TurkStream Onshore Receiving Terminal

Purchase Order ES07-PPFM107

Number:
Purchase Order Title: CAPTIVE POWER PLANT
Vendor Name: BORUSAN MAKINA ve GÜÇ SİSTEMLERİ SAN. TİC. A.Ş.
Vendor Reference 107250-ES07-PPFM107-H03-0002 Rev. 04
Number and Revision:
Vendor (Prepared By) KAHVECİ,Ferhat
Vendor (Checked By) KARNIAÇIK,Serkan
Vendor (Approved By) ERDOĞAN,Güray

Document Description : NDT procedure for Interconnecting Piping,Vessels Issue 04/04/2019

and Tanks Date
Project Code Originator Code (PO Number) Doc Type Seq. Number Rev / Issue No.
107250 ES07-PPFM107 H03 0002 04
Also Covers H03
SDRL codes
Purchaser review and comments shall not be assumed to indicate either responsibility or liability for accuracy and
completeness of this document or to alter any contractual terms and conditions.

Review Code and Status

1 Accepted - Document approved, please proceed accordingly

Accepted with comments – Document approved, Incorporate comments and issue next subsequent
2
revision for Construction / Use
Revise and Re-Submit – Document NOT approved, Document has major comments and is required
3
to be revised and issued at next subsequent revision
4 Rejected – Document unacceptable, clear explanation shall be given

5 For information only

Date: Sign:
Rev Date of Issue Issue Reason Description of Change

1 18-02-2019 For Review/Approval First issue

2 14-03-2019 For Review/Approval Second issue
3 29-03-2019 For Review/Approval Third issue
4 04-04-2019 For Review/Approval Fourth issue
Table of Contents
NDT Plan ............................................................................................................................................................................................................................................ 1
Procedure for Visual Examination .................................................................................................................................................................................................... 2
Procedure for Liquid Penetrant Testing Examination .................................................................................................................................................................... 13
Procedure for Radiographic Examination....................................................................................................................................................................................... 28
NDT Personal Qualification Certificate ........................................................................................................................................................................................... 55
 NDT PLAN
NDT Methods / Extend %
Weld Type Thickness Range depends of weld class
Item Material Group Application Area
(BW or FW) (mm)
VT PT RT UT
Filter Seperator BW 5,5 - 7,1 P.No:1 Gr:1 100% 10% 100% Internal&External Side
Filter Seperator T-BW 5,5-8 P.No:1 Gr:1 100% 10% 100% External Side
Filter Seperator FW 5,5 - 7,1 P.No:1 Gr:1 100% 100% - Internal&External Side
Expansion Tanks BW 6 P.No:1 Gr:1 100% 10% 100% External Side
Expansion Tanks T-BW 2,8-6 P.No:1 Gr:1 100% 10% 100% External Side
Expansion Tanks FW 4,77 P.No:1 Gr:1 100% 100% External Side
Waste Oil Tank FW 2-4 P.No:1 Gr:1 100% 100% - Internal&External Side
Lube Oil Tank BW 5 P.No:8 Gr:1 100% 10% 100% Internal&External Side
Lube Oil Tank FW 5-8 P.No:8 Gr:1 100% 100% Internal&External Side
Water Drain Tank FW 2-4 P.No:1 Gr:1 100% 100% - Internal&External Side
BW 2,8 - 5,5 P.No:8 Gr:1; P.No:1 100% 10% 100% External Side
Piping Works for oil&gas lines
FW 2,8 - 5,5 Gr:1 100% 100% External Side
BW 2,8 - 5,5 P.No:8 Gr:1; P.No:1 100% 10% 10% External Side
Piping Works for water lines
FW 2,8 - 5,5 Gr:1 100% 100% External Side
 Doküman No

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1 2/9
QUALITY ENGINEERING
PageNo

REVİZVON GEÇMiŞi / REVISION H/STORY

REV. REV. TARiHi REViZYONU iSTEYEN I AÇIKLAMALAR/ YAPILAN DEGIŞIKLIKLER

NO REV.DATE REVISION REQUESTED BY l REMARKS / REVISIONS MADE

o 5.01.2015 -
First lssue

01 24.06.2015 GÖKSUN ÜSTÜNDAG Revision ACC TO ASME CODE 2013 ED

02 01.01.2017 GÖKSUN ÜSTÜNDAG

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DiZAYN Rev. Tarihi

Rev. Date
VISUAL EXAMINATION PROCEOURE Sayfa No
01.01.2017
QUALITY ENGINEERING
PageNo 13 / 9
NO: CONTENT PAGENO:
1. PURPOSE 4
2. SCOPE 4
3. REFERENCE DOCUMENTS 4
4. DEFINITIONS 4
5. METHOD 5
5.1. RESPONSABILITIES AND NOT PERSONNEL 5
5.2. PROCEDURE 5
5.3 CALIBRATION AND VERIFICATION CONTROL 6
5.4 SURFACE PREPARATION 6
5.5 TESTING TECHNIQUE AND EQUIPMENT 6
5.6 ACCEPTANCE CRITERIA 7
5.6.1 BUTTWELD 7
5.6.2 FILLETWELD 8
6 STORING, ISSUING AND FILING 9

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DiZAYN VISUAL EXAMINATION PROCEDURE Sayfa No

Rev. Tarihi
Rev. Date
01.01.2017
QUALITY ENGINEERING
PaaeNo 4/9
1. PURPOSE
The purpose of thls procedure is to identify the technical and safety requirements of vlsual examlnation
perfomıed by DiZAYN KALiTE MUHENDISLIK (DQE) department of Non-Destructive Testing Services
in order to ensure that the practices are accordant with the codes and standards.
2. SCOPE
This procedure defınes the technique and equipment for vlsual examination of welds in ASME Code
Works. Visual Scanning is a quick look to check the presence and aesthetics of the weld. Visual
Examination is a more in depth look at an area of weld, checking for surface imperfections like:
Crack,lack of fusion or incomplete penetration,undercut, reinforcement. This procedure applies to all
materials such as SA 333, SA 350, SA 516, SA 240 316L, SA182 F316L, SA312 TP316L, S235 JO,
P265GH which are the materials to be used in the project.

3. REFERENCE DOCUMENTS
ASME Sect. V Article 6
SNT-TC-1A ASME Code, Nondestructive Examination
ASME Sect. l Qualifıcation of Nondestructive Testing Personnel
ASME Code, Boiler and Pressure Vessel Code
ASME Sect. VIII Dlv.1 & 2
ASME Code, Boiler and Pressure Vessel Code
ASME B31.1
ASME Code, Power Piping
ASME B31.3
ASME Code, Process Piping
ASME B31.8
ASME CODE,Gas Transmission & Distribution Piping Systems
KEK/QM
Kalite El Kitabı
KGSP/2110T
KGSP/3050 K iş Günenli�I Prosedürü
107250-ES07-PPFM107- Eğitim Prosedürü
Q02-0001
Inspection and Test Plan
107250-ES07-PPFM107-
H02-0003 Welding Book for Interconnecting Piping
107250-ES07-PPFM107- Welding Book for Filters,Expansion Tanks,Drain
H02-0004 Tanks
107250-ES07-PPFM107-
H02-0005 Welding Book for Steel Structure
4. DEFINITIONS
Approvaı : Requires dated signature by the approving person
ASNT: American Societyfor Nondestructive Testing
Certification: Written testimony of qualification.
Evaluation : The determination of the significance of relevant indicatlons
lnterpretatlon : The determination of whether indications are relevant or nonrelevant.
Method : One of the discipllnes of Nondestructive Examination
Procedure: A detailed, written instruction for conducting NOT
NOT: Non-Destructive Testing
VT : Visual Examination

5. METHOD
5.1. RESPONSABILITIES and NOT PERSONNEL
5.1.1. Preparation of the Procedure

:,:r.
The responsible for the preparation and rivesing of this procedure is an ASNT level 3 or a NDT level 3
based on the written practice prepared according to the SNT-TC-1A.
..
5.1.2. Approval of the Procedure . ..•.--- · ·-...,,'
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The responslble for approval of this procedure is an ASNT level 3 or a NDT level 3 based on thEL.
written practice prepared according to the SNT-TC-1A. "-...-K._QPYA ---·----__;
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DiZAYN VISUAL EXAMINATION
�ev. Tarihi
�ev. Date
PROCEDURE Sayfa No
01.01.2017
QUALITY ENGINEERING
PaoeNo 5/9

5.1.3. Carrylng on the Procedure

The responsible for carrying on this procedure is DQE Non-Destructive Testing Servfces Coordinator.

5.1.4. The users of the Procedure

The users of this procedure are DQE VT Level 1-11-111 personnels who possess required qualifıcation
and certifiaction for the magnetic particle testing method.

5.1.5. Personnel Quallfication and Practice

The NDT staff performing inspection based on the visual testing shall be qualifıed and certifıed
according to either ASNT or a written practioe prepared based on SNT-TC-1A.

Level I Personnel: He/she is responsibile for basic equipment callbration and verifıcation, and basic
NDE application under the supervision of Level il or Level ili Personnel or in compliance with a written
instructfon given by Level il or Level ili personnel.

Level il Personnel: He/she is responsible for calibration, verificatlon and adjusting the test equipment
prlor to e.xamination, performing the examination in accordanoe with the related standards, codes and
specifıcations, interpretation of the indications and evaluation in accordance with the related code of
construction, procedure, standards and technical specificatlon, reporting the test results.

Level III Personnel: He/she is responsible for preparation, reviewing and approving the test
procedures and ,if necessary, revising the procedures, deciding on the most appropriate test
technique, demonstration of the test procedures, interpratation of the code of constructions, standards
and technical specifıcatlon.

5.1.6. Manager of Quality and Seç

He/she is responsible for reviewing the KGSP in accordance with the available management system,
its currency, and accessibility.

5.2. PROCEDURE

The written procedure shall, as a minimum, contain the requirements listed in Tabla 1:

. tion Requırements
Table 1 VısuaI Examına
REQUIREMENTS ESSENTIAL NON-ESSENTIAL
VARIABLES VARIABLES
( 1 ıTesting Techniaue X
2 Ancillary Equl��nt X
(3 )Personnel Qualifıcatlon Reaulrements X
ı4 Liaht lnsensitv X
sffvoe and size of the material to be tested X
16 lArtifıcial Light Source X
17lEauioment used for Surface preparation X
18lTesting Sequenoe X
19JPersonnel Qualifıcation X

When procedure qualification is specifıed by the referencing Code Section, a change of a requirement
in Table 1 identifıed as an essential variables shall require qualifıcation of the written proced..�t
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QUALITY ENGINEERING
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demonstratlon. A change of a requirement identified as an one essential variable does not require
qualifıcation of the written procedure. AII changes of essential or nonessential variables from those
specifıed within the written procedure shall require revision of ,or anaddendum to, the written
procedure.

5.3. Calibratlon and Varification Control

Any instrument (lux meter .. ect.) using during visual testing shall be calibrated not less than 1 per year,
or electrical overhaul, damaged, or in case of the fact that the instrument would not be used more than
1 year period.

5.4. Surfaca Preparation

The surface to be examined shall be free of extraneous materials that could obscure surface defects
or interfere with examination. As welded surfaces are permltted, however, the surfaces of welds shall
be sufflciently free from: coarse ripple, grooves, overlaps, abrupt ridges, and valleys

llquid materials, such as; oil, grease, paint, ete. shall be cleaned with cloth or paper towel using
suitable solvents.On the other hand, solid materials such as weld spatter, heavy rust, scale, ete. shall
be removed by suitable mechanical process (wire brush, flat chiseı, grinder, ete.),

5.5. Testing Technlque and Equlpments

Dlrect visual examinatlon shall be used as testing technique.

lntenslty of lllumination on examination surface shall be minimum 1000 Lux. lfthe normal light is
insufficient, flashlight or suitable auxiliary lighting with adequate intenslty shall be used. For direct
visual examlnation, the observatlon distance shall be within 610 mm and observation angle shall not
be less than 30degree

Şekil 1. Visual Examinatlon

lf necessary, visual aids such as magnifying lens, mirrors and suitable instruments may be used to
improve the angle of vlsion and/or to assist observation.

Tespit edilen s0reksizlerin yorumlanması ve deaerlendirilmesi amacı ile ölçüm elemanları (kaynak
kumpasları, vb aletler kullanılabilir).
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Leg-length and throat of fıllet welding shall be measured by using a welding gage. lnside-outside
mismatch shall be measured using Hi-Low gages .

5.6. Acceptance Crlteria

AH indications shaU be evaluated in terms of the acceptance standards of the referencing Code
Section . The related parts of the codes and standards for acceptance criteria are given below.

5.6.1. Butt Welds

As-welded surfaces are permitted; the surfaces of welds shall be suffıciently free from coarse ripples,
grooves, overlaps, abrupt ridges and valleys . The following indications are unacceptable:

1)Cracks-external surface,
2), For piping: ASME 831.3; Undercuts on surface which is greater than 1mm deep.
3) For Lube oil tank, external drains tanks,expansion tanks and filters: ASME Sec VIII Div .1 & Div
.2; Undercuts on surface which is greater than 1 mm deep or undercuts on surface which is greater
than %10of the thikness (whichever is less ).
4) Weld reinforcement greater than specifıed in the following Tables
Table.01 ASME B31.1and B31.3
Max. Allowable Reinforcement (mm)
Base Metal Thickness
>400 °C 175°C-400 °C <175 °C
(mm)
Uoto 3.0mm 2.0mm 2.5mm 5.0mm
3.0to 5.0mm, inci. 2.0mm 3.0mm 5.0mm
5.0to 13.0mm, inci. 2.0mm 4.0mm 5.0mm
13.0to 25.0mm, inci. 2.5mm 5.0mm 5.0mm
25.0to 50.0mm, inci. 3.0mm 6.0mm 6.0mm
Over 50.0 mm 4.0mm The greater of 6mm or 1/8times of width of the
weld in (mm}

Tablo.02 ASME Sec . 1

Max. Allowable Reinforcement (mm) (mm)
Basa Metal Thickness (mm) Circumferentlal Welds Other
Up to 3.0 2.5 2.5
3.0to 5.0 , inci. 3.0 2.5
5.0to 13.0, inci. 4.0 2.5
13.0 to 25.0, inci. 5.0 2.5
25.0to 50.0, inci. 6.0 3.0
50.0 to 75.0, inci. * 4.0
75.0to 100.0, inci. * 5.5
100.0to 125.0, inci. * 6.0
Over 125 * 8.0
* Greater of 6mm or 1/8 tımes the wıdth of the weld ın mm .

Tablo.03 ASME Section VIII Div . 1 ve Div . 2

Max. Allowable Reinforcement (mm)
Base Metal Thickness
(mm) Circumferential Welds Others
Less than 2.4 (2.5*) 2.4; (2.5*) 0.8
 Doküman No
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Rev. Date
01.01.2017
QUALITY ENGINEERING
PageNo
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3.2; 2.5* 1.6; 1.5*

4.0; 3.0* 2.4; 2.5*
4.8; 4.0* 2.4; 2.5*
5.0; 4.0* 3.2· 3.0*
6.0; 4.0* 4.0
6.0; 5.5* 6.0· s.s·
6.0 6.0
8.0 8.0

Not:
• For double welded butt joints, this limitation on reinforcement given above shall apply
separately to both inside and outside surfaces of the joint.
• For single welded butt joints, the reinforcement limits given above shall apply to the outside
surface of the joint only.
• The thickness of weld relnforcement shall be based on the thickness of the thinner of the
materials being joined.
• The weld reinforcement thickness shall be determined from the higher of the abutting
surfaces involved.
• Weld relnforcement may be removed if so desired.

5) Lack of fusion on surface

6) lncomplete penetratlon (applied only when inside surface is readily accessible),
7) Concavity on the root side of a single welded circumferential butt weld is permitted when resulting
thickness of the weld is at least equa1 to the thickness of the thinner one of the two sections being
joined together and the contour of the concavity is smooth without sharp edges.

5.6.2. Fillet Welds

Fillet weld contours may vary from convex to concave but they must meet the minimum size
requirements of the drawing.

The reduction of the thickness of the base metal due to the welding process at the edges of the fıllet
weld shall meet the same requirements as far butt welds.

�Size

(A) Oesirable fillet weld profiles (Bl Acceptable fillet weld profiles
 � Yakacık Cad. No: 132-134
Kartal/ lstanbul (t
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!U!E ,.:',d�� /vJ\ Tel: +90 216 517 31 44 TÜRKM,

1 Fax: +90 216 517 31 45 �
�ÜH�O!IK�IZMETCE�) ,ıc c o .•
OUACITV ENGINEEmNG SERVICES >=o• CQMP. Web: dqe.com.tr
� e-mail : info@dqe.com.tr

GÖRS�L MUAYENE RAPORU

vısu� EXAMINATION REPORT
\
iş no
\ \
Tarih Rapor N Sayfa
1
! !
Date Job no ReportNo Page
Müşteri
Customer \ \ Proje No
Projeci No
iş Tanımı
Job Matter \ \ Resim No
Drawing No

\ \
Test Yeri Malzeme Standardı
Test Location Material Standard
Test Kapsamı Malzeme Kalınlığı
\
Malzeme Boyutu
Test Scope \ !
Material Thickness Material Dimension

Kaynak Yöntemi
Weld Process
.Elle Ark
\MAW(111)
o TÇ>Zattı._/
sfıw (1�
o TIG \
GTAW(141) \
MIG/MAG
o
GMAW (131/135)
Diğer
Other
o o
Kaynak Birleşimi
Weld Joint Type
Atın Kaynağı
Bu�Weld o Köş' e I_S.aynağı
Fillet"'Neld
O 'li.ali Bağlantı
B�nch Weld
T-Bağlantı Kaynağı
O
T-joint
o
E� 970
V ol
Test Standardı
Testing Standard / Code o �ME
,_ ·-7
s� V o
ASTM
03.03
\ o Diğer
Other
(Belirtiniz) o
Değerlendirme Standardı
Evaluation Standard / Code
ısa \a11 o ASME\.5EC VIII
Div. 1-1�
Diğer
O
Other
!
Kabul Seviyeleri
O
Acceptance Levels
\
Test Prosedürü
Test Procedure
imalat Aşaması
\
imalat On'çesi
\ l�evizyonu
�vision Used
lpıala!-,S1rasında
O
\
S n Kontrol
�
Görünür Işık Şiddeti
Daylight lntensity

O Periyodik Kontrol
o
Lux

Manufacturing Stage Before Manuf'4cturing O OhımgManufacturing Fin'ı;ıl lnspection Periodical lnspection

ısıl işlem üncesi r\ Sonrası /"'(]\ Yok
O\
1
Muayene Sıcaklığı
·c
Heat Treatment Before LJ\ After \ ' No Treatment \ Test Temperature
Yüzey Durumu
Surface Condition
işlem Yapılmaı;nış
No Surface Prepa�g
O
Kum.!.itliı:ıJş..
Sand:ı\ıasted O lşlenmJş
Machine�
O Taşlanmıı,;
Grinded o
Test Tekniği
Techniqııe Used
(ASME Sec Direkt Kontrol \
V. T-950) Direct Visual Examin�tion D Doı'�ylı Koı:ı_trol
D \
Translüsid Kontrol
o
o\
Remo\e Visuaı5xaminotion Translucent Visual Examination
Cetvel / Mezura Kum pas � Ra�s Mastan Büyüteç
Muayene Ekipmanı Measuring Tape J \ Vemıer
_
_ Callıpers O Feeler Gauııi
O Radiı)ş Gauge
O
Magnifying Lens o
Examination Equipment Kaynak Kumpası Profil Olçüm Cihazı ,....,.....- Ayna, Endoskop vb. r.\ Diğer
Weld Gauges
�
Profile Meas. Device u ,,=.
""Mırro,l\Endoscope ete. LJ\ Other
(Belirtiniz) o
Standarttan Sapma
(v�elirtiniz) \
Deviation of Standard \

\
Test Uygulanan Yerler/ Extent Of Examination • \ \ \

Sonuçlar ve Açıklamalar/ Results and Remarks • \ \

• Gerekli durumlarda skeç ve/veya fotoğraf kullanınız(Ekstra sayfalar ilave edilebilir)/ Use skeı,ches and/or photographs if required(Extra sheets can be appended)

Muayeneyi Yapan Değerlendi Onay

;\
Operator Supervisor Approved By
\

DQE.FORM.017 03.05.2011 REV.03

 ' Doküman No KGSP 2040T

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QUALITY MANAGEMENT IDoc. No
QA / QC SYSTEM PROCEDURES !Yayın Tarihi �1.06.2004
/ssue Date
,�-- FOR ASME CODES Revizyon No
IRev. No P5

DiZAYN LIQUID PENETRANT TESTING

IRev. Tarihi
Rev. Date
p1.01.2017
QUALITY ENGINEERING PROCEDURE Sayfa No 1 / 14
ipaqe No

DlzAYN KALiTE VE MÜHENDiSLİK HiZMETLERİ

TAHRIBATSIZTEST HiZMETLERi

PROCEDURE FOR LIQUID PENETRANT TESTING EXAMINATION

(FOR ASME CODES)

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HAZIRLAYAN KONTROL EDEN ONAYLAYAN

PREPARED REVIEWEDBY 'APPROVED BY

�d-Soyad / GÖKSUN ÜSTÜNDAG

PôKSUN ÜSTÜNDAG Saliha BARIŞ MORA Y
Name

Görevi / Title NDT LEVEL 111 IQuality & HSE Manager NDT LEVEL 111

!Tarih/ Date l0ıo..t_2017 01.01.;,o\7 !01.01 2017

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Rev. Date
01.01.2017
QUALITY ENGINEERING PROCEDURE !Sayfa No
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PageNo

REVlzvON GEÇMİŞi / REVISION HISTORY

REV. ı REV. TARiHi REViZYONU iSTEYEN AÇIKLAMALAR/ YAPILAN DE�IŞIKLIKLER

NO I REV. DATE REV/SION REQUESTED BY REMARKS / REVISIONS MADE

o 01.06.2004 - First lssue

01 20.11.2007 LEYLA ODABAŞ Logo Lebrand

02 05.02.2008 ISRAFIL KÜÇÜK Changes in Article 6,5.3 ,5. 6. 2

03 24.11.2008 NOVIT ŞAHINTÜRK Revision acc. to ASME CODE 2006 Ed.

04 22.06.2015 GÖKSUN ÜSTÜNDA� Revision acc. to ASME CODE 2013 Ed.

05 01.01.2017 GÖKSUN ÜSTÜNDA() Revision acc. to ASME CODE 2015 Ed.

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. �/ FOR ASME CODES

'Rev. No
05

DiZAYN LIQUID PENETRANT TESTING

Rev. Tarihi
Rev. Date
01.01.2017
QUALITY ENGINEERING PROCEDURE Sayfa No �/ 14
PageNo

NO: CONTENT PAGE NO:

1. PURPOSE 4
2. SCOPE 4
3. REFERENCE OOCUMENTS 4
4. DEFINITION 4
5. METHOD 5
5.1. RESPONSABILITIES and NOT PERSONNEL 5
5.2. PROCEDURE 5
5.2.1 CALIBRATION and VERIFICATION CONTROL 6
5.2.2. CONTROLS of CONTAMINANTS 6
5.2.3. TECHNIQUE 6
5.2.4. TEST TEMPERATURE 8
5.2.5. TECHNICAL UMITATIONS 8
5.2.6. EXAMINATION 8
5.2.6.1. SURFACE TEMPERATURE 8
5.2.6.2. ORYING 9
5.2.6.3. PENETRANT APPLICATIONS 9
5.2.6.4. DWELL TiME 10
5.2.6.5. EXCESS PENETRANT REMOVAL 10
5.2.6.6. ORYING AFTER EXCESS PENETRANT REMOVAL 10
5.2.6.7. DEVELOPING 10
5.2.6.8. INTERPRETATION 11
5.2.6.9. POST CLEANING 11
5.2.7 EVALUATION CRITERIA 11
5.3. RECORDING, ISSUING and FILING 13
5.4. SAFETY 13
6. DEMONSTRATION 14

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Doküman No
IDoc. No
!Yayın Tarihi
KGSP2040T
QA / QC SYSTEM PROCEDURES 01.06.2004
lssue Date
�- FOR ASME CODES Revizyon No
IRev. No 05
DİZAYN LIQUID PENETRANT TESTING
Rev. Tarihi
IRev. Date
01.01.2017
QUALITY ENGINEERING PROCEDURE Sayfa No 4 / 14
'PageNo

1. PURPOSE

The purpose of this procedure is to identify the technical and safety requirements of liquid penetrant
testing performed by DiZAYN KALiTE MUHENDISLIK (DQE), department of non-Destructive
Testing and reveal the defects opening to the surface such as cracks, porosity, lack of fusion,
seams, cold shut and to ensure that the practices are accordant with the codes and standards.

2. SCOPE

This procedure covers water washable and solvent removable, visible or fluorescent liquld
penetrants to reveal the open surface defects such as cracks, seams, laps, cold shuts, laminations,
and porosity on non-porous material. This procedure applies to all materials such as SA 333, SA 350,
SA 516, SA 240 316L, SA182 F316L, SA312 TP316L, S235 JO, P265GH which are the materials to be
used in the project.

3. REFERANCE DOCUMENTS

ASME Sect. V Article 6 ASME Code, Nondestructive Examinatlon

SNT-TC-1A Qualifıcation of Nondestructive Testing Personnel
ASME Sect. l ASME Code, Boiler and Pressure Vessel Code
ASME Sect. VIII Div.1 & 2 ASME Code, Boiler and Pressure Vessel Code
ASME B31.1 ASME Code, Power Piping
ASME B31.3 ASME Code, Process Piping
ASME B31.8 ASME CODE,Gas Transmission & Distribution Piplng Systems
SE-165 Standard for Liquld Penetrant Examination
APISL Specifıcation for Une Pipe
API 1104 Welding of Pipelines and Related Facllitles
KEK/QM Quality Manuel
KGSP/3330 K Procedures For Job Safety
KGSP/3050 K Tralning Procedure

107250-ES07-PPFM107- Inspection and Test Plan

Q02-0001
107250-ES07-PPFM107-
Welding Book for Interconnecting Piping
H02-0003
107250-ES07-PPFM107- Welding Book for Filters,Expansion Tanks,Drain Tanks
H02-0004
107250-ES07-PPFM107-
H02-0005 Welding Book for Steel Structure

4. DEFINITIONS
Approval : Requires dated slgnature by the approving person.
ASNT : American Society for Nondestructive Testing
Certiflcation : Written testimony of qualification
Evaluatlon : The determ ination of the signlfıcance of relevant indications
lnterpretation : The determination of whether lndications are relevant or nonrelevant
Method : One of the dlsciplines of Nondestructive Examlnation
Procedure : A detailed, written instruction for conducting NDT
NOT: Nondestructive Testing
LPT: Llquid Penetrant Testlng
 Ooküman No
KGSP 2040T
/·'-.
QUALITY MANAGEMENT !Doc. No
/ O.>,.ı
(
QA / QC SYSTEM PROCEDURES !Yayın Tarihi
01.06.2004
ıJ J

. �,/,
�ssue Date
'
.( ,ı:;/
ı( '> Revizyon No
� FOR ASME CODES 05
Rev. No

DiZAYN LIQUID PENETRANT TESTING

Rev.Tarihi
Rev. Date
01.01.2017

QUALITY ENGINEERING PROCEDURE $ayfa No

'PageNo 6/14

Ta ble 1 Reau rementsof a penetr ant Examınaton procedura

REQUIREMENTS ESSENTIAL NON ESSENTIAL
VARIABLES VARIABLES
ı Familv Qrouo of oenetrant materials X
2 Surface preparation X
(3)Method of aoolying penetrant X
(4 Method of removinı:ı excess surface oenetrant X
@Hydrophilic ar lipophilic emulsifıer concentration and dwell
time in dip tanks and agitation time tor hvdrophilic emulslfiers X
(6)Hvdroohilic emulsifıer concentration in sorav aoolications X
(7 Method of aoolvins:ı developer X
@Minimum and maximum time periods between steps and X
drying aids
19 ıDecrease in penetrant dwell time X
ıwılncrease in develooer dwell time X
111 ıMinimum liaht intensity X
112ıSurface temperature outslde (5° C ta 52°C) X
@Performance demonstration, when recıuired X
(i4)Personnel cıualification reauirements X
@Materials, shapes, ar sizes ta be examined and the extent X
of examination
16 Post examlnation cleaning technique X

When procedure qualification is specified by the referencing Code Section, a change of a requirement in
Table 1 ldentified as an essential variables shall require qualification of the written procedure by demons­
tration. A change of a requirement ldentifıed as an one essential variable does not require qualifıcation of
the written procedure. Ali changes of essential or nonessential variables from those specified within the
written procedure shall require revislon of the written procedure.

5.2.1. Calibration and Verification Control

Any instrument (UV meter, Lux meter, Thermometer ect.) using during liquid penetrant testing shall be
calibrated not less than 1 per year, or electrical overhaul, damaged, ar in case of the fact that the
lnstrument would not be used more than 1 year period.

5.2.2. Controlof Contaminants

The user shall obtain certifıcation of contaminant content far all liquld penetrant materials used on
nlckel base alloys, austenitic or duplex stainless steels, and titanium. These certifications shall include
the penetrant manufacturers' batch numbers and the test results obtained in accordance with
following.

• Considering Nickel Base Alloys, the sulfur content shall not exceed 1% by weight

• Considering Austenitic or Duplex Stainless Steel and Titanium, The total halogens content shall
not exceed 1 % by weight.
 GSP 2040 T
QUALITY MANAGEMENT
QA / ac
SYSTEM PROCEDURES 1.06.2004

FOR ASME CODES

DİZAYN LIQUID PENETRANT TESTING 1.01.2017

QUALITY ENGINEERING PROCEDURE /14

5.2.3. Technlqua

This procedure covers the following penetrant product family

Tablo. 02 : Liauı'dPenetrant Testing s;wtem

Testlna Systam
Penetrant Type Penetrant Remover Developer

Fluorescent Penetrant Water Washable Dry Developer

Visible Penetrant Solvent Removable Non-aaueous Developer

Both vislble and fluorescent liquid penetrant may be used for the following applications.

• Water Washable Penetrant Application.

Clause 5.2.6.1

Surface Preparation
Clause 5.2.6.3 Dlpping, brushing, or
spraying, min 5-10 Dwel/ Time.
App/ication of Penetrant

PenetrantRemover The water pressure shall not exceed 50

Water psi (350kPa), and the water temperature
sha/1 not exceed llO"F (43"C)

aause 5.2.6.2 by using drculating pressurlzed air, or blotting

Drying with c/ean materials Drying

Dry Deve/oper Non-aqueous

aause 5.2.6.7 to be applied in 5 min after penetrant removal
Developer

lnterpretation Oause 5.2.6.8 fnterpretation sha/1 be

made in 10- 60min

Accept

Repair Serap Post-Examination

aeanıng
 DokümanNo
KGSP2040T
QUALITY MANAGEMENT Poc. No
/� QA I QC SYSTEM PROCEDURES Vayın Tarihi
01.062004
VssueDate
�' FOR ASME CODES Revizyon No
Rev. No �5

DiZAYN LIQUID PENETRANT TESTING

Rev. Tarihi
�ev. Date
p1.01.2011
QUALITY ENGINEERING PROCEDURE Sayfa No �/14
PageNo

5.2.6. Examination

5.2.6.1. Surface Preparation

The surface to be tested with liquid penetrant test shall be free from any paint, organic coatings, oil,
grease, carbon based residual, corrosion, oxide layer, slag and other impurities (corrosion products,
chemical residuals, dust.) Since some surface finish application such as phosphating, oxidization,
anodizing, chromizing may affect the effectiveness of the penetrant application, penetrant testing shall
be applied before surface finishing.

in general, satisfactory results may be obtained when the surface of the part is in the as-welded,
as­rolled, as-cast, or as-forged condition. in case of surface condition is not proper for penetrant
testing, appropriate cleaning methods should be chosen to satisfy the sufficient conditions for
penetrant testing. The surface may be made suitable for penetrant testing in such ways cleaning
with solvent, degreasing with solvent vapor, alkaline cleaning, detergent cleaning, etching,
vapor cleaning, peeling ... Chemical used for surface cleaning shall be met the requirements given in
clause 5.2.2.

The commonly used chemical agents as cleaning methods may affect adversely the effectiveness of
the fluorescent liquid penetrant. in case of using this chemical agents, prior to use of fluorescent
penetrant they shall be completely removed from the surface.

The test surface may be brought in compliance with the code requirements by mechanical cleaning
such as grinding and sand blasting. However, the mechanically cleaned surface may cover the defects
which are open to the surface, and the probability of the detection during examination may decrease
dramatically. That's why, it is essentially required that these test surface shall be etched prior to liquid
penetrant testing. The sand blasting is not permitted as surface cleaning method.

Prior to each liquid penetrant examination, the surface to be examined and all adjacent areas within at
least 1 in. (25 mm) shafl be free from any impurity.

5.2.6.2. Drying

After cleaning, drying of the surfaces to be examined shall be accomplished by normal evaporation or
with forced hot or cold air. A minimum period of time shall be established to ensure that the cleaning
solution has evaporated prior to application of the penetrant. Drying prior to development must be
accomplished by allowing a minimum of 5 minutes for normal evaporation.The developer must be applied
after drying (5 minutes) and not more than 10 minutes following the penetrant removal operation. The
penetrant dwell time must be a minimum of 10 minutes. Final interpretation will be made after allowing a
development time of at least 10 minutes and not more than 30 minutes.

5.2.6.3. Appllcation of the Penetrant

The penetrant may be applied by any suitable means, such as dipping, brushing, or spraying. lf the
penetrant is applied by spraying using compressed-air-type apparatus, filters shall be placed on the
upstream side near the air inlet to preclude contamination of the penetrant by oil, water, dirt, or
sediment that may have collected in the lines.

a) Fluoresc:ent Penetrant

it shall be performed in a darkened area. Examiners shall be in a darkened area for at least 5 min prior to
performing examinations to enable their eyes to adapt to dark viewing. Glasses or lenses worn by
examiners shall not be photosensitive. Black lights shall achieve a minimum of 1000 µW/cm2 on the
surface of the part being examined throughout the examination. Reflectors and filters should be
checked and, if necessary, cleaned prior to use. Cracked or broken filters shall be replaced
immediately. The black light intensity shall be measured with a black light meter prior to use, whenever
the light's power source is interrupted or changed, and at the completion of the examination or series
of examinations.
 Doküman No
KGSP2040T
A
' QUALITY MANAGEMENT Doc. No

�<ulı ii
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QA / QC SYSTEM PROCEDURES Yayın Tarihi

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�
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o/
l /
/ '/ FOR ASME CODES Revizyon No
Rev. No
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DİZAYN LIQUID PENETRANT TESTING

Rev. Tarihi
Rev. Date
01.01.2017

QUALITY ENGINEERING PROCEDURE Sayfa No

10/ 14
PageNo

b) Color Contrast Penetrants

With a color contrast penetrant, the developer forms a reasonably uniform white coating. Surface
discontinuities are indicated by bleed-out of the penetrant which is normally a deep red color that
stains the developer. lndicatlons with a light pink color may indlcate excessive cleaning. lnadequate
cleaning may leave an excessive background making interpretation difficult. A minimum light intensity
of 1000 lx is required on the surface to be examined to ensure adequate sensitivity during the
examination and evaluation of indications.

5.2.6.4. Dwell Time

Penetration (dwell) time ıs critical. The minimum penetration time shall be as required in Table .02 or
as quallfied by demonstration for specific applicatlons.

Table 2. Dweıı Time

Dwell Times lN* (l)J
(mlnutes>

Materlal Form Type of Dlst.oıtınuity Penelrant

Alumlnum, magnıslum, steel, brııss Cutlngs and weldıı Cold ,huts, poroslty, lack of fuslon, s
and bronıe, tıtanlum aııd hl9h· traeks <an forms�
temperııture alloys
Wrouglıt materlals - extrııslons, Laps, cracla; 10
forglngs, plate
Carlılde-Upped tools Brazed or welded Lack ol fuslon, porosl�, craı:ks 5
Plastle AII forms Craeks 5
Glass AII fomıs Cracks �
Ctramic Ali form5 Crıcks 5

NOTE:
[l) Fort.emperatııre range from so•ı: to ızs•f ııo•c to 52•c,. For tımperaı.um from 4o•F {5°C} up to so"F [ıo0cı, minimum penetrant dwell
tlnY shall be 2 tlmes tht vaıue llsted.

5.2.6.5. Excess Penetrant Removal

After the specified penetratlon (dwell) time has elapsed, any penetrant remaining on the surface shall
be removed, taking care to minimize removal of penetrant from dlscontinuities.

After the Dwell Time has elapsed, it shall be proceed to the excess penetrant removal within 3-5 mln.

Water Washable Penetrants; Excess water washable penetrant shall be removed with a water spray.
The water pressure shall not exceed 50 psi (350 kPa), and the water temperature shall not exceed
43 °C.

Solvent Removable Penetrants; Excess solvent removable penetrants shall be removed by wiping
With a cloth or absorbent paper, repeating the operation until most traces of penetrant have been
removed. The remaining traces shall be removed by lightly wiplng the surface with cloth or absorbent
paper moistened with solvent. To minimize removal of penetrant from discontinuities, care shall be
takan to avoid the use of excess solvent. Flushing the surface with solvent, following the application of
the penetrant and prior to developing, is prohibited.
 !Doküman No KGSP2040T
/,� · QUALITY MANAGEMENT Poc. Na
Yayın Tarihi
�(O t>
QA / QC SYSTEM PROCEDURES 01.06.2004
VssueDate
Revizyon No
�/ FOR ASME CODES
IRev. No 05

DiZAYN LIQUID PENETRANT TESTING

Rev. Tarihi
IRev. Date [01.01.2017
QUALITY ENGINEERING PROCEDURE !Sayfa No 11 / 14
IPageNo

5.2.6.6. Drying After Excess Penetrant Removal

For the water washable technique, the surfaces may be dried by blotting with clean materials or by
using circulating air, provided the temperature ofthe surface is not raised above 52 ° C. For the solvent
removable technique, the surfaces may be dried by normal evaporation, blotting, wiping, or forced air.

5.2.6.7. Developing

The developer shall be applied as soon as possible after penetrant removal; the time interval shall not
exceed that established in the procedure. lnsufficient coating thickness may not draw the penetrant
out of discontinuities; conversely, excessive coating thickness may mask indications.
With color contrast penetrants, only a wet developer shall be used. With fluorescent penetrants, a wet
or dry developer may be used.

Tablo.03: Developer Forms and Applications

Developer Form Application
Dry Developer -soft brush, hand
-powder bulb, powder gun
Non-aqueous Developer -Spraying, brushing
-Aerosol Spray cans

Developing time for final interpretation begins immediately after the application ofa dry developer or
as soon as a wet developer coating is dry.

a) Dry Developer;

Dry developer shall be applied only to a dry surface by a soft brush, hand powder bulb, powder gun, or
other means, provided the powder is dusted evenly over the entire surface being examined.

b) · Non-aqueous developer;

Non-aqueous developers shall be applied by spraying, except where safety or restricted access
preclude it. Under such conditions, developer may be applied by brushing. For water-washable
penetrants, the developer shall be applied to a dry surface. For solvent removable penetrants, the
developer may be applied as soon as practical after excess penetrant

5.2.6.8. lnterpretation

Final interpretation shall be made not less than 1 O min nor more than 60 min. lf bleed-out does not
alter the examination results, longer periods are permitted. lf the surface to be examined is large
enough to preclude complete examination within the prescribed or established time, the examination
shaU be performed in increments.

5.2.6.9. Post-Examination Cleaning

When post-examination cleaning is required by the procedure, it should be conducted as soon as

practical after Evaluation and Documentation using a process that does not adversely affect the part.
 ,,
Doküman No
.� KGSP2040T
/ QUALITY MANAGEMENT f)oc. No
/ I ·• ·'
Yayın Tarihi
z·ıı�jlf) QA / QC SYSTEM PROCEDURES 01.06.2004
\�-�\,- :�
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FOR ASME CODES 05
/
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DiZAYN LIQUID PENETRANT TESTING

Rev. Tarihi
Rev. Date
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QUALITY ENGINEERING PROCEDURE Sayfa No 12/ 14
PaaeNo

5.2.7. Evaluation Criteria

Ali indications sh all be evaluated in terms of the acceptance standards of the referencing Code
Section. The related parts of the codes and standards for acceptance criteria are given below.

5.2.7.1. Acceptance Criteria According to ASME Section I;

Acc.to the Mandatory Appendix A Para A.270-3, only indications that have any dimension greater than
1.5 mm shall be considered relevant.

Para A.270-4;

� Relevant linear indications.

� Relevant rounded indications greater than 3/16 in. (5 mm)

� Four or more relevant rounded indications in a !ine separated by 1/16 in. (1.5 mm) or less, edge
to edge.

5.2.7 .2. Acceptance Criteria according to ASME Section VIII Div 1 & il;

Acc.to the Mandatory Appendix 8 Para 8.3 (Div. 1) and Part 7(Div il), only indications that have any
dimension greater than 1.5 mm shall be consldered relevant. For the filters, expansion tanks, lube oil
tanks and external drains tanks, this criteria will be considered.

Para 8.4 ve Part 7;

� Relevant linear indications.

� Relevant rounded lndications greater th an 3/16 in. (5 mm)

� Four or more relevant rounded indications in aline separated by 1/16 in. (1.5 mm) or less, edge
to edge.

5.2.7.3. Acceptance Criteria According to 831.1, B31.3

Acc.to B31.1 ve B31.3 lndications whose major dimensions are greater than 1 / 16 in. (2.0 mm)
shall be considered relevant. For piping lines, this criteria will be considered.
»- Relevant linear indications.

� Relevant rounded lndications greater than 3/16 in. (5 mm)

� Four or more relevant rounded indications in a line separated by 2.0 mm or less, edge to edge.

)> Ten or more rounded indications in any 6 in. 2 (3 870 mm 2) of surface with the major dimension

---
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 GSP2040T
QUALITY MANAGEMENT
QA / QC SYSTEM PROCEDURES 1.06.2004

� FOR ASME CODES

DiZAYN LIQUID PENETRANT TESTING 1.012017

QUALITY ENGINEERING PROCEDURE 13/ 14

Rel evant indications shall be considered defects should any of the following condltions exist:

Linear lndications:

.> Linear indications are evaluated as crater cracks or star cracks and exceed 5/32 in. (4 mm) in
length
.> Linear indications are evaluated as cracks other than crater cracks or star cracks .
.> Linear indications are evaluated as IF and exceed 1 in. (25 mm) in total length in a continuous 12
in. (300 mm) length of weld or 8% of the weld length.
Rounded lndicatlons:
lndivlduaı or scattered porosity (P) shall be considered a defect should any of the following condltions
exist:
.> The size of an individual pore exceeds 1/8 in. (3 mm) .
.> The size of an individual pore exceeds 25% of the thinner of the nominal wall thicknesses joined.
.> The distribution of scattered porosity exceeds the concentration permitted by Figures 19 or 20.
Cluster porosity (CP) that occurs in the finlsh pass shall be considered a defect should any of the
following conditions exist:
.> The diameter of the cluster exceeds 1/2 in. (13 mm) .
.> The aggregate length of CP in any continuous 12 in. (300 mm) length of weld exceeds 1/2 in. (13
mm).

6. Recording, lssueing, and Filing

DQE shall stores ali document related to the Llquid Penetrant Testing in jobfıles. The files shall be kept
according to procedure KGSP/3040 K Procedures For Records Control
NOT personnel performing the NOT activities Is responslble for fllling the test reports.
(DZ.FORM/04 Liquid Penetrant Testing Report).

7. Safety

NDT personnel shall obey the rules stated in the safety procedure, KGSP/3330 T Procedures For Job
Safety.
 Doküman No
KGSP2040T

(.ir�;/ır(, ,.
.,. 'Doc. No
,,/'."' QUALITY MANAGEMENT
QA / QC SYSTEM PROCEDURES r'ı'ayın Tarihi
01.06.2004
�ssueDate
Revizyon No
�\.·
�'
FOR ASME CODES 05
Rev. No

DiZAYN LIQUID PENETRANT TESTING

Rev. Tarihi
Rev. Date 01.01.2017
QUALITY ENGINEERING PROCEDURE $ayfa No 14/ 14
PageNo

8. Oemonstration

This procedure, which is in accordance with the requirements of ASME Code Sec. V, T-150, has been
demonstrated by the lndustrial Manager, and hereby we declare that this procedure is capable of
detecting discontinuities under the conditions defined in the pro-�dıw.....--

------ lndustrial Manager

Testlng Department

Attechments

EK-1
DZ.FORM/004 Liquid Penetrant Testing Reports
 f<!
Yakacık Cad. No: 132-134

OİZAYN
-KALİTE MÜHENDİSLİK HİZMETLERi SAN. ve TİC. LTD. şTi.
l -
Kartal/ isıanbul
Tel : -+90 216 517 31 44
Fax: -+9() 216 517 31 45
OUALITY ENGINEERING SERViCE$ IND. AND TRADE COMP. Web : dqe,com.ır
e-mail : info@dqe.com.ır

SM PENETRANT MUAYE�ESİ RAPORU

I
DYE PENETRANT INSPECTIO� REPORT

Tarih
Date \ iş no
Job no
Rapd( NO\
Report No
'
Sayfa
Paqe
Müşteri
Customer \ Proje No
Proiect No
iş Tanımı
Job Matter
Muayene Yeri
\ Resim No
Drawina No
Malzeme
\
lnspection Location Material
Muayene Kapsamı
Test Scope
\
Malzeme Kalınlığı
Material Thickness \ Parça Boyutları
Dimensions

Kaynak Yöntemi
Weld Process \ Elle Ark
SMAW(111)
Alın Kaynağı
D
D
Tozaltı TIG
� GTAW (141)
SAW.(.12)
MIG/MAG
o
GMA� (1311135)
Tali Bağlantı Kaynağı
Diğer
Other
D
0 o
Kaynak Birleşimi
Weld Joint Type flluttWeld
Ki>ş'e Ka�ağı j7f
l;İıet Weld \ / BranchWeld \
T-Bağlantı Kaynağı
T-iointWeld
o
Diğer
Test Standartı
Standart of Test
1�571-1 o
ASME SEC
'/
ASTM VOL
vl o
03.03. Othe,\ o (BELiRTiNiZ) o
\SME SEC Diğer
yııı O
Değerlendirme Standartı
Evaluation of Standart
EN\,3277
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D\ıı. 1-11 / Other
(belirtiniz) >,...,
Ka b ul Sev
l\J A cceptance Levels
iyeleri

!imalat Aşaması lmala_t üncesi ' -! �Sı�sında

O Son Kontrol D \
Periyodik Kontrol
O D
Manufacturing Stage Belere �anufacturinq ...-'"i: Gn�acturing Final lnspection Periodical lnspection
lsıl işlem üncesi\ Sonrası Yok MuaYiıne Sıcaklığı
O
Heat T reatment Belere \
O After
O
No Treatment Test Tefuperature
·c
Yüzey Durumu
Surface Condition
işlem Ya1i.ifmamış
No Surface Preparina
\�nmış
O
\sa/d-BlastecL
işlenmiş
O
Machined
[]
,
Taşlanmış
Grinded
o
On Temizleyici Penetrant \./; Geliştirici
(Marka/ Batch �) Marka/ Batch No) \ (Marka/ Batch No)
Pre-Cleaner Penetrant � , Developer
Penetrant Metodu Renkli-Kontraşt (il) Florışıl (1) ( rt, \ Çift Amaçlı (111) Penetra�t Süresi
Penetrant Method
O O
Penetrant 'r,me
Colour-Contrast \ Fluorescent \Lll \oual Purpose
Penetrant Giderici Su (Method A) Lipofilik (Metho�}-" Çözücü (Method C} \-, Hipofilik (Method D)
\ D D
W ater Lipophilic Emulsifier ("'--l....l Solvent(Lıquid) 1\--1 Hydrophilic Emulsifier

o\ \o
Excess Penetrant Remover
Geliştirici Tipi Kuru Toz (a) Suyla Süspansiyon ( c) Ç�cü Esaslı (d) D
Geliştirme $üresi
Developer Type Drv Water Suspendable Soıv� Based Developing Tın\ı,
UV Işık Şiddeti
UV Lighl lntensity
µW/cm 2 Görünür Işık Şiddeti
DavliQht lntensity
' ,,..-\
\
Lux
Kurutma
Drying \
Standarttan Sapma
Deviation of Standard \ 1
Test Prosedürü7
Test P�re - \
Test Uvaulanan Yerler/ Extent Of Examination • \
\

\
Belirti Referans Süreksizlik Tanı 111 Boyutlar Sonuç/ Resul/
Pa rça Numarası No..
Noktadan (Doğrusal/ Doğrusal , Jmayan) (Çap/ Uzunluk
� ı
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Part Number lndication
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FOR ASME CODES Revizyon No

Rev. No 04

DiZAYN RADIOGRAPHIC TESTING

Rev. Tarihi
Rev. Date
01.01.2017

QUALITY ENGINEERING PROCEDURE Sayfa No

1 / 25
Page No

DiZA YN KALiTE VE MÜHENDİSLİK HİZMETLERİ

NON-DESTRUCTIVE TESTING SERVICES

PROCEDURE FOR RADIOGRAPHIC EXAMINATION

(FOR ASME CODES)

HAZIRLAYAN KONTROL EDEN ONAYLAYAN

REPARED REVIEWEDBY PPROVEDBY

d-Soyad /
GÖKSUN ÜSTÜNDAG SALiHA BARIŞ MORAY GÖKSUN ÜSTÜNDAG
Name

Görevi / Title KALiTE VE SEÇ MÜDÜRÜ NOT LEVEL 111

arih / Date

\J
imza/
Signature
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Rev. Tarihi
Rev. Date
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QUALITY ENGINEERING PROCEDURE !Sayfa No

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REVİZYON GEÇMİŞİ/ REVISION HISTORY

REV. REV. TARiHi REViZYONU iSTEYEN AÇIKLAMALAR/ YAPILAN DEGIŞIKLIKLER

NO REV. DATE REVIS/ON REQUESTED BY REMARKS / REVISIONS MADE

o 01.06.2004 - FIRST ISSUE

01 25.01.2006 NOVIT ŞAHINTÜRK Madde 3-4-5, Logo Lebrand

02 24.11.2008 NÜVIT ŞAHINTÜRK Revision acc. to ASME CODE 2006 Ed.

03 10.06.2015 GÖKSUN ÜSTÜNDAG Revision acc. to ASME CODE 2013 Ed.

04 01.01.2017 GOKSUN USTUNDAG IRevision acc. to ASME CODE 2015 Ed.

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Rev. Date
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QUALITY ENGINEERING PROCEDURE Sayfa No

3 / 25
PageNo

NO: CONTENT PAGE NO:

1. PURPOSE 4
2. SCOPE 4
3. REFERENCE DOCUMENTS 4
4. DEFINITIONS 4
5. METHOD 5
5.1. RESPONSABILITIES and NOT PERSONNELS 5
5.2. PROCEDURE 5
5.2.1 SURFACE PREPARATION 6
5.2.2. EQUIPMENT 6
5.2.3. FiLM 6
5.2.4. LEAD SCREEN 7
5.2.5. IMAGE QUALITY INDICATOR 7
5.2.6. NUMBER OF IQI 8
5.2.7. LOCATION OF IQI 8
5.2.8. DENSTY 9
5.2.9. GEOMETRIC UNSHARPNESS 9
5.2.10. BACK SCATTERING 11
5.2.11. LOCATION MARKERS 11
5.2.12. FiLM IDENTIFICATION 12
5.2.13. QUALITY OF THE FiLM AND PROCESSING 12
5.2.14. VIEWING ROOM 13
5.2.15. VIEWER 13
5.2.16. DENSITOMETRE 13
5.2.17. CALIBRATION 13
5.2.18. RADIOGRAPHIC TESTING TECHNIQUES 14
5.2.19. FiLM COVERAGE 15
5.3. ACCEPT ANCE CRITERIA 15
5.4. STORING, ISSUEING and FILING 21

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 Doküman No
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KALiTE YÖNETiMi KK / KG SiSTEM Doc. No
PROSEDÜRLERi :Yayın Tarihi
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1. PURPOSE
The purpose of this procedure is to define the requirements of performing radiography in safe and
controlled manner by highly qualified personnel using X-Ray or Gamma-Ray equipment by DiZAYN
KALiTE MUHENDISLIK department of Non-Destructive Testing Services.

2. SCOPE
This procedure defines the technique, equipment and consumable of radiographic examination
of welds in ASME Code Works. This procedure applies to all materials such as SA 333, SA 350, SA
516, SA 240 316L, SA182 F316L, SA312 TP316L, S235 JO, P265GH which are the materials to be
used in the project.

3. REFERENCE DOCUMENTS

ASME Sect. V Article 2 ASME Code, Nondestructive Examination

SNT-TC-1A Qualification of Nondestructive Testing Personnel
ASME Sect. l ASME Code, Boiler and Pressure Vessel Code
ASME Sect. VIII Div.1 & 2 ASME Code, Boiler and Pressure Vessel Code
ASME B31.1 ASME Code, Power Piping
ASME B31.3 ASME Code, Process Piping
ASME B31.8 Gas Transmission and Distribution piping Systems
ASME SE-94 Standard Guide Radiographic Testing
APl5L Specification for Line Pipe
API 1104 Welding of Pipelines and Related Facilities
KEK/QM Quality Manuel
KGSP/3330 K Procedures For Job Safety
KGSP/3050 K Training Procedure
107250-ES07-PPFM107-Q02-0001 Inpection anf Test Plan

107250-ES07-PPFM107-H02-0003 Welding Book for Interconnecting Piping

107250-ES07-PPFM107-H02-0004 Welding Book for Filters,Expansion Tanks,Drain Tanks

107250-ES07-PPFM107-H02-0005 Welding Book for Steel Structure

4. DEFINITIONS
Approval: Requires dated signature by the approving person
ASNT: American Society for Nondestructive Testing
Certification : Written testimony of qualification.
Evaluation : The determination of the significance of relevant indications
lnterpretation : The determination of whether indications are relevant or nonrelevant.

Method : One of the disciplines of Nondestructive Examination

Procedure : A detailed, written instruction for conducting NDT

RT: Radiographic Testing

 Doküman No
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.,. !ı ı-Jır�
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PROSEDÜRLERi Yayın Tarihi

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FOR ASME CODES Revizyon No
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OUALITY ENGINEERING PROCEDURE Sayfa No 5 / 25
0age No

5. METHOD

5.1. RESPONSABILITIES and NOT PERSONNEL

5.1.1. Preparation of the Procedure

The responsible tor the preparation and rivesing of this procedure is an ASNT level 3 or a NDT level 3
based on the written practice prepared according to the SNT-TC-1A .

5.1.2. Approval of the Procedure

The responsible for approval of this procedure is an ASNT level 3 or a NDT level 3 based on the
written practice prepared according to the SNT-TC-1 A .

5.1.3. Carrying on the Procedure

The responsible for carrying on this procedure is DQE Operation Executive.

5.1.4. The users of the Procedure

The users of this procedure are DQE RT Level 1-11-111 personnels who possess required qualification
and certifiaction tor the radiographic testing method.

5.1.5. Personnel Qualification and Practice

The NDT staff performing inspection based on the Radiographic testing shall be qualified and certified
according to either ASNT or the DQE's written practice prepared based on SNT-TC-1A.

Level I Personnel: He/she is responsibile tor basic equipment calibration and verification, and basic
NDE application under the supervision of Level il or Level 111 Personnel or in compliance with a written
instruction given by Level il or Level 111 personnel.

Level il Personnel: He/she is responsible tor calibration, verification and adjusting the test equipment
prior to examination, performing the examination in accordance with the related standards, codes and
specifications, interpretation of the indications and evaluation in accordance with the related code of
construction, procedure, standards and technical specification, reporting the test results.

Level 111 Personnel: He/she is responsible tor preparation, reviewing and approving the test
procedures and ,if necessary, revising the procedures, deciding on the most appropriate test
technique, demonstration of the test procedures, interpratation of the code of constructions, standards
and technical specification.

5.1.6. Manager of Quality and HSE

He/she is responsible tor reviewing the KGSP in accordance with the available management system,
its currency, and accessibility.
 Doküman No
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FOR ASME CODES 04
Rev. No

DiZAYN RADIOGRAPHIC TESTING

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P1.01.2011
QUALITY ENGINEERING PROCEDURE Sayfa No � / 25
Paçıe No

5.2. PROCEDURE
5.2.1. Surface Preparation

in general, radiography may be performed in the as welded condition.

However, if surface conditions such as ripples or other irregularities on the inside and outside of the
welds interfere with the radiographic image, they shall be removed by a suitable mechanical process
to such a degree that the resultant radiographic image don't mask or be confused with the relevant
discontinuities.
Material types radiographed by this procedure may be Carbon Steel or Stainless Steel in all shapes.

Thickness range for the procedure is 2, 5 - 40 mm. Source-to-object distance range for this procedure
shall be 100 - 2500 mm. From the source side of the object to film distance shall be between 2,5 - 89
mm.

5.2.2. Equipment

X-Ray and Gamma-Ray (lr-192) equipment may be used provided that the required radiographic
sensitivity has been obtained. Whenever lr-192 utilized for radiography, maximum source size shall
not exceed 3 x3 mm. Sources less than this size may be used without prior approval. For X-ray
radiography, maximum kV used shall not exceed 300.

For material thickness between 2 mm and 8mm x-ray radiographic test method will be preferred.

5.2.3. Film
ASTM Class 1 (or Class il films may be used for heavy wall application tike WT�40 mm) as recorded in
following table conforming ASME Sec. V SE-1815 (E-1815) shall be used.
One of the following films may be used for radiography:

Film Class and Type

MANUFACTURER Class il Extra
Class I Fine Grain
Fine Grain
AGFA D4 D5
KODAK MX125 T200

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QUALITY ENGINEERING PROCEDURE Sayfa No r, / 25
Page No

5.2.4. lntensifying Screens

Lead fail intensifying screens shall be used unless it is restricted by radiographic technique.
Fluorescent screen are not permitted to use in this procedure applications.

Thickness of the lead intensifying screens shall be as follows:

Front: O, 13 mm, Back: 0,25 mm

Surfaces of intensifying screens shall be clean and free of scratches, crimps, dents or other defects or
foreign material that may interfere with the intensification process or be projected as a radiographic
image on the film.

Pre packed films containing thinner lead intensifying screens or cassettes prepared by pre-packed film
screens may be used.

5.2.5. lmage Quality lndicators (IQI) (Table-1 and Table-2)

To show the radiographic technique employed satisfies the required sensitivity, image quality
indicators, either hole or wire type, shall be used. The radiographic quality level shall be evaluated by
the image of a properly located penetrameter on the specimen and essential hole or wire clearly
visible along the interested area.

Unless otherwise defineci in applicable codes, the quality level shall not be less than 2% of the thinner
side of the base material.

When the type of penetrameter is not specified in the contract, ASTM E747 wire type penetrameter
shall be used in accordance with the requirements of TABLE-1 and TABLE-2 of this procedure (ASME
Section-V Table-T276). Thickness ranges and the ASTM IQI Set should be as recorded below and in
Table-1:

For material thicknesses < 9.5 mm, ASTM E 747 Set A

For material thicknesses > 9.5 mm and 50.8 mm, ASTM E 747 Set B

The thickness, on which the penetrameter is based, for welds, is the nominal single wall thickness plus
the reinforcement permitted by the referencing Code Section.

Backing rings or strips are not to be considered as part of the weld reinforcement thickness in
penetrameter selection.
 Doküman No
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5.2.6. Number of IQls

When one or more film holders are used for an exposure, at least one penetrameter image shall
appear on each radiograph except as outlined in {b) below.

a) Multiple Penetrameters: lf the requirements of 5.2.8 are met by using more than one
penetrameter, one shall be representative of the lightest area of interest and the other the darkest
area of interest; the intervening densities on the radiograph shall be considered as having acceptable
density.

b) For cylindrical components where the source is placed on the axis of the component for a
single exposure, at least three penetrameters, spaced approximately 120 deg. Apart, are required
under the following conditions:

• When the complete circumference is radiographed using one or more radiograph,

• When section or sections of circumference, where the length between the ends of the
outermost sections span 240 deg or more, is radiographed using one or more film
holders.

For other cases not stated in this procedure for number of penetrameters shall be as
described in ASME-V Article-2 T277.2.

5.2.7. Placement of IQls

a) Source side IQls: The penetrameter(s) shall be placed on the source side of the part being

examined, except for the condition described in (b).

b) Film Side IQls: Where inaccessibility prevents hand placing the penetrameter(s) on the

source side, the penetrameter(s) shall be placed on the film side in contact with the part being
examined. A lead letter "F" shall be placed adjacent to the penetrameter(s).

c) The penetrameter(s) shall be placed on the weld so that the length of the wires is

perpendicular to the length of the weld. The identification numbers and, when used, the lead letter

"F," shall not be in the area of interest, except when geometric configuration makes it impractical.

Remote from the junction with the circumferential weld being radiographed.

d) For other cases not stated in this procedure for placement of penetrameters shall be as

described in ASME-V Article-2 T277.1

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Ug = geometric unsharpness

F = source size.mm: the maximum projected dimension of the radiating source (or focal spot) in the
plane perpendicular to the distance O from the weld or object being radiographed

D = distance, mm: from source of radiation to weld or object being radiographed

d = distance, mm: from the source side of weld or object being radiographed to the film

NOTE: O and d must be in the same units of measure; the units of Ug will be in the same units as F*

Verification of Source Size (radiographic isotopes) - The equipment manufacturer's or supplier's

publications such as technical manuals, decay curves, or written statements documenting the actual or
maximum source size or focal spot shall be accepted as source size verification.

Direction of Radiation - The direction of central beam of radiation should be centered on the area of

interest whenever practical. For weldments, direct the central beam of radiation perpendicularly
toward the center of the effective area of the film or to a plane tangent to the center of the film
except for double-wall exposure/double-wall viewing elliptical-projection techniques.

5.2.10. Back-Scattering

To check back-scattered radiation, an exposure with a lead symbol "B" with minimum dimensions of
1/2" (13.0 mm) in height and 1/16" (1.5 mm) in thickness shall be attached to the back of each film
holder.

lf a light image of the "B" appears on a darker background of the radiograph, protection from back
scatter is insufficient and the radiograph shall be considered unacceptable. Additional back scatter
protection shall be added and the exposure reshot.

A darker image of the "B" on a lighter background is not cause for rejection unless the dark image
could mask or be confused with rejectable defects.

5.2.11. Location Markers

Location markers (ASME V, Article 2, Figure T-275) which are to appear as radiographic images on
the film, shall be placed on the part not on the exposure holder (film) /cassette. Their locations shall be
marked on the surface of the part being radiographed or on a map, in a manner permitting the area of
interest on a radiograph to be accurately located on the part. Evidence shall also be provided on the
radiograph that the required coverage of the region being examined has been obtained.
 Doküman No
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DiZAYN RADIOGRAPHIC TESTING

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QUALITY ENGINEERING PROCEDURE !Sayfa No 11 / 25
10ageNo

Single Wall Viewing/Source Side Markers - Location markers shall be placed on the source side when
radiographing the following:

• Flat components or longitudinal joints in cylindrical or conical components and flat or

cylindrical castings.

Curved or spherical components whose concave side is toward the source and when the
"Source to-material distance" is less than the inside radius of the component/casting.

• Curved or spherical components whose convex side is toward the source.

Single Wall Viewing/Film Side Markers - Location markers shall be placed on the film side when
radiographing either curved or spherical components/castings whose concave side is toward the
source and when the "source-to-material" distance is greater than the inside radius.

Single Wall Viewing/Either Side Markers - Location markers may be placed on either source side or
film side when radiographing either curved or spherical components whose concave side is toward the
source and the "source-to-material" distance equals the inside radius of the component.

Double-Wall Viewing - For double-wall viewing of welds, at least one location marker shall be placed
on the outside surface adjacent to the weld (or on the material in the area of interests) for each
radiograph.

For other cases not stated in this procedure for location markers shall be as described in ASME-V
Article-2 T275.

5.2.12. Film ıdentification

Ali radiographs shall be clearly identified by number, letters, and/or markers so that the part can be
quickly and accurately located. Actual identification shall be produced through the use of lead letters
and numbers or by a light flashing technique. The radiograph shall be traceable to the component,
contract, ete. Ali identification system does not necessarily require that the information appear as
radiographic images. As a minimum each film shall have the following information as shown below and
in Figure 3:

- Manufacturer's symbol or name

- lsometric drawing no (piping)

- Line no (piping)

-Weld no

- Welder no
 Doküman No
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QUALITY ENGINEERING PROCEDURE Sayfa No

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- Size/diameter and thickness/schedule

- Date

5.2.13. Quality of Radiographs and Processing

The radiographic technique shall be such that sufficient sensitivity is achieved to show the
identification, location markers, penetrameter designated wire or a set of wire as essential indicators of
radiographic image quality. Ali radiographs shall be free from mechanical, chemical, or other artifacts
to the extent that they cannot mask or be confused with the image of any discontinuity in the area of
interest of the object being radiographed. Such artifacts include, but are not limited to:

- Fogging

- Processing Defects (such as streaks, water marks, or chemical stains)

- Scratches, Finger Marks, Crimps, Dirtiness, Static Marks, Smudges, or Tears

- Loss of Detail Due to Poor Screen-to-Film Contact

- False lndications Due to Defective Screens or lnternal Faults

The procedure for processing film shall be performed in manual tanks or in an automatic film
processor.

5.2.14. Viewing Room

Viewing facilities shall provide subdued background lighting of an intensity that will not cause
troublesome reflections, shadows, or glare on the radiograph. The environment of a film reading area
shall be clean and pleasant. The radiographer must be aware of the various factors, which may
influence the evaluation of the radiographic film. Some of these factors are; density of the film, artifacts
on films as a result of handling and processing, level of illumination for film viewing, response of
human eye to variations of light intensity and the acuity of vision.

5.2.15. Viewer

Film viewer used to evaluate the films shall have the following characteristics:

a) it shall provide a variable controlled intensity light source that allows the selection of the
optimum illumination to read radiographs having densities up to 4 H & D

b) it shall have a cooling system to protect radiographs from heat damage proceeding from the
illuminating instrument. Film emulsions shall not be damaged minimum 1 minute of continuous contact
with the viewing surface.

c) it shall include apertures for evaluation of reduced areas.

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01.01.2017

QUALITY ENGINEERING PROCEDURE lsayfa No

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IPaae No

5.2.16. Densitometer

Densitometer is photoelectric equipment, which measures the radiographic film density, should be
capable of measuring the light emitted through a radiographic film within a density range of O to 4 H &
D with an accuracy of D 0.05.

5.2.17. Calibration

Densitometer shall be calibrated every 90 days.

Allow a minimum of 5 minutes "warm-up" time (or manufacturer's recommendations) to stabilize

circuitry before starting the calibration.

"Zero" the densitometer after warm up period.

Select and position for reading on at least 5 steps of the film covering the neutral density steps closest
to 1.0, 2.0, 3.0, and 4.0 on the calibrated step tablet, or the step wedge. Measure and record the
densities.

The densitometer shall be accepted if the density readings do not vary more than ± 0.05 density units
from the actual density stated on the calibrated step tablet or step wedge calibration film.

The step wedge calibration film shall have been verified within the last year or within the time shown in
product certificate by comparison with a national standard step tablet. Step wedge calibration films
may be used without verification tor one year upon opening, provided it is within the manufacturer's
stated shelf life.

Periodic verification readings performed beginning each shift and every 8 hours of continuous use do
not have to be recorded.

5.2.18. Radiographic Techniques (Figure-1 and Figure-2)

Regardless of the configuration of the material, a single wall technique shall be used whenever
practical.

When it is not practical to use a single wall technique, a double wall technique shall be used. An
adequate number of exposures shall be made to demonstrate that the required coverage has been
obtained.

Single-Wall Technique (SWE/SWV) - in the single wall technique radiation passes through only one
wall of the material that is viewed for acceptance on the radiograph.

Single-wall viewing for materials/castings/weldments with a nominal outside diameter greater than 89
mm (3 ½") shall have an adequate number ot exposures to ensure 100 percent covera �� �JJ_ROLL�·
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QUALITY ENGINEERING PROCEDURE Sayfa No 15 / 25
Paqe No
1/3 t for "t" from ¾ inch (19 mm) to 2 ¼ inch (57 mm) inclusive
¾ inch (19 mm) for "t" over 2 ¼ inch (57 mm)
t: The thickness of the weld excluding any allowable reinforcement. For a butt weld joining two
members having different thicknesses at weld, "t" is the thinner of these two thicknesses. lf a
full penetration weld includes a fillet weld, the thickness of the throat of the fillet shall be
included in "t".
3. For full examination, any group of aligned indications that have an aggregate length greater
than "t" in a length of 12 "t", except when the distance between the successive imperfections
exceed 6L where "L" is the length of the longest imperfection in the group.
4. For spot examination, slag inclusions or cavities shall be unacceptable if greater than 2/3t
where "t" is the thickness of the weld excluding any allowable reinforcement. lf several
indications within the above limitation exist in line, the weld shall be judged acceptable if the
sum of the longest dimensions of all such indications is not more than "t" in a length of 6t (or
proportionately for radiographs shorter than 6t) and if the longest indications considered are
separated by at least 3L of acceptable weld metal where "L" is the length of the longest
indication. The maximum length of acceptable indications shall be ¾ in. (19 mm). Any
indication shorter than ¼ in. (6 mm) shall be acceptable for any plate thickness.
5. Rounded indication in excess of that specified by the acceptance standards given in App.-4.
6. For spot examination rounded indications are not a factor in the acceptability of the welds

For filter s, expansions tanks, external drain tanks and lube oil tanks this criteria will ve considered.
ASME B31.3
 / f" 'J""' "-
Doküman No
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Rev. No

DİZAYN RADIOGRAPHIC TESTING

Rev. Tarihi
�ev. Oate
01.01.2017
QUALITY ENGINEERING PROCEDURE Sayfa No 16/ 25
Paqe No

For piping line weldings this criteria will be considered.

 Dokuman No
KGSP2020T
KALITE YONETIMI KK / KG SISTEM Doc. No
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04

DIZAYN ULTRASONIC TESTING PROCEDURE Rev. Date

Rev. Tarihi
01.01.2017
QUALITY ENGINEERING Sayfa No
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t>ageNo

1. PURPOSE

The purpose of this procedure is to identify the technical and safety requirements of ultrasonic
examination performed by Dizayn Kalite M0hendislik (DOE) department of Non-Destructive Testing in
order to control the weldments, and to ensure that the practices are accordant with the codes and
standards

2. SCOPE

This procedure covers ultrasonic examination principles on base metal and their weldments in
order to reveal, position the discontinuities and to evaluate the discontinuities according to the
related code, and standards when such testing is required by Code.

3. REFERANS DOKUMANLAR

ASME Sect. V Article 4,5 ASME Code, Nondestructive Examination

SNT-TC-1A Qualification of Nondestructive Testing Personnel
ASME Sect. I ASME Code, Boiler and Pressure Vessel Code
ASME Sect. VIII Div.1 & 2 ASME Code, Boiler and Pressure Vessel Code
ASME 831.1 ASME Code, Power Piping
ASME B31.3 ASME Code, Process Piping
107250-ES07-PPFM107-Q02-0001 Inspection and Test Plan
107250-ES07-PPFM107-H02-0003 Welding Book for Interconnecting Piping
107250-ES07-PPFM107-H02-0004 Welding Book for Filters,Expansion Tanks,Drain Tanks

4. TANIMLAR

Approval : Requires dated signature by the approving person.

ASNT : American Society for Nondestructive Testing
Certification : Written testimony of qualification
Evaluation : The determination of the significance of relevant indications
Interpretation : The determination of whether indications are relevant or nonrelevant
Method : One of the disciplines of Nondestructive Examination
Procedure : A detailed, written instruction for conducting NOT
NOT: Nondestructive Testing
UT : Ultrasonic Testing

5. METHOD

5.1. RESPONSABILITIES and NDT PERSONNEL

5.1.1. Preparation of the Procedure

The responsible for the preparation and rivesing of this procedure is an ASNT level 3 or a NOT level 3
based on the written practice prepared according to the SNT-TC-1A
 Dokuman No
KGSP2020T
KALITE YONETIMI KK I KG SISTEM Doc. No
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Issue Date
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04
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DIZAYN Rev. Tarihi

'ULTRASONIC TESTING PROCEDURE Rev. Date 01.01.2017

QUALITY ENGINEERING Sayfa No

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5.2.7.2. Acceptance Criteria according to the ASME Section VIII Div I & II (for filter and expansion

tank cat-D full penetration weld)

Mandatory Appendix 12 Para 12.4 (Div I) and Part 7.5.4.2 (Div II) shall be considered

Cracks, lack of fusion, or incomplete penetration are unacceptable regardless of length.

Other imperfections are unacceptable if the indication exceeds the reference level and their length
exceeds the following:

(a) 1/4 in. (6 mm) for t up to 3/4 In. (19 mm)

(b) 1/3t for t from 3/4 in. (19 mm) to 21/4 in. (57 mm)
(c) 3/4 In. (19 mm) for t over 21/4 in. (57 mm)

where t is the thickness of the weld being examined. If the weld joins two members having different
thicknesses at the weld, t is the thinner of these two thicknesses.
 Dokuman No
�GSP2020T
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KALITE YONETIMI KK / KG SISTEM
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�-�y 7 FOR ASME CODES Revizyon No
04
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DIZAYN Rev. Tarihi
ULTRASONIC TESTING PROCEDURE �ev. Date p1.01.2011
QUALITY ENGINEERING Sayfa No
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5.2.7.4. Acceptance Criteria according to the API SL

API SL Appendix E • Para E.5.5

The following Table shall be considered.

Tablo 5: / UT Acceptance Criteria for API 5L

ttem Notch� Holesif.e Acceptance limit•
(maximum)
mm (in) %
N5 1,6 (0.063) 100
SAW, CON, LW or repair weld
N10 3,2 (0.125) 33
Elechicwuld N1◊ 3,2 (0.125) 100
SMisSpipe N12.5 3,2 (0.125} 100
a Ellpte&M<! 411$ ,!I Pt��ge of the indli;a�on produced by lhl!I telerenee lndlcato-. The reject lhresl'iold (tee E.5.3) shaU not 41.iCl[l&d
Iha ;ppllcable acceptance limit.
. .

5.2.7.5. Acceptance Criteria according to the API 1104

API 1104 Para 9.6.2 shalt be considered.

► Indications shall be considered defects should any of the following conditions exist:

a) indications determined to be cracks,

b) individual indications with a vertical height (through•wall) dimension determined to be

greater than one quarter of the wait thickness,

c) multiple indications at the same circumferential location with a summed vertical height
(through•wall) dimension exceeding one quarter the wall thickness.

► LS indications (other than cracks) interpreted to be open to the ID or OD surface shall be

considered defects should any of the following conditions exist:

a) the aggregate length of LS indications in any continuous 12 in. (300 mm) length of weld
exceeds 1 in. (25 mm),

b) the aggregate length of LS Indications exceeds 8 % of the weld length.

► LB indications (other than cracks) interpreted to be subsurface within the weld and not ID or
OD surface connected shall be considered defects should any of the following conditions exist:

a) the aggregate length of LB indications in any continuous 12 in. (300 mm) length of weld
exceeds 2 in. (50 mm),

b) the aggregate length of LB indications exceeds 8 % of the weld length.

9.6.2.4 Transverse (T) Indications

 VT, PT VT, PT

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