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Electrical Schematic Symbols And Definitions

Component Identifiers (CID¹) Off Machine Switch Specification Resistor, Sender and Solenoid Specifications SENR6679-02
Part No. Component Description Resistance (Ohms)¹ February 2001
Traction Control System (MID² 028) Part No. Function Actuate Deactuate Contact Position
-1.1 ± 0.8°C 2.2 ± 0.8°C 3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
CID Component 3E-5464 A/C Thermostat (30 ± 1.4°F) (36 ± 1.4°F) Normally Open T
Latch Coil: 1.55 ± 0.16
168 Electrical System Voltage 38 ± 3°C 27°C MIN 8C-3663 Solenoid: Shutdown Unlatch Coil: 10.3 ± 1.0 Circuit Breaker
3E-6449 Coolant Temperature (Start Aid) (100 ± 5°F) (81°F MIN) Normally Closed Pressure Temperature Level Flow
248 Data Link Overall: 2.0 ± 0.1
Symbol Symbol Symbol
263 Sensor Supply Voltage 3E-6450
Primary Steering Pressure 1200 kPa MAX 700 ± 100 kPa A-B Normally Open 9G-1950 Resistor: Blower Motor Tap: 1.0 ± 0.05 Symbol Symbol
Secondary Steering Pressure (174.0 psi MAX) (102 ± 14.5 psi) A-C Normally Closed
54.4°C (130°F): 6565 ± 695
270 Harness Code 129 ± 4°C 96°C MIN 104-3007 ² Sender: Torque Converter Oil Temperature
104-3007 ² Torque Converter Oil Temperature Normally Open 115.6°C (240°F): 526 ± 61
296 Transmission ECM (264 ± 7°F) (205°F MIN)
54.4°C (130°F): 6565 ± 695
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
102 ± 3°C 90°C MIN 104-3008 ² Sender: Hydraulic Oil Temperature
605 Left Front Speed Sensor 104-3008 ² Hydraulic Oil Temperature (216 ± 5°F) (194°F MIN) Normally Open 115.6°C (240°F): 526 ± 61 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
606 Right Front Speed Sensor 275 to 1750 kPa¹ - 106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
114-5333 A/C (High / Low) Pressure (39.9 to 253.8 psi) Normally Open³
607 Left Rear Speed Sensor -
118-5144 ² Sender: Coolant Temperature
54.4°C (130°F): 6565 ± 695 Normally closed switch that will open with an increase of a specific condition.
107 ± 3°C 95°C MIN 115.6°C (240°F): 526 ± 61
608 Right Rear Speed Sensor 118-5144 ² Coolant Temperature (225 ± 5°F) (203°F MIN)
Normally Open No circle indicates that the wire cannot be disconnected from the component.
609 Left Front Brake Solenoid Auxiliary Valve
65 ± 3°C 58°C MIN
155-8998 Axle Oil Cooler Temperature (149 ± 5°F) (136°F MIN) Normally Open Float Valve
610 Right Front Brake Solenoid 122-6344 Solenoid: 85.3 ± 5
Lift Positioner Valve
611 Left Rear Brake Solenoid 175-3244 Brake Oil Pressure
10700 kPa MAX 8960 ± 537 kPa A-B Normally Open
Tilt Positioner Valve
This indicates that the component has a wire connected to it that is connected to ground.
(1552 psi MAX) (1300 ± 78 psi) A-C Normally Closed
612 Right Rear Brake Solenoid ¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained TCS Left Front Proportional Valve
down to 170 kPa (25 psi). TCS Left Rear Proportional Valve
613 On/Off Solenoid 124-3052 Solenoid: 7.8 ± 1.0
² This part has an integral temperature sender. See also Resistor, Sender and Solenoid Specifications. TCS Right Front Proportional Valve This indicates that the component does not have a wire connected to ground. It is
615 Articulation Sensor ³ Contact position at the contacts of the harness connector. TCS Right Rear Proportional Valve
Empty: 250 ± 10 grounded by being fastened to the machine.
616 Test/Enable Switch 134-7262 Sender: Fuel Level Full: 33.5 ± 6
653 Traction Control System ECM
149-2658 Solenoid: Ride Control 32.6 ± 1.6
687 Options Code Plug
152-8351 Solenoid: 4th Function Diverter 32.6 ± 1.6 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
¹ The CID is a diagnostic code that indicates which component is faulty.
152-8385 Solenoid: TCS Pilot On/Off 32.6 ± 1.6
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
² The MID is a diagnostic code that indicates which electronic control module
168-6452 Solenoid: Axle Oil Cooler 9.4 ± 5
diagnosed the fault.
186-1526 Solenoid: CST Transmission Valve (Qty=6) 31 ± 3 Sender- A component that is used with a temperature or pressure gauge. The sender
Component Identifiers (CID¹) ¹ At room temperature unless otherwise noted. measures the temperature or pressure. Its resistance changes to give an indication to
Payload Control System (MID² 74) T
² This part has an integral temperature switch. See also Off Machine Switch Specification. the gauge of the temperature or pressure.
CID Component
168 Electrical System Voltage 938G Wheel Loader and Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
254 Payload Electronic Control Module
350
364
Position Sensor (Lift Linkage)
Pressure Sensor (Lift Cylinder Head End)
IT38G Integrated Toolcarrier It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
769
817
Pressure Sensor (Lift Cylinder Rod End)
Battery (Internal Backup)
Wire Wire
Wire Description
Wire Wire
Electrical System Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
820 Keypad Data Link Incorrect Description Description coil that makes an electromagnet when current flows through it. The electromagnet
Number Color Number Color
¹ The CID is a diagnostic code that indicates which component is faulty.
Power Circuits Accessory Circuits (Continued) 938G: IT38G: can open or close a valve or move a piece of metal that can do work.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
101
102
RD
RD
Battery (+)
Running Lamp Breaker
502
503
OR
BR
Wiper - Front (Hi)
Wiper - Rear (Park)
4YS1-1877 7BS1-899
Component Identifiers (CID¹) 105 RD Key Switch 504 YL Wiper - Rear (Low) 6WS1-2578 1CW1-390 Harness And Wire Symbols
CST Autoshift Control (MID² 081) 108 RD 24V to 12V Converter Memory Output 505 BU Wiper - Rear (Hi) 8RS1-UP Component
109 RD Alt Output (+) / Main Brkr / Alt Brkr / Start Rly 506 PU Washer - Front
CID Component
112 PU Main Power Rly Output 507 WH Washer - Rear
9HS1-800 Wire, Cable, or Harness Part Number
168 Electrical System Voltage 114 RD Warning Horn (Forward) 508 PU Radio Speaker - Left Pin Socket Wire Color Assembly Identification
Fuse
190 Engine Speed Sensor 115 RD Running Lamp Breaker/Spare Circuit 509 WH Radio Speaker - Left (Common) Component Location
191 Transmission Output Speed Sensor 116 BR Rear Floods 511 BR Radio Speaker - Right Schematic Machine Schematic Machine A AA 105-9344
Component Component
Location Location Location Location
117 RD Main Power Relay 512 GN Radio Speaker - Right (Common)
346 Ride Control Relay
Air Conditioner E-11 2 Sender - Coolant Temp D-15 35 325-PK-14 1
118 GY Wipers 513 OR A/C Compressor/Refrigerant Pressure SW
367 Ride Control Switch C 36
120 YL 24V to 12V Converter 515 GY Blower Motor (Hi) Alarm G-8 Sender - Fuel Level E-15
421 Load Check Solenoid 122 RD Backup Alarm / Misc Power 516 GN Blower Motor (Medium) Alarm - Backup D-15 3 Sender - Hydraulic Oil Temp C-14 37 Single Wire Circuit Number Wire Gauge Receptacle
621 Downshift Switch 123 WH Gauges / Indicator Lights 517 BU Blower Motor (Low) Alarm - Secondary Steering G-8 A Sender - Torque Converter Oil Temp C-13 38 Connector Identification
641 Forward High Solenoid 124 GN HVAC 521 YL A/C SW To Refrigerant SW
Alternator E-15 4 Sensor - Engine Speed C-14 39 Plug
642 Reverse Solenoid 125 OR Axle Oil Cooler 522 WH A/C Clutch To Thermostat SW Ground 2
126 PK CST Autoshift Control / Shifter 537 GN Turn Signal SW To Flasher
Batteries - 12 Volt F-14 5 Sensor - PCS Lift Cyl Head End Oil Press B-2,E-1 21 Connection 200-BK-14
643 Forward Low Solenoid C 22
127 OR Floods 538 BR Hazard Indicator Breaker - Air Seat F-10 Sensor - PCS Lift Position C-2,E-1
644 Speed 1 Solenoid 47 23
Pin or Socket
128 PK Kickout / Ride Control 567 WH A/C SW Jumper Breaker - Alternator B-14 Sensor - TCS Articulation Angle Position A-4
645 Speed 2 Solenoid
Number
129 BU Cigar Lighter 571 OR Ride Control Relay Coil Breaker - Auxiliary B-14 47 Sensor - TCS Left Front Wheel Speed B-2,E-1,G-1 24
646 Speed 3 Solenoid 130 RD Stop Lamps A514 YL CST Control To Park Brake Alarm Relay Coil
Breaker - Hood B-14 47 Sensor - TCS Left Rear Axle Speed I-6 25 Typical representation of a Sure-Seal
650 Harness Code 133 OR 4th Function Diverter A538 OR Rear Window Defroster (Resistive Element In 1 Typical representation of a Deutsch 1
Breaker - Lamp F-10 C Sensor - TCS Right Front Wheel Speed A-2,D-1,G-1 26 connector. The plug and receptacle
668 Transmission Shift Lever
135 BU 24V to 12V Converter Switched Output A576 GN Breaker To Compressor (Air Seat) 2 connector. The plug contains all 2
Breaker - Main B-14 C Sensor - TCS Right Rear Axle Speed I-6 27 contain both pins and sockets.
683 Parking Brake Alarm
136 GN Secondary Steering / Action Alarm C529 GY Lift Head End Pressure Sensor sockets and the receptacle contains
138 GN Payload Control System (PCS) C530 BU Lift Position Sensor Cigar Lighter E-7 A Sensor - Transmission Speed C-13 39
687 Option Code
all pins.
140 BU Rear Window Defrost Lighting Circuits Control - Autoshift Electronic (CST) A-7 7 Service Meter G-6 A
¹ The CID is a diagnostic code that indicates which component is faulty. 144 GN Heated Seat / Beacon 603 PK Rotary Beacon
Control - Hood Relay A-14 8 Solenoid - 4th Function Pilot Diverter H-1 21
² The MID is a diagnostic code that indicates which electronic control module 160 PU Air Intake Heater Relay 604 OR Stop Lamp
Control - Payload Electronic (PCS) E-4 12 Solenoid - A/C Clutch C-15 6
167 OR Transmission Control System (TCS) 605 YL Turn Lamp - Left
diagnosed the fault.
Control - Secondary Steering Electronic B-6 7 Solenoid - Axle Oil Cooler Clutch D-14 44
168 GN Quick Coupler 606 GY Turn Lamp - Right ©2001 Caterpillar Printed in U.S.A.
175 RD Hood Relay Control 608 GN Flood Lamp - Rear Cab Control - Traction Electronic (TCS) A-12 9 Solenoid - Countershaft Transmission D-13 31 All Rights Reserved
188 WH PCS Keypad 610 OR Head Lamp (Basic) Control - Transmission Shifter (CST) H-6 B Solenoid - Quick Coupler B-2 33
189 WH Air Intake Heater (AIH) 611 PU Head Lamp (High)
Converter - 24 Volt to 12 Volt G-10 34 Solenoid - Ride Control C-2,F-1,I-1 21
Ground Circuits 614 PU Park/Tail/Panel Lamp
Defroster - Rear F-12 17 Solenoid - Shutdown C-15 28
200 BK Main Chassis 615 YL Flood Lamp - Forward Cab
202 BK XMSN Ctrl 617 BR LH Tail/Clearance Lamps Diode Block Assembly H-8 A Solenoid - Start Aid E-13 29
250 BK Payload Mon - Customer Gnd 619 GN Head Lamp (Lo) Flasher F-6 A Solenoid - TCS Left Front Proportional I-5 30
Failure Mode Identifiers (FMI)¹
251 BK Payload Mon - System Gnd 630 GY Flood Lamp Rear (Attach) Flasher - German Roading (COSA Opt) I-7 A Solenoid - TCS Left Rear Proportional I-5 30
FMI No. Failure Description
276 BK XMSN Ctrl Ident Code 0 667 OR Front Floods - Aux
0 Data valid but above normal operational range. Flasher (Japan Option) I-7 A Solenoid - TCS On/Off Pilot I-4 30
277 BK XMSN Ctrl Ident Code 1 Control Circuits
1 Data valid but below normal operational range. Fuses F-10 C Solenoid - TCS Right Front Proportional I-5 30
278 BK XMSN Ctrl Ident Code 2 702 OR XMSN Brake SW Jumper
2 Data erratic, intermittent, or incorrect. Gauge - Coolant Temp G-4 A Solenoid - TCS Right Rear Proportional I-5 30
3 Voltage above normal or shorted high.
279 BK XMSN Ctrl Ident Code 3 709 OR Sensor Power Supply Connector Location
A219 BK TCS Ctrl Gnd 710 GN XMSN Speed Sensor Gauge - Fuel Level F-4 A Suppressor - Arc (A/C Clutch Coil) C-15 6 Schematic Machine
4 Voltage below normal or shorted low. Connector Number
A221 BK XMSN Ctrl Options Code 0 720 PU XMSN Neutralizer Override Switch Gauge - Hydraulic Oil Temp G-5 A Suppressor - Arc (Alarm Disarm Relay) G-10 7 Location Location
5 Current below normal or open circuit.
A222 BK XMSN Ctrl Options Code 1 727 GN Secondary Steering Relay Coil CONN 1 D-15 39
6 Current above normal or grounded circuit. Gauge - Speedometer F-4 A Suppressor - Arc (Quick Coupler Sol) B-2 33
A223 BK TCS Ctrl Harness Code 0 751 GN XMSN Clutch No. 1 - FWD High CONN 2 D-15 3
7 Mechanical system not responding properly. Gauge - Torque Converter Oil Temp F-5 A Suppressor - Arc (Sec Str Mtr Rly) A-6 19
A224 BK TCS Ctrl Harness Code 1 752 YL XMSN Clutch No. 2 - REV 61 CONN 3 Aux Start Receptacle F-14 58
8 Abnormal frequency, pulse width, or period. 7 5
Ground - Cab Boss B-12 Switch - (TCS) Test Enable E-8 A
9 Abnormal update.
A225 BK TCS Ctrl Harness Code 2 754 BU XMSN Clutch No. 3 - FWD Low 25 57 34 45 49 30 15 24 CONN 4 C-14 6
10 D 11
A226 BK TCS Ctrl Harness Code 3 755 OR XMSN Clutch No. 4 - SPD 1 Ground - Engine Block (from AIH) E-13 Switch - 4th Function Pilot Diverter E-8 CONN 5 A-13 40
10 Abnormal rate of change. 35 32 4 29 43 50 51 33
A232 BK XMSN Ctrl Options Code 2 761 GY Lift Positioner Switch 14 38 CONN 6 C-13 48
Ground - Engine Block (from Alternator) D-15 4 Switch - A/C Compressor F-8 D 58
11 Failure mode not identifiable. 21
A250 BK Bat (-) 762 YL Bucket Positioner Switch 20 10 60 CONN 7 E-12, I-9 18
12 Bad device or component. Ground - Engine End Frame F-14 32 Switch - A/C Refrigerant (Press) C-15 6
A279 BK TCS Ctrl Harness Code 4 779 WH Quick Coupler (Engage Sol) 37 31 A B CONN 8 D-12, I-9 52
13 Out of calibration. Ground - Frame Boss A-12 15 Switch - Air Inlet Heater F-7 A 36 17 16 56
59 2 18 CONN 9 Aux 12V Power D-12 53
A280 BK TCS Ctrl Harness Code 5 E701 PK Ride Control Switch (Auto) 3 23 41
14 Parameter failures. Heater - Air Inlet E-13 10 Switch - Axle Oil Cooler Temp A-14 47
A281 BK TCS Ctrl Harness Code 6 F748 WH Ride Control Switch (On) 44 CONN 10 C-12 7
15 Parameter failures. 39 48 46
A282 BK Switch/Sensor Ground F765 BR Park Brake Switch Heater - Cab E-11 18 Switch - Beacon F-7 A 28 CONN 11 C-12 7
16 Parameter not available. 1 D 54 55
Basic Machine Circuits F766 WH Kickout Override Sw (N/O) 6 40 42 47 52 CONN 12 B-12 7
Horn - Forward C-2,F-2,I-1 11 Switch - Blower F-9 D
17 Module not responding. 8 C 53 12 13
301 BU Shutdown Solenoid (Start Coil) G728 YL Kickout Override Sw (N/C)
22 CONN 13 TCS Calibrate Plug B-11 7
18 Sensor supply fault. Keypad - Payload Control System (PCS) D-4 12 Switch - Brake Oil Press C-3,F-3,I-3 43 27 26
304 WH Starter Solenoid Start Terminal G742 GN Alarm/Disarm Relay to Diode 7 CONN 14 A/C and Heater E-11 18
19 Condition not met. Lamp - Action B-8 7 Switch - Bucket Positioner C-2,E-1,H-1 D 19 61
306 GN Starter Relay Coil (+) G750 BU XMSN Cont Forward Switch CONN 15 F-11 2
20 Parameter failures. 9
307 OR Key Switch Start Position G755 GY XMSN Cont Reverse Switch Lamp - Alternator C-7 A Switch - Bucket/Fork Select F-8 D CONN 16 F-11 2
¹ The FMI is a diagnostic code that indicates what type of failure has occurred. 308 YL Main Power Relay Coil (+) G760 WH XMSN Cont (Second Gear) Lamp - Brake Oil Press H-7 A Switch - Defrost F-8 D CONN 17 H-10 50
310 PU Start Aid SW To Start Aid Sol G761 YL XMSN Cont (Third Gear) Lamp - Coolant Temp G-7 A Switch - Dimmer F-6 B CONN 18 Aux 12V Power Socket G-10 51
311 WH Start Aid Sol To Start Aid Coolant Temp SW G762 BR XMSN Cont (Fourth Gear) CONN 19 G-10 34
Lamp - Engine Oil Press H-7 A Switch - Disconnect F-14 32
321 BR Backup Alarm G763 PU XMSN Cont Neutral Switch CONN 20 G-10 C
Lamp - Flood Lamp D-7 61 Switch - Downshift B-8 D
322 GY Warning Horn (Forward) G768 GN XMSN Cont (First Gear) CONN 21 B-10 7
326 RD Key Switch Off Position G787 GN XMSN Cont Remote Forward Switch Lamp - Hazard F-5 A Switch - Engine Oil Press C-14 40 CONN 22 TCS Code Plug A-12, B-10 7
331 OR Backup Alarm Relay Coil G788 YL XMSN Cont Remote Reverse Switch Lamp - High Beam F-5 A Switch - Fork Positioner H-1 D CONN 23 Options Plug A-8, I-8 7
334 BU AIH Relay Coil (+) 818 BR Serial Data (Transmit) Lamp - Hydraulic Oil Temp H-7 A Switch - Forward Horn F-6 B CONN 24 Machine Harness Code A-8, I-8 7
373 GN AIH Switch to AIH Timer 819 GY Serial Data (Receive)
A CONN 25 Service Tool (ECAP/ET) A-8 7
Lamp - Left Turn F-5 Switch - Front Intermittent Wiper D-7 A
397 OR Hood Motor Lower E800 GN Seat Alarm To Diode Pack CONN 26 I-6 59
Lamp - Park Brake D-7 A Switch - Hood Actuator A-14 8 49
398 BU Hood Motor Raise F853 BR Travel Speed CONN 27 G-6 A
Lamp - Primary Steering Oil Press D-7 A Switch - Hydraulic Lock Detent Override F-8 A 52 50 53
A300 GN Hood Control Lower G878 GY Traction Control System (TCS) Calibrate 61 CONN 28 G-6 A
17
A301 WH Hood Control Raise 900 PU XMSN Clutch No. 5 - SPD 2 Lamp - Right Turn F-5 A Switch - Key Start F-6 B CONN 29 E-6 A
57
Monitoring Circuits 901 WH XMSN Clutch No. 6 - SPD 3 Lamp - Secondary Steering Oil Press D-7 A Switch - Kickout E-8 D 12 CONN 30 E-6 A
403 GN Alternator (R) Term. 944 OR Data Link + (CAT)
A CONN 31 E-6 A
Lamp - Transmission Oil Temp G-7 Switch - Lamp H-7 A
404 YL Hyd Oil Temp Switch 945 BR Data Link - (CAT) CONN 32 D-6 A
Module - (TCS) Display D-5 13 Switch - Lamp Test G-7 A B
405 GY Engine Oil Pressure Switch 963 GN Bucket/Fork Position Detent Coil A CONN 33 A-6 7
406 PU Engine Coolant Temp Switch 964 BU Fork Position Select Motor - Front Washer C-3,F-2,I-2 15 Switch - Lift Positioner C-2,E-1,H-1 33 37 CONN 34 A-5, B-2 7
D 13
407 PK T/C Oil Temp Switch 973 BR CST Autoshift- Auto/Manual Switch Motor - Front Wiper E-4 16 Switch - Parking Brake G-10 45 CONN 35 A-5, E-3, H-3 7
35 2 45 51 33
417 GY Primary Steering Pressure Switch (N/O) 975 WH CST Autoshift- Sol Return 20 44 10 48 16 CONN 36 B-5, E-3, H-3 7
Motor - Heater/Air Conditioner Blower E-11 18 Switch - Primary Steering Oil Press A-6 42 41
34 C 18 22
441 OR Engine Coolant Temp Sender 976 OR Ride Cont Sol
1 D 4 6 29 CONN 37 G-5 A
Motor - Hood Actuator A-14 Switch - Quick Coupler F-8
442 GY Hyd OIl Temp Sender 978 GN CST Autoshift- Slow Mode SW 1 46 11 CONN 38 G-4 A
Motor - Rear Washer C-3,F-3,I-3 15 Switch - Rear Wiper C-7 A 3 28 38 7 15
443 YL T/C Oil Temp Sender 987 WH Diverter Sol 43 9 31 60 CONN 39 PCS Data Connection D-4 A
21 55
Motor - Rear Wiper F-12 17 Switch - Ride Control E-8 D 42 39 19
447 PK Fuel Level Sender C920 GY Fault Lamp - Control 40 47 30 CONN 40 D-4 12
14
449 BU Speedometer Sender E923 PK Front Left Wheel Proportional Solenoid Motor - Secondary Steering Pump A-6 19 Switch - Secondary Steering Manual D-7 A 32 58 23 54 CONN 41 D-4 12
1
450 YL Engine Speed Sensor E924 YL Front Right Wheel Proportional Solenoid Motor - Starter E-14 14 Switch - Secondary Steering Oil Press A-6 42 CONN 42 C-4 41
59 25 27 24 26
453 PK Secondary Steering Pressure Switch (N/O) E925 OR Rear Left Wheel Proportional Solenoid 20 36 CONN 43 A-3, E-2 57
Relay - Air Inlet Heater E-13 Switch - Service Brake C-4 41 5 8 56
483 BR Brake Oil Pressure Switch (N/C) E926 BU Rear Right Wheel Proportional Solenoid CONN 44 D-2, G-2, I-2 55
Relay - Alarm Disarm D-11 C Switch - Start Aid D-8 A
484 YL Primary Steering Pressure Switch (N/C) E927 GN Test Mode SW (N/C) CONN 45 D-2, G-2, I-2 55
C444 YL Alternator D+ Term E928 WH Test Mode SW (N/O) Relay - Backup Alarm D-10 C Switch - Start Aid Coolant (Temp) D-15 44 CONN 46 C-2, F-2, I-2 55
C445 BU Alarm To Diode Pack E929 GY Articulation Angle Sensor Relay - Main Power F-10 C Switch - Thermostat E-11 18 CONN 47 B-2 60
C470 BR Relay Contact To Alarm E930 BU Front Axle Pilot Solenoid Relay - Park Brake Alarm D-10 C Switch - Transmission Auto/Manual D-8 D CONN 48 H-2 55
Related Electrical Service Manuals C471 GN Relay Contact To Indicator Lamp E932 PK Front Left Wheel Speed Sensor
Relay - Rear Flood B-13 C Switch - Transmission Neut Override F-7 A CONN 49 E-2, G-2 56
E416 PU PCS Lift Cyl Press Sensor E933 YL Front Right Wheel Speed Sensor The connectors shown in this chart are for harness to harness connectors.
Title Form Number Relay - Ride Control D-10 C Switch - Transmission Neutralizer C-4 46
E417 OR Park Brake Switch (N/C) E934 OR Rear Left Wheel Speed Sensor E99248 Connectors that join a harness to a component are generally located at or near
Alternator: 9W-3043 SENR3685
Atch:
Electric Starting Motor:
107-7977
106-8558
SENR4757 E419 BU Relay Contact to Seat Alarm E935 GN Rear Right Wheel Speed Sensor Relay - Seat Alarm D-10 C
C
Switch - Turn Signal F-6 A
Machine Harness Connector And Component Locations the component. See the Component Location Chart.
G454 PK Axle Oil Cooler Sw to Clutch Solenoid E936 WH TCS Solenoid Return Relay - Secondary Steering Motor A-6 Terminal Block E-14 7
Consist: 106-8557 SENR3859
Consist: 106-8559 SENR3581 G476 WH Traction Control Action Indicator E955 OR Keypad Data Relay - Start B-14 C Timer - Air Inlet Heater G-8 A
G486 GN Not Used P914 GN Used For 924G and 928G Only D
Payload Control System SENR6614 Resistor - Heater/Air Conditioner E-11 Valve - Pilot Control B-9 D
Accessory Circuits P915 PK Used For 924G and 928G Only
Traction Control System SENR6719 Machine locations are repeated for components located close together.
500 BR Wiper - Front (Park) P916 OR CST Shifter Neutral Sw Signal
Transmission Electronic Control A = Located on or near dash panel.
System SENR1218 501 GN Wiper - Front (Low) P976 BR Quick Coupler (Disengage Sol)
B = Located on or near steering column.
C = Located on or near relay / fuse panel.
D = Located on or near right console.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
IT38G FRONT
CONN 44
REAR FRONT L V V
WASHER L MOTOR L L MOTOR L WASHER 605-YL 3 605-YL 1 RD-18
YY C ZZ C ATTACH TRACTION CONTROL SYSTEM (TCS) 7T-8890 7T-8890 200-BK-14 1 200-BK-14 2 BK-18 LEFT TURN
276-BK-18 1 202-BK-18 1 202-BK-18 276-BK-18 (CHASSIS PORTION) 606-GY 2 LAMP
F G 277-BK-18 3 3 202-BK-18 277-BK-18 617-BR 6 V FLOOD 3E-6466
2 200-BK-14 278-BK-18 4 202-BK-18 938G 4 278-BK-18 IT38G 709-OR-18 506-PU-18 619-GN-14 5 619-GN-14 LAMP
MACHINE MACHINE L4 L4
1 603-PK 279-BK-18 5 5 279-BK-18 E934-OR-18 200-BK-18 611-PU-14 4 200-BK-14 9X-1439
4 615-YL-14 7 CODE 7 CODE J E935-GN-18 507-WH-18 V
3 608-GN 6 PLUG 6 PLUG HAZARD C2 538-BR A219-BK 200-BK-18 LU U
GERMAN TCS PP PP NN NN L3 L3 RIGHT TURN
202-BK-18 2 202-BK-18 202-BK-18 2 202-BK-18 GROUND 31 200-BK-18 606-GY 3 606-GY 1 RD-18 LAMP
A CONN 7 8 8 ROADING HEAD LAMP 537-GN-14 LEFT REAR AXLE +V OR -18 709-OR-18 1 709-OR-18 LEFT FRONT RD 1 E923-PK-18 E923-PK-18 200-BK-14 200-BK-14 2 BK-18
49A A 1 3E-6466
TU GN-18 1 605-YL CONN 24 FLASHER + BATTERY 49 102-RD-14 SPEED SENSOR SIGNAL WH -18 C E934-OR-18 2 E934-OR-18 PROP SOL RD 2 E936-WH-18 E936-WH BU C 483-BR-18 2
CONN 24 8V-2514 109-7330 L4 124-3052
G BK-18 2 200-BK TURN C GROUND BK -18 B A219-BK 3 A219-BK E924-YL-18 RD B 614-PU-14 6 U
LEFT HARNESS CODE PLUGS 30B 4 E935-GN-18 E925-OR-18 BK A 200-BK-18 619-GN-14 619-GN-14 FLOOD
A 5
I I

200-BK-14
(REF LOC A-8)

615-YL-14
STOP/TAIL/ RD/YL-18 617-BR NN E926-BU-18 LAMP
PARK/TURN/
TA C
RIGHT FRONT BRAKE OIL L 611-PU-14 4 200-BK-14
U 9X-1439

608-GN
GN/RD-18 604-OR RD 1 E924-YL-18 E930-BU-18

603-PK
S A PRESSURE SW CONN 45
BACKUP LAMP G BK-18 B 200-BK PROP SOL RD 2 E936-WH-18 E936-WH
144-6838 COSA OPTION 124-3052 175-3244 L
A (REF LOC F-6) FORWARD
NOTE N BA RD-18 1 321-BR-18 TCS PP 114-RD-18
G NOTE E RIGHT REAR AXLE NN HORN
G BK-18 2 +V OR -18 A 709-OR-18 322-GY-18 7T-0970

5
11
1
3
4
6
7
8
9
2
10
12
CONN 8 SPEED SENSOR SIGNAL WH -18 C E935-GN-18 LEFT REAR RD 1 E925-OR-18 L
C 109-7330 PROP SOL
GROUND BK -18 B A219-BK RD 2 E936-WH-18
124-3052 L CCC CCC

108-RD-18
200-BK-14
615-YL-14

A538-OR
976-OR-18 1 976-OR-18 1 GN-18

608-GN
118-GY
122-RD
NN RIDE

503-BR
505-BU

135-BU
603-PK

504-YL
537-GN-14 975-WH-18 2 975-WH-18 2 GN-18
A RIDE CONTROL J RIGHT REAR RD 1 E926-BU-18 ON/OFF CONTROL
NOTE: TO PROP SOL PILOT SOL CONN 46 SOLENOID
1 321-BR-18 RD 2 E936-WH-18
BACKUP ALARM 2 200-BK-18 C XX J L J 124-3052 152-8385 CCC VALVES
202-BK-18 2 BK-18 200-BK-18 E B 102-RD-14 NN 976-OR-18 1 GN-18 149-2658

200-BK-18
200-BK-18
200-BK-18
LICENSE A O'ROPS ARRANGEMENT A221-BK-18 1 E930-BU-18 1 GN-18 975-WH-18 2 GN-18
PLATE YL 614-PU CONN TO A232-BK-18 3 E936-WH-18 2 GN-18
LAMP HARNESS A A222-BK-18 4 FLASHER
5A-3808 4Y-9844 TCS BRAKE VALVE L EEE EEE
NOTE N CONN 23
987-WH-18 2 987-WH-18 1 GN-18
JAPAN OPTION 200-BK-18 1 200-BK-18 2 GN-18 4TH
OPTIONS CODE PLUGS (REF LOC F-6) ATTACH TRACTION CONTROL SYSTEM (TCS) FUNCTION
A (REF LOC A-8) NOTE E (CHASSIS PORTION) CONN 48 DIVERTER
TU GN-18 1 606-GY EEE SOLENOID
RIGHT G BK-18 2 200-BK 987-WH-18 1 GN-18 VALVES
STOP/TAIL/ A L67 L67 L67 L67 200-BK-18 2 GN-18 152-8351
PARK/TURN/ RD/YL-18 614-PU L68 L68 L68 L68
TA C
BACKUP LAMP S GN/RD-18 A 604-OR
144-6837 G BK-18 B 200-BK FRONT LOWER DASH L
NOTE N A 200-BK-14 508-PU-18 F766-WH-18 A OR-18 + BATTERY FORK
BA RD-18 1 321-BR-18 200-BK-14 509-WH-18 964-BU-18 B BU-18 SOLENOID POSITIONER
BK-18 2 ROADING L68 200-BK-14 CONN 36 200-BK-18 C BK-18 GROUND SWITCH
G OPTIONAL

507-WH-18
L68 1 PARK WORK1

506-PU-18
483-BR-18
3E-7843

200-BK-14
200-BK-14
BEACON H B1 200-BK-14 L67 511-BR-18 CAB FRONT
G K 9 E800-GN-18 615-YL-14 512-GN-18 L6 C L 483-BR-18

200-BK-14
200-BK-18
108-1029 OFF
H RADIO K H

200-BK-14
200-BK-14
200-BK-14
200-BK-14

GY-14
WORK2

615-YL-14
135-BU C 7 404-YL-18 12 483-BR-18 507-WH-18

BR-14
LIGHTING GP-JAPANESE ROADING 200-BK 3 BK GROUND 108-RD-18 A 6 406-PU-18 FLOOD 11 987-WH-18 506-PU-18
(LIGHTING GP-REAR 142-0463) 108-RD-18 5 YL 200-BK 5 483-BR-18 2 LAMP 6 619-GN-14 200-BK-14 L
+B MEMORY B CENTER DASH PANEL
135-BU 135-BU 6 RD L66 4 407-PK-18 109-7041 1 605-YL 200-BK-14 F766-WH-18 A OR-18 + BATTERY BUCKET
+BATTERY (12V) CONN 17 CST SHIFTER
RADIO POSITIONER

PK-14
135-BU 4 NC 200-BK G 3 405-GY-18 130-6260 615-YL F 2 606-GY 200-BK-14 762-YL-18 B BU-18 SOLENOID
511-BR-18 8 GY/VI RIGHT SPKR + 173-6532 122-RD 122-RD DOME LAMP 2 484-YL-18 H LAMP SW 615-YL 200-BK-14 10 976-OR-18 605-YL 200-BK-18 C BK-18 GROUND SWITCH
200-BK L67 512-GN-18 7 GY/BK,VI/BK 160-7891(JAPAN) 200-BK 107-6032 10 404-YL-18 3 615-YL 615-YL 9 614-PU-14 617-BR 3E-7843
RIGHT SPKR - B2 108-3320
603-PK 508-PU-18 2 WH/GN LEFT SPKR + NOTE B G BULB 11 123-WH-18 VVV 615-YL LEFT F 8 617-BR 606-GY

PU-14
F 509-WH-18 1 WH/BK,GN/BK LEFT SPKR - 112-5219 12 HYD OIL TEMP H 1 G787-GN-18 FWD 615-YL SPEAKER 7 507-WH-18 614-PU-14
4

BU-14
603-PK 1 667-OR-18 115-1748 614-PU-18 2 G788-YL-18 REV 615-YL 168-8772 4 506-PU-18 619-GN-14

200-BK-14
OPTIONAL 200-BK ANTENNA 8 C445-BU-18 200-BK-18 BK-18 3 P916-OR-18 NEUT SW L5 200-BK-14 160-7893(JAPAN) K 5 964-BU-18 611-PU-14 L
BEACON H B3 LIFT

YL-14
483-BR-18 BACKLIGHT 1 4 202-BK-18 GROUND 200-BK-14 508-PU-18 3 611-PU-14 114-RD-18 200-BK-14 200-BK-18 A BK-18 GROUND
SOCKETS DIODE BLOCK AS 123-WH-18 115-1748 C 509-WH-18 322-GY-18 F766-WH-18 F766-WH-18 B OR-18 + BATTERY POSITIONER
9R-7941 L66 L66 SWITCH

OR-14
112-4735 BRAKE OIL PRESS 5 H 1 G768-GN-18 FIRST GEAR F 5 762-YL-18 976-OR-18 761-GY-18 C BU-18 SOLENOID
115-1748 200-BK-18 2 G760-WH-18 SECOND GEAR 200-BK-14 3 761-GY-18 975-WH-18 3E-7844
FLOOD

E800-GN-18
H 614-PU-18 3 G761-YL-18 THIRD GEAR 615-YL 4 762-YL-18 NOTE L
LAMP L5 L5

GN-14
H 405-GY-18 BACKLIGHT 4 4 G762-BR-18 FOURTH GEAR 7 322-GY-18 F766-WH-18 AAA

CONN 35
109-7041 24V OUTPUT L6 L6 CONN 49 LEFT FRONT WHEEL

WH-18
BK-18
C NC C ALARM BK 2 C445-BU-18 123-WH-18 115-1748 5 306-GN-18 START RELAY 1 F766-WH-18 761-GY-18 709-OR-18 A OR -18 +V
E417-OR-18 E417-OR-18 PARKING 3E-6329 RD 1 C470-BR-18 ENGINE OIL PRESS 6 G763-PU-18 NEUTRAL GND ALSO N B CENTER DASH PANEL 975-WH-18 987-WH-18 4 E932-PK-18 E932-PK-18 C WH -18 SIGNAL SPEED SENSOR
10
F765-BR-18 F765-BR-18 NO C BRAKE SW 115-1748 7 G755-GY-18 REVERSE SOLENOID / U 11 114-RD-18 964-BU-18 1 A219-BK A219-BK B BK -18 GROUND 109-7330
F 202-BK-18 C 6G-4195 8 G750-BU-18 FORWARD GEAR 1 2 3 4 5 6 S J J 3 E933-YL-18
L65 L65 H L13 4F 8
202-BK-18 406-PU-18 1 P914-GN-18 J 2 200-BK-14 2 709-OR-18 709-OR-18 A OR -18 +V RIGHT FRONT WHEEL
C 3F

GN-14

OR-14
PU-14

BR-14
BU-14
AUX 12V H SPEED SENSOR

PK-14
GY-14

YL-14
135-BU 123-WH-18 1 126-PK-18 + BATTERY 2 200-BK-18 1 6 L AAA E933-YL-18 C WH -18 SIGNAL
2F

200-BK-14
200-BK-14
POWER SOCKET NOTE I 109-7330

615-YL-14
200-BK AIH BK-18 2 200-BK-18 COOLANT TEMP 2 202-BK-18 GROUND 3 P915-PK-18 2 NOTE I 9 A219-BK B BK -18 GROUND
117-2311 RD-18 1 189-WH-18 115-1748 1F 4 752-YL-18 3 NOTE L

608-GN
3 UNUSED 12 AAA

603-PK
TIMER L30 N ATTACH

614-PU-14
614-PU-18
614-PU-18
CONN 18

200-BK-18
200-BK-18
4Y-7948 YL-18 4 334-BU-18 H 4 UNUSED C L IT38G FRONT
1R CONN 37 CONN 38 FLOOD

123-WH-18
123-WH-18
123-WH-18

5
6
8
4
7
3
2
1
GN-18 3 373-GN-18 407-PK-18 H 6 331-OR-18 BACKUP ALARM OUT
123-WH-18 5 307-OR-18 KEY SWITCH IN 2R LAMP 1 A219-BK-18
3R LH HI/LO/POSITION/TURN LAMP
117-3468

610-OR-14

608-GN-14

127-OR-14
615-YL-14

102-RD-14
FUSE/RELAY PANEL XMSN OIL TEMP 2 709-OR-18

614-PU-14
C 105-4849

123-WH-18
483-BR-18
406-PU-18
407-PK-18
405-GY-18
404-YL-18
L73 115-1748 3 E933-YL-18

122-RD
617-BR
L73 CONN 27 C J 200-BK-18 4 E932-PK-18 V
C H 1 441-OR-18 NN L 5
UU C GROUND 3 200-BK-18 BK 2 200-BK-18 E800-GN-18 2 442-GY-18 123-WH-18 611-PU-14 4 BU-18
CONN 19 L61 CONN 43
3 GROUND 6 200-BK-18 RD 1 453-PK-18 C470-BR-18 3 447-PK-18 123-WH-18 614-PU-18 614-PU-18 619-GN-14 6 RD-18
L14 J
G BK-18
6
1
+24 V BATTERY IN
+24 V SWITCHED IN
1
2
122-RD-18
120-YL SECONDARY L28 L28
4
5
102-RD-14
123-WH BAT J BACKLIGHT CONN 44 617-BR-14
605-YL-14
3
1
WH-18
YL-18
G
J 115-1748
2 +12 V MEMORY OUT 4 108-RD-18 STEERING L27 L27 6 611-PU 442-GY-18 J SEND BACKLIGHT J BAT J L V 200-BK-14 2 BK-18
4 +12 V SWITCHED OUT 5 135-BU L62 ALARM L30 L30 7 614-PU 115-1748 441-OR-18 SEND 614-PU-18 5 619-GN-14
BK-18 5 3E-6329 8 449-BU-18 HYDRAULIC GRD 200-BK-18 1 200-BK-14 200-BK-14 4 BUCKET
24V/12V CONVERTER 667-OR-18 CAB GAUGE TEMP GRD COOLANT TEMP 3 605-YL-14 605-YL-14 3 POSITION/
JUMPER PLUG 119-1733 200-BK-18 SERVICE 155-5233 J 110-4731(JAPAN) 2 606-GY-14 606-GY-14 2 TURN
FOR 24V RADIO 200-BK-18 C J 110-4732(JAPAN) 200-BK-18 J 155-5232 4 611-PU-14 617-BR-14 1 LAMPS
(W/O CONVERTER) ARC H METER NOTE P
161-3932 1 443-YL-18 200-BK-18 200-BK-18 6 617-BR-14 V
SUPPRESSOR FRONT LOWER DASH 1 3 L13 L13 200-BK-14 200-BK-18 200-BK-18 U
C 2
CONN 20 106-8704 LAMP TEST 1 2 C L15 3 605-YL 200-BK-18 200-BK-18 200-BK L U 5
SPEED 2 200-BK-18 2 107-6065 4 606-GY 5 619-GN-14 611-PU-14 4 BU-18
LIMITER 3
1 126-PK-18 1 2 7 8 C 200-BK-18 CONN 28 614-PU 614-PU-18 1 200-BK-14 619-GN-14 6 RD-18
GN-18 3 449-BU-18 403-GN-18 L17 614-PU-18 614-PU-18 6 614-PU-14 614-PU-14 3 WH-18
H H H 614-PU-18 4 611-PU-14
4 F853-BR-18 122-RD-18 123-WH-18 614-PU-18 614-PU-18 606-GY-14 1 YL-18
TT C G742-GN-18 200-BK-18 J 3 606-GY-14 200-BK-14 2 BK-18
308-YL-18 667-OR-18 605-YL LEFT TURN 2
NOTE R RH HI/LO/POSITION TURN LAMP

L3
RIGHT SIDE CONTROL CONSOLE 200-BK-18 115-1748

L6
L5
CONN 45 105-4850

L62

L61
L73
200-BK-18 123-WH-18

L17
L13

L14
L15
L30
L27
L28
BLOWER SW J J LIGHTING GP-ROADING (COSA)
FLOOD A E417-OR-18 126-PK-18 373-GN-18 538-BR HAZARD
110-7890 H

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
453-PK-18
484-YL-18
200-BK E417-OR-18 AIR SEAT BREAKER 449-BU-18 BACK FORWARD HORN SW BAT
LAMP
630-GY RD-00 F765-BR-18 3T-2662 F853-BR-18 LIGHT 5 1 3 2T-3360 3 J 605-YL 200-BK-18 115-1748 J
GRD
J
9X-6775

102-RD-14
A L65 C 115-1748 AIR INTAKE 2 BACKLIGHT
200-BK 202-BK-18 112-PU-14 15A A576-GN-14 606-GY J
RD-00 200-BK L72 C HEATER SW C 322-GY-18 J 611-PU HIGH BEAM 115-1748 REAR FRONT L U
135-BU SIG U
A
EE 200-BK 200-BK 115-RD-14 BACK 521-YL C C C 2 6 7 8
107-6036 TURN
6 SIGNAL 200-BK-18 115-1748 WASHER L MOTOR L L MOTOR L WASHER 605-YL 3 606-GY YL-18 W LH TURN &
S RD-18 A 604-OR TTT CC CC AA L66 122-RD 115-RD-14 C 102-RD-14 LIGHT 6 449-BU-18 J SPEEDOMETER 7T-8890 7T-8890 617-BR 6 614-PU PU-18 C CLEARANCE
15A C C C 115-1748 A/C 3 H HH H L22 5 SWITCH 134-0756 U LAMP
T WH-18 C 617-BR POS NEG POS NEG 108-RD-18 C LAMP BREAKER 3 4 5 2 1 614-PU-18 J 606-GY 2 U
G BK-18 B 200-BK 135-BU A576-GN-14 1 115-RD-10 115-RD-10 COMPRESSOR HYD LOCK 200-BK-18 173-3064 606-GY RIGHT TURN 619-GN-14 5 200-BK-14 4Y-3580

F766-WH
3T-2662

614-PU-18
200-BK-18
NOTE U

G728-YL
200-BK-14 2 SW DETENT 334-BU-18 200-BK-18 115-1748 506-PU-18 611-PU-14 4 U
189-WH-18 L29 L29
BK-00

GN-14

GN-14
STOP/TAIL/PARK LAMP 12V BATTERY 107-6070 OVERRIDE

BR-14
BU-14
12V BATTERY

GY-14
112-PU-14 449-BU-18 200-BK-18 200-BK-14 1 619-GN-14

L61
115-2422 L C L61 C C 8 7 2 1 4
107-4401 115-2422 112-PU-10 SW 603-PK 507-WH-18 611-PU-14 HI/LO BEAM
A NOTE T NOTE T GND C C C C 7X-1886 H J CONN 45 HEAD LAMP
H GN 4 504-YL E800-GN-18 112-PU-10 117-RD-4 614-PU-18 200-BK-18 200-BK-14

L62

614-PU-18
L71

200-BK-18
MOTOR CONN 16 1 3 U 4Y-4580

307-OR-18
RD-18 1 605-YL 1 112-PU-10 200-BK-18 102-RD-14 123-WH-18 123-WH-18
AA T C BEACON SW L CCC CCC

L62
BK-18 2 200-BK BK 2 200-BK E800-GN-18 B B 112-PU-10 J 123-WH-18 614-PU-18

3
4
5
2
1
6
BACKLIGHT
F DISCONNECT
SWITCH
P
B+
GY 6 118-GY E419-BU-18 A A 112-PU-10 BK 1 308-YL-18 C 567-WH 107-6033 FLASHER J 447-PK-18 J 115-1748 BU C 483-BR-18 976-OR-18 1 976-OR-18 1 GN-18 F
LEFT TURN LAMP RIDE
200-BK-14

BR 3 503-BR 200-BK-18 C C BK 2 200-BK-18 KEY START SW 6C-8846 200-BK-18 J BAT J RD B 975-WH-18 2 975-WH-18 2 GN-18

515-GY
2 7 8

516-GN

124-GN
J

517-BU

567-WH
7N-0718

108-RD-18

122-RD-18
107-4402 OR 505-BU ALARM FUSES A538-OR 538-BR BAT 447-PK-18 SEND 614-PU-18 BK A 200-BK-18 CONTROL
604-OR

5
630-GY

CONN 46
617-BR

C 110-7887 NOTE E
605-YL

GG OPERATOR 10A = 113-8490 MAIN POWER RELAY C H H H R J J J BACKLIGHT CCC SOLENOID


614-PU-18 443-YL-18 SEND 200-BK-18 L

135-BU
G ATTACH BRAKE OIL L

112-PU-10
REAR WIPER SEAT 15A = 113-8491 167-0138 L64 3 115-1748 FORWARD VALVES
200-BK-18 YL 1 537-GN-14 J GRD FUEL LEVEL FLOOD 114-RD-18 976-OR-18 1 GN-18
GG 155-5784 L70 NOTE G DEFROST SW OFF C TORQUE CONV PRESSURE SW HORN GN-18 149-2658
BK-00 144-GN PU 2 TEMP GRD J 155-5234 LAMP 175-3244 322-GY-18 975-WH-18 2
BK-00 TO ENGINE C 15A 127-OR-14 FLOODS L60 107-6034 779-WH-18 L23 L22 ON S 3 619-GN-14 200-BK-18 200-BK-18 110-4734(JAPAN) L 4Y-7882
END FRAME ST B OR 1555235 117-3468
CONN 3 FF 144-GN 1 1 10A 129-BU CIGAR LIGHTER 120-YL L64 P976-BR-18 702-OR-18 BR 4 611-PU-14 J 200-BK-18 200-BK-18 L U
8 7 2 U

112-PU-10
G G L59 H C C 121-3175(JAPAN)

326-RD-18
AUX START D-TOP

322-GY-18
A538-OR 200-BK 2 2 C 10A 118-GY WIPERS 124-GN C C C C 200-BK 200-BK 619-GN-14 5 619-GN-14
RECEPTACLE 10A 116-BR ATT REAR FLOODS 168-GN-18 L60 L60 567-WH 614-PU-18 1 3 XMSN 1 3 611-PU-14 4 611-PU-14 HEAD LAMP

105-RD
308-YL
CONN 15 C C

614-PU-18
614-PU-18
614-PU-18
REAR HEATER NEUTRALIZER DIMMER SW 4Y-4580

200-BK
10A 136-GN SEC STEER/ALARM 133-OR 133-OR 200-BK-18 QUICK CENTER DASH PANEL 200-BK-14 1 200-BK-14
6 1

200-BK-18
DEFROSTER 43 SW 111-7897

200-BK-18
200-BK-18
10A 120-YL 24/12 CONVERTER 140-BU 140-BU 140-BU COUPLER 2 U

112-PU-10
JJ 161-8042 CRB C-TOP 118-7238 NOTE D L16 L16 L6 L6
522-WH 10A 189-WH-18 AIR INLET HEATER 128-PK 128-PK 606-GY 3 606-GY

WH-18
C SW 2 6 7 8 2 7 8 U
BK-00

BK-18
RIGHT
RD-00

L72
200-BK-14 15A 128-PK-18 A538-OR 762-YL-18 171-1512 L5 614-PU-14 6 614-PU GY-18 T
L72 H H H H C C C L5 TURN & WIDTH

L12
515-GY 10A 123-WH GAUGES/IND LIGHTS A576-GN-14 964-BU-18 C 5 2 614-PU-18 PU-18 W
L73 L71 L71 517-BU 15A 140-BU REAR WINDOW DEFROST 200-BK-18 614-PU-18 200-BK-18 U LAMP
C CONN 44

112-PU-10
516-GN B-TOP 10A 200-BK-18 614-PU-18 BUCKET/FORK 3 1 202-BK-18 610-OR-14 FRONT WIPER 200-BK-14 U 4Y-3263
C 144-GN BEACON/HEATED SEAT 615-YL
15A 115-RD-10 SELECT SW 168-GN-18 614-PU-14 L15 L15 155-5783 200-BK-14

200-BK-14
L

200-BK-14
CONN 14 10A 126-PK TRANS ECM & SHIFTER 102-RD-14 614-PU-18 107-6037 123-WH-18 L14 L14 H F
L73 HEATER GP 107-3317 C L13 L13 GND

614-PU-18
614-PU-18
614-PU-14
LL RR 10A 128-PK KICKOUT/RIDE CONTROL 117-RD-4 614-PU-18 NOTE F 987-WH 501-GN 4 GN H 511-BR-18
COND GP 107-3318 A-TOP 8 7 2 C L17 L17 MOTOR L6

4
5
1
3
2
6
15A 124-GN BLOWERS-A/C 308-YL-18 614-PU-14 614-PU-18 1 512-GN-18

614-PU
702-OR-18
112-PU-10
L5 RIGHT

202-BK-18
N C C C C L22 L12 L12

614-PU-18
614-PU-18
10A 125-OR AXLE OIL CLR 127-OR-14 614-PU-18 614-PU-18 4TH 3 200-BK 2 BK T

507-WH-18
L22
200-BK-14

200-BK-14

506-PU-18
483-BR-18
200-BK-18
AIR INTAKE FUNCTION

144-GN
SPEAKER L
615-YL-14

200-BK-18

200-BK-14
200-BK-14
603-PK
138-GN-18 129-BU 614-PU-18 200-BK-18 118-GY 6 GY

522-WH-14
CONN 36

516-GN-14
B+ P

517-BU-14

200-BK-14
515-GY-14
HEATER DIVERTER L18 L18 168-8772 BUCKET
608-GN

10A 138-GN-18 PCS 118-GY 614-PU 963-GN-18 500-BR 3 BR F766-WH-18 A OR-18 + BATTERY
603-PK

159-3537

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
10A 133-OR 4TH FUNCTN DIVERTER 116-BR F766-WH SW 407-PK-18 DUCT H C CAB 502-OR 5 OR 160-7893(JAPAN) K CAB FRONT 762-YL-18 B BU-18 SOLENOID POSITIONER
D-MID L55 L55 134-4091 8 7 2 F SWITCH
RESISTOR C 10A 167-OR TCS 136-GN G728-YL C C C C470-BR-18 E800-GN-18 1 615-YL C L 200-BK-18 C BK-18 GROUND
3E-7843

200-BK-18
110-2706 STRAP AS. 9G-1950 10A 168-GN-18 QUICK COUPLER 189-WH-18 200-BK-18 C 614-PU-18 123-WH-18 189-WH-18 2 200-BK-14 12 483-BR-18 483-BR-18

L3
L21

200-BK-18

L27
605-YL 123-WH 200-BK-18 200-BK-18 200-BK-18 483-BR-18 334-BU-18 3 F 507-WH-18 200-BK-14

L61
11
TO ENGINE LL L11

123-WH-18
123-WH-18
123-WH-18
3 L27 FLOOD L

200-BK-18
200-BK-14 516-GN-14 144-GN 200-BK-18 200-BK-18 133-OR 404-YL-18 202-BK-18 4 6 619-GN-14 506-PU-18
N

614-PU-18
614-PU-14
617-BR BLOCK 126-PK L61 200-BK-18 200-BK-18 KICKOUT 405-GY-18 603-PK 5 UNUSED 18 LAMP 1 605-YL 200-BK-14 200-BK-18 A BK-18 GROUND LIFT
N N
200-BK-14

ON/OFF SW 109-7041 POSITIONER


608-GN

615-YL-14 4 615-YL-14

604-OR 301-BU-10 517-BU-14 138-GN-18 200-BK-18 200-BK-18 E928-WH-18 406-PU-18 129-BU 6 CAT DATA LINK + 19 944-OR-18 2 606-GY 200-BK-14 F766-WH-18 F766-WH-18 B OR-18 + BATTERY
630-GY STARTER AIH RELAY 10A 130-RD STOP LAMPS 138-GN-18 200-BK-14 200-BK-18 107-6031 E927-GN-18 E800-GN-18 H C CONN 29 CAT DATA LINK - 15 945-BR-18 10 976-OR-18 200-BK-14 761-GY-18 C BU-18 SOLENOID SWITCH
3 608-GN
1 603-PK

200-BK-14
8 7 2

200-BK-14
515-GY-14
106-8558 E 125-1302 515-GY-14 10A 122-RD BU ALARM/MISC PWR 167-OR 200-BK-18 NOTE J C C 127-OR-14 503-BR 1 LIFT POSITN SENSOR 20 C530-BU-18 9 614-PU-14 605-YL 3E-7844
L74 304-WH-8 B-MID 10A 168-GN-18 614-PU-18 C C C 6 4 3 1 617-BR 200-BK WHEEL C529-GY-18 617-BR 617-BR L
SS RR BLOWER C 130-RD 2 LIFT PRESS-HEAD END 13 8
E G S E ROOF TCS TEST/ LOADER PCS LIFT E

200-BK-18
200-BK-18
447-PK-18 101-RD-4 101-RD-4 160-PU-4 115-RD-14 10A 122-RD 200-BK-14 200-BK-18 610-OR-14 504-YL 3 GROUND 21 251-BK-18 7 507-WH-18 606-GY 138-GN-18 A RD-18 +V
CONN 7

L28
F 164-9206 ENABLE SW L25 L28 PCS POSITION SENSOR
200-BK-18 174-1486(COSA) 10A 114-RD-18 FORWARD HORN 114-RD-18 200-BK-18 128-PK 608-GN-14 505-BU 4 LIFT PRESS-ROD END 16 E416-PU-18 4 506-PU-18 614-PU-14 251-BK-18 B BK-18 GROUND

200-BK
200-BK
200-BK
E MTR BAT EE E N 134-4092 L10 ECM 161-8906
2

C444-YL-18 RD-00 10A 105-RD KEY SWITCH 105-RD 614-PU-14 122-RD 702-OR-18 5 +BATTERY 24V (IN) 1 138-GN-18 5 619-GN-14 C530-BU-18 C WH-18 SIGNAL

200-BK
200-BK
B+ G L72 A-MID L55 L55 8 7 5 2 112-1572
- + 109-RD-4 SS 200-BK 2 BK-18 MOTOR WH/RD-14 1 10A 126-PK-18 E701-PK-18 C CC C 102-RD-14 608-GN-14 6 UNUSED 12 3 611-PU-14 611-PU-14
E SHELL 115-RD-14 C L

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-14

W R 403-GN-18 101-RD-4 334-BU-18 1 BK-18 BK-14 2 10A 449-BU-18 F748-WH-18 614-PU-18 615-YL-14 615-YL-14 7 UNUSED 10 138-GN-18 114-RD-18 C530-BU-18

200-BK
A A E E MOTOR KKK C C PCS LIFT CYL
RD-00 F853-BR-18 200-BK-18 334-BU-18 136-GN-18 8 TX A CHANNEL 9 818-BR-18 5 762-YL-18 322-GY-18 138-GN-18 138-GN-18 A OR -18 +V
608-GN

B- ALTERNATOR
603-PK

SSS L60 L60 RIDE 3 1 L29 L29 HEAD END PRESS SENSOR
200-BK
200-BK
200-BK
200-BK

107-7977 ATT E 200-BK-14 308-YL-18 F766-WH A219-BK-18 189-WH-18 H C CONN 30 UNUSED 3 3 761-GY-18 976-OR-18 251-BK-18 251-BK-18 B BK -18 GROUND
RRR BK-4 L70 125-OR L59 L59 E701-PK-18 CONTROL A219-BK-18 L30 334-BU-18 404-YL-18 A CHAN RECEIVE 819-GY-18 138-GN-18 975-WH-18 C529-GY-18 C529-GY-18 C WH-18 SIGNAL 124-4672
FF 522-WH-14 1 4 4
FUEL LEVEL RRR BK-00 HH E N N G742-GN-18 F748-WH-18 SW L30 189-WH-18 200-BK GROUND 8 250-BK-18 7 322-GY-18 762-YL-18 E416-PU-18
ALTERNATOR 2
SENDER 311-WH 2 START AID
PU-18 C470-BR-18 521-YL 107-6030 TCS TEST/ENABLE SW OPERATION L21 L21 202-BK-18 405-GY-18 3 UNUSED 5 1 F766-WH-18 F766-WH-18 138-GN-18 A
134-7262 9W-3043 STD JJ SOLENOID THERMOSTAT SW 8 7 6 2 L26 L26
BK-00 310-PU 1 WH-18 3E-5464 C471-GN-18 762-YL-18 C CC C 702-OR-18 406-PU-18 4 UNUSED 24 10 975-WH-18 761-GY-18 251-BK-18 B
3E-6332 G742-GN-18 964-BU-18 614-PU-18 INPUTS (1=SW CLSD, 0=SW OPEN) L21 603-PK 483-BR-18 UNUSED 114-RD-18 C530-BU-18 E416-PU-18 C
5 6
301-BU-10

11
200-BK-10

E C444-YL-18 TERMINAL BLOCK TRANSMISSION C444-YL-18 963-GN-18 200-BK-18 L24 L24 144-GN 484-YL-18 L8 UNUSED C530-BU-18 138-GN-18
L54 6 22 8 CONN 43
JJ 8C-6358 CIGAR LIGHTER
BK-00

B+ 109-RD-4 SOL 4 136-GN-18 128-PK-18 976-OR-18 976-OR-18 SW POSITION E928-WH E927-GN 614-PU-14 506-PU-18 7 KEYPAD DATA 14 E955-OR-18 2 200-BK-14 251-BK-18 AAA
SOL 6 SOL 5 9W-0335 CONN 49 LEFT FRONT WHEEL
D+ R 403-GN-18 RD-00 RD-00 SPD 1 E417-OR-18 E419-BU-18 C470-BR-18 126-PK-18 976-OR-18 200-BK 507-WH-18 8 UNUSED 11 6 251-BK-18 C529-GY-18 1 A219-BK-18 709-OR-18 A OR -18 +V

G742-GN-18
CST SOLENOID SPD 3 SPD 2

C471-GN-18
L71 L71

C470-BR-18

C444-YL-18
E B- E SSS NOTE K SPEED SENSOR
200-BK-14

ENABLE UP 0 1

136-GN-18
RD-00 TTT E417-OR-18 144-GN-18 C471-GN-18 973-BR-18 126-PK-18 200-BK 407-PK-18 9 -BATTERY GROUND 2 251-BK-18 9 C529-GY-18 E416-PU-18 2 709-OR-18 4 E932-PK-18 E932-PK-18 C WH -18 SIGNAL
NOTE: TERMINAL BLOCK IS HH VALVES F765-BR-18 E417-OR-18 C444-YL-18 123-WH-18 973-BR-18 L25 L25 129-BU 617-BR 10 KEYPAD SUPPLY +12V 7 188-WH-18 12 E416-PU-18 3 E933-YL-18 1 A219-BK A219-BK B BK-18 GROUND 109-7330
200-BK

FFF C H
REQUIRED WITH ATCH JUMP TO ENGINE 186-1526 202-BK-18 144-GN-18 136-GN-18 202-BK-18
3 1
OFF MID 1 1 129-BU
L20
727-GN-18 453-PK-18 12 UNUSED 23 C L 4 E932-PK-18 3 E933-YL-18
2 200-BK START RECEPTACLE BLOCK (QTY 6) 135-BU E800-GN-18 144-GN-18 310-PU 200-BK 610-OR-14 11 UNUSED 17 2 709-OR-18 709-OR-18 A OR -18 +V RIGHT FRONT WHEEL
XMSN AUTO/ TEST DOWN 1 0 L24 L20 L26 L25 NN L SPEED SENSOR
GN
GN

GN
GN

GN
GN
BK-6

1 311-WH 135-BU A514-YL-18 144-GN-18 308-YL 615-YL CONN 31 Z CONN 35 L AAA E933-YL-18 C WH -18 SIGNAL
MANUAL SW BK-18 GROUND 109-7330

L56
A576-GN-14 975-WH-18 975-WH-18 200-BK-18 C471-GN-18 102-RD-14 A219-BK B
BK

D 1C2 1C 2 1
BK

1 C 2 L56

727-GN-18

614-PU-18
614-PU-18
614-PU-18

200-BK-18
200-BK-18
C471-GN-18
118-7239 Z

200-BK-18

E417-OR-18
123-WH-18
123-WH-18

136-GN-18
200-BK-10 200-BK E800-GN-18 200-BK-18 + + 200-BK-18 A514-YL-18 310-PU 727-GN-18 E417-OR-18 122-RD 2 AAA

453-PK-18
200-BK-18
200-BK-18
200-BK-18

453-PK-18
+

484-YL-18

484-YL-18
FFF START AID C C C 8 7 6 2 C H L20 LIGHTING GP-JAPANESE ROADING
1
2

1
2

1
2

109-RD-4 200-BK 200-BK-10 E800-GN-18 200-BK-18 C444-YL-18 136-GN-18 118-GY 3 +12 V OR-18 A 188-WH-18

129-BU
200-BK
COOLANT SW 5 + ALARM 5 + SEAT 5 + 614-PU-18 C C C C 3 1 1 3 (REF F SERIES GP 142-0462)

615-YL
C444-YL-18 311-WH T T T E419-BU-18 200-BK-18 975-WH-18 976-OR-18 START SECONDARY 453-PK-18 127-OR-14 4 LAMP GROUND BK-18 B 251-BK-18
ENGINE T 3E-6449 C 3 DISARM C ALARM
C
PARK BRAKE
3 ALARM RELAY AID SW STEERING 115-1748
975-WH-18

403-GN-18 109-RD-4 144-GN A538-OR 3 571-OR-18 200-BK-18 484-YL-18 C470-BR-18 5 DATA WH-18 C E955-OR-18
975-WH-18

GROUND L70 4 F RELAY 4 E RELAY 4 D 134-4093 MANUAL SW


200-BK C444-YL-18 522-WH E419-BU-18 L58 158-5089 130-3033 158-5089 321-BR-18 123-WH-18 L18 727-GN-18 6
E 311-WH 403-GN-18 515-GY E417-OR-18 331-OR-18 202-BK-18 115-1560 118-GY 144-GN 7 L7 BACK PCS
T 8 7 2 2 7 8 NOTE C KEYPAD
COOLANT BK 1 441-OR-18 441-OR-18 441-OR-18 517-BU E800-GN-18 G742-GN-18 122-RD-18 503-BR 123-WH-18 8 LIGHT
C C C H H H

501-GN
502-OR
149-3253

118-GY
500-BR
200-BK
200-BK
200-BK
200-BK
SW/SENDER WH 2 406-PU-18 406-PU-18 406-PU-18 901-WH-18 516-GN A576-GN-14 C444-YL-18 122-RD-18 614-PU-18 614-PU-18 504-YL 614-PU-14 9 Z Z

E928-WH-18
E927-GN-18

P976-BR-18
900-PU-18 200-BK 200-BK-18 108-RD-18 976-OR-18 976-OR-18 200-BK-18 200-BK-18 BACKLIGHT 3 505-BU C471-GN-18 10 200-BK-18

A219-BK-18

A219-BK-18
118-5144

779-WH-18
G742-GN-18
T L59

614-PU-18
C444-YL-18
ANTENNA

987-WH

200-BK-18
200-BK-14 200-BK-18 135-BU 571-OR-18 200-BK-18 614-PU-18 136-GN-18 115-1748 506-PU-18 E417-OR-18 11 614-PU-18 FRONT FRAME
975-WH-18 8E-1118 CONN 8 200-BK-18 200-BK-18 517-BU 975-WH-18 A538-OR 200-BK-18 200-BK-18 614-PU-18 507-WH-18 12

308-YL
LEFT SIDE ENGINE L82 755-OR-18 SHELL CAB 200-BK 200-BK-14 516-GN L60 128-PK-18 E419-BU-18 133-OR 200-BK-18 Z CONN 44
L58 H H DUCT H C CAB CONN 39 L
751-GN-18 G C 200-BK-14 200-BK-14 515-GY 321-BR-18 E417-OR-18 168-GN-18 484-YL-18 A V V
L84 CONN 32 TCS DISPLAY CUSTOMER LEFT TURN
D 752-YL-18
200-BK-14
A538-OR
2
9
200-BK-14
A538-OR
E417-OR-18
F765-BR-18
122-RD-18
331-OR-18
E800-GN-18
200-BK-18
200-BK-18
200-BK-18
123-WH-18
PRIM STEER
BACKLIGHT 2
115-1748 MODULE DATA
B
C
250-BK-18
819-GY-18
605-YL
200-BK-14
3
1
605-YL-14
200-BK-14
1
2
RD-18
BK-18 LAMP D
754-BU-18 118-GY 118-GY 202-BK-18 1C 2 1C2 1C 2 122-RD-18 200-BK-18 200-BK-18 310-PU 115-1748 614-PU-18 115-9476 CONNECTION D 818-BR-18 606-GY 2 3E-6466 SYMBOL DESCRIPTION
5 + + +
975-WH-18
975-WH-18

975-WH-18

200-BK-14

E 122-RD 11 122-RD E800-GN-18 C C 200-BK-18 200-BK-18 614-PU-18 200-BK-18 MM E 138-GN-18 617-BR 6 V FLOOD
M 5 + ALARM 5 + RIDE 5 + H H BLADE, SPADE, RING,
608-GN

BK-18 1 1 125-OR 503-BR 6 503-BR 144-GN 3 DISARM CONTROL BACKUP ALARM 614-PU-18 614-PU-18 200-BK-18 453-PK-18 +24V OR-18 1 167-OR 619-GN-14 5 619-GN-14 LAMP OR SCREW TERMINAL
BK-18 2 2 G454-PK L71 504-YL 7 504-YL 522-WH C 3 RELAY C 3 RELAY 614-PU-18 614-PU-18 308-YL 200-BK-18 GND WH-18 2 E936-WH 1 614-PU-18 611-PU-14 4 200-BK-14 ABBREV COLOR
RELAY 9X-1439
301-BU-10
200-BK-10

M 505-BU 505-BU 4 A 4 B 4 C 614-PU SEC STEER FRONT INTERMITTENT L. FRT BRK INDICATOR PK-18 3 E923-PK-18 V
200-BK-14 2 200-BK-18
403-GN-18

8
441-OR-18
C444-YL-18

334-BU-18

CIRCUIT CONNECTED
406-PU-18

158-5089 130-3033 158-5089


304-WH-8
109-RD-4
101-RD-4

BACKUP ALARM AXLE OIL COOLER 108-RD-18 10 108-RD-18 118-GY RIGHT SIDE CONTROL CONSOLE 115-1748 WIPER SW R. FRT BRK INDICATOR YL-18 4 E924-YL-18 3 944-OR-18 L U U RD RED
RIGHT TURN
310-PU

123-6449 CLUTCH COIL T T T F 135-BU 12 135-BU 122-RD FUSE/RELAY PANEL H 110-7886 L. REAR BRK INDICATOR OR-18 5 E925-OR-18 4 945-BR-18 606-GY 3 606-GY-14 1 RD-18 WH WHITE CIRCUIT NOT CONNECTED
LAMP
2
1

2
1

2
1

CONN 2 168-6452 615-YL-14 4 615-YL-14 503-BR 615-YL UNUSED 8 R. REAR BRK INDICATOR BU-18 6 E926-BU-18 5 C530-BU-18 200-BK-14 1 200-BK-14 2 BK-18 OR ORANGE
L69 L58 L58 3E-6466 ELECTRICAL CONNECTION
321-BR-18 1 603-PK 3 603-PK 504-YL L58 L54 200-BK-18 WASH BR -18 7 506-PU-18 PILOT SUPPLY INDICATOR BU-18 7 E930-BU-18 6 C529-GY-18 2 YL YELLOW
FLOOD L54 TO MACHINE STRUCTURE
GN
GN

GN
GN

GN
GN

200-BK-18 2 608-GN 1 608-GN 505-BU FLOOD LAMP PARK BU -14 6 500-BR UNUSED 8 7 251-BK-18 614-PU-14 6 U PK PINK
A M L75 LAMP 603-PK L59 L59 L59 115-1748 LOW YL -14 5 501-GN TCS 8 138-GN-18 619-GN-14 5 619-GN-14 FLOOD BK BLACK
109-7041 L60 L60 INTERNAL ELECTRICAL
L76 608-GN L60 614-PU H HIGH WH -14 4 502-OR 9 E416-PU-18 611-PU-14 4 200-BK-14 LAMP GY GRAY CONNECTION TO SURFACE
A WW COSA CONN 9 U 9X-1439 PU PURPLE
WW G 615-YL-14 614-PU-18 123-WH-18 GROUND BK -18 3 200-BK 10 OF COMPONENT
614-PU 1 CONN FOR 1 614-PU LICENSE 135-BU AUX 12V E417-OR-18 WASHER B+ RD -18 2 118-GY MM SERVICE CONN 45 BR BROWN
SOL 1 1 L55 11
LICENSE PLATE PLATE SOL 3 SOL 2 POWER L69 L69 L56 L55 CONN 40 BRAKE SW CONNECTOR

8
1
2
3
4
5
6
7
200-BK 2 2 200-BK 200-BK 2 PARK BRAKE WIPER B+ RD -14 1 118-GY 12 L FORWARD GN GREEN
FWD LOW REV FWD HIGH
L74

L10
L11

L12

L17
L13
L14
L15
LAMP WW LAMP CONNECTOR 115-1748 H C 6G-4195 114-RD-18 BU BLUE ATCH WIRE, CABLE &

L8
CONN 1 CONN 1 Z C HORN
T CONN 41 604-OR 322-GY-18 RIDE CONTROL COMPONENT
T BK L7 L7 L16 L16 L 7T-0970 SOL VALVES

E925-OR-18
E926-BU-18
E930-BU-18
E923-PK-18
1 443-YL-18 H NC C H CIRCUIT GROUPING

E924-YL-18
L75 XMSN CAB L84 L84 L3 L3 149-2658 L#
BK 407-PK-18
RD-00

2 DESIGNATION

E936-WH
L8 L8 L15 L15 NO L CCC CCC

167-OR
326-RD-18 443-YL-18 12 443-YL-18

130-RD
L75 T BB H

L10
405-GY-18 407-PK-18 11 407-PK-18 H 976-OR-18 1 976-OR-18 1 GN-18
521-YL T/C OIL TEMP 202-BK-18 202-BK-18 RD 1 118-GY L10 L14 L14 REAR FRONT 975-WH-18 2 PART NO. CHG
975-WH-18 2 GN-18 IDENT LOC NOTE
START 10

DIMMER
GAUGE 4
E L77 H WASHER L MOTOR L L MOTOR L

122-RD-18
122-RD-18
122-RD-18
SW/SENDER WASHER HARNESS AS.

L17
301-BU-10 522-WH 710-GN-18 9 710-GN-18 C471-GN-18 RD 2 118-GY
200-BK-10 E 104-3007 T 200-BK-18 3 200-BK L11 L13 H 7T-8890 7T-8890 CONN 46 A 171-4405 01 B-12 MACHINE (U.S.)
8

122-RD
122-RD
E DUCT DUCT DUCT DUCT KEY CONN 42 CCC A 147-6979 02 B-12 MACHINE (COSA)

L11
E GND 405-GY-18 WH-18 450-YL-18 WH-18 710-GN-18 975-WH-18 975-WH-18 ALTERNATOR WH 4 505-BU

1
2
3
4
2 2 2 L56 L L7 L8 L10 HORN
SHUTDOWN SHM SHIFTER GAUGE 8 PCS C A 149-4058 00 B-12 MACHINE (JAPAN)

L12
BK-18 1 202-BK-18 BK-18 1 202-BK-18 751-GN-18 1 751-GN-18 L55 L54 115-1748 WP YL 5 504-YL L13 L14 L16 976-OR-18 1 GN-18
SOLENOID 752-YL-18 752-YL-18 BU 6 503-BR L15 130-RD 506-PU-18 2 GN-18 C 185-9736 00 A-11 MAIN CAB
E TRANSMISSION 4 L69 975-WH-18
8C-3663 ENGINE OIL ENGINE SPEED E 171-4406 01 C-13 ENGINE

C471-GN-18

975-WH-18

975-WH-18
C470-BR-18

136-GN-18
144-GN-18
144-GN-18

331-OR-18
122-RD-18
122-RD-18

571-OR-18
326-RD-18 754-BU-18 754-BU-18 BR 7 507-WH-18 604-OR 200-BK-18

C444-YL-18

C444-YL-18

321-BR-18

200-BK-14
A514-YL-18
3

200-BK-14
PRESSURE SW SPEED SENSOR L82

G787-GN-18
C471-GN-18
SENSOR E 135-4704 03 C-13 ENGINE (JAPAN)

403-GN-18
F766-WH

E417-OR-18
123-WH-18

122-RD-18
E800-GN-18
189-WH-18
C470-BR-18

E925-OR-18
507-WH-18

200-BK-18

619-GN-14
127-OR-14
727-GN-18

E926-BU-18
E930-BU-18
755-OR-18 755-OR-18 8

136-GN-18
702-OR-18

G788-YL-18
507-WH-18

441-OR-18
STOP

E923-PK-18
102-RD-14
F853-BR-18

614-PU-18
611-PU-14
326-RD-18

G760-WH-18

102-RD-14
614-PU-14
6

200-BK-14

200-BK-18
334-BU-18

449-BU-18

E924-YL-18
406-PU-18
483-BR-18
506-PU-18

202-BK-18

447-PK-18
322-GY-18
407-PK-18
453-PK-18

442-GY-18

443-YL-18
G768-GN-18
405-GY-18

615-YL-14

G750-BU-18
404-YL-18

484-YL-18

G762-BR-18
G763-PU-18
189-WH-18

123-WH-18

G755-GY-18
306-GN-18

331-OR-18
6V-2455

G761-YL-18
127-OR-14

138-GN-18
138-GN-18
E800-GN-18

963-GN-18
E417-OR-18

102-RD-14

976-OR-18
114-RD-18
7W-1238

126-PK-18
202-BK-18
449-BU-18

973-BR-18
964-BU-18
115-RD-10
F765-BR-18

126-PK-18

614-PU-14
202-BK-18
126-PK-18

E928-WH-18
6V-2455 E 171-4407 01 B-12 ENGINE (ATT ALT) ATT

F748-WH-18

200-BK-18

200-BK-14
200-BK-18
202-BK-18

200-BK-14

762-YL-18
308-YL-18
308-YL-18

A219-BK-18
F766-WH-18
F766-WH-18

P976-BR-18
E927-GN-18

C530-BU-18

E416-PU-18
900-PU-18 900-PU-18

C529-GY-18
200-BK-18

944-OR-18

138-GN-18
E701-PK-18
442-GY-18

A219-BK-18
7

614-PU-18
945-BR-18
E936-WH
117-RD-4

200-BK-18

251-BK-18
BUCKET POSITIONER SW

123-WH
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18

779-WH-18

144-GN

606-GY
122-RD
118-GY

608-GN
608-GN

105-RD
L82
615-YL-14

122-RD-18

505-BU

129-BU

611-PU
614-PU
617-BR

503-BR

603-PK
200-BK

200-BK

605-YL
504-YL

308-YL
REAR WIPER SW E 141-9814 05 E-15 ENGINE (COSA,JAPAN) ATT

987-WH
123-WH
522-WH

200-BK-18
200-BK-18
A/C

136-GN

144-GN

167-OR
404-YL-18 901-WH-18 901-WH-18 614-PU

167-OR
118-GY

130-RD
144-GN

608-GN

116-BR

105-RD
122-RD
118-GY

122-RD

129-BU

126-PK
125-OR
503-BR
505-BU

310-PU
603-PK

3E-7843

521-YL
F766-WH
504-YL

308-YL

604-OR
130-RD
112-6174 L F 111-0157 05 E-12 ROOF
614-PU

REFRIGERANT 125-OR 122-RD


122-RD
TRANSMISSION 13
SW S S E 14 CONN 10 115-RD-10 L F766-WH-18 A OR-18 + BATTERY G 111-0158 02 E-11 SHELL-CAB
C 114-5333 BK-18 1 513-OR-14 521-YL-14 1 521-YL T C 117-RD-4 FRONT LOWER DASH BU C 483-BR-18 762-YL-18 B BU-18 SOLENOID G 111-7873 01 I-9 SHELL-OROPS ATT C
NOTE A 21 3 BK-18 2 521-YL-14 522-WH-14 2 522-WH L76 MACHINE CAB C444-YL-18 RD B 200-BK-18 C BK-18 GROUND H 173-9190 00 D-6 DUCT
CONN 4 A C 116-BR BK A 200-BK-18 J 107-6077 02 F-5 GAUGE (JAPAN)
L77 115-RD-10 122-RD L43 J 158-2768 00 F-5 GAUGE
1 115-RD-10 OPERATOR STATION OPERATOR STATION BRAKE OIL L1 200-BK-14
C444-YL-18 2 C444-YL-18 321-BR-18 LIFT POSITIONER SW K 161-1286 03 H-11 RADIO (JAPAN) ATT
S L77 L76 XMSN NEUTRAL SW PRESSURE SW K 174-6491 01 H-11 RADIO ATT
122-RD 3 122-RD 521-YL 175-3244 3E-7844

G760-WH-18
308-YL-18
308-YL-18

614-PU-14
614-PU-18
144-GN-18
144-GN-18

G768-GN-18
ARC E 112-6175 L L 186-2331 00 B-2 FRONT FRAME -938G

G763-PU-18

G762-BR-18
G750-BU-18
C530-BU-18
E416-PU-18

G755-GY-18
C529-GY-18
522-WH-14 321-BR-18 4 321-BR-18 522-WH

G761-YL-18
2
C444-YL-18
C444-YL-18

507-WH-18
619-GN-14

506-PU-18
483-BR-18

611-PU-14
322-GY-18
C471-GN-18

251-BK-18

126-PK-18
E417-OR-18
E800-GN-18
SUPPRESSOR L 141-9891 01 H-2 FRONT FRAME -IT38G ATT

200-BK-18
200-BK-14
200-BK-18
200-BK-18
513-OR-14 442-GY-18 BK T 521-YL 5 521-YL 310-PU
P976-BR-18
200-BK-18 A BK-18 GROUND
321-BR-18

614-PU-14
1 1
115-RD-10
326-RD-18

403-GN-18
C444-YL-18

308-YL

614-PU
441-OR-18

144-GN

144-GN
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
202-BK-18
405-GY-18

334-BU-18
442-GY-18

406-PU-18
450-YL-18
404-YL-18

779-WH-18
304-WH-8

C471-GN-18

E417-OR-18

E800-GN-18
189-WH-18
117-RD-4

C470-BR-18

C470-BR-18
975-WH-18
975-WH-18
E928-WH-18

F766-WH-18
F766-WH-18
G454-PK

127-OR-14

127-OR-14

136-GN-18

331-OR-18

138-GN-18
F748-WH-18
109-RD-4
101-RD-4

123-WH-18

189-WH-18
106-8704 L 143-9231 01 E-2 FRONT FRAME -JAPAN

614-PU-18
102-RD-14
102-RD-14

102-RD-14
102-RD-14

122-RD-18

G787-GN-18
306-GN-18
441-OR-18
E927-GN-18

403-GN-18
614-PU-14

E925-OR-18
449-BU-18

326-RD-18
A514-YL-18
973-BR-18

571-OR-18
331-OR-18

138-GN-18

136-GN-18

407-PK-18

406-PU-18
334-BU-18

447-PK-18
963-GN-18

E926-BU-18
E930-BU-18
A219-BK-18

A219-BK-18

123-WH-18
976-OR-18
138-GN-18

122-RD-18

126-PK-18

442-GY-18
WH

615-YL-14

202-BK-18
202-BK-18

484-YL-18
404-YL-18 522-WH 6 522-WH 443-YL-18 F766-WH-18 B OR-18 + BATTERY

E923-PK-18
126-PK-18
202-BK-18

944-OR-18

727-GN-18
E701-PK-18

405-GY-18
F765-BR-18
114-RD-18

614-PU-14

F853-BR-18
449-BU-18

606-GY
G788-YL-18
2 F766-WH-18

964-BU-18

443-YL-18

404-YL-18

617-BR
611-PU
E924-YL-18

945-BR-18
200-BK-14
200-BK-14
200-BK-14

453-PK-18
615-YL-14

200-BK
200-BK
762-YL-18
522-WH

605-YL
522-WH

122-RD

125-OR

702-OR-18 C C NC C

200-BK-18
116-BR

136-GN-18
136-GN-18
310-PU
125-OR

614-PU
310-PU

521-YL

200-BK-18
200-BK-18
200-BK-18
200-BK-18

M 141-9314 01 D-15 BACKUP ALARM


200-BK-18
521-YL

308-YL-18
125-OR 7 407-PK-18 761-GY-18 C BU-18 SOLENOID

E936-WH
F766-WH

167-OR
167-OR
144-GN

144-GN

167-OR

608-GN
123-WH
122-RD
118-GY
118-GY

122-RD
118-GY
118-GY

105-RD

130-RD

604-OR
987-WH

608-GN
503-BR
129-BU

505-BU

603-PK
608-GN

123-WH
105-RD

130-RD

126-PK

308-YL

504-YL
503-BR
129-BU

505-BU

603-PK
T

504-YL
334-BU-18 614-PU NO N 118-5044 02 E-11 HEATER
8 614-PU 334-BU-18
A/C S HYDRAULIC 310-PU 9 403-GN-18 720-PU-18 L R 186-0192 00 B-2 QUICK COUPLER ATT
CLUTCH GN-14 1 513-OR-14 SW/SENDER C444-YL-18 116-BR 10 116-BR 404-YL-18 138-GN-18 A RD-18 +V PCS LIFT S 130-5890 03 C-15 A/C CLUTCH ATT
COIL AS. GN-14 522-WH-14 104-3008 ENGINE E 403-GN-18 405-GY-18 L34 251-BK-18 B BK-18 GROUND POSITION SENSOR T 147-3793 01 C-12 TRANSMISSION
2 11

144-GN
CONN 5 L85

614-PU-14
106-5122 161-8906 U 112-3638 01 C-2 RH FRONT LIGHTS
24
14
15
10
8
2
21
17
25
22
5
4
3
C444-YL-18 23
334-BU-18 16
12
13
101-RD-4 19
1
109-RD-4 20
7
6
18
9
11

441-OR-18 604-OR 12 604-OR 406-PU-18 C530-BU-18 C WH-18 SIGNAL

614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
MACHINE A L43 L43 L42 L49 L33 L50 L51 REAR CAB L40 REAR SHELL XMSN L39 L37 L36 L35 U 142-5616 00 G-2 RH FRONT LIGHTS-COSA ATT
L81 406-PU-18 13 608-GN
L44 L44 L52 L52 L U 142-0465 00 D-2 FRT LIGHTS-JAPAN STD
326-RD-18

200-BK-14
405-GY-18

442-GY-18
202-BK-18
450-YL-18
404-YL-18

326-RD-18 605-YL 14 605-YL 326-RD-18 C530-BU-18


441-OR-18
403-GN-18

RIGHT SIDE ENGINE


304-WH-8
406-PU-18

G454-PK

L40 PCS LIFT CYL U 143-9232 00 F-1 FRONT LIGHTS -JAPAN ATT
125-OR

405-GY-18 606-GY 15 606-GY 326-RD-18 L40 403-GN-18 138-GN-18 138-GN-18 A OR -18 +V


522-WH

310-PU
521-YL

200-BK-18
200-BK-18
200-BK-18
BREAKER/RELAY PANEL 521-YL 617-BR 16 617-BR 306-GN-18 L39 L39 L39 L39 202-BK-18 251-BK-18 251-BK-18 B BK -18 GROUND HEAD END PRESSURE V 112-2960 01 C-2 LH FRONT LIGHTS
L39
3E-5239 REAR 522-WH 608-GN 17 608-GN 441-OR-18 L42 L42 L51 L51 202-BK-18 C529-GY-18 C529-GY-18 C WH-18 SIGNAL SENSOR V 142-5615 00 G-2 LH FRONT LIGHTS -COSA ATT
101-RD-12 202-BK-18 334-BU-18 18 334-BU-18 442-GY-18 L38 L38 L38 200-BK-14 L85 L31 124-4672 W 143-2470 01 A-6 SEC STEER ATT

606-GY
617-BR
87A FLOOD

251-BK
605-YL
101-RD-10 450-YL-18 117-RD-4 L37 L37 Z 135-1922 00 D-4 PCSII ATT
A A RELAY 19 117-RD-4 447-PK-18 L37 L37 L37
L81 442-GY-18 20 604-OR L46 L46 G787-GN-18 L50 L50 MM 135-1921 01 D-4 TCS DISPLAY ATT
A 30A A 20A A 87 30 A 404-YL-18 125-OR 21 125-OR 605-YL L47 L47 L48 L48 G788-YL-18 L36
L36 L36 R MUR440 NN 135-4708 03 A-11/I-4 TCS MAIN ATT
L35 L35
115-RD-10
175-RD-14

AUX BKR HOOD BKR PP 135-4705 02 I-6 TCS REAR SPEED SENSORS ATT
630-GY

START RELAY A A 22 606-GY 202-BK-18 L35 1


125-1302 5H-6565 9H-1958 L81 617-BR L41 978-GN-18 L53 L53 200-BK-18 2 AAA 139-8974 02 B-2/E-2 TCS FRONT SPD SENSORS ATT
23 L41
202-BK-18 24 CONN 11 251-BK L41 L41 L41 CCC 105-1520 01 C-2/I-1/F-1 RIDE CONT-938G/IT38G ATT
L33 L33 ARC SUPPRESSOR EEE 123-8421 01 H-1 4TH FUNCTION-IT38G ATT

779-WH-18
304-WH-8 116-BR 116-BR 25 L85 L33 L33 L85 106-8704
A A GGG 141-7553 00 B-10 TCS CODE PLUG - 938G ATT

200-BK-18
200-BK 608-GN 608-GN A C
115-RD-10 310-PU 10 310-PU 975-WH-18 L49 L49 761-GY-18 L32 L32 L32 R MUR440 HHH 141-7552 00 B-10 TCS CODE PLUG - IT38G ATT
L79 L45 L45
109-RD-10

614-PU 304-WH-8 117-RD-4 404-YL-18 4 404-YL-18 751-GN-18 L45 975-WH-18 1 MMM 140-7862 00 A-12 TCS BRAKE PURGE PLUG
A L47 L46 L42 L47 L47 NNN 140-7863 00 A-12 TCS ASSEMBLY TEST PLUG
200-BK 101-RD-4 306-GN-18 405-GY-18 5 405-GY-18 752-YL-18 2
321-BR-18 321-BR-18 BK-18 202-BK-18 109-RD-4 122-RD 406-PU-18 6 406-PU-18 754-BU-18 AUTO A219-BK L46 L46 PPP 163-3479 00 H-11 RADIO GND (JAPAN) ATT

P976-BR-18
2

200-BK-18
SHIFT L37 L34 L34 ARC SUPPRESSOR WWW 168-9088 01 A-13 AXLE OIL COOLER (U.S.) ATT

202-BK-18

200-BK-18
200-BK-18 200-BK BK-18 1 306-GN-18 306-GN-18 321-BR-18 326-RD-18 8 326-RD-18 755-OR-18 L34 106-8704
B B
10 E928-WH-18

ECM
9 E927-GN-18

6 E926-BU-18
7 E930-BU-18
4 E925-OR-18

200-BK-18 200-BK-12 115-RD-10 605-YL 403-GN-18 3 403-GN-18 900-PU-18


3 E924-YL-18
1 E923-PK-18

507-WH-18
11 944-OR-18

L79 L79
12 945-BR-18

L31 L31

506-PU-18
483-BR-18
WIRE AS.

200-BK-14
200-BK-14
200-BK-14 200-BK-14 117-RD-4 614-PU 306-GN-18 9 306-GN-18 901-WH-18 326-RD-18
8 E936-WH
2 A219-BK

CONN 13 RR 128-8863 01 E-13 STARTER TO AIH RELAY ATT


5 167-OR
101-RD-4

200-BK-14 L80 604-OR 442-GY-18 12 442-GY-18 710-GN-18 403-GN-18 L R R S-2


447-PK-18 200-BK-12 L80 606-GY 441-OR-18 450-YL-18 CALIBRATE L83 L83 SS 128-8862 00 E-13 AIH RELAY TO HEATER ATT
L74 447-PK-18 1 441-OR-18 C L 200-BK-18 A P976-BR-18 1 GN-18
617-BR 617-BR 200-BK-14 617-BR 447-PK-18 7 447-PK-18 202-BK-18 PLUG 200-BK-14 200-BK-14 CAB FRONT 1 779-WH-18 B 779-WH-18 200-BK-18 2 BK-18 TT 110-0553 00 G-10 TUV SPEED LIMIT JUMPER
605-YL 605-YL A 630-GY 447-PK-18 450-YL-18 L45 L45 CAB IT38G TCS 938G TCS L38 C L UU 117-3274 00 G-10 24V RADIO JUMPER
A 11 450-YL-18 202-BK-18 C L45
202-BK-14 202-BK-18 L53 200-BK-14 2 P976-BR-18 C P976-BR-18 3 BK-18
604-OR 604-OR A 397-OR-14 202-BK-18 2 202-BK-18 CODE PLUG CODE PLUG 202-BK-18 202-BK-18 C 251-BK-18 483-BR-18 483-BR-18 779-WH-18 4 GN-18 VV 2G-5298 00 F-5 DIMMER SW JUMPER
80A A + C L51 12 CONN 34 CONN 47
CONN 21 141-7552 141-7553 ACTION WW 125-6239 02 H-14 LICENSE LAMP - COSA ATT
3
4
2
1

630-GY 630-GY A300-GN 13 NN 202-BK-18 727-GN-18 1 GN-18 SEC STR RLY 483-BR-18 987-WH 11 507-WH-18 QUICK COUPLER SOL. S-1
BUSS BAR

L78 ALT BKR NN LAMP XX 142-0037 02 H-8 OPTIONS CODE-RIDE CONT ATT
117-RD-4

606-GY A301-WH 14 CONN 12 202-BK-18 202-BK-18 2 GY-18 PRIM ACTION 619-GN-14 6 619-GN-14 506-PU-18 3E-8575
7V-9275

9S-4693 TCS 3E-8679 SECONDARY NOTE H YY 134-4097 00 I-8 HARNESS CODE PLUG-938G
E928-WH-18
E927-GN-18
G878-GY-18

614-PU 398-BU-14 202-BK-18 202-BK-18 136-GN-18 605-YL 605-YL 200-BK-14


A219-BK
E923-PK-18
E925-OR-18
E924-YL-18
E926-BU-18
E936-WH
E930-BU-18

1
167-OR

PCSII DATA LINK


C

975-WH-18
975-WH-18
975-WH-18
G476-WH-18
A219-BK

944-OR-18
E929-GY-18

945-BR-18

BK-18

BK-18

397-OR-14 109-RD-4 202-BK-14 202-BK-14 VALVE GP-PILOT DOWNSHIFT SW 202-BK-18 136-GN-18 RD-18 + BATTERY STEERING 606-GY 606-GY 200-BK-14 ZZ 134-4098 00 I-8 HARNESS CODE PLUG-IT38G

TCS DATA LINK


1 2
175-RD-14
397-OR-14

398-BU-14
200-BK-14

A300-GN C 200-BK-14 200-BK-14 CONN 22 122-6344 158-8863 126-PK-18 202-BK-18 308-YL-18 YL -18 KEY SWITCH CONTROL 614-PU-14 976-OR-18 200-BK-14 AAA FFF 108-7882 00 D-15 ALTERNATOR GND
A301-WH

CAB AUXILLARY 2 10
A300-GN

C HHH C 3E-5184 CONN 36 CONN 49 LEFT FRONT WHEEL RRR 148-8298 00 D-15 ALTERNATOR GND ATT
A301-WH 200-BK-12 GROUND C 251-BK GGG SOLENOID - C920-GY-18 126-PK-18 XMSN 3 OR -18 UNUSED DASH 617-BR 9 614-PU-14 605-YL 709-OR-18 A OR -18 +V
A C TILT L50 SPEED SENSOR VVV 101-9161 01 H-6 CST JUMPER
L44

398-BU-14 80A 200-BK-14 BOSS 200-BK-14 126-PK-18 126-PK-18 L47 200-BK-18 4 BU -18 UNUSED (GND) 507-WH-18 8 617-BR 617-BR 4 E932-PK-18 E932-PK-18 C WH-18 SIGNAL
L44 POSITIONER L31 L3 L3
C BK-18 GROUND 109-7330
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1

122-RD A 200-BK-14 L83 CONN 22 SOLENOID 945-BR-18 126-PK 417-GY-18 5 PU -18 PRIM PRES SW 506-PU-18 7 507-WH-18 606-GY 1 A219-BK A219-BK B
C NN LIFT L34 CABLE AS.

L1
MAIN BKR 200-BK-14 KK 200-BK-14 944-OR-18 6 BR -18 UNUSED 611-PU-14 4 506-PU-18 614-PU-14 3 E933-YL-18
C POSITIONER L1
9S-4693 200-BK-12 A AA A219-BK SOLENOID SHIFTER REAR 403-GN-18 7 WH -18 ALT R TERM 322-GY-18 964-BU-18 5 619-GN-14 L1 2 709-OR-18 709-OR-18 A OR -18 +V RIGHT FRONT WHEEL AA 139-4208 01 F-14 BATT- TO DISC SW
A219-BK
A219-BK-18
A219-BK

A SPEED SENSOR CC 116-0080 01 F-14 BATT- TO BATT+


978-GN-18

A 200-BK-14 LLL STRAP AS. 8R-6359 200-BK-18 BK-18 GROUND C530-BU-18 611-PU-14 611-PU-14 E933-YL-18 C WH-18 SIGNAL
202-BK-18

L34 L52 CAB 8 3 L AAA


OR-14 397-OR-14 KK FLOAT 326-RD-18 9 PK-18 SHUTDOWN SOL C529-GY-18 114-RD-18 A219-BK B BK -18 GROUND 109-7330 EE 147-2006 00 F-15 BATT+ TO STARTER
HOOD UP POWER 1 BK-00 SOLENOID
FRAME FF 4E-8100 01 F-14 START GND TO FRAME GND

202-BK-18
202-BK-18
HOOD UP SWITCH GN-18 2 A300-GN RD-18 E416-PU-18 5 762-YL-18 322-GY-18 CONN 43 AAA
RD-18
RD-18

GROUND GG 140-3641 01 F-14 DISC SW TO FRAME GND

A221-BK-18
A232-BK-18
A222-BK-18

126-PK-18
126-PK-18
202-BK-18
GROUND BK-14 3 200-BK-14 630-GY RD-18 779-WH-18 3 761-GY-18 976-OR-18

G760-WH-18
G768-GN-18

F748-WH-18
G763-PU-18

G762-BR-18
G750-BU-18
G755-GY-18
944-OR-18

978-GN-18
710-GN-18
751-GN-18
BOSS HH 8Y-9603 01 E-14 START GND TO ENG BLK

C920-GY-18
A219-BK 1 A219-BK-18

A221-BK-18
A222-BK-18
A232-BK-18

G761-YL-18

F853-BR-18

E701-PK-18
F765-BR-18
945-BR-18
276-BK-18
277-BK-18
278-BK-18
279-BK-18

126-PK-18

202-BK-18
720-PU-18

A514-YL-18
RD-18

450-YL-18
HOOD DOWN POWER BU-14 4 398-BU-14 RD-18 976-OR-18 4 138-GN-18 975-WH-18 FRONT FRAME

901-WH-18
975-WH-18
L2 L2

755-OR-18

571-OR-18
900-PU-18

973-BR-18
754-BU-18
752-YL-18

200-BK-18
+ BATTERY RD-14 5 175-RD-14 397-OR-14 RD-18 RD-18 138-GN-18 7 322-GY-18 762-YL-18 709-OR-18 2 709-OR-18 JJ 9X-5629 01 F-14 AUX JUMP START RECEPT ATT
HOOD DOWN SWITCH WH-18 6 A301-WH A300-GN REAR CAB F766-WH 1 F766-WH-18 F766-WH-18 E933-YL-18 3 E933-YL-18 JJJ 146-1549 01 A-6 SEC STRG RELAY TO MOTOR ATT
E932-PK-18 4 KKK 146-1538 01 A-6 SEC STRG MOTOR TO B+ ATT
1
2
4
3

A301-WH W 114-RD-18 10 975-WH-18 761-GY-18 E932-PK-18


HOOD RELAY CONTROL TCS BRAKE C L46 L35 C PRIM L33 CONN 35 LLL 146-1550 01 A-6 SEC STRG MOTOR TO GND ATT
8
1
2
7
6
3
4
5

398-BU-14 167-OR 200-BK-18 A BK 762-YL-18 11 114-RD-18 C530-BU-18 NN L


149-2612 PURGE PLUG C STEER SSS 113-8445 00 E-14 TERM. BLOCK TO STARTER ATT
E934-OR-18
E935-GN-18

C
G787-GN-18
G788-YL-18

W
E930-BU-18

E932-PK-18
E929-GY-18

122-RD 417-GY-18 B RD 987-WH 8 C530-BU-18 138-GN-18


E933-YL-18
709-OR-18

140-7862
202-BK-18

C PRESS SW TTT 5V-7080 02 F-15 TERM. BLOCK TO BATT ATT


F766-WH-18

978-GN-18
963-GN-18
F766-WH-18

1
3
4
2
321-BR-18 727-GN-18 1 484-YL-18 C BU 964-BU-18 2 200-BK-14 251-BK-18
944-OR-18
944-OR-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18

945-BR-18
945-BR-18
761-GY-18

3E-6450 LOC UUU 109-8981 00 D-12 RADIO ANTENNA

24
25
26
27
28
29
4
30
8
9
1
10
40
11
15
16
17
20
21
22
23
14
2
12
6
5
31
33
32
34
35
36
39
7
3
19
18
13
37
38
605-YL 484-YL-18 2 P976-BR-18 6 251-BK-18 C529-GY-18 WIRES THAT HAVE BATTERY VOLTAGE
G476-WH-18

L80 L80
E928-WH-18
200-BK-14

E934-OR-18
E935-GN-18

E927-GN-18

E925-OR-18

OPTIONS
A250-BK-18
E933-YL-18

G878-GY-18
E930-BU-18

E926-BU-18

WHEN THE KEY SWITCH IS OFF.


A250-BK-18
A250-BK-18
A250-BK-18

E932-PK-18

E923-PK-18

A281-BK-18
A280-BK-18
A279-BK-18
A226-BK-18
A225-BK-18
A224-BK-18
A223-BK-18
E929-GY-18

BREAKER/RELAY PANEL 614-PU 453-PK-18 3 W 975-WH-18 9 C529-GY-18


E924-YL-18

761-GY-18
944-OR-18

L78
709-OR-18

945-BR-18

L78 PLUG SECOND L32 LOC C-15 NOTE A:NORMALLY OPEN BEFORE REFRIGERANT CHARGE STRAP AS.

HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
RIDE CONTROL OPTION
LOAD CHECK OPTION
RATED ENGINE SPEED
DIAGNOSTIC INDICATOR
DATA LINK +
DATA LINK -
+ BATTERY
UNUSED
UNUSED
UNUSED
FORWARD
NEUTRAL
REVERSE
SPEED 1
SPEED 2
SPEED 3
SPEED 4
XMSN NEUTRAL OVERRIDE SW
GROUND
DOWNSHIFT SW
ENG SPD INPUT
XMSN SPD INPUT
FWD HI SOL
FWD LOW SOL
REV SOL
SPD SOL 1
SPD SOL 2
SPD SOL 3
SOL RETURN
SPEEDO DRIVER
AUTO/MANUAL
RIDE CTRL AUTO/LOAD CHECK
RIDE CTRL ON
PARK BRAKE SW
RIDE CTRL RLY COIL
PARK BRAKE ALARM RLY COIL
604-OR

604-OR 136-GN-18 4 136-GN-18 BK 761-GY-18 12 E416-PU-18


E936-WH
606-GY
614-PU

A
630-GY

A282-BK
A219-BK
A219-BK
BK-18

WIRES THAT HAVE BATTERY VOLTAGE


202-BK-18
276-BK-18
277-BK-18
278-BK-18
279-BK-18
BK-18
BK-18
BK-18
BK-18

(LOC I-8) STEER H-11 NOTE B:RADIO TO BE INSTALLED BY DEALER KK 8R-6359 00 A-12 CAB GND TO FRAME GND
167-OR
167-OR

A 606-GY 417-GY-18 5 453-PK-18 B RD C L A219-BK WHEN THE KEY SWITCH IS ON.


397-OR-14 RD 617-BR CONN 23 6 C BU PRESS SW 709-OR-18 L2 F-11 NOTE I: FOR REMOTE FNR SWITCH AND A-6 NOTE C:ATTACH SEC STEER SYSTEM INCLUDES ROCKER LL 110-2706 00 E-13 AIH TO ENGINE BLOCK ATT
RIGHT TURN LAMP 3E-6450 B-3 SWITCH AND DASH LIGHTS (D-7), CONTROL
L48

447-PK-18 CONN 33 C L E933-YL-18 STARTING CIRCUIT. INDICATOR PANEL ON 924G AND 928G
107-4402 MMM FOR QUICK D-8 (B-6), MOTOR/RELAY, ARC SUPPRESSOR,
A 398-BU-14 200-BK-14
NN NN
779-WH-18 1
COUPLER
E932-PK-18
GAUGE CIRCUIT. E-8
NOTE J:FOR IT38G ONLY. ON STD MACHINE, CONNECT
PRIMARY AND SECONDARY PRESSURE SWITCHES A
8
7
6
5
4
3
2
1

A A MOTOR 200-BK-14 CONN 22 C ARC P976-BR-18 2 TERMINALS 2 & 3 WITH JUMPER WIRE AS.
18
39
12
3
9
37
31
1
6
8
16
36
34
33
27
26
25
22
21
40
38
14
32
28
7
11
4
17
10
15
13
2
5
19
23
35
29
20
24
30
40
36
28
27
18
19
16
1
6
2
5
4
12
8
32
31
30
17
34
33
26
25
15
39
20
24
29
9
35
14
10
38
23
37
11
21
22
3
7
13

CONN
200-BK-18
200-BK-18
200-BK-18
200-BK-18
F766-WH-18
F766-WH-18

938G AND HARNESS (A-6)


761-GY-18

963-GN-18

CONN
200-BK-18

RD-18 1 606-GY A 200-BK-12 A WWW SUPPRESSOR 167-OR A OR -18 +BAT MONITOR CIRCUIT. 2G-5298
945-BR-18
944-OR-18
126-PK-18
202-BK-18

7
6
8
2
1
3
4
5
BK-18 2 200-BK 122-RD B RD-18 G454-PK 1 J2 J1 118-5597 CONN 34 ONLY A282-BK B BK-18 GND NOTE K:9V-7204 FLORESCENT SERVICE LAMP IS F-6 NOTE D:ATTACHMENT DIMMER SW SHOWN. STANDARD THIS SCHEMATIC IS FOR THE 938G/IT38G
TCS ASSEMBLY E-7 MACHINES USES JUMPER WIRE 2G-5298 TO
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
GROUND
GROUND
10V SENSOR SUPPLY
RH REAR SPEED SENSOR
UNUSED
LH FRT SPEED SENSOR
RH FRT SPEED SENSOR
PILOT ON/OFF SOLENOID
ARTICU ANGLE SENSOR
UNUSED
UNUSED
UNUSED
ACTION LAMP(938G ONLY)
UNUSED

UNUSED
CALIBRATE (938G ONLY)
UNUSED
CAT DATA LINK -
CAT DATA LINK +
TEST/ENABLE SW TERM 4
TEST/ENABLE SW TERM 3
+ BATTERY
+ BATTERY
UNUSED
SENSOR GND RETURN
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
SOL GND RETURN
RH REAR BRK PROP SOL
RH FRT BRK PROP SOL
LH REAR BRK PROP SOL
LH FRT BRK PROP SOL
SENSOR GND RETURN
UNUSED
- BATTERY
- BATTERY
HARNESS CODE 6
HARNESS CODE 5
HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
LH REAR SPEED SENSOR

A300-GN C WH-18 BK 200-BK 2 727-GN-18 E929-GY-18 C WH-18 SIG PANEL LAMP CIRCUIT. AVAILABLE AND CAN BE POWERED FROM
UNUSED

W L83 (133-0801 CHG 03)


STOP/TAIL/PARK LAMP A301-WH A BK-18 HOOD 3 TEST PLUG CONN 24MACHINE RELAY W 200-BK-18 NN ARTICULATION ANGLE THE CIGAR LIGHTER SOCKET. CONNECT TERMINALS 1 AND 2.
107-4401 ACTUATOR 4 140-7863 TCS HARNESS 3E-0154 JJJ TURN SIGNAL AND WIPER/WASHER CIRCUIT. NOTE L: PCSII NOT OFFERED ON IT38G F-6 NOTE E:ATTACHMENT GERMAN ROADING FLASHER COMPONENTS ARE SHOWN INSTALLED ON A FULLY
A CONTROL CODE KKK POSITION SENSOR G-2 H-7 8V-2514 SHOWN AT LOC I-7
AS. CONN 5 RD-00 RD-00 709-OR-18 HEATER AND AIR CONDITIONER CIRCUIT. NOTE M:FOR COSA ROADING ONLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
S RD-18 A 604-OR 1 3 WWW 187-5030 C PLUG E934-OR-18 161-8925 (5KHZ PWM) D-1 NOTE N:FOR JAPAN ROADING ONLY I-7 ATTACHMENT JAPANESE ROADING FLASHER
161-4002
RD-00

XMSN SHIFTER IN NEUTRAL AND WITH PARK BRAKE SET


BK-00

WH-18 AXLE OIL COOLER (LOC I-8) H-15 NOTE P:FOR GERMAN ROADING ONLY 4Y-9844 SHOWN AT LOC H-7
G

T C 614-PU 2 200-BK-18 E935-GN-18


D

H
E
A
B
F

MOTOR AS. GROUND CIRCUIT.


J
BK-18

L49 L49
BK-18
BK-18
BK-18

G BK-18 B 200-BK 161-4007 TEMP SW 1 G486-GN JJJ W A219-BK D-1 NOTE R:110-0553 WIRE AS. USED ON MACHINES E-8 NOTE F: IT38G BUCKET/FORK SELECT SWITCH IS THE DATA LINK WIRES (944-OR & 945-BR) MUST BE
2 155-8998
L48 L48 CONN 25 ECAP SERVICE CST AUTOSHIFT CONTROL BOSCH MOTOR 200-BK-18 E936-WH TO TCS BRAKE PAYLOAD MONITOR CIRCUIT. NOT EQUIPPED WITH TUV SPEED LIMITER SHOWN. FOR 938G, JUMPER WIRE 2G-5298 TWISTED TOGETHER AT LEAST 1 TURN PER 25 MM
BK WWW CONNECTOR 136-6337 MOTOR BK-00 E923-PK-18 SOLENOIDS AND NOTE T:SUBSIDARY TO USE 3T-5760 STD AND 9X-3404 CONNECTS TERMINALS 1 AND 2.
NNN LLL REAR SPEED SENSORS START AID CIRCUIT. F-15 F-11 NOTE G:FOR ATTACHMENT HEATED SEAT WITH
A HOOD ACTUATOR SW 2 2 200-BK 139-2327 E925-OR-18 L3 ATT UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
FLOOD PARKING BRAKE ALARM
8
7
6
5
4
3
2
1

630-GY (MOM-LOCKED OFF-MOM) BK 1 1 G454-PK CONN 22 NOTE C: ATCH SECONDARY STEERING E924-YL-18 TRANSMISSION CONTROL CIRCUIT. F-11 NOTE U: FOR ATTACHMENT AIR SUSPENSION SEAT
LAMP 200-BK L83 L83 E926-BU-18 L3 B-2 NOTE H:ENERGIZE S-1 TO ENGAGE PINS
146-0240 L83
9X-6775 A T BK-00 BK-00 E930-BU-18 ENERGIZE S-2 TO DISENGAGE PINS
ALL DASHED LINES ARE ATTACHMENTS. E98948
RD-00 RD-00 E936-WH

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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