Runner Automobiles Ltd

Hazard Identification & Risk Assessment (HIRA) (4)

Form No. EHS 4312

Concern area: Assembly Section Revision: 05

Date of review: 01.05.2018

Sl No Hazard and Risk rating without Existing Protection Available Hazard and Risk rating with Control Measures & Deadline(2)(3)
01 considering any Protection (S x Existing Protection (S x L = R) (2)
L) = R
HIRA Revision: 0 1. Proper PPE such as 1. Regular monitoring of
Date: 01.02.15 Working with rotating  Hand gloves Working with rotating equipment using PPE
equipment may cause  Safety shoe may cause physical injury. 2. Proper guard for rotating
Section: Assembly
physical injury.  Goggles equipment
Location: 3. Placing safety Signage
Repair(grinding)
2. Awareness 4. Conduct awareness on
regular basis
Kind of Hazard (1): S L Risk S L Risk Time for accomplishment:
Ac, HB,NM 3 3 9 3 3 9 N/A

Sl. No Hazard and Risk rating without Existing Protection Available Hazard and Risk rating with Control Measures & Deadline(2)(3)
01 considering any Protection (S x Existing Protection (S x L = R) (2)
L) = R
HIRA Revision: 01 1. Proper PPE
Date: 17.12.16 Working with rotating 2. Awareness Working with rotating equipment
equipment may cause 3. Regular monitoring of may cause physical injury.
Section: Assembly
physical injury. using PPE
Location: 4. Proper guard for
Repair(grinding) rotating equipment Time for accomplishment:
5. Placing safety Signage N/A
Kind of Hazard (1): S L Risk 6. Conduct awareness on S L Risk
Ac, HB,NM 4 2 9 regular basis 3 2 6

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
02 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 Awareness 1. Regular checking of
Date: 01.02.15 Electric short circuit from all Electric short circuit from all electric cables and CBs.
electrical sources may cause physical electrical sources may cause 2. Rubber mat to be
Section: Assembly
injury. physical injury. provided on the floor in
Location: All front of DB/ panel board
electrical sources 3. Proper signage
Kind of Hazard (1): Ac S L Risk S L Risk 4. Arranging Awareness
5 2 10 4 2 8 session on regular basis
Time for accomplishment:
N/A

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
02 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 01 1.Rubber mat to be
Date: 17.09.16 Electric short circuit from all provided on the floor Electric short circuit from all Time for accomplishment:
electrical sources may cause physical in front of DB/ panel electrical sources may cause N/A
Section: Assembly
injury. board physical injury.
Location: All 2.Proper signage
electrical sources 3.Arranging
Kind of Hazard (1): Ac S L Risk Awareness session S L Risk
4 2 8 on regular basis 3 2 6

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
03 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 Hearing problem may occur due to 1. Monitoring the
Date: 01.02.15 exposure of unusual noise noise level.
2.Using ear plug if
Section: Assembly
required Time for accomplishment:
Location: Motorcycle 3. Putting signage on N/A
test line using PPE.

Kind of Hazard (1):Il S L Risk S L Risk

3 3 9 3 2 6

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
04 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 1. Proper PPE Such
Date: 01.02.15 Flying particles may heat the eye or as Flying particles may heat the eye 1. Putting signage on using
skin  Hand gloves or skin PPE.
Section: Assembly  Safety shoe 2. Monitoring the use of
 Goggles PPE.
Location:
Repair(Grinding)
2.Awareness/signage Time for accomplishment:
Kind of Hazard (1): Il, S L Risk S L Risk
N/A
Ac, HV 4 3 12 3 3 9

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
05 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 1.Awareness
Date: 01.02.2015 Physical injury due to entanglement, 2. Arranging session Physical injury due to
slip/trip/fall during operating on handling machine entanglement, slip/trip/fall 1. Operation procedure
Section: Assembly
machine in safe manner. during handling and operating is attached with press
Location: Pressing 3. Putting signage on machine machine.
machine conducting activities
in safe manner. Time for accomplishment:
N/A
Kind of Hazard (1): S L Risk S L Risk
Ac, NM 5 2 10 4 2 8

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
06 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 1. Awareness
Date: 01.02.15 Physical injury may occur during Physical injury may occur during 1. Arranging session on
operating with different portable tools operating with portable tools handling tools in safe
Section: Assembly
manner.
Location: Assembly 2. Putting signage on
Line, Engine conducting activities in
Assembly Line
safe manner.

Kind of Hazard (1): S L Risk S L Risk

Time for accomplishment:
Ac, NM,HB 4 2 8 4 2 8 N/A

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
07 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 1. Awareness 1. Ensuring guards on
Date: 01.02.15 Trapping hazard by the moving parts Trapping hazard by the moving rotating parts.
parts 2. Conducting awareness
Section: Assembly
session on safety
Location: Assembly 3. Putting signage
line, Engine Assembly
Line
Kind of Hazard S L Risk S L Risk Time for accomplishment:
(1)
:Ac, HB,NM 4 2 8 4 2 8 N/A

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
08 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 Worker may be injured during 1. Proper lightning Acceptable limit 1. Ensure proper lighting
Date: 01.02.15 working with insufficient lightning 2. Monitoring the lighting
condition on regular basis.
Section: Assembly

Location: Assembly
line, Engine assembly
Line
Time for accomplishment:
Kind of Hazard
(1)
S L Risk S L Risk N/A
:HV, DE, LO 3 2 6 2 2 4

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
09 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 Hazard on hoist and lift 1. Periodic Acceptable limit 1. Ensure Periodic
Date: 01.02.15 maintenance maintenance
2. Safety signage
Section: Assembly
3. Conducting SWL(Safe
Location: Assembly working load) test on
line regular basis
Kind of Hazard (1): S L Risk S L Risk 4. Marking maximum safe
LO, Ac, NM working load
3 2 6 2 2 4
Time for accomplishment:
N/A

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
10 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 Heavy components may fall from 1. Proper PPE such Heavy components may fall 1. Conducting awareness
Date: : 01.02.2015 hand and injure people as from hand and injure people session on safety
 Safety shoes handling
Section: Assembly
 Hand gloves 2. Putting signage
Location: Assembly 3. Monitoring the usage of
line PPE
Kind of Hazard (1): S L Risk S L Risk
HV, Ac, NM 3 3 9 3 2 6 Time for accomplishment:
N/A

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
11 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 Hand may cut by the sharp edge of Proper PPE such as Hand may cut by the sharp edge 1. Arranging session on
Date: 01.02.15 different component during of different component during handling component in
tightening operation  Hand gloves tightening operation safe manner
Section: Assembly
2. Putting safety signage
Location: Engine 3. Monitoring the usage of
Assembly Line PPE
Kind of Hazard (1): S L Risk S L Risk Time for
Ac, HB, NM 3 3 9 3 2 6 accomplishment:N/A

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
11 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 01 Hand may cut by the sharp edge of 1. Proper PPE such Hand may cut by the sharp edge
Date: 17.09.2016 different component during as of different component during
tightening operation  Safety shoes tightening operation
Section: Assembly
 Hand gloves
Location: Assembly 2. Conducting
line
awareness session Time for accomplishment:
Kind of Hazard (1): S L Risk on safety S L Risk N/A
Ac, HB, NM 3 3 9 3. Putting signage 1 3 3
4. Monitoring the
usage of PPE

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Existing Control Measures & Deadline(2)(3)
12. considering any Protection (S x L) = R Available Protection (S x L = R) (2)
HIRA Revision:00 1. Secondary
Date: 17.09.16 Potential fracture due to slip on oil if containment. Potential fracture due to slip on
spillage occur 2.Regular oil if spillage occur
Section: Assembly monitoring of the Time for accomplishment:
house keeping N/A
Location: Engine oil
storage area

Kind of Hazard (1): S L Risk S L Risk

Ac, HV,LO 4 2 8 3 2 6

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
13. considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 People may be injured due to release 1. Periodic People may be injured due to 1. Ensuring regular
Date: 07.11.16 of loaded conveyor accidently maintenance release of loaded crane preventive
2. Awareness accidently maintenance
Section: Assembly
2. To put signage about
Location: Overhead keeping distance
conveyor when overhead
conveyor is running.
3. To draw border line
Kind of Hazard S L Risk S L Risk of the conveyor area
(1)
:LO,Ac
4 2 8 3 2 6 to make people aware
of

Time for accomplishment:

N/A
(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
14 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 1.Providing MSDS Acceptable limit
Date: 17.09.16 Compressed air may hit worker when to the user area
it leaks 2.Periodic
Section: Assembly
maintenance
Location: 3 Training regarding
Compressed air MSDS Time for accomplishment:
Kind of Hazard S L Risk S L Risk N/A
(1)
:HV,Ac 2 2 4 2 2 4

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
15 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 Hazard on hoist and lift 1. Ensure Periodic Acceptable limit
Date: 17.09.16 maintenance.
2. Safety signage.
Section: Assembly
3. Conducting SWL
Location: Assembly (Safe working load)
line test on regular basis.
Kind of Hazard (1): S L Risk 4. Marking S L Risk Time for accomplishment:
LO, Ac, NM maximum safe N/A
3 2 6 working load. 1 3 3

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
16 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 Heavy components may fall from 1.Proper PPE such as Heavy components may fall
Date: : 17.09.16 hand and injure people  Safety shoes from hand and injure people
 Hand gloves
Section: Assembly
2.Conducting awareness
Location: Assembly 3.Session on safety
line handling
4.Putting signage Time for accomplishment:
5.Monitoring the usage N/A
Kind of Hazard (1): S L Risk of PPE S L Risk
HV, Ac, NM
3 3 9 2 2 4

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
17 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 Physical weakness may occur due 1. Temperature meter in Physical weakness may occur 1. Providing saline water
Date: 17.09.2016 to the excess temperature during the workplace due to the excess temperature every day during
summer season. during the summer season. summer season.
Section: Assembly
2. Arrangement of
Location: Assembly sufficient drinking
line water.
Kind of Hazard (1): S L Risk S L Risk Time for accomplishment:
NR, Il, HB 3 3 9 3 2 4 N/A

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place
 Runner Automobiles Ltd
Hazard Identification & Risk Assessment (HIRA) (4)
Form No. EHS 4312

Sl. No Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures & Deadline(2)(3)
18 considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2)
HIRA Revision: 0 People may injure by the wheel of People may injure by the wheel 1.Awareness
Date: 22.05.2017 trolley while transferring engine of trolley while transferring 2.Safety signage
carrying trolley from one place to engine carrying trolley from one
Section: Assembly
another. place to another.
Location: Assembly Time for accomplishment:
line N/A
Kind of Hazard (1): S L Risk S L Risk
Ac, HV 4 2 8 3 2 6

Sl No: 19 Hazard and Risk rating without Existing Protection Hazard and Risk rating with Control Measures, And Time for
considering any Protection (S x L) = R Available Existing Protection (S x L = R) (2) Accomplishment(2)(3)
HIRA Revision: 0
Date: 01.11.17 Accident from earth quake 1. Awareness Acceptable limit
2. Follow the SOP
Dept: Assembly,
Engine assembly. for “Earthquake
Preparedness”
Location: Runner
Bhaluka factory 3. Arranging Time for accomplishment
training and :N/A
Hazard Identified S L Risk drill S L Risk
(1)
from : IEM, LO 4 1 4 4 1 4

Prepared By: Checked By:

(1)
Kind of Hazard: Ac- Accident, Il- Ill Health, HB- Human Behavior and Capabilities, NM- Near Miss, PC-Temporary or Proposed Changes, NR- Non routing activities, HV- Hazard vicinity to work place, IEM-
Infrastructure, equipment and material. LO- Legal Obligation, DE-Design of work areas, process, work procedure, CV- Activities associated with contactors and visitors. HO- Hazard from out side of work place.
(2)
Follow EHS Procedure Manual (Criteria for risk rating).
(3)
Follow Hierarchy of control: a) elimination; b) substitution; c) engineering controls; d) signage/warning and /or administrative controls; e) personal protective equipment.
(4) Review this HIRA as per pertaining procedure and whenever any incidence takes place