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Abstract— A gold occurrence test is performed on ores flotation, and leaching. The leaching of gold using cyanide
bearing gold to determine the amount of gold that can be solutions is by far the most widely used metallurgical process
recovered and to propose optimum ways in generating an in the extraction of gold, despite some concerns over the
appropriate process flow. In this experiment, the effect of toxicity of cyanide (de Andrade Lima and Hodouin, 2006). It
various factors – percent solids, cyanide strength, and agitation
has been used for more than a century in the metallurgical
– were investigated and analyzed. Cyanidation of gold was done
by varying these factors: (a) 35% and 45% solids, (b) 0.25% and industry due to its relatively low cost and relatively high gold
0.05% cyanide concentration, and (c) with and without recovery. Modified gold occurrent tests are done to determine
agitation. Agitation leaching was performed with a bottle roller the amount of free cyanidable gold found in the ore. Simple
set at 130 revolutions per minute. 45mL aliquots were obtained cyanide salts such as sodium cyanide (NaCN) have been
every 1st, 2nd, 3rd, 4th, 5th, 6th, 9th, 12th, 18th, 24th, 36th, and 48th widely used as sources of cyanidation (Srithammavut, 2008).
hour and were then titrated with silver nitrate using NaOH-KI In order to form their respective metal cation, they dissolve
as the indicator. Dissolved oxygen was introduced to the system and ionize in water. Free cyanide ions (CN-) are also present.
with air through the holes in the cover of the bottles. A second
cyanidation was performed to determine the amount of locked
gold in the ore. Results showed that an increase in cyanide NaCN ⇋ Na+ + CN − (1)
concentration and the presence of agitation led to an increase in
the recovery of gold. Possible sources of error may be from the The free cyanide ions have the tendency to form hydrogen
improper solutions preparation, unclear titration endpoint, cyanide (HCN) which is a toxic gas. At pH = 9.3, half exists
differing percent solids, and degradation of cyanide during the as hydrogen cyanide, while the remaining half exists as free
whole duration of the experiment. cyanide ions. At pH values higher than 9.3, the total cyanide
solutions exist greatly as free cyanide ions (Marsden and
Index Terms—Gold Occurrence Test, Cyanidation of Gold, House, 2006) (Srithammavut, 2008). Therefore, protective
Leaching Kinetics, Agitation, Percent (%) Solids, Cyanide
Strength
alkalinity should always be maintained. Furthermore, the
probable occurrence of undesirable reactions is high because
I. INTRODUCTION both hydrogen cyanide and free cyanide can be oxidized to
The element gold, Au, is classified as a noble metal due to form cyanate (CNO-) which does not dissolve gold and results
its inert properties when it comes to chemical reactions in non- to a reduction in free cyanide concentration (Marsden and
complex media. It is noted for its inertness, but it does react House, 2006).
with numerous reagents (Srithammavut, 2008). It is For gold dissolution to take place, gold oxidation should
commonly found in host minerals such as calaverite (AuTe2), occur first. Gold is known to be inert, but in the presence of a
montbroyite (Au2Te3), and sylvanite (AuAgTe4) in varying suitable complexing agent like cyanide, it is oxidized and
concentrations. It also occurs in association with other dissolved to form the stable complex ion Au(CN)− 2 (Marsden
minerals such as sulfide and copper (Marsden and House, and House, 2006; de Andrade Lima and Hodouin, 2006).
2006). These gold-bearing materials may be classified into
primary ores and secondary materials. Primary ores are those 2Au + 4CN− + O2 + 2H2 O ⇋ 2Au(CN)− −
2 + 2OH + 𝐻2 𝑂2 (2)
4 Au + 8 CN − + O2 + 2 H2 O ⇋ 4 Au(CN)− −
2 + 4 OH (4)
Cyanide Concentration
Oxygen Concentration Figure 1. Effect of Temperature on Dissolution Rate of Gold
Temperature
However, the use of high temperature is only applicable to
pH
high-grade ores since increasing the temperature when
Particle Size treating low-grade ores will only accelerate the decomposition
Degree of Agitation and Mass Transport of cyanide (Marsden and House, 2006).
Gold Purity
Presence of Other Ions
II. METHODOLOGY
The experiment is divided into three parts – Solution
Preparation, First Cyanidation, and Second Cyanidation. The
reagents needed are AgNO3 for titration, NaOH and KI for
Figure 3. Effect of Particle Size on Dissolution of Gold the indicator, NaCN for the cyanidation, lime for the pH
monitoring, and phenolphthalein and oxalic acid for the
Agitation also affects gold leaching and is one of the determination of the protective alkalinity of the final solution.
important factors since the rate of gold dissolution is
dependent on the diffusion layer thickness and mixing Solution preparation
characteristics of the bulk solution (Marsden and House, Necessary reagents were prepared for this experiment.
2006; Srithammavut, 2008). Agitation should therefore be Cyanide solutions were prepared from ground NaCN solids.
sufficient to suspend all the particles in the slurry. Increase in The standard AgNO3 solution was prepared by weighing
the agitation speed enhances dissolution rate since it improves 4.33g of AgNO3 solids and dissolving this in 1000mL
mass transfer rates of cyanide and oxygen (Ellis and deionized water. For the indicator, 4g of NaOH and 1g of KI
Senanayake, 2004). It also decreases the layer thickness and were dissolved in 100mL deionized water.
increases the homogeneity of the system (Marsden and House,
2006). This increased effect on the dissolution of gold can ve First Cyanidation
seen on the figure below. The gold ore bulk sample was weighed and sieved at 200
mesh with 80% passing size. Appropriate sampling
techniques were then performed to obtain six (6) 500g gold
ore samples. The cyanide solutions were then prepared while
making sure that the pH range is within 10-11. Lime is added
to maintain this pH range. It is important to maintain this pH
range to avoid the formation of the hazardous HCN gas. The
conditions for each setup are found in Table I.
Slurry density also has an effect on the leaching of gold. The prepared samples are then placed in amber bottles.
At low slurry densities, the mass transport phenomena is Amber bottles are used instead of clear bottles to avoid the
maximized (Marsden and House, 2006). On the contrary, high degradation of cyanide. Setups which needed agitation are
slurry densities increase retention time and reagent placed on the bottle roller with a set speed of 130 revolutions
consumption during the leaching process. per minute. The cyanidation started at the zeroth hour. 45mL
The presence of other metal ions also affects the aliquot were taken at hourly intervals: 1, 2, 3, 4, 5, 6, 9, 12,
dissolution of gold. Pure gold dissolves much more slowly as 18, 24, 36, and 48. The obtained aliquot was filtered into an
compared to when it is alloyed with silver, of when it contains Erlenmeyer flask. 20mL of the filtrate was used for gold
minor amounts of other metals (Marsden and House, 2006). analysis using XRF, while the remaining 25mL was used to
It is important to note that an amount of make-up cyanide III. RESULTS AND DISCUSSION
solution and water is added every time a 45mL aliquot is In this experiment, the occurrence of gold in a given dore
obtained. This is done to maintain the concentration and sample was determined. The head assay of the dore sample
volume of the needed cyanide solution in the setup. The was obtained using X-Ray Fluorescence and the results are
equations below are used to determine the needed amount of shown in Figure 5.
make-up solution and water.
𝒎𝑳 𝒎𝒂𝒌𝒆 − 𝒖𝒑 𝑪𝑵 𝒏𝒆𝒆𝒅𝒆𝒅
{[(𝑚𝐿 𝑜𝑓 𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 𝑚𝑎𝑖𝑛𝑡𝑎𝑖𝑛𝑒𝑑)(%𝐶𝑁 𝑚𝑎𝑖𝑛𝑡𝑎𝑖𝑛𝑒𝑑)]−
[(𝑝𝑟𝑒𝑠𝑒𝑛𝑡 𝑐𝑜𝑙𝑢𝑚𝑒 𝑖𝑛 𝑡ℎ𝑒 𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛)(%𝐶𝑁 𝑖𝑛 𝑝𝑟𝑒𝑠𝑒𝑛𝑡 𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛)]}
=
%𝐶𝑁 𝑜𝑓 𝑚𝑎𝑘𝑒−𝑢𝑝 𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛
(4)
𝒎𝑳 𝒐𝒇 𝒘𝒂𝒕𝒆𝒓 𝒏𝒆𝒆𝒅𝒆𝒅
= 𝑚𝐿 𝑜𝑓 𝑎𝑙𝑖𝑞𝑢𝑜𝑡 𝑡𝑎𝑘𝑒𝑛 𝑜𝑢𝑡 − 𝑚𝐿 𝑜𝑓 𝑚𝑎𝑘𝑒 − 𝑢𝑝 𝐶𝑁 𝑛𝑒𝑒𝑑𝑒𝑑 (5)
Figure 7.1. Effect of Cyanide Strength on the Gold Recovery of Setups 2 & 4
Au, ppm
Bottle no.
Time 1 2 3 4 5 6
1 23.2 30.2 11.8 12 2.7 1.2
2 32.7 42.1 16.8 19 2.1 2
ANOVA
Source of Variation SS df MS F P-value F crit
CS 49.57999 1 49.57999 0.731384 0.549585 39.86346
PD 4.550056 1 4.550056 0.067121 0.838615 39.86346
Error 67.78929 1 67.78929
Total 121.9193 3
ANOVA
Source of Variation SS df MS F P-value F crit
PD 871.5199 1 871.5199 1.588766 0.426967 39.86346
Agitation 1471.02 1 1471.02 2.681645 0.349008 39.86346
Error 548.5515 1 548.5515
Total 2891.092 3