Doc.No. S-19-1357-101 Rev.

3A

PN Doc. No. DS-19-013-001-A4 10-Jan-12

Job Code 0-0584-00-0000

REFINERY UNIT V BALIKPAPAN PT. JGC INDONESIA
PN Job Code E15300-09-01 Sheet 1 of 9

AS BUILT

DATA SHEET
FOR
FLARE STACK V-219-03

REVIEW

CODE A- APPROVED
CODE B - APP'D WITH MINOR COMMENT
CODE R - APPROVED WITH COMMENT
CODE N - NOT APPROVED
NAME :
DATE :

DISTRIBUTION

PM
PMN

Eng Center

PM

PPM

EM

DHT

PROCESS

PENAMBAHAN UNIT SOUR WATER STRIPPING DI AREA HCC CIVIL

MECH

(SWS PROJECT)
JIND JKT

ROT

PIPING

PT. PERTAMINA (PERSERO) REFINERY UNIT V BALIKPAPAN INSTR

ELECTR

SCH CONTR.

COST CONTR

ADMIN

Rev. Date Page Description Prepared Checked Approved

1B 8-Oct-10 All Issued for Approval SH ARN WS CM

1C 24-Nov-10 2,3,4,6 Issued for Approval MA ARN WS FEM

2A 10-Jan-11 2,4,5,6 Issued for Construction MA ARN WS QC

2B 8-Mar-11 6,8,9 Issued for Construction MA ARN WS HSE

2C 4-Apr-11 3,6 Issued for Construction MA ARN WS

3A 10-Jan-12 3,4,6 As Built MA ARN WS
SWS Project Doc. No. S-19-1357-101
Job Code 0-0584-00-0000 PN Doc. No. DS-19-013-001-A4
Data Sheet for Flare Stack V-219-03 Sheet 2 of 9
Rev. 3A

GENERAL
Type of Flare Stack Guy Wire or Derrick Structure Supported (Note 4)
No. of Flare Stack to be installed One (1)
Major Components of Flare Stack:
Flare Tip Required (Note 2)
Gas Seal By Vendor
Water Seal Drum N/A
Stack Riser Required
Platform & Ladder Required
Stack Supporting System By Vendor (Note 4)
Ignition System Required
Pilot Ignition System Required
Aircraft Warning Light System Required (Refer to Aviation Codes, Standard & Regulation)
Area Classification Class I, Zone 2, Group IIB or Class I, Div 2, Group C
Design Code & Standard:
Flare Stack Sizing Latest Edition of API RP 521 5th Edition 2007 and API 537
Stack Supporting System AISC, UBC 1997
Flange Rating:
24" and smaller ASME B16.5
Material (Pressure parts) ASME or equivalent

PROCESS DATA
FLARE GAS CONDITIONS
Case-1 Case-2 Case-3
PSV-036A/B
Gas Treating Incinerator
(Power
Facility Trip F-7-01 Trip
Failure)
Relieving Capacity Nm3/h 1000 648 12794
Pressure kg/cm2G 0.4 0.35 0.35
o
Temperature C 77.5 80.0 120.1
Compositions : % mol
H2 1.7 6.45 -
CH4 1.3 2.29 -
C2H6 1.7 - -
C3H8 3.3 - -
i-C4H10 3.5 - -
n-C4H10 3.6 - -
i-C5H12 - - -
n-C5H12 - - -
C6+ - - -
N2 - - -
H2S 15.5 17.12 0.50
CO2 1.4 - -
NH3 41.5 34.96 2.70
H2O 26.6 39.10 96.80
SWS Project Doc. No. S-19-1357-101
Job Code 0-0584-00-0000 PN Doc. No. DS-19-013-001-A4
Data Sheet for Flare Stack V-219-03 Sheet 3 of 9
Rev. 3A

DESIGN AND PERFORMANCE DATA

Stack Height mm 70000 (min.) (Note 1)
Flare Tip Size (Note 2)
Diameter inch By Vendor
Height mm By Vendor
Smokeless Firing:
Smokeless Capacity (% of Design Load) % N/A
Method of Smoke Suppression N/A
Tip Exit Gas Velocity at Design Load Mach No. 0.2 ~ 0.5 (Note 2)
Pressure Drop:
Tip kg/cm2G Vendor to verify
2
Gas Seal kg/cm G Vendor to verify
Riser kg/cm2G Vendor to verify
Wind Velocity for Radiation Calculation m/s 35
Emissivity Factor - Vendor to advise
Solar Radiation kW/m 2 1.26
Heat Intensity (at 43 m from stack base include Solar Radiation) kW/m 2 1.58
Noise Level
Max. Noise at normal operation at 0 m from stack base dB(A) 85
Utility Consumption
Fuel Gas
For Pilot Burner kg/h By Vendor
For Purge kg/h By Vendor
For Ignition (FFG) kg/h By Vendor
Air for Ignition (FFG) Nm 3/h By Vendor
Electrical Power
For Ignition (FFG) kW By Vendor

MECHANICAL DESIGN
Flare Tip Assembly
Flare Tip:
Type Non-Smokeless (Note 9)
Dimensions:
Diameter in By Vendor
Height mm By Vendor
Thickness mm By Vendor
Design Condition:
o
Temperature C 154
Pressure kg/cm2 3.5
Gas Temperature
o
Minimum C 49.1
o
Maximum C 120.1
Material
Tip Type 310 SS (Upper half) ; Type 304 SS (Lower half)
Wind Shield Type 310 SS
Inlet Flange Type 304 SS
Inlet Connection for Pilot Gas:
Flange Size in By Vendor
Flange Rating ANSI 150# RFWN
Pilot and Igniter:
Number of Pilot By Vendor
Type of Ignition Front Flame Generator (FFG)
Number of Igniter By Vendor (1 igniter per pilot)
Material :
Pilot Assembly Type 309 SS or 310 SS
Igniter Assembly Type 309 SS or 310 SS
SWS Project Doc. No. S-19-1357-101
Job Code 0-0584-00-0000 PN Doc. No. DS-19-013-001-A4
Data Sheet for Flare Stack V-219-03 Sheet 4 of 9
Rev. 3A

MECHANICAL DESIGN
Pilot Flame Detector
Type Thermocouple - Type K
Number of per pilot 1 (one)
Number per of tip By Vendor
Sheath Material of Thermocouple Inconel or Equivalent
Weight of Tip Assembly for Erection kg By Vendor
Water Seal Drum N/A
Dimensions:
Diameter mm N/A
Length (TL-TL) mm N/A
Corrosion Allowance for carbon steel mm N/A
Shell Thickness mm N/A
Design Condition:
o
Temperature C N/A
2
Pressure kg/cm N/A
Material
Shell / Head N/A
Internal N/A
Inlet/Outlet Connection Size in N/A
Weight For Erection kg N/A
Stack Riser
Dimensions:
Diameter in By Vendor (Note 1)
Length (Total including Flare Tip) mm By Vendor (Note 1)
No. of Division sets By Vendor
Length (each div.) mm By Vendor
Corrosion Allowance for carbon steel mm 3 for Carbon Steel
Shell Thickness mm By Vendor
Design Condition:
o
Temperature C 154
2
Pressure kg/cm 3.5
Operating condition:
o
Temperature C 49.1 / 120.1
2
Pressure kg/cm 0.35 / 0.4
Material:
Shell By vendor
Gas Inlet Connection:
Flange Size in By Vendor
Flange Rating ANSI 150# RFWN
Intermediate Connection:
Riser sections Flange Connections
Drain Pot Connection By Vendor
Weight:
per Each Section By Vendor
Riser Total By Vendor
Stack Supporting System
Type Vendor to propose (Note-4)
Design Conditions
Wind Design Basis UBC 1997
Maximum Wind Speed km/hr 125
Wind Importance Factor 1.15
Exposure Category C
Seismic Design Basis UBC 1997
Seismic Zone 2A
Seismic Importance Factor 1.25
SWS Project Doc. No. S-19-1357-101
Job Code 0-0584-00-0000 PN Doc. No. DS-19-013-001-A4
Data Sheet for Flare Stack V-219-03 Sheet 5 of 9
Rev. 3A

DESIGN AND PERFORMANCE DATA

Ignition System
Type Front Flame Generator (FFG)
Operation (Auto. / Manual) Manual
Ignition Local Control Panel
Type of Panel Enclosure NEMA 4x or Eq. (Class I, Zone 2, Group IIB or
Class I, Div 2, Group C)
Panel Design Code & Standard Vendor Standard
Indicator on Panel:
Power ON/OFF Yes
Each Pilot Flame ON/OFF Yes
Switch on Panel:
Power ON/OFF Yes
Ignition Yes
Lamp Test Yes
Panel Voltage Rating 120 VAC / 1 Ph / 50 Hz
Cable provided with Flare Stack
Instrument Cable for Pilot Flame Detector / Thermocouple Required (Note 7)

Fuel Gas Properties

Parameters H2 Rich Average CO2 Rich
o
Temperature C 40 40 40
2
Pressure kg/cm G 5.72 5.72 5.72

Composition vol %
H2 79.19 60.74 70.07
N2 0.14 0.16 1.01
CO2 0.4 0.48 7.47
CO 0.14 0.07 -
H2S - - -
C1 5.37 23.32 11.57
C2 1.9 1.49 2.26
C3 4.5 5.29 2.06
i-C4 2.54 3.09 0.5
n-C4 2.51 3.04 0.5
i-C5 0.58 1.45 0.8
n-C5 0.29 0.6 0.95
C6 2.44 0.27 2.71
Total 100 100 100

Molecular Weight MW 10.934 13.297 12.619

LHV kcal/kg 13,371.6 12,656.3 9,971.9
Specific Gravity (water = 1) 0.3775 0.4597 0.4372
SWS Project Doc. No. S-19-1357-101
Job Code 0-0584-00-0000 PN Doc. No. DS-19-013-001-A4
Data Sheet for Flare Stack V-219-03 Sheet 6 of 9
Rev. 3A

REMARKS

1. Vendor to design the flare stack diameter consider to both below conditions:
a. Allowable heat radiation at 43 m from stack base is 1.58 kW/m2.
The intensity of solar radiation is 1.26 kW/m2 shall be considered in the total radiation computation.
b. Dispersion study for H2S, NH3, SO2, CO, and NO2 based on flare gas condition for case-1, case-2 and case-3.
Vendor to calculate dispersion study based on maximum wind velocity 35 m/s and minimum wind velocity 12.5 m/s.
The requirement of ground concentration (Ambient Air Quality) considering the existing air quality as shown in attachment-3 plus flare dispersion
shall not exceed the requirement of attachment-1 and attachment-2.
2. Vendor to advise type of flare tip. The velocity at the flare tip should design for Mach Number 0.2 to 0.5.
Vendor shall provide "Flow vs Pressure" profile through tipand liquid level inside water seal drum.
3. Deleted.
4. Vendor to propose and design the best flare supporting system guyed wire or derrick structure type consider to
available flare area and economical design.
5. Vendor shall ensure stable and reliable operation of flare for full range of flare load specified.
6. Vendor shall guarantee :
6.1 Thermal design and mechanical design of the flare system.
6.2 Total flare gas pressure drop flare inlet to flare tip exit.
6.3 Heat Radiation not exceeding 1.58 kW/m2 at ground level 43 m from stack base at design flare capacity plus solar radiation.
6.4 Continuous safe operation of pilot burner under specified flare capacity and wind velocity.
6.5 Continuous safe operation of flare tip for full ranges from purge operation to design flare capacity.
6.6 Flaring design capacity.
6.7 Proper function of Flame Front Generator (FFG)
6.8 Stack gas emission
6.9 Noise level
6.10 Utility Consumption
- Fuel gas for pilot burner
- Fuel gas for purge
- Fuel gas for FFG
- Fuel gas for assist gas
- Utility air for ignition
- Electrical power for FFG
7. High temperature resistant extension cable to the junction box located at stack base shall be supplied by vendor.
The extension cable shall as a minimum be 304SS braided, teflon insulated color coded chrome-alumel cable.
8 Vendor shall ensure necessity of assist gas (fuel gas) to be introduced in sour gas due to low heating value for complete
combustion and vendor shall estimate fuel gas consumption in case assist gas is required.
Vendor to consider minimum net heating value of the sour gas shall be 200 BTU/scf.
9 Vendor shall verify flare tip type smokeless or non-smokeless refer to all flare design case.
10 Steam tracing to be provided up to dry gas seal.
The requirement of steam tracing refer to specification for steam tracing (Doc.No.S-00-1360-005).
11 Flare stack material shall comply to NACE MR.0175 .
SWS Project Doc. No. S-19-1357-101
Job Code 0-0584-00-0000 PN. Doc. No. DS-19-013-001-A4
Data sheet for Flare Stack V-219-03 Sheet 7 0f 9
Rev. 3A

ATTACHMENT-1
SWS Project Doc. No. S-19-1357-101
Job Code 0-0584-00-0000 PN. Doc. No. DS-19-013-001-A4
Data sheet for Flare Stack V-219-03 Sheet 8 0f 9
Rev. 3A

ATTACHMENT-2
SWS Project Doc. No. S-19-1357-101
Job Code 0-0584-00-0000 PN. Doc. No. DS-19-013-001-A4
Data sheet for Flare Stack V-219-03 Sheet 9 0f 9
Rev. 3A

ATTACHMENT-3