Design of guiding Mechanism

Mechanical guide plays an important role in the FTS system since it provides the
necessary rectilinear path to the FTS. Most of the FTSs are normally placed into
the work piece either radially or axially. The important characteristic of the
guiding mechanism is to provide the normal displacement with any parasitic
erroneous motion to the tool. In order to prevent motion loss and backlash during
high frequency actuation, it is necessary to provide a preloading to the actuator.
Preloading also prevents the actuator damage due to impact loading during
machining.

The advantage of guiding mechanism are :.

 friction-free motion and theoretically no wear

 reduced part count making the manufacturing process simpler and
avoidance of assembly-prone error
 reduced cost, but increased precision and reliability; and

 higher off-axis stiffness to withstand tangential cutting forces

socket screw
A screw thread is formed by cutting a continuous
helical groove on a cylindrical surface .
A screwed joint is mainly composed of two elements
i.e. a bolt and nut. The screwed joints are widely used where the machine
parts are required to be readily connected or disconnected without damage
to the machine or the fastening. This may be for the purpose of holding or
adjustment in assembly or service inspection, repair, or replacement or it
may be for the manufacturing or assembly reasons.
It made up low alloy steel and course series.
 HEXAGONAL SOCKET SCREW

Table 1Design dimensions of screw threads, bolts and nuts according

to IS : 4218 (Part III) 1976 (Reaffirmed 1996) (Refer Fig. 11.1)

Designation Pitch Major or Effective Minor or core Depth Stress

(coarse series) mm nominal or picth diamter(dc)mm of area
diameter diameter thread (𝑚𝑚2 )
nut and nut and Bolt Nut or bolt
bolt( d=D) bolt mm
mm dp(mm)
M8 1.25 8 7.188 6.466 6.467 0.767 36.6
M10 1.5 10 9.06 8.16 8.876 0.92 58.3

In order to fastened the die block and the die shoe ,the screw is selected
from the standard table the screw do not carry load so that no need of
analysis. the screw selected is socket head type.

_ selected screw is M10

_ length of the screw is 40mm

- TOTAL LENGTH OF THE screw 52 mm

The material selected for this bolt is high strength low alloy steel with
ASTM(A242) _ Ultimate tensile strength =300Mpa
1, tensile stress due to stretching of bolt where ,d=nominal diameter of
bolt

P=1420d*n=1420*0.01

=142Nm

2,shear stress across the thread ,

𝑝
τs= where ,b= Width of the thread section at the root
𝜋∗𝑑𝑐∗𝑏∗𝑛
(b=1mm)

n=number of thread engagement (n=40)

142𝑁𝑚
τs= =170N/𝑚𝑚2
𝜋∗6.46∗0.001𝑚𝑚∗40

3,safe tensile load ,w=stress area *δt

W=58.3*300mpa =17480N=17.48KN

Design of bolt used for fasten punch plate and punch holder

The material selected for this bolt is high strength alloy steel with
ASTM(A242) _ Ultimate tensile strength =400Mpa

_ Diameter of bolt selected is M12

__ The total weight applied is ,Wt= 655KN

Weight on asingle bolt Wsb =655/8 =81.875kN

Since this bolts are exposed to tensile force, so it should be checked

wether it fails or not.

W s   1xA ,  1  F .S x
where F.s=3
Area ,A=πxD2b /4 =πx122/4=113mm2

d =Ws/F.sXA=81.75KN/3x113=103Mpa

  a ll    1 0 3
M p a 4 0 0
Mpa
It is safe condition

The length of the bolt already selected is M12 with length of 25mm
 Fig. Bolt

Pin
.

Locking with pin. The nuts may be locked by means of a taper pin or
regular pin passing
through the upper part of the nut

It s major diameter is M10 and total length is 185 m

The nut is tighten upper part of the o pin

Dowel
A dowel is a cylindrical rod, usually made from wood, plastic, or metal. In
its original manufactured form, a dowel is called a dowel rod. Dowel rods
are often cut into short lengths called dowel pins. Dowels are commonly
used as structural reinforcements in cabinet making and in numerous
other applications, including:

 Furniture shelf supports

 Moveable game pieces
 Hangers for items such as clothing, key rings, and tool
 Supports for tiered wedding cakes
 Tighten and guiding application

The alignment between the die and the die shoe is maintained by using
dowel ,

Length, L=30

Number of dowel = 4