCAVATOR FAL
Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE)
POWERED BY C6.4 Engine

Testing and Adjusting

320D, 321D, 323D, 324D, 325D, 328D and 330D Excavators Tool Control System
Media Number -RENR7389-09 Publication Date -01/07/2007 Date Updated -19/07/2007

i02588586

Machine Tool Control System - Select

SMCS - 5000-529

The "machine system" refers to the arrangement of valves and hydraulic lines on the excavator. The systems that
are covered by this manual are described in Systems Operation, "General Information" for the Tool Control System.
The setting of the "system" of the machine is programmed at the factory. This setting is parameter "MACHINE
APPLICATION" under the "CONFIGURATION" menu. This setting is modified in the field under the following
conditions:

z When an ECM is replaced all of the settings must be reprogrammed.

z An aftermarket tool control system and the related hardware are added to a machine.

z Hardware changes and/or additions are made in order to change the function of the tool control system.

Table 2 and Table 3 list the fourteen different parameters that pertain to the machine control system. When the first
parameter "MACHINE APPLICATION" is selected, the remaining thirteen parameters are reset automatically. The
values for these settings are already stored in the memory of the ECM. These parameters are dependent upon
hardware and the parameters refer to the installation status of various valves. If parameter "MACHINE
APPLICATION" is reprogrammed and the appropriate hardware is not installed on the machine, the following
scenarios may happen:

z The tool control will not function properly.

z The tool will not function at all.

z Damage to the tool may result.

In Table 2 and Table 3, parameter "MACHINE APPLICATION" lists the common systems that are available. More
systems may be available for selection in the menu that is displayed on the monitor. Only ONE selection from the
list in the table will work properly with your machine with the specific hardware for the tool control system that is
installed.

Table 1

TOOL CONTROL SYSTEMS

Name of Parameter Description
 Tool Control
Option System Description
System
"NOT
CONFIGURED"
Two Pump
"NACD Hammer" 3 One-Way
Foot Switch
One Pump
Two-Way
"NACD Thumb" 5
Joystick Thumbwheel
Electric Pedal
Combined Function
"MACHINE APPLICATION" "NACD Multi-Proc" 14 Auxiliary Pump (1)
Joystick Thumbwheel
Two Pump
One-Way
"EAME Hammer" 16 Foot Switch
Joystick with 3 Buttons
Electric Foot Pedal
Combined Function
Auxiliary Pump (1)
Joystick Thumbwheel
"EAME Multi-Proc" 17
Joystick with 3 Buttons
Foot Switch
Electric Pedal
No Auxiliary Function
"Bucket"
Needed.
"NOT INSTALLED"
"FLOW LIMIT VALVE"
"INSTALLED"
"NOT INSTALLED"
"F2 - ONE WAY"
"F2 - TWO WAY"
"F2 - ONE or TWO WAY"
"F4 - ONE WAY"
"ATCH VALVE #1"
"F4 - TWO WAY"
"F4 - ONE or TWO WAY"
"ATT - ONE WAY"
"ATT - TWO WAY"
"ATT - ONE or TWO WAY"

"NOT INSTALLED"
"F2 - ONE WAY"
"F2 - TWO WAY"
"F2 - ONE or TWO WAY"
"ATCH VALVE #2" "F4 - ONE WAY"
"F4 - TWO WAY"
"F4 - ONE or TWO WAY"
"ATT - ONE WAY"
"ATT - TWO WAY"
 "ATT - ONE or TWO WAY"
"NOT INSTALLED"
"F2 - ONE WAY"
"F2 - TWO WAY"
"F2 - ONE or TWO WAY"
"F4 - ONE WAY"
"ATCH VALVE #3"
"F4 - TWO WAY"
"F4 - ONE or TWO WAY"
"ATT - ONE WAY"
"ATT - TWO WAY"
"ATT - ONE or TWO WAY"
"NOT INSTALLED"
"F2 - ONE WAY"
"F2 - TWO WAY"
"F2 - ONE or TWO WAY"
"F4 - ONE WAY"
"ATCH VALVE #4"
"F4 - TWO WAY"
"F4 - ONE or TWO WAY"
"ATT - ONE WAY"
"ATT - TWO WAY"
"ATT - ONE or TWO WAY"
"ELECTRICAL"
"ATCH VALVE #1 TYPE"
"HYDRAULIC"
"ELECTRICAL"
"ATCH VALVE #2 TYPE"
"HYDRAULIC"
"ELECTRICAL"
"ATCH VALVE #3 TYPE"
"HYDRAULIC"
"V2 COMBINED V1"
"V3 COMBINED V1"
"COMBINER VALVE"
"V4 COMBINED V1"
"NOT INSTALLED"
"NOT NSTALLED"
"INSTALLED V1 EXT"
"INSTALLED V1 RET"
"INSTALLED V2 EXT"
"VARIABLE RELIEF #1" "INSTALLED V2 RET"
"INSTALLED V3 EXT"
"INSTALLED V3 RET"
"INSTALLED V4 EXT"
"INSTALLED V4 RET"
"NOT NSTALLED"
"INSTALLED V1 EXT"
"INSTALLED V1 RET"
"INSTALLED V2 EXT"
"VARIABLE RELIEF #2" "INSTALLED V2 RET"
"INSTALLED V3 EXT"
"INSTALLED V3 RET"
"INSTALLED V4 EXT"
"INSTALLED V4 RET"
 "NOT INSTALLED"
"HAMMER RETURN"
INSTALLED
"NOT NSTALLED"
"INSTALLED V1 EXT"
"INSTALLED V1 RET"
"INSTALLED V2 EXT"
"TOOL LOAD PRES
"INSTALLED V2 RET"
SENSOR"
"INSTALLED V3 EXT"
"INSTALLED V3 RET"
"INSTALLED V4 EXT"
"INSTALLED V4 RET"
(1) The auxiliary pump for the medium pressure circuit is optional.

Programming The Machine System

Use the following Illustration to operate the monitor.

Illustration 1 g01197980

Monitor Panel

(1) Up key

(2) Right key

(3) Home key

(4) Main menu key

(5) Left key

(6) Down key

(7) Cancel key

(8) OK key

In order to program any of the parameters of the machine, you must first enter the "SERVICE MODE" on the
monitor.

1. From the default screen, press the main menu key (4) .

2. From the "MAIN MENU" screen, use the right key (2) to scroll through the menu options.

3. When the "SERVICE" option is highlighted, press the OK key (8) .

4. When "PASSWORD" screen appears, use the right key (2) and the left key (5) in order to scroll through the
characters. When the desired character is highlighted, press the OK key (8) . Enter the password for service
FFF2 in order to continue to the "SERVICE" screen.

5. After the password has been entered the "SERVICE" screen should appear. Refer to Illustration 2.

Note: For more detailed steps with entering passwords or entering the service mode, refer to Monitoring System,
RENR8068.
Illustration 2 g01198906
This is a typical example of the "SERVICE" screen.

From the "SERVICE" screen, the two menu options that configure the machine's options for tool control follow:
"CONFIGURATION" and "TOOL PROGRAM". Each procedure is described below.

Procedure for accessing "CONFIGURATION" menu

1. From the "SERVICE" screen, use the down key (6) to scroll through the menu options.

2. When the "CONFIGURATION" option is highlighted, press the OK key (8) .

3. From the "CONFIGURATION" screen, use the down key (6) to scroll through the menu options.

4. When the "TOOL INSTALLATION" option is highlighted, press the OK key (8) .

5. From the "TOOL INSTALLATION" screen, use the down key (6) to scroll through the menu options. When
the desired option is highlighted, press the OK key (8) .

6. "TOOL INSTALLATION" parameters that can be changed are located in Table 3. To change the parameters,
highlight the desired parameter and press the OK key (8) .

7. Use the up key (1) and use the down key (6) in order to change the value. Press the OK key (8) in order to
save settings.

Table 2

"SERVICE" / "CONFIGURATION" / "TOOL INSTILLATION"

Display Description
"MACHINE APPLICATION" Configuration of the application for the machine
"ATCH ECM INSTALLATION"
Installation status of the attachment controller

Installation status of the main pump's control valve for the limitation
"FLOW LIMIT VALVE"
of flow
"ATCH VALVE #1" Configuration of the number 1 attachment valve
"ATCH VALVE #3" Configuration of the number 3 attachment valve
"COMBINER VALVE" Configuration of the number 1 combiner valve
"VARIABLE RELIEF #1" Configuration of the number 1 variable relief valve
"VARIABLE RELIEF #2" Configuration of the number 2 variable relief valve
"TOOL LOAD PRES SENSOR"
Installation status of the F2 valve's pressure sensor for load sensing

8. Press the home key (3) in order to exit the service mode, or back out using the cancel key (7) , until the
"SERVICE" screen appears. Refer to Illustration 2.

Procedure for accessing "TOOL PROGRAM" menu

1. From the "SERVICE" screen, use the down key (6) to scroll through the menu options.

2. When the "TOOL PROGRAM" option is highlighted, press the OK key (8) .

3. From the "TOOL PROGRAM" screen, use the down key (6) to scroll through the menu options.

4. When the desired item is highlighted press the OK key (8) .

5. After pressing the OK key (8) , the "TOOL #??" screen should appear. "TOOL #??" parameters that can be
changed are located in Table 4. To change the parameters, highlight the desired parameter and press the OK
key (8) .

6. Use the up key (1) and use the down key (6) in order to change the value. Press the OK key (8) in order to
save settings.

Table 3

"SERVICE" / "TOOL PROGRAM" / "TOOL #??"

Display Description
"NAME" Name of the tool
"MAX DIAL" Maximum position of the dial for the throttle
"MIN DIAL" Minimum position of the dial for the throttle
"UNDERSPEED
Enabling of the underspeed option
ENABLE"
"COMBINER ENABLE" Combined two pump flow
"WARNING TEMP" Threshold for the warning of high hydraulic temperature
"ONE OR TWO WAY" one-way/two-way mode
"VAR RELIEF #1 PRES"
Pressure of the number 1 variable relief valve

"VAR RELIEF #2 PRES"

Pressure of the number 2 variable relief valve

"F2 DERATE MAX PRES"

Maximum control pressure for the derate of the F2 valve

"F2 SQEZ START"
"F2 SQEZ END PRES"
"F2 MULTI OPE EXTND"
"F2 MULTI OPE RETCT"
"MOD L JOYSTK SW #1"
Starting pressure for the derate of the F2 valve
Ending pressure for the derate of the F2 valve
Maximum pilot pressure for the extension of the attachment control valve
during multiple operation
Maximum pilot pressure for the retraction of the attachment control valve
during multiple operation
Control mode of the number 1 switch on the left joystick

"MOD L JOYSTK SW #2" Control mode of the number 2 switch on the left joystick
"MOD R JOYSTK SW #1"
Control mode of the number 1 switch on the right joystick

"MOD R JOYSTK SW #2"

Control mode of the number 2 switch on the right joystick

"MOD L
Control mode of the thumb wheel on the left joystick
THUMBWHEEL"
"MOD R
Control mode of the thumb wheel on the right joystick
THUMBWHEEL"
"ATCH LEFT PEDAL" Control mode of the left attachment pedal
"ATCH RIGHT PEDAL"
Control mode of the right attachment pedal

"ATCH #1 TOOL SW" Control mode of the number 1 attachment switch

"ATCH #2 TOOL SW" Control mode of the number 2 attachment switch
"ATCH #3 TOOL SW" Control mode of the number 3 attachment switch
"ATCH #4 TOOL SW" Control mode of the number 4 attachment switch
"INIT PUMP POWER
Initial power reduction for the medium pressure circuit's main pump
RED"
"TOTAL PUMP POW
Total power reduction for the medium pressure circuit's main pump
RED"
"A1 FLOW" Flow setting for the number 1 attachment valve
"A1 MULTI ADD FLOW"
Additional flow for the number 1 valve during multiple operations

"A1 NOMINAL PRES" Nominal pressure for the number 1 attachment valve
"A1 OPEN TIME" Open time for the number 1 attachment valve
"A1 CLOSE TIME" Close time for the number 1 attachment valve
"A1 EXTND MAX PRES"
Maximum pressure for the extension of the number 1 attachment valve

"A1 RETCT MAX PRES"

Maximum pressure for the retraction of the number 1 attachment valve

"A3 FLOW" Flow setting for the number 3 attachment valve

"A3 MULTI ADD FLOW" Additional flow for the number 3 attachment valve during multiple
operations
"A3 NOMINAL PRES" Nominal pressure for the number 3 attachment valve
"A3 OPEN TIME" Open time for the number 3 attachment valve
"A3 CLOSE TIME" Close time for the number 3 attachment valve
 "A3 EXTND MAX PRES"
Maximum pressure for the extension of number 3 attachment valve

"A3 RETCT MAX PRES"

Maximum pressure for the retraction of the number 3 attachment valve

7. Press the home key (3) in order to exit the service mode, or back out using the cancel key (7) , until the
"SERVICE" screen appears. Refer to Illustration 2.

Illustration 3 diagrams the steps that are required to move from the "SERVICE" screen to the "TOOL
INSTALLATION" menu or from the "SERVICE" screen to the "TOOL #??" menu.

Illustration 3 g01198684
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