1

• • • .. , - u L. "SU m

£q. (if, ) ,rields .. T = 2 ;< 0 .2 / 2K l 4.87; 0.230 y 2

T = 129 48 N m

/J = - -
2rr / 1 noo- / 129.48
~
IA· (l l ,v1eld ., 60
p = 13 S6 kvV

, . 5 lutch has five plate havin g four pair'i of active friction surface~
pie dt ~ c O f pressure is not to excee d 0 .127 N/mm 2, find the power
t --oo rp m · The outer and inner radii of friction \urfaces art! 125 mm
· the 1·ntensity
,• .\!fiult1
it ntitted a :, ctively . Assume uniform wear and take coefficient of friction
~nd;,
a":," rrun respe fVTU - /w1e/ f uly 2009 - 05 Marks)
~
~03- - ber ot- cu f lt \,• p,Hr-.. n _ 4
l tche-.. 11 1 + 11. 2 - 5, numhl'r nt .it
, ,tion-
-.1 • - ~ '
\u~
nun P == ? .\ , =S0U rpm , R 0 = 125 mm R - 7Smm . 01
~' ·' 2rr.N T
. · tha t po,,·••[
,. ~L , \
.. p = 60

But T= -1 /Fa0 m11 I

. Eq (1 1) 13.34/ Pg 213, DHB
2

.. , ,m wear.

'·o.,., l-..,\.. ,
"1 \..l l I 13.32/ Pg 213, DHB

Q.127 X 150 (2S0 _ 150)

1t X
=
2
Fa = 2992.37 N

Dm -
_[Do+ D,] ... 13.34/ Pg 213, DHB

I 2

I = [250 ; 150]
D nl = 200 mm = 0.20 in
.
Eq ..
. fo) .
yiel d s ... T = }
x 0.3 X 2992.37 X 0.20 X 4
2
T = 359 .08 N -m
2n: X 500 X 359.08
tg (f) yield s .. . P = 60

p = 18.80 kW .

..,
 512 Design of Machine Elements II (DME II)

3. A single plate clutch both sides effecti~e ~s ~equired to transm it 25

rpm. The outer diameter of the plate 1s hm1ted to 0.3 m and th . kiv at':
pressure is not to exceed 0.07 "!Pa. A ssuming
· uni·torm wear and the,nt en ~.t'·.
of friction 0.3, determine the diameter of the plate and the axi·al f e coefn, ·.
to engage the dutch. fVTU- June/ July ()ore ~ nect<. --·
2
Solution: 11' =2, P =25 kW, N = 1600 rpm, outside diame ter D === r , 08 lfJ t1«i,,
p = 0.07 MPa,f = 0.3, D, =? , J..) rr. :- ~
Unless othenvise stated, unifonn. wear theory should be used.

Weknowthat, T -- -1/FD
n I/In
,
2 ... Eq . (i) 13.341 p
g 213 o.--:
But p = 2rrNT
60

25 x 103 = 2n x 1600 x T Fo r o F
60
T = 149.21 N-m
• Axial force, 7r
Fa= 2 pD,- (Do - D)
.. .13.32/ Pg 213, On:
_ n x 0.07 x D .
- - 2 ' (Do - D,)
5. A. .
Fa== 0.1099 D,- (D _ D-)
re ,
• Mean diameter, D,,, -- [Do+ D-1
~
o , . E
... i
,l

2.:
di
Eq (')1 . 2 , Pg-' 13, DHi ,
... 13.34/ Solu,
· Ylelds ·
··· 149.21 x 1Q3 _ 1 [ D -: f : : o.-
9.os X 6 - 2 X 0.3 X 0.1099 D, (Do- D) X 2X :
10 ::: (Dv2 - 0 2
9.os x 106 - , >Di
- (3002 - D 2) D
D I l
, ::: 22 1.80
And Eq. (11·) mm::::: 230 mm -:
Yields ,., J1J ~-
... Fa::: 0.JQ99 x (roots: 221. 80, - 3-l1--·4
2
Fu "' ) 769.40 N.30 X (300 - 230)
.,
•r1J 4
1., P to ._,,, l'
Sr ,
 Cfutche$ and fkckes SJ7
1
ROBLEMS ON PLATE CLUTCH
oes1GN P
6-9 d y olat e clutch tran s mits 8 k W at 1200 rpm . The a xi a l pressure ts
'1 A ~10 c, · ,,tl' or 07r MPa. If J· = 0 .25, f"in d :
• • it cd to · . • . . . .
lt ffl diu s and face width of f nct10n h n 1n g a s suming the ratio of mean
"'" c""
,1. I"' : ra t, fa ce width as 4.
radius <d outer diameters of fri ction lini n g .
11 inn er an
· , _ 2 p = 8 k W , N = 1200 rpm , J' = 0.07 MPc1 f = 0 25
'i 1ution: II - ,
,o I<,,, 4
' /1 ?, 'I f [I --
,! I
,,,,,
[, /J , P11 - ?
,,. 'J'o fi nd H,,,, l, :

Wl' know lh,1t, . Eq (11 13.3-1/ Pg 213, OHB

0 ,,, = 2R,,, ⇒ R 111 =

om
• 2
• ;\x1,1 I force, F,, = pA = p (rr O,,,h) = p(2rrR,. b)
R,,,
= 0 .07 x (2nR,,,) ~

F,, = 0.110 R,~

2rrN T
• /\ 1.-.; o P=
60
2rr x 1200 x T
8 x l0 ' = - - - - - -
60
T = 63.66 N -m = 63 .66 >-- 10' N -mm

Hq. (i) y ield s ... 6'.1 .66 x Hf' = _!_2 x 0.25 x 0.1 lOR,.7 " 2R... x 2
.
R = 105 mm
111

A nd /1 = 105 / 4 = 26.25 mm :c 30 mm .
'1 To fi nd J> ,, DII•.

Wt• know th a t, R, + 1\.1

R,,, = I

Rn+ R, = 2R,,: = 2 x 105 = 210 mm

f, = R0 - R
<::,< h Rn - R, = 30 mm
tnv1 rt]...,(1)1 111 t( · .)
• L 111 . V\' l' h avt.'
l~n = 11~.25 -:::: 120 mm
< R, == 90 mm.
"Ve
1' I I -l c o rn PI e t 1 •
f..' lt1vt'- t e c es1gn a nc1l ys is fo r a si n g l e p l at e cl ut ch, wi t h both s 1dt1-s
1rd
p,,.,\lrr(• ir"'ot ~Smit 22 kW a t 2800 rpm , a ll owing ..1n overlo a d of 25 °0 The:'
'hit • en<;1t 1. ....
11
to<· JC, t-••d '"> Y ~ not to exceed 0.08 l\1P .1 .-ind s u rface speed .it me..in radius is
1. ~fl)\ ICh•ct h4..
000 rpm. Take /= 0.35 and the ratio of DJ D, = 1.5. Tht:> a,ial thrust

\
n.o '• ~4 cl b c, pring-.; of 24 mm coil diameter. Take she.J.r stress= 420 ~IPa.
• J fo r tlw ... pring material.
518 oes,yn "" ,, .~. N - 2800 rpm1overload = 25%/ p = 0.08 MPa
, 2 p == 22 kW, - . /D - 1 5 number of springs_ ' lneq11
Solution: 11 == '. - 0 35 and the ratio 0 o , - . , - 6, Coi] q· spt
N-n = 2000 rpm,/; MPa, G::: 84 GPa Iarntl
D = 24 mm, r == 4:-0 . s of the clutch)
D b = ? (Dimension
a. Dr, o, . h pring
b. Dimensions ot t es b
. . s o{the clutch: (D,, Do, )
a) D1menst01t
1 D ,
vVe know that,
T == -f
2
Fa ,,/l ...Eq. (i) 13.34/ p
g 213, DB
_ [D + D,_]
0
.. .13.341 p
D,,,- 2
• g 213, DH

- Di [Do+ 1]
- 2 D;
== 0.5DJ1.5 + 1]
Dm= 1.25Di
... fq I;,
7t
Fa=
• Axial force, 2 pD (Do-D )
1

- npD/
- 2
[Doo. -1]
l

0.08 X D/ [1.S - l]
= 7t X
2
Fa= 0.06283D? ... Eq.(111 1

21tN 111 T
• Also p= 60

2n x 2000 xT
22 X 103 = - - - - -
60
T = 105.04 N-m = 105.04 x 103 N-mm
Eq. (i) yields ... 105.04 x 103 = .!. x 0.35 x 0.062830,2 x 1.250, x 2
2
= 0.0785D?
0 1 = 156.34 mm==== 160 mm
D0 = 1.5 x 160 = 240 mm
·· Eq. (iii) yields ... F0 = 0.06283 x 1602
Fa= 1608.45 N
Eq. (ii) yields ... Drn = 1.25 x 160 = 200 mm
ll) Dimen · ,1
s10ns oJ t11e spring: (d D y, l p)
f I f11

i. To find ti D·
I •

1t•t d - di;:\tni:,t..-.. ,. 0 f. . .
r- '""'" •
J) '.:: \fr·h\ -~
spnng wire
u1:1rn(1t(~r uf spring
U H
 I~ JI I

I I' I
11 , d
''",
I I

,, I •fl 1 I''''"'
1
I I tI I I ,I I'" Hf~
JIf
rt I ,1 11>1 1 I
I I I II
' I , / It

I,

fl , , I

,, I ')" I ,J , ", J ti

/\ lt;l 1 /r /( ", )''' (

J f 'JAi J' ~ J'3-'J, fJ If ff

I
1( ~~
"' ' ' "
r·
~'",/''I
i CJ It /)

I , I' J II I J q'. I , j I t 1) , 1 I 1' I J' 1 j (II I) l/1, f 1,1 ~11 ,

, •11 1, 1 .. ' " ·. , ,r ,,, ,,, n,,)1/'' 1
•

,/ ~ ')( ; l/llf l /4 11111 1

ll ,, 11 111 11 .t 111d ,11d w 111 d1 ,11, wl~ •1, ti '1 11111 1

·1 b J J 'Sd/ l'JJ; 1 '>0, DHH
ii I " /111,I ,1

\/, 1111 •l / tl, ,d ,I , ll, 1 11,, 11 I JI S.1/ I'~ J'l9, f)lf U

If
',d
,1l I Jl/' If Ill 111', , I ,1 t qj h
hlll 11 Jt1 •1 I 111,f 1rllljj'• 'J
I1 ') II

Old 24/4 t,)

1/ Ill t; ~ , ntrt
I
I / I 11, ( /

I I I
It I I .1 1 ' {I ' I )ii I/ I ti J I 20h/ f•~ 14 2, J> II U
' """' I ,,,l ,~ d, fl, 1 t ,1111 , ( , I

!/ f 111tfl /ll't I 111/

t, IJ , I ,nm
u, IJ ,, I
II ,t, 1111

/JI ♦ .'ii
I S ~~ 111111

A
 . .

·i~ - QI•--- -
i

ts II (DMf fl)
hlne EJernen
520 Design of Mac
... Tb . 11.7/ Pg
152
· To P'"indp:
rv. h t Iv == ip + 2d , Dlfe
We know t a ' 433 == 6p + 2 X 4
p-- 5.89 nun ::::: 6 mm.
d single plate clutch:
given for a .ry . .
11 The following data are number of springs= 6, ratio of mean .
. 65kW speed== 1500 rpm, radius
Power== 18. , t· d ·
'dth-45 1n ·
to radial w1 . - . , 'dth of friction surfaces.
. Mean radrns and w1
i. f 1 t h plate
O
ii. Dimensions cu_c · [VTU-Dec. 2010- JOJ.t
...
111 .
Dimensions of springs. arks/

. , _
Solut10n: n = 2, P - 18·65
kW1 N = 1500 rpm, number of springs= 6, ~b == 4.5

· Rb -?
J. fl/ I - ' I

ii. D,, Do, b =? (dimensions of the clutch)

iii. Dimensions of the spring
Material properties:
Since the coefficient of friction is not given, let us assume that the clutch plates are
made of cast iron, having:
f =0.15 to 0.2 Pmax = 0.98 to 1.18 MPa ... Tb 13.2a/ Pg228, DHB
Assume I= 0.2, Pallow = Pmax / 4 = 0.245 MPa
i. To find R,,,, b:

1
We know that, T- -JFD
- 2 a mn I ... Eq. (i) 13.34/ Pg 213, DHB

• D m -- 2RIll R nt
= -D
⇒
111

2
•
Axial Force, ~ 1 == pA = p(nD"'b) =p(2rrR,,,b)

= 0.245 x (2rrR . ) Rm
117
4.5
~ l == 0.3421 R 2
m
• Also p == 2nNT
60

18.65 x 103 == 2n x 1500 x T

60
T == 118 73 N
, · -m == 118.73 x 10 3 N -m1n
Eq . (o yields 118 1
... .71 ' J0 3
· X == 2- X 0.2 X 0.3421R!fl2 X 2Rm X 2

Rm = 95.38 mm ::= 1OU mm

A nd b == 100/4.5 == 22.23 mm z 25 mm

d
 .fthe clutch (D,, Do, b):
•io ttS OJ
. oi111c11~ R; + ~
11· h
We knOVV t a' m - t R - 2
Ro + R, = 2Rm = 2 x 100 = 200 mm Eq u)
Also b = R0 - R,
R0 -R, = 25 mm Eq ( L:;°J
..) and (iii) , we have
. er Eqs (11
sL,1,·10t, Ro = 112 .5 = 120 mm
R, = 95 mm
. . ·ons of the spring (d, D, Y, lo, p) :
Jl i, 01111ettSt
,1 To find d, D: . .
. f - diameter of sprmg wire
Let c - f ·
D = Mean diameter o spnng
8FDK BFCK
We know that, T= rrd3 = rrd2 ..Eq ( w ) 11 .la/ Pg 139, DHB

• Assume C = Did = 6, -c = 420 MP a, G = 84 GPa

4C-1 0.615
• K= c_ + C 11.2b/ Pg 139, DHB
4 4
4 x 6-1 0.615
=--- + --
4 x 6-4 6
K = 1.2525
• Load on each spring, F = Fa
No. of springs
Assuming 25 % overload, we have
F = _ _1_.2_5_F..:c._a__
No . of springs
1.25(2 nRmbp)
=
No . of springs
1.25(27t X }00 X 25 X 0245)
= - -- - - - - - - -
6
F = 801.76 N
C..J . (1) yields ...
420
= 8 x 801 .76 x 6 x 1.2525
~ . Jtd2
r, , (\ d
' t i,-.t,1 nd d _ = 6.0--1 n1m
~ <lr \\'1 r J
,ff Jn u e iameter,d = 6 .00 mm . Tb . 113al Pg 150, OHB
.,11 iam,•ter 0 f
u tr· ~rring, D = 6 X 6 = 36 1nm
l
'"
8FC ~1
11 .5.a/ Pg 139, DHB
Cd
 !)eSigO of McJdW'8 Elemellts II (DME 11)
i == active number of coils
== number of springs - 2
i==6-2==4
3
8 X 801.76 X 6 X 4
3
== 84 X 10 X 6
y == 11 mm.
...11.2obl Pg 142, u\\l
. To fin,d lo: 1 == y+a
(i + 1)d +
For square and ground ends deflection, 0
a == 1 mm per coil
== (i - 1) x 1 mm
= (6- 1) X 1
a=5mm
lo= (6 + 1) x 6 + 11 + 5 b. I
lo= 58mm oi' i. r

ilt: To fi,ul p·: 1.7/ pg 1,Z,

· We know that~ .. :fb. 1
l{) = ip + 2d
5S=-6p+ 2x6 1~\f
p;; 7.67 mm. '\\~~
,'f!
., . to\\0\\'1 .i
,6~• I,
 JrJ;:. k 1/ l

( f.A(f f) i 1J 1 -:. '";

J )'ta / p,._, ') • i f >" f J
K, = loa d f actor Ji',~ ' , r "
n :..=: s peed ( rps) Tb 12 14/ r~~ ~,1..,./,~ >~! ~
= S to 16.5 for elute he~ th
. w1 metc1lt<1 rnet...1Jrr~n t?.rt.q

o = periphera. l velocity , , °'

13A4/ Pg, 1 , :>, , >.rs r>

= 13 to 25, tor high ~p et>d lt>a th . '~

· (r ta n d q,uphr r
13.-n,' p~ 21 ~ r.) f-,f ~
BASIC PROBLEMS ON CONE CLUTCH
6 11
An engine develops 30 kW at 900 rpm. The co h
1~.1 rnean diameter
· f 400 · ne ac, a fa ce an gJf' r,.f J2,- --- Jrd -s
· .
o n1m with coefficient off • t·
n c Ion as o 2 Th
un the clutch 1s not to exceed 0.15 MPa. Determine: · · e normai r;-~«;..;;~
a. f,Jcewidth.
b. Axial ~pring force required to engage the clutch .
Sol ut ion: P = 30 kW, N = 900 rpm ⇒ n = 15 rps, u = 12 """ =- 0
_, I) 1j .vf Pc1 ..:> , = 401 m,: ~
Jo ? ,, ?.
b F=
ri fo fzn d b:

We know th a t, P(kW) = rr2Dn,2bpfn

13.3ab P1s 2 1 ➔ • DHE.
10 6 X K1
Assume K1 = 1
2 2
30 = 1C X 400 X b X 0.15 y 0.2 X 13
}Q b X 1
b = 42.22 mm "'= 45 mm
., ·\ '< M l 1force t 0
,, , ' engage the clutch:
•
1
''Yn <>wth cat ' Fa, = nD 111 bp(sm
. a.+ f cos a ) 13.-10 P g 214. DHB
= n x 400 x 45 x 0 .15 x (sm 12 S - 0 2 )( C0:3 1.:. ::
1=- F/ =3492.JSN .
.. ,\n f'ng1 d
tht ff ne eve loping 50 kW at 1000 rpm is fitted with a cone clutch built inside
r,f :-lwhee J. The CO nP h;'.1(;; .::1 f.::lrc> :1nn lo nf 17 ~ o :'1n~ ;:1 m ;:;x im um meal: d 1a:::;~~~7'
 'l . " ,1 1 1 ,t l ' ,, " t l I .t ' (l .' \. I(, ()',
. , (l fl lf' " I

f, •l I ~r, nun L', n11 11

lh. A l'Oth.'du h:h tr.insmits t~O N -m of torqut.• .11 12~)() rpm . T!w l.1r~t•r dj,11111 ,1l'r·oi
tht• dutd, rs Jlltl mm .tnd t.1n• .1nglt.• ot thl' -:011t• as 12.5 '' w ith .1 f.1n• wi dth 01110
mm Jrh.i /= O.:!.. Dt•h·rmi1w:
.1. A,ial fofi:t' rt•quin·d to tr.111smit thl' torqlH'.
h. A, i.11 forl't.' r~quin·d to t.•ng.1gt' tlw dukh .
( . Avt• r..igt• nonn.11 prt•ssurt' wht.•n m.1,in1um toniut.• is lr.1n smilh'd .
d . l\t.n.imum .ind minimum norm.ti pn•sstart.'S.
Sc.1lution: r - l~l1 N -m --= !SU, I()·: N mm . N 12.0ll rpn1 . / >, J ()() 111111 u 12;
I• = Nl mm t = tl.2.
b. r.i - ~ l
. ,,
. ·" .~
- ')
; d . /'m.,, . / 1111111 :,

,1. .·\ xit1 l t'ort"t' required tu tra11 ..;111it tlz,· tor1111c:

\\'t' ~ llll \\" th ,1t T /7)l,n

(
.. Eq . (J) 13.38/ Pg 2I.J, DflH
2 si n n
n,
I
D, 11
)

• But s in a =
fi / 2
,.,
,,l),,,)
1.c. sin 12.S ~ ( J()()hO ll,,,)
V ,,, == 287 mm

• ,\I"o D - [ D:. 2.-1 l \ ] oHB

I ll - . .·13.38/ Pg 214,

'1..:,- _
-0/ -
[ 30{)
..,
1- DJ l
D - 1 .... 1
1 1 - ~ n1n1

fq \,), u l.._l-; 0 2- .<. r '( 287

.., ,J
---
125
... "' "-Ill
r, 1 ~r:;7 -tr) N

-
 Ctutches and Brakes 533
• ,,, -.,:c //11· d 11ld1:
· f{ t' [ I 1 ( 11,"> 1•
/1
\\/1,, l ,.,. 1'1,lL
11
r ,, , r II <•s rn o. ,. / l·n~ ,.d
\\°i ' ~n11 /' 13.40/ Pg 214, DHB
11
. ( S t ll U I j COS fX)
S ill O'.

I .l:17 4()
s in 12.5 (sin 12.5 ~ 0 .2x 12.S)
I/ 2-'182.0H N

• • 110 r, 11 ,,111n•ss11rc:
11•(/'tl,\ i I '

l·'\fr~ll()W th,11 , r ,, ,rf)lllb/, S lll (.( .Eq . (11) 13.37/ Pg 214, DHB
, . . 1n ·er,Wl' prcss un• lH.'l'Urs ,ll n1t.•,1 n r.id,u s, thu s we hnve 1, = , ~nd D ~ o
~ ti\( ( r , . 1, I Vi,; l 111 II/

I ,1 = nD,) 11'.,,·~s m <x.

13,c:;7.46 = rr x 287 x 60 x ''"")!. x sin 12.5
fl., vi:, = 0. 1159 M l \ 1

I \1i ui 11tt111t ,wd 111i11im11111 normal prt•ss11rcs:

/ .I

• "i ,1,1 \lmum nn·ssun•

r ocnirs a t inn er r.1dius, thus we h..:i vt' I' = 11m.1, ,rnd O ,, = [) 1
Eq. (ii) y ields ... F,, = rrV 1 hp n,.n sin rx.
I .1-"7.46 = rr x 274 x 60 11 11 111 , x sin 12.5
p 111 ,I\ = 0. 12 14 MPci
• i\-1111inwrn prl'SS llft' uccurs at innl'r r,1dius, th11 s we h,1ve 11 =11111 111 and D"' =D::
Eq . (11) y il'IJs ... f ,, = rr0 2bp 111111 sin a
I .157.46 = p X 30() X 60 X /1 111111 X S ill 125
/'ni.,, = 0. I I 09 M Pn .
17· A cone clutch with a face angle of 14° has to tran smit 286 N-m of torque at a
speed of 600 rev/min. The larger diam e ter of tJ1e clutch is 250 mm, face width is
bO rnm and coefficient of friction is 0.18. Determine:
.!· Axi.11 force required to transmit the torqu e.
-~~· Average normal press ure
11 1. M 1x ·
' •mum normal press ure .
A::is umr 'f [VI'U - Jan.I Feb . 2005 - 10 Marks)
\ oJ . ' un, orm wear conditions.
· nUhon • (X - I t n ') ' 0 ')Lo l (0 m
lH · - 't , ... K6 N-m == 2~6 x IO I N mm, N = 600 rpm , ~ = .... ~ mm , 1 = 1 m
I J
h. 11 •I\ ,. - .,: , I'
l . = ?
l l ,. Ill . I \ •
1
' •11 fo rce r, ,
'tft1 1rrd to transmit tht' t orque:
\\p I 111 f(,O,,,
'· >\\· l h ,1t .. Eq . (t) 13.38/ Pg 214, OHB
T -= -- - -
2 ~Ill 0

•
But ~m u
I (D . [),,, )
f ( u, D,,
)
...,
b I b

( .:so . [) ,
'I' tnl4
nll
)
n. _:1-; 4"m m 21 , m m
, \

)
534 Design of Machine Etements II (UMt II)

D,.,+D 1 ]
• Also Dm = [ -2 ... 13.38/ Pg 214
, DH
250 + 0 1 ]
235 = [
2
0 1 = 220 mm

0 .18 X F:, X 23 5
3
Eq. (i) yields ... 286 x 10 = 2 x sin 14

Fa = 3271.38 N
b. Average nonna l p ressure:
We know tha t, Fa = TCOmbp sin a ...Eq. (ii) 13.37/ Pg 214, DH~
Since average pressure occurs at mean r a d ius, thus \\"e h ave
p = Pa vg and 0 111 = 0 111
Fa = TCD 111 bpavg sin a
3271.38 = TC x 235 x 60 x Pavg x sin 14
Pavg = 0.3053 MPa

c. Ma ximum pressure:
• Maximum pressure occurs at inner rad ius, thus w e have
p = Pmax and Dm = 0 1
Eq. (i i) yields ... Fa = TC0 1bpmax sin a
3271.38 = TC x 220 x 60 x p max x sin 12.5
Pmax = 0.3261 MPa . .,r
f'''
18. A fr" · fhe la1110 ·•
. ichon cone clutch has to transmit a torque of 200 N-m at 1 44 o rpill• widt ·
d 1ameter of the • . -o The face
65 c?~e is 350 mm; the cone pitch angle 1s 6.2-" ·
1
. Tmm. T~e coefficient if friction is 0.2. Determine: 1
• he axial fore · d -10,oO
i.i. Th e requue to transmit the torque. h 01J'
e average no I hen t e
torq . rma pressure on the contact su rfa ces w 1,;]
ue 15 transmitted. ~.. 116 MtJ'" ~
 II (DME II)
540 Design of Machrne Eleme nts

h, Frictio1111 ffrm .
. .,,.
F = t I .. ~ c;...,.
"-- l J. J4 X 0us_ .. .,
F.~= 1393.3n N

ff .
·. A.ri,, /f,Jrn '
1
, t mgag,, tlu' dutrlr: . a + f .<_o~_ a )
F.' = F., (~m · .
. . . 13.40/
_
, r; + O. J..J x cos 12.::> )
o 21 , DIf/,
Po
4
.. = 9452.57 >< (S I11 1- -~

V. F , = 3514.46 N .

' .
..JO kW dt 750 rpm . Also de_terrnine the i. .
~
3 O
·t the torque, l.i • ax idl force
D sian a cone clutch to transnut • 1 <'nooge~the
•requ1red •to
e
2 •clutch. • ed to transm1
Assume f - 0.4 dnd p = 0.2
fon-e requ,r NI m m ~ for the fnction matena (Q ::: ] ~J
? ...:l.

Take D,,/b = 6. I lOJ 3 _ JO Marks; Jan.I Feb. 2006 - 10 Mt1r4

rvru - I111tel Ju Y Jan.I Feb. 2oOs - 10 Marts/
Solution: P = -40 kW, N - :J
- 7 _Q rpm ⇒ II -_ J?- · 5 rps '.1·= 0.4 and p = 0.2 i\J I mm :, a== 1.:•.~-
D,,jb = 6. De..;(\71.
a. To find shaft diameter:
16T
We knm-v that, r= ,rD J
... Eq. U) 3.1/ Pg 42, DHB
2,rNT
But P = -or- 9.55 x 10°(P) N
60 T = - 11 (rpn1
_ -mn1 ... 3.3aJ Pg 42, DH13
),
~ 2,r x750 x T
40 x ]OJ= 60

T = 509.29 N-m
T = 509.29 x 10 3 N-m

Eq. (1) yields ... 46 = 16 X 509.29 X 10 3

;rD-1 Ass un1 ing r = -l6 MPa
~
D = 38,35 mm
Therefore, standard shaft diameter, D 40 nun
b. To /tnd 111e1111 diameter ofc!u tch:
... Tb. 3.Sa/ Pg 4S, DHB
Given D lb 6
II / :::-

c. l Int1fer111/
A ,
sclecfio11: (f p, D:) D,71 == 6b
• Given
... Eq. (II'
• a:::-12.s 0
, I "" 0.4 and p"' 0.2 MPa
d, To_r,·,,d "1odufe:

>Yekno ,\'that, lf 2D 2bn,:, pJ-18

Since lhe drivt:r nnd P(kW)
::J . ~~
100 K, X ... 1J,J a/ Pg 214,
9
, -I
.rnachiha b· . ·1· d 5.:ume f\.
1e , a ~
1
l riven
2
\: s corn
.,.., 1na hon is not
?
spea
-l-O == ,r x (6b)- x b x 0.2 x 0.4 x 12 5
6
10 X ]
b-== 48 ?o n ,...0
·- o Hn::::: ::> mm
 Clutch-01 onci Bro'--
wu:,a S4 1
//)
. Ids
yJe ...
Dm = 6 x 50
£1..1, • ( , Dm = 300 mm

. ,eters:
11111
,1, d . tero fth eclu tch :
.1 1 d1arne
• ' 111 r1Cf ( D ,, - D I )
• i no"" that, sin a = /1
\ \t' I'-
i .e. 0 1 = D,,, - l1 <, 1n u
= 300 - (50 "- S lr\ 12 C, I
0 1 = 2RY .17 mm 24() mm
_J anwte r of the clutch :
, lllJlt'f ul

. ( 0 '2 - o,,, )
\\ t' )..mm· tha t, sm a = b
i.e. 0 2 = D,,, + b. sin a
= 300 + (SO x si n 12.5)
D 2 = 310.82 mn1 ::::: 310 mm
tritil force to transmit the torque :
Fa = rr D bp sin a 111 . 13.37/ Pg 21-l, DHB
= rr x 300 x 50 x 0.2 sin 12.5
F11 = 2039.9 N
· \annal fo rce:
Fa
F,, = .. .13.35/ Pg 21-l, DHB
sin a
2039.9
= sin 12.5
F,, = 9424.8 N
II.Frictiona l force :

F,, =f F 11
•• • 13.361 Pg 21-l, DHB
9428.8 = 0.4 X
1
• -1:rin / r Fb = 3770 N
10 rce to en
gage the clutch:
F/ = F (sin a+ f cos a)
11
... 13.40/ Pg 214, DHB
= 9424.8 x (sin 12.5 + 0.4 x cos 12.5)
F/ = 5720.46 N .

'
\
L
,,,.> \

"~--;-' \ " \'