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MODIFICATION OF NaY BY La3+ FOR THE DEHYDRATION

OF LACTIC ACID: THE EFFECT OF PREPARATION PROTOCOL


ON CATALYST MICROSTRUCTURE AND CATALYTIC
PERFORMANCE
Dinghua Yu, Peng Sun, Zhenchen Tang, Zhixian Li and He Huang*
State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering,
Nanjing University of Technology, Nanjing 210009, Jiangsu Province, China

La-modified NaY zeolites have been prepared through impregnation and in situ synthesis methods. The surface structure of the obtained
zeolites was then characterised by XRD, UV–Vis DRS, FT-Far-IR, Raman spectra, H2 -TPR, N2 adsorption, and NH3 -TPD. The results of the catalytic
dehydration reaction of lactic acid showed that the La/NaY catalyst prepared by impregnation method exhibited higher selectivity to acrylic
acid than the La–NaY prepared by the in situ synthesis. The characterisation results indicated that the enhanced catalytic performance could be
attributed to the difference of La3+ ion location caused by the different preparation protocols, which would influence the electric field distribution
of zeolites cages, the reactant adsorption, chemical activation, and the reaction path.

Les zéolithes NaY modifiées avec du lanthane (La) ont été préparées grâce à des méthodes d’imprégnation et de synthèse in situ. La structure de la
surface des zéolithes ainsi obtenues a été ensuite caractérisée par DRX, spectrophotomètre UV–VIS DR, FT-Far-IR, spectroscopie Raman, réduction
thermo-programmée de H2, adsorption de N2 et désorption thermo-programmée de NH3. Les résultats de la réaction de déshydratation catalytique
de l’acide lactique montrent que le catalyseur La/NAY préparé grâce à la méthode d’imprégnation a fait preuve d’une plus grande sélectivité à
l’acide acrylique que le catalyseur La/NAY préparé grâce à la synthèse in situ. Les résultats de caractérisation indiquent que le meilleur rendement
catalytique peut être dû aux différences d’emplacement de l’ion La3+ causées par les différents protocoles de préparation, qui peuvent influer sur
la distribution du champ électrique des cages de zéolithes, l’adsorption du réactif, l’activation chimique et le chemin réactionnel.

Keywords: zeolite, location, selectivity, lactic acid, dehydration

INTRODUCTION the chemical transformation processes of biorenewable feedstock


mainly include dehydration (Chai et al., 2007; Roman-Leshkov et

M
olecular sieves with various pore dimensions and sur-
al., 2007), deoxygenation (Maris and Davis, 2007), hydrogenoly-
face acid-base are catalytic materials of great importance
sis, hydrogenation (Zhang et al., 2001; Gallezot and Perrard, 2002;
because of their industrial applications in petroleum
Murzin and Simakova, 2008), etc.
refining (Corma, 1995; Busca, 2007), petrochemical industry
Lactic acid, a bulk fermentation product, can be transformed
(Arandes et al., 2009; Nawaz and Wei, 2009), fine chemical pro-
into high-value derivates such as acrylic acid (Smith et al., 1942),
duction (Armor, 2001; Jaimes and Lasa, 2009), etc. Researchers
1,2-propanediol (Cortright et al., 2002), 2,3-pentanedione (Gunter
have made a lot of efforts on the preparation and modification of
molecular sieves in order to improve the selectivity to the desired
products (Xue et al., 2007; Chao et al., 2008). With the depletion of ∗ Author to whom correspondence may be addressed.
non-renewable fossil resources, nowadays people are shifting the E-mail address: biotech@njut.edu.cn
research focus on the catalytic conversion of biorenewable feed- Can. J. Chem. Eng. 89:484–490, 2011
stock, not only for energy supply, but also for synthetic chemicals. © 2010 Canadian Society for Chemical Engineering
DOI 10.1002/cjce.20424
In comparison with petrochemicals, the biorenewable feedstock Published online 9 November 2010 in Wiley Online Library
have excessive functional group containing oxygen; therefore, (wileyonlinelibrary.com).

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et al., 1994; Langford et al., 1995), poly-(lactic acid) (Nijenhuis and maintained at this temperature for 30 min. The adsorption of
et al., 1992), and propylene glycol (Zhang et al., 2002), through NH3 was performed at 373 K in an NH3 –He (10 vol% NH3 ) mix-
relative mature traditional chemical catalysis process. The dehy- ture for 0.5 h, and then the physically adsorbed NH3 was purged
dration of lactic acid is a hot topic for two reasons. Firstly, acrylic by high purity He at 373 K. TPD of ammonia was performed at a
acid is a higher value product than lactic acid. Secondly, lactic acid helium flow of 30 mL min−1 and a heating rate of 10 K min−1 from
is the simplest hydroxyl carboxylic acid, therefore, the research 373 to 873 K. The acid amount was determined by integrating the
of catalytic dehydration of lactic acid has significant contribu- TPD curve in the temperature range from 373 to 873 K.
tion to the development of effective catalysts for multi-functional Temperature-programmed reduction with H2 (H2 -TPR) was
biorenewable transformation. measured with the same apparatus as that of NH3 -TPD. Prior to
Recently, we have proved that potassium modified NaY (KNaY) the TPR experiments, the catalysts were dried in flowing O2 at
is a durable selective catalyst for the dehydration of lactic acid 573 K for 3 h followed by purging with pure N2 . An H2 –Ar mix-
to acrylic acid (Shi et al., 2007; Sun et al., 2009). Moreover, the ture (5 vol% H2 ) was used as the reducing gas at a flow rate of
catalytic dehydration performance on NaY-based catalysts modi- 30 mL min−1 . The temperature in the TPR experiment was raised
fied by lanthanide has been significantly improved and the results up to 973 K at rate of 10 K min−1 .
showed that the optimum metal is lanthanum with the content of Raman spectra were recorded with a Renishaw Invia System.
2 wt% (Wang et al., 2008). Our research results have indicated A laser at 514.5 nm was used as the excitation source, of which
that the location of cations in zeolites has large effects on cat- output power was set at 20 mW, and the maximum incident power
alytic performance, agreed with the results reported by Breck et at the sample was approximately 6 mW in each measurement. Far-
al. (1956). infrared spectra were acquired with a BioRad FTS-40 instrument
In this research, we are interested in the influence of La3+ equipped with a DTGS polyethylene detector. The samples were
ion location on catalytic dehydration performance and surface mixed with paraffin.
microstructure. La-modified NaY zeolites with different lan- UV–Vis DRS were collected with a UV-2401PC spectrometer.
thanum ion locations were controllably synthesised through The UV–Vis spectra of La/NaY and La–NaY samples were col-
delicate protocols. The catalytic dehydration of lactic acid to lected at room temperature in air in the range of 190–600 nm with
acrylic acid was used as probe reaction to compare the differences a resolution of 2 nm and NaY powder was used as a reference.
on catalytic performance of samples with different lanthanum ion The La content after doping and calcinations was determined by
locations. The surface microstructure of those catalysts was char- X-ray fluorescence on a PW1400 Philips instrument.BET surface
acterised by X-ray diffraction (XRD), nitrogen adsorption, UV–Vis area was determined from nitrogen isotherms and pore volume
diffuse reflectance spectra (UV–Vis DRS) and chemical adsorption was estimated by means of t-plot. These measurements were
methods such as hydrogen temperature-programmed reduction carried out using an ASAP 2020 instrument from Micromeritics
(H2 -TPR) and NH3 temperature-programmed desorption (NH3 - Instrument Corporation, Norcross (Atlanta), GA. Before the mea-
TPD). surements, the catalysts were vacuumed for 10 h at 573 K and 4 h
at 623 K, respectively, in order to remove any adsorbed water.
EXPERIMENTAL
Catalytic Reaction
Catalysts Preparation
The dehydration of lactic acid to acrylic acid over different cat-
The La/NaY catalyst was prepared by the impregnation method. alysts was tested in a quartz fixed-bed reactor of 8 mm inner
The powder NaY (Si/Al = 4.5) was impregnated in an aqueous diameter. The catalyst with a constant mass of 1.5 g was charged
solution of 2.2 wt% La(NO3 )3 ·6H2 O (obtained from Sinopharm in the middle section of the reactor, with quartz wool packed in
Chemical Reagent Co., Ltd, Shanghai, China) at 353 K for 4 h both ends. Before catalytic evaluation, the catalyst was pretreated
to obtain 2 wt% La, then dried at 393 K for 4 h, and calcined at at required reaction temperature (623 K) for 0.5 h under high
823 K over a period of 5 h. Finally, the sample was cooled to room purity N2 (0.1 MPa, 30 mL min−1 ). Then the feedstock (38 wt%
temperature under ambient conditions. solution of lactic acid) was pumped into the preheating zone first
The La–NaY catalyst was prepared by the in situ synthesis. The (LHSV = 3 h−1 ) and then the vapour was driven through the cata-
synthesis mixture of molar composition (10 Na2 O:1.0 Al2 O3 :15 lyst bed by nitrogen. The products were condensed and analysed
SiO2 :300 H2 O:0.05 La2 O3 ) was stirring at room temperature for using a GC (Agilent 6890 N) equipped with an FFAP capillary
4 h. After 24 h of aging, the gel was then transferred into Teflon- column and FID detector. Lactic acid conversion and product
lined steel autoclave. Crystallisation was achieved at 448 K under selectivity were calculated according to the following equations:
autogenous pressure for 24 h. The product was then cooled and
separated from the mother liquor by centrifugation. At last, the
Moles of lactic acid reacted
sample was obtained after drying and calcinations at 823 K to Conversion (mol%) = × 100 (1)
remove the templates. Moles of lactic acid in the feed

Catalysts Characterisation
XRD analysis was carried out using a Bruker D8 ADVANCE X Moles of carbon in a product defined
diffractometer with a Cu K˛ monochromatised radiation source, Selectivity (mol%) = × 100
Moles of carbon in lactic acid racted
operated at 40 kV, 30 mA, and a scanning speed of 5◦ min−1 .
(2)
The acidity of the catalyst was measured by temperature-
programmed desorption of ammonia (NH3 -TPD). It was per-
formed with an automated BEL-CAT-B-82 system equipped with a The reaction tail gas was analysed by GC–MS (Thermo finnigan
thermal conductivity detector (TCD). 0.12 g of sample in a quartz trace GC2000 DSQ) equipped with a DB-225 capillary column and
tube was heated in a flow of helium to 873 K at a rate of 20 K min−1 MS detector.

| VOLUME 89, JUNE 2011 | | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | 485 |
Figure 1. UV–Vis diffuse reflectance spectra of NaY-based catalysts
modified by lanthanum.
Figure 2. H2 -TPR profile of NaY-based catalysts modified by lanthanum.

RESULTS AND DISCUSSION


La3+ Ion Location
UV–Vis DRS could be used to study the metal–oxygen environ-
ment and identify the status of transition metal ions in solid
samples. The UV–Vis DRS spectra of Lanthanum modified NaY
catalysts synthesised by different methods are shown in Figure
1, which shows the differences of the two samples, indicating
the differences of La3+ locations. Two percent La/NaY catalyst
has a strong absorption at about 210–250 nm in the UV–Vis DRS,
which could be attributed to the absorption of four- or sixfold
lanthanum ion (Kannan et al., 2006). In contrast, 2% La–NaY
catalyst synthesised by in situ process shows weak absorption
between 190 and 210 nm instead of obvious absorption above
200 nm region, which is generally attributed to low coordination
number of La3+ ion. Therefore, the UV–Vis DRS results indicate Figure 3. Far IR spectra of the typical catalyst samples.
that La3+ ion location could be controlled in NaY catalysts by
different synthesis protocols. Precisely speaking, the La3+ ions
114, 157 and 188 cm−1 are assigned to cations located at sites
mainly stayed in extra-framework with high coordination num-
III, I , I, and II, respectively. However, the absorption peaks at
ber if prepared by impregnation method, otherwise they mainly
258 cm−1 is attributed to the oxygen framework mode. Compared
located in framework with low coordination number if prepared
with unmodified NaY zeolites, NaY catalysts modified by lan-
by in situ synthesis process.
thanum showed that the 88 cm−1 band red shifted to ∼84 cm−1 ,
H2 temperature-programmed reduction (H2 -TPR) was often
the 157 cm−1 band blue shifted to 164 cm−1 , and the 204 cm−1
used to study the reducibility of metal oxide and it could sen-
band blue shifted to ∼210 cm−1 . Moreover, the 258 cm−1 band
sitively characterise chemical environment of metal cations.
attributed to oxygen framework mode blue shifted to 261 and
Figure 2 shows the H2 -TPR results of the two samples. Two per-
271 cm−1 , respectively, indicating the different lanthanum ion
cent La/NaY sample showed a reduction peak in the range of
locations induced by different preparation protocols.
750–900 K, which is the reduction of La3+ ion. The quantita-
Based on the characterisation results shown above, we come
tive calculation results indicated that this peak corresponded to
to the conclusion that the locations of La3+ species in the
the reduction of La from the oxidation number of three (3+) to
two samples were different and the La3+ in La/NaY catalyst
zero (0). Moreover, with respect to the reduction temperature of
could be reduced much easier than that in La–NaY counterpart.
La2 O3 , the reduction peak of La/NaY shifted to higher tempera-
Impregnation method resulted in the extra-framework location of
ture, indicating the stronger interaction between La3+ species and
lanthanum ion in the NaY zeolites and in situ synthesis process
NaY zeolites. However, 2% La–NaY sample did not show obvi-
could locate lanthanum ion into the framework of NaY zeolites.
ous reduction peak in the tested temperature range, which could
reflected the nature of framework lanthanum ion, in agreement
with UV–Vis DRS results. Catalysts Structure and Crystal Lattice Parameters
Far-infrared spectroscopy is able to directly probe the cations The structures of NaY unmodified and modified samples were
immobilised in zeolites via their characteristic site vibration characterised by XRD as shown in Figure 4. Compared with NaY
modes. Figure 3 shows the Far-IR spectra of NaY unmodified and unmodified zeolites, the modified NaY zeolites retained most of
modified samples. According to the results reported by Ozin et the characteristic peaks but showed poorer crystallinity. The rela-
al. (1985); and Baker et al. (1985), the absorption peaks at 90, tive crystalline degree of 2% La–NaY and La/NaY was about 56%

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Table 1. The surface area, pore structure, and lanthanum content of
modified NaY zeolites

Laa (%)
BET surface Pore volume
Zeolites area (m2 g−1 ) (cm3 g −1 ) As-prepared Calcined

NaY 495 0.31 — —


2% La–NaY 547 0.33 2.05 1.97
2% La/NaY 537 0.33 1.95 1.94
a
The content was calculated based on XRF results.

non-framework oxygen atoms bonded to the lanthanum and the


existence of La–O–Al bond formed during calcinations (Carva-
jal et al., 1990). Moreover, the peak at 1051 cm−1 appeared in all
Figure 4. XRD patterns of NaY-based catalysts modified by lanthanum. La/NaY samples with different lanthanum contents (not shown).
These results indicated that synthesis protocol had really affected
the lanthanum ion location.
and 93%, respectively, which indicated that in situ synthesis pro-
cess could insert lanthanum ion into framework of zeolites and
cause serious crystal cell distortion and decrease of crystallinity. Surface Acidity and Pore Structure
In order to study the effect of amount of lanthanum ion on zeolites Table 1 shows the surface area and pore volume of NaY before and
structure, a series of NaY zeolites modified by different amount of after the modification. The modification increased the surface area
lanthanum were prepared by using the in situ process. The results of NaY slightly. The reason could be that the modification process
showed that the crystallinity decreased with the increase of lan- including both the impregnation and in situ synthesis broke the
thanum content. Five percent La–NaY catalyst showed complete crystal particles and resulted in the increase of surface area. Com-
collapse of the zeolites structure, which confirmed the location of pared with NaY unmodified sample, the pore volume of modified
La3+ ions in the framework of La–NaY sample. In addition, differ- samples also showed slight increase, indicating the expansion of
ent from the NaY unmodified zeolites, the diffraction peaks of two the crystal cell upon the addition of lanthanum.
modified samples shifted to lower angle, indicating the expansion Figure 6 shows the pore size distribution curves of those sam-
of crystal cell because of the introduce of lanthanum, the crystal ples. We can see that the pore size of La/NaY increased, while
cell expansion of La–NaY sample was more obvious than that of the pore size of La–NaY decreased. This pore size change could
La/NaY catalyst, which is probably because of the isomorphous imply the different coordination status of La3+ ion in NaY zeo-
replacement of lanthanum ion. lites. According to the data reported by Ahmed et al. (2005), the
Figure 5 shows the Raman spectra of the NaY zeolites before dynamic radius of La3+ ion is 1.12 Å. Comparing with the pore
and after the lanthanum modification. In the case of using excita- diameter of NaY zeolites (5.2 Å), La ion is smaller and could move
tion laser with the wavelength of 514.5 nm, La2 O3 shows typical into the pores of the NaY zeolites. Moreover, some literatures have
peak at 104, 191, and 408 cm−1 (Scheithauer et al., 1998). With studied the metal ion location in modified NaY zeolites by impreg-
the absence of those peaks, our samples showed no existence nation method, and the reported results showed that the La3+
of bulk La2 O3 in NaY zeolites before and after the modification ions partially stripped off their hydration shell and migrated from
of lanthanum, consistent with the XRD characterisation results. cation positions in the supercage of position to SI in the sodalite
Compared with pure NaY unmodified sample, La–NaY showed cage (Klein et al., 1995) during the calcination process, which
the similar peaks, and no characteristic Raman scattering peak might enlarge the pore size of NaY zeolites. By comparison, the
of lanthanum species was detected. However, for the La/NaY cat-
alyst, a strong new peak at 1051 cm−1 could be assigned to the

Figure 6. Pore size distribution curves of NaY-based catalysts modified


Figure 5. Raman spectra NaY-based catalysts modified by lanthanum. by lanthanum.

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Table 2. Acid properties of different zeolites studied by NH3 -TPD

Acidity amount (␮mol g−1 )

Zeolites W (373–473 K) M (473–673 K) S (673–873 K) Total acid amount (␮mol g−1 ) Acidity density (␮mol m−2 )

NaY 837 664 34 1535 3.1


2% La/NaY 826 485 35 1346 2.5
2% La–NaY 711 471 25 1207 2.4
W, M, and S stand for weak (373–473 K), medium (473–673 K), and strong (673–873 K) acid sites.

pore size of La–NaY prepared by the in situ synthesis decreased to the specific catalysts surface structure produced by different
significantly could be the result of the entrance of La3+ ion into preparation protocols.
the zeolite framework. Our group (Wang et al., 2008) has shown that NaY zeolites
NH3 -TPD technique was used to characterise the surface acidity modified by rare earth metal improved the catalytic dehydration
of NaY zeolites before and after modification and the qualitative performance of lactic acid to acrylic acid, and we speculated
calculation results are listed in Table 2. The amount of surface acid the possible reasons. Based on some preliminary characterisation
decreased upon the modification, and the amount of weak acid results, we thought that the improvement was due to both the
of La–NaY catalyst decreased more significantly. Moreover, the physical structure factors (such as pore size, pore volume, and
calculated surface acidity density was used to correlate catalytic surface area) and chemical factors (such as specific location of
performance with surface acidity nature. The surface acidity den- rare metal ion, lower surface acidity density). This research was
sities of modified NaY zeolites obtained by different preparation also aimed to study the surface structure of catalysts and have
protocols were very close to each other. a deeper understanding about the relationship between surface
structure and catalytic performance.
The Catalytic Performance Firstly, both catalysts modified by lanthanum in different ways
The gas-phase dehydration reaction of lactic acid to acrylic possess similar pore volume, specific surface area, and surface
acid was use as the probe reaction to investigate the catalytic acidity density, which indicate that these surface properties may
performances of these zeolites and the results of catalytic activity not cause the differences of the catalytic performance. Secondly,
and selectivity are listed in Table 3. Compared with unmodified the different preparation protocols lead to reverse change of the
NaY zeolites, catalysts after modification have both shown the pore size and also the change of pore volume of the two cat-
improvement of the catalytic dehydration performance and alysts. Based on literature results and above characterisation,
higher selectivity to acrylic acid. The by-products have been we propose a catalyst surface model as depicted in Figure 7.
analysed through the combination of GC and GC–MS techniques Lanthanum ion could locate in the framework of zeolites for
qualitatively (not shown), and the by-products comprise acrylic La–NaY sample synthesised by in situ process. Since some of
acid, lactide, acetaldehyde, and COx. The quantity of by-product the Al3+ ions were replaced by La3+ ion, the amount of surface
is highest when lactic acid dehydration is performed upon NaY acidity of La–NaY decreased more than that of La/NaY sample
zeolite, which indicates that unmodified NaY could accelerate by impregnation process. However, La3+ ion in La/NaY had a
the side reaction such as decarboxylation, decarbonylation, or different environment according to literature and our research
polymerisation reaction of acrylic acid. Contrasting the quantity results. Nery et al. (1997) have studied the position of La3+ and
of by-product acquired on modified NaY zeolites with lanthanum Ce4+ ions in La/Ce–NaY zeolites through XRD technique and
ion through different preparation protocols, the 2% La/NaY Reitveld method of structure refinement. Their results showed
catalysts show the more advantages to diminish side reaction. that both La3+ and Ce4+ migrated to SII sites that were located
Moreover, primary contrast of the colour of reacted catalysts, the inside the sodalite cage. The existence of tri-valence La3+ would
coke-resistance of 2% La/NaY is the most obvious comparing affect the electric field distribution of the sodalite cage severely,
with other catalysts. As a result, it is reasonable to explain that especially for lanthanum ion located in exchangeable site. With
the existence of La3+ could notably improve the selectivity to contrast, lanthanum ion located in framework, incorporated in
acrylic acid, simultaneously inhibiting the side reaction. There- molecular framework through Si–O–La–O–Si bonds, would bring
fore, the catalytic performance improvement could be attributed minor effect on the electric field distribution of the sodalite cage.
The dehydration reaction of lactic acid to acrylic acid is mainly
acid/base catalysis process, so the microstructure and electric field
distribution of the reaction sites in the molecular sieve would have
Table 3. Catalytic performance of the NaY-based catalysts significant influence on the reaction process, such as the chem-
ical adsorption of reactant molecular and reaction intermediate.
Product distribution/mol% Miller and coworkers (Tam et al., 1997) showed that in the cat-
alytic dehydration process of lactic acid over sodium salt catalysts,
Acrylic Propanoic
Catalyst Conversion/% acid Acetaldehyde acid Others
the sodium lactate, produced by lactic acid and sodium ion in cat-
alysts, was the real reactant and could be catalytic dehydration on
NaY 96.1 14.8 10.8 1.6 72.8 acidity or base sites. Therefore, we speculated that lactic acid was
2% La–NaY 97.6 36.2 19.3 3.8 40.7 firstly transformed to sodium lactate and the stronger electric field
2% La/NaY 98.5 56.3 12.3 1.6 29.8 action decreased the electron cloud density of hydroxyl group at
Reaction conditions: lactic acid feedstock: 38 wt%, lactic acid flow rate: ˛-site, which enhanced the selectivity to acrylic acid and inhibit
4.5 mL h−1 , N2 flow rate: 30 mL min−1 , catalysts: 1.5 g, TOS, 360 min. the side reaction such as decarboxylation or decarbonylation.

| 488 | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | | VOLUME 89, JUNE 2011 |
Figure 7. A possible lanthanum ion location diagram of NaY-based catalysts synthesised by different methods.

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| 490 | THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING | | VOLUME 89, JUNE 2011 |

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