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AIRWORTHINESS NOTICE
VERSION : 2.0
DATE OF IMPLEMENTATION : 08-11-2018
OFFICE OF PRIME INTEREST : AIRWORTHINESS DIRECTORATE
08/11/2018 AWNOT-088-AWRG-2.0
ADDITIONAL REQUIREMENTS FOR INITIAL / CONTINUATION / CHANGE
OF DOMESTIC MAINTENANCE ORGANISATION APPROVAL UNDER ANO-145
A. AUTHORITY:
A1. This Airworthiness Notice is issued under the authority vested in DG CAA in pursuance of
Rules 4, 5, 23, 25, 334 (3), 360 together with all other enabling provisions of Civil Aviation
Rules, 1994.
B. PURPOSE:
B1. Maintenance on Pakistan Registered aircraft and the components fitted thereto (fulfilling the
criteria mentioned in Para C1) can only be carried out by a Maintenance Organization approved
under ANO-145-AWRG.
B2. The Purpose of this AWNOT is to standardize the process for Initial approval or Continuation /
Change in Domestic Maintenance Organization approval under ANO-145.
C. SCOPE:
C1. This AWNOT is applicable to all Domestic Maintenance Organizations involved in maintenance of:
C1.1 Large aircraft (& their associated components) i.e. over MTOW of 5700 KGs (fixed wing)
or twin engine helicopters
OR
C1.2 Aircraft (& their associated components) used for Commercial Air Transport ‘CAT’
operations (involved in transport of Passenger / Mail / Cargo for commercial purpose).
This includes ‘RPT’ and ‘Charter’ types of aircraft operations specified in CARs-94.
D. DESCRIPTION:
D1. CONVERSION OF EXISTING PCAA ANO-001 APPROVAL TO ANO-145
D1.1 The Maintenance Organizations already approved under ANO-001 and fulfilling the
criteria mentioned in Para C1, are required to convert to ANO-145 based approval within
the compliance date prescribed in Para ANO 145.A.3 of ANO-145-AWRG in order to
continue maintenance activities on aircraft and associated components. The process of
initial approval is applicable to these organizations as per Para D2.
D1.2 These organizations shall continue to comply with the requirements of ANO-001 till the
time conversion process is completed or otherwise specified, however not exceeding the
compliance date mentioned in Para D1.1.
D2. PROCESS FOR INITIAL APPROVAL:
D2.1 Submission of Application Package: HQs Airworthiness Dte shall process the
applications submitted prior to implementation date of this AWNOT. However, w.e.f
implementation date of this AWNOT, the Application Package for grant of maintenance
organization approval under ANO-145 shall be submitted to Principal Airworthiness Field
Office. The Application Package1 is to be submitted under a covering letter containing:
D2.1.1 PCAA Form 2 (CAAF-602-AWRG) duly signed by the Accountable Manager.
Note: For assessment of intended Scope of Approval i.e. Line Maintenance or Base Maintenance,
refer Para D5 of this AWNOT.
D2.1.2 PCAA Form 4s (CAAF-604-AWRG) for Management Personnel as prescribed in
AWNOT-087-AWRG.
D2.1.3 Draft MOE prepared in line with PCAA MOE User Guide attached as Appendix ‘C’
to this AWNOT (1 hard + soft copy)
D2.1.4 Associated MOE Documents as applicable (specified in PCAA MOE User Guide)
D2.1.5 Draft Safety Management System ‘SMS’ Manual as per Appendix C of latest
revision of ANO-001-RGSP2
1 The documents except as mentioned in Para D2.1.1, D2.1.3 & D2.1.4 may be submitted at a later stage of approval
process as well, but in any case before the submission of Compliance statement as mentioned in Para D 2.2.5
2 Organization itself being operator of the aircraft as well as the Maintenance Organization may have only one SMS
manual however there must be a portion of Maintenance Organization activities in the manual. If the document is
submitted through routing channel of DFS, only a written confirmation of the same will be required.
~ 8 months
Note 1: PCAA Physical Audit, Report Preparation & Debrief to Accountable Manager
3 In addition to the continuation fee, a late fee amounting to 50% of the continuation fee shall be charged
from the organizations failing to apply for continuation within the time as mentioned.
Processing of final
Application Processing Review of the Organization
Recommendations
2 weeks 1 month 2 weeks
~ 2 months
D4.3 Processing of Application Package: The Local Airworthiness Field Office shall
evaluate the case for enhancement in scope of approval, including review of submitted
PCAA Form 2 and MOE amendment. Any discrepancy found shall be conveyed to the
organization.
D4.4 Case will be further processed as per the sequence of events (as applicable) mentioned
in Para D2.2.2 through D2.2.11.
D4.5 Validity of Approval: The validity of revised Approval shall not exceed the expiry date
mentioned on previous certificate except in the case where Continuation and Change of
approval audits are combined.
D4.6 Time Frame: The normal time frame to process Change in ANO-145 approval is about
three (03) months from the date of submission of application; however the amount of
time taken is largely dependent on the ability of the maintenance organization to produce
the documentation required and to rectify any non-conformances that may be identified
during the approval process.
Review of PCAA Form 2 PCAA Audit Implementation of CAP (including PCAA Closure of Processing of final
and MOE amendment) (Note 1) Verification Audits) Findings Recommendations
2 weeks 2 weeks 1.5 months 1 week 1 week
~ 3 months
D5.1 Assessing the Maintenance Activity: The assessment to decide if any maintenance
falls within the definition of line or base maintenance, may be needed in the following
scenarios:
D5.3.1 For an initial/change of approval, when evaluating the scope of work the
maintenance organisation is applying for. (The criteria for assessing the Intended scope
of work is appended in Appendix A’ to this AWNOT);
D5.2 The definition of aircraft line maintenance is provided in AMC 145.A.10, together with a
list of activities which “may” be considered as line maintenance. The word “may” is used
because it is not possible to establish a provision giving a strict border line between line and
base maintenance, having general applicability to all cases.
D5.3 Prior to undertaking any maintenance activity it is the responsibility of the 145 AMO, to
establish that the activity can be carried out under its line maintenance scope of approval
(refers to AMC. 145.A.10) and does not fall under the “Example of maintenance activity
considered to be base maintenance” mentioned in Appendix ‘A’ of this AWNOT.
Note: The assessment may not need to take place each time, but be based on already
established MOE procedures (i.e. the fact that a daily check is a line maintenance task is
obvious and does not need to be assessed each time). However, the maintenance
organization shall also verify if the particular activity requires other means than the ones
already in use at a Line station (e.g.: use of a hangar, platforms, stands, etc.).
E1. ACRONYMS:
E1.1 AMO Approved Maintenance Organization
E1.2 ANO Air Navigation Order
E1.3 AWNOT Airworthiness Notice
E1.4 CAP Corrective Action Plan
E1.5 CARs Civil Aviation Rules
E1.6 CAT Commercial Air Transport
E1.7 DG CAA Director General Civil Aviation Authority
E1.8 MOE Maintenance Organization Exposition
E1.9 MTOW Maximum Take Off Weight
E1.10 OPI Office of Prime Interest
E1.11 PCAA Pakistan Civil Aviation Authority
E1.12 RPT Regular Public Transport
E1.13 SMS Safety Management System
E2. RECORDS:
E2.1 CAAF-602-AWRG (PCAA Form 2)
E2.2 CAAF-603-AWRG (PCAA Form 3)
E2.3 CAAF-604-AWRG (PCAA Form 4)
E3. REFERENCES:
E3.1 CARs 1994
E3.2 ANO-145-AWRG
E3.3 AWNOT-003-AWRG
E3.4 AWNOT-087-AWRG
E3.5 EASA UG.CAO.00024-004 dated 22/10/2015
APPENDIX ‘A’
to AWNOT-088-AWRG-2.0 dated 05th November, 2018
a. Trouble shooting, Defect Rectification, are those unscheduled tasks required for the daily operation of
an Aircraft and not falling in “Example of maintenance activity considered to be base maintenance” (refer
Para 2 of this Appendix)
b. Minor scheduled line maintenance, are those scheduled tasks not exceeding the weekly check as
specified in the aircraft maintenance program;
c. Scheduled checks, are those scheduled tasks which exceed the weekly check (or equivalent as
determined by PCAA). In this case, the organization needs to analyze each of the routine tasks intended
to be included in the line maintenance scope of work and identify a clear limit. This assessment needs to
be performed having as reference the Type Certificate Holder (TCH) data such as the aircraft
maintenance planning document (MPD) and/or the maintenance program of a potential/reference
Customer operator. The outcome of this exercise is to identify the intended limitation of the line
maintenance scope of approval, in terms of scheduled maintenance checks. In particular, the following is
expected:
i. Depending on the aircraft maintenance program logic (i.e. MSG 2, MSG 3, etc.) a clear limitation to
the line maintenance scope of work may be normally expressed in one of the following ways:
“up to and excluding X check” (i.e. X= 2A, 3A, etc.) for a MPD, where letter checks are identified.
“up to and excluding “X FH /Y FC / Z calendar time”, for a MPD, where progressive task intervals
are defined in terms of FH/FC/calendar time (i.e. X=3000FH, Y=750 FC, Z=12 months, etc.);
ii. the identified limit, to be indicated in the MOE 1.9, shall be such that all the related routine/scheduled
tasks are excluding any of the tasks listed in para 2 of this Appendix (Example of maintenance activity
considered to be base maintenance).
iii. A “decision making process” needs to be established in the MOE (chapter 2.28 production planning
procedure) in order to assess:
the need to access the hangar (even if the activity is permitted under a line maintenance scope of
approval), considering in particular the type of aircraft, the maintenance event type/complexity,
the environmental and weather conditions;
any work order / work package received from the customer operator to ensure it may be fully
performed under a line maintenance scope of approval, taking into account additional works to
the original work package that may be added, leading out to the line maintenance scope of work,
such as:
o addition of previously deferred maintenance tasks;
o defects raising from the routine tasks (these defects are not known in advance, however, the
related risk in terms of number and level of defects needs to be taken into account and estimated
in advance);
Example of “decision making process”
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CRITERIA FOR ASSESSMENT OF INTENDED SCOPE OF WORK
This type of maintenance check may easily fall within the examples given in Para 2 of this
Appendix “Example of maintenance activity considered to be base maintenance” having the result
to be considered as base maintenance and being outside the maintenance organization scope of
work.
In such a case, the outcome of the “decision making process”, may be for example:
o the impossibility to accept such work order from the customer operator, being outside the
scope of work of the maintenance organization,
OR
o to agree with the customer operator a revised work order, to remove the works which have
been identified as base maintenance tasks (e.g. removal of a S.B. which was requiring extensive
disassembly and modification of flight controls, etc.).
MAINTENANCE ACTIVITIES CONSIDERED TO BE BASE MAINTENANCE
2. When any of the following task (BUT NOT LIMITED TO) is required to be carried out (regardless if contained
in a scheduled maintenance check or arising from a defect rectification/AOG situation), a base maintenance scope of
approval is needed:
a. High number of different type of tasks to be carried out, even if taken singularly those tasks may still fall
under the definition of line maintenance (i.e. a combination of routine task cards, non-routine task cards
issued following defects discovered during the check, out of phase tasks, deferred items from previous
maintenance, minor repairs, minor modifications, component replacement, etc.). Such case is clearly
requiring a base maintenance production planning support and/or base maintenance release to service
process (category C C/S supported by B1/B2 support staff) in order to ensure that all the maintenance
ordered has been carried out before issuing the CRS;
b. Replacement of any major component where the related maintenance procedures clearly address the
need of an hangar environment requiring special ground support equipment and/or structured production
planning and/or complex and lengthy maintenance, such as for example a full landing gear replacement ,
simultaneous replacement of two engines, etc.;
c. Any scheduled maintenance task (i.e. routine task from the MP) which requires extensive disassembly of
the aircraft and/or extensive in depth inspection;
d. Major repairs and/or major modifications;
e. Trouble shooting and/or Defect Rectification requiring special ground support usually relevant to base
maintenance (e.g.: special equipment, structured production planning, complex and lengthy
maintenance).
f. A scheduled maintenance event, which in the planning phase has been already identified as significant in
terms of duration and/or man-hours (i.e. an A/C down time above 72 hours or four shifts whichever is
less).
g. A work package requiring a complex team composition in terms of high Number & Categories (avionic,
structure, cabin, NDT qualification and skills, etc.) of staff involved per shift.
h. The management of the event by B1 and B2 support staff and the release by a C certifying staff.
Note: The maintenance organization remains responsible to ensure that even if each individual work order is falling
under the line maintenance activity, a maintenance event which is cumulating several of these work orders remains
within the line maintenance scope of activity.
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FORMAT FOR ANO-145 AUDIT FINDING REPORT
APPENDIX ‘B’
to AWNOT-088-AWRG-2.0 dated 08th November, 2018
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
APPENDIX ‘C’
to AWNOT-088-AWRG-2.0 dated 08th November, 2018
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
PAGE I
(Title Page)
The Title page shall contain at least the following:
(Different Pages)
PAGE II
(Approval Record)
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
PAGE III
(Different Pages)
PAGE IV
(PCAA Form 3)
The copy of the latest PCAA Form 3 shall be placed here after receipt of the same from PCAA.
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
PART 0 - INTRODUCTION
0.1 Table of Contents.
For standardization purposes and to facilitate the production of the MOE by the ANO-145 maintenance
organisation, adoption of the following format for the MOE as per AMC 145.A.70 (a) is mandatory. The
maintenance organisation should customise the document to suit their organisation and may add
pages/paragraphs as necessary.
PART 0 - INTRODUCTION
0.1 Table of Contents
0.2 List of Effective Page
0.3 List of issues / Amendments Record of Revisions
0.4 Distribution List
0.5 MOE Structure and Associated Manuals
0.6 Cross Reference
0.7 Definitions
0.8 Abbreviations
PART 1 - MANAGEMENT
1.1 Corporate Commitment by the Accountable Manager
1.2 Quality and Safety Policy
1.3 Management Personnel
1.4 Duties and Responsibilities of Management Personnel
1.4.1 Accountable Manager
1.4.2 Quality Manager
1.4.3 Maintenance Manager (may be Base MM and/or Line MM and/or Workshop MM)
1.4.4 Responsible NDT Level III
1.5 Management Organisation Chart
1.6 List of certifying staff and B1 and B2 Support Staff
1.6.1 Categories of Certifying staff and support staff
1.6.2 Content of the list(s)
1.6.3 Management of the list(s)
1.7 Manpower resources
1.8 Facilities
1.9 Scope of Work
1.10 Notification Procedure to the Authority Regarding Changes to the Organisation's Activities / Approval / Location / Personnel
1.11 Exposition Amendment Procedures (including, delegated procedures)
PART 2 – MAINTENANCE PROCEDURES
2.1 Supplier Evaluation and Subcontract Control Procedure
2.1.1 Type of suppliers
2.1.2 Monitoring the suppliers
2.2 Acceptance / Inspection of Aircraft Components and Materials from Outside Customers
2.2.1 Component / Material certification
2.2.2 Receiving inspection procedure
2.3 Storage, Tagging and Release of Aircraft Components and Materials to Aircraft Maintenance
2.4 Acceptance of Tools and Equipment
2.5 Calibration of Tools and Equipment
2.6 Use of Tooling and Equipment by Staff (including alternate tools)
2.7 Cleanliness Standards of Maintenance Facilities
2.8 Maintenance Instructions and Relationship to Aircraft / Aircraft Component Manufacturer's Instructions including Updating and
Availability to Staff
2.8.1 Maintenance data coming from external sources
2.8.2 Documentation/Maintenance instructions issued by the ANO 145 AMO
2.9 Repair Procedure
2.9.1 Repairs
2.9.2 Fabrication of Parts
2.10 Aircraft Maintenance Programme Compliance
2.11 Airworthiness Directives Procedure
2.12 Optional Modification Procedure
2.13 Maintenance Documentation in use and its Completion
2.13.1 Conception and Update of the Template
2.13.2 Maintenance documentation is use
2.13.3 Completion of maintenance documentation
2.14 Technical Records Control
2.15 Rectification of Defects Arising During Base Maintenance
2.16 Release to Service Procedure
2.17 Records for the Operator
2.18 Reporting of Defects to the Competent Authority/ Operator/ Manufacturer
2.18.1 Internal occurrence reporting system
2.18.2 Reportable occurrences as per 145.A.60
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
Where a Part is not used it shall be shown in the Exposition as Not Applicable.
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
Chapter Page no. Issue no. Revision no. Rev. Date Chapter Page no. Issue no. Revision no. Rev. Date
PART 0 L2.3 1 of 1 1 1 01/01/12
Title 1 of 1 1 1 01/01/12 L2.4 1 of 2 1 1 01/01/12
0.1 1 of 1 1 0 19/12/06 2 of 2 1 1 01/01/12
0.2 1 of 3 1 1 01/01/12 L2.5 1 of 1 1 1 01/01/12
2 of 3 1 1 01/01/12 L2.6 1 of 1 1 0 19/12/06
3 of 3 1 1 01/01/12 L2.7 1 of 1 1 0 19/12/06
0.3 1 of 1 1 0 19/12/06 PART 3
0.4 1 of 1 1 0 19/12/06 3.1 1 of 1 1 1 01/01/12
0.5 1 of 1 1 0 19/12/06 3.2 1 of 2 1 0 19/12/06
0.6 1 of 1 1 0 19/12/06 2 of 2 1 0 19/12/06
0.7 1 of 1 1 0 19/12/06 3.3 1 of 1 1 1 01/01/12
0.8 1 of 1 1 0 19/12/06
PART 1
…………
1.1 1 of 1 1 0 19/12/06
1.2 1 of 1 1 0 19/12/06
1.3 1 of 2 1 1 01/01/12
2 of 2 1 0 19/12/06
3.13 1 of 1 1 0 19/12/06
1.4 1 of 1 1 1 01/01/12
3.14 1 of 1 1 0 19/12/06
1.5 1 of 1 1 0 19/12/06
PART 4
1.6 1 of 1 1 1 01/01/12
4.1 1 of 1 1 0 19/12/06
1.7 1 of 1 1 1 01/01/12
4.2 1 of 1 1 0 19/12/06
1.8 1 of 1 1 0 19/12/06
4.3 1 of 1 1 0 19/12/06
1.9 1 of 1 1 1 01/01/12
4.4 1 of 1 1 0 19/12/06
1.10 1 of 1 1 0 19/12/06
PART 5
1.11 1 of 1 1 1 01/01/12
5.1 1 of 4 1 0 19/12/06
PART 2 1 0 19/12/06
2 of 4 1 0 19/12/06
2.1 1 of 1 1 0 19/12/06 3 of 4 1 0 19/12/06
2.2 1 of 1 1 1 01/01/12 4 of 4 1 0 19/12/06
2.3 1 of 1 1 0 19/12/06 5.2 1 of 1 1 0 19/12/06
5.3 1 of 1 1 0 19/12/06
5.4 1 of 1 1 0 19/12/06
…………
5.5 1 of 1 1 0 19/12/06
PART 6
6.1 1 of 1 1 0 19/12/06
2.27 1 of 1 1 1 01/01/12 6.2 1 of 1 1 0 19/12/06
2.28 1 of 1 1 0 19/12/06 6.3 1 of 1 1 0 19/12/06
PART L2 6.4 1 of 1 1 0 19/12/06
L2.1 1 of 1 1 1 01/01/12
L2.2 1 of 1 1 0 19/12/06
* The list above is just an example and is not complete. Organizations are required to list all the pages of the MOE in the above table
Current Version:
MOE Issue 1, Revision 1 dated 01/01/12
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
Revision Revision
Issue no. Revision date Reason for change
number type
0 19/12/06 INITIAL n/a
1
1 01/01/12 minor New procedure for cleaning
DD/MM/YY (In list
of effective pages Change of Quality Assurance
2 0 all pages will be major Manager and extension of the
changed to this A1 scope of approval
date)
(Next Page)
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
Internal
ANO MOE
AMC GM Description Procedure
145 Reference
Manual
145.A.47
2.10, 2.12,
Production (a) Production planning procedure EMP‐03
2.28
Planning
(b) Planning of maintenance tasks and organizing of shifts 2.10 03‐01
Changeover/handover information in shift or
(c) 2.26 ‐
personnel changeover
(a) Issue of Certificate of release to service 2.16, L2.4 05‐04
(b) Time of issuing CRS 2.16 ‐
145.A.50 Reporting defects or incomplete maintenance work
(c) 2.16, 2.18 07‐03
Certification of orders identified during maintenance work
Maintenance (d) Certificate of release to service on components 2.16 05‐01
(e) Requirement of additional maintenance down time 2.16 01‐05
(f) Issue of CRS when an A/C grounded at a location 2.16 01‐04
Record and retain records of the maintenance work 2.13, 2.14,
(a) 06‐01
carried out. 2.16, 2.17
145.A.55 2.13, 2.16,
(b) Providing maintenance data of the operator ‐
Maintenance 2.17
Records 2.11, 2.13,
(c) Retaining copies of all maintenance data 2.14, 2.16, 06‐01
2.21, 2.22
(a) Reporting unsafe conditions to the flight safety 2.18, 2.25 07‐03
145.A.60 (b) Internal Occurrence reporting system 2.18 07‐03
Occurrence (c) Occurrence reporting form 2.18, 2.25 07‐03
Reporting (d) Reporting Occurrence to the commercial Operator 2.18 ‐
(e) Producing Occurrence reports within the time limit 2.18 ‐
145.A.65 (a) Safety and quality policy of the organization 1.2 ‐
Safety and (b) Establishment of procedures 2.29, 2.23 ‐
Quality Policy, Compliance with the Standards and the quality
(c) 3.0 09‐06
Maintenance feedback system
Procedures and
(d) Refer “Safety Management System Manual” (SMSM)
Quality System
145.A.70 (a) Preparation of the MOE 0.5 ‐
Maintenance
(b) Amendments to the MOE 1.11 08‐06
Organization
Exposition (c) Indirect Approval 1.11 08‐06
Maintenance of any aircraft / component approved at 1.8 ‐
(a)
a location
145.A.75
(b) Sub‐contracting 3.12 ‐
Privileges of the
(c) Supporting occasional line maintenance 2.16 ‐
Organization
(d) Supporting minor maintenance 5.3 ‐
(e) Issuing CRS(s) 2.16 05‐04
145.A.80
Limitations on Limitations on maintenance 1.7, 2.22 03‐04
the Organization 1.9
145.A.85
Changes to the Inform about changes to the competent authority 1.10, 1.11 08‐05
Organization
145.A.90 (a) Issue of Approval ‐ ‐
Continued
(b) Return of Approval ‐ ‐
Validity
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
0.7 Definitions
All the definitions of the terms shall be given that will assist in interpretation of MOE. Reference to various
PCAA regulations like CARs-94, ANO-145, AWNOT-017, AWNOT-084 and AWNOT-087 may also be given.
(Different Pages)
0.8 Abbreviations
All the abbreviations used in the MOE shall be mentioned in this section.
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
PART 1 – MANAGEMENT.
1.1 Corporate Commitment by the Accountable Manager.
ANO 145.A.30 (a) (c) (e) (g) / AMC 145.A.30 (a) - ANO 145.A.70 (a) / AMC 145.A.70 (a) / GM 145.A.70 (a)
- ANO 145.A.90 (a)
This exposition and any associated referenced manuals define the organisation and procedures upon which the
PCAA ANO--145 approval is based as required by 145.A.70. These procedures are approved by the undersigned
and should be complied with, as applicable, when work orders are being progressed under the terms of the ANO-
-145 approval.
It is accepted that these procedures do not override the necessity of complying with any new or amended
regulation published by the PCAA from time to time where these new or amended regulations are in conflict with
these procedures.
It is understood that the PCAA will approve this organisation whilst the PCAA is satisfied that the procedures are
being followed and work standards maintained. It is further understood that the PCAA reserves the right to
suspend, limit or revoke the approval of the organisation if the PCAA has evidence that procedures are not
followed or standards not upheld.
Signed_____________
Dated______________
According to ANO 145.A.70 (a) 1, if the Accountable Manager is not the highest level responsible of the
organisation, the latter must then countersign the statement.
Whenever the Accountable Manager is changed it is important that the new Accountable Manager signs the
statement at the earliest opportunity as part of his/her acceptance by the PCAA.
This statement is a copy of the text given in GM 145.A.70 (a).any modification to the statement must not alter its
intent.
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PCAA USERGUIDE FOR
MAINTENANCE ORGANIZATION EXPOSITION UNDER ANO-145
Recognise safety as a prime consideration at all times for all the staff.
Recognise that compliance with procedures, quality standards and regulations is the duty of all personnel.
Recognise the need for all personnel to cooperate with the quality auditors.
Ensure good use of resources and pay particular attention to carry out correct maintenance at the first
attempt.
Train all organisation staff to be aware of human factors and set a continuous training programme in this
field.
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PCAA USERGUIDE FOR
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* The AMC 145.A.30.(f).(4) requires examinations related to NDT methods to be conducted by personnel or
organisations under the general control of an NDT Board. In order to consider this requirement met, the
Responsible NDT Level III shall demonstrate he has been qualified in at least one method in accordance with EN
4179 / NAS 410 by a PCAA authorized NDT Board.
For further guidance on the management personnel classification, the ANO 145 organisation structure, the
various cases when an PCAA Form 4 is required/recommended in order for the management personnel to be
acceptable to PCAA, refer to PCAA Airworthiness Notice regarding ‘Nominated Personnel of ANO-145
Organizations’.
If the designations of the nominated personnel of the organization are different from those mentioned in ANO-
145, a comparison table of the designation shall also be given. An example of the same is as follows:
Titles as per ANO-145 Organization Designations
Accountable Manager Chief Executive Officer
List of Nominated Personnel:
Base Maintenance Manager; Chief Engineer Base Maintenance;
Line Maintenance Manager; Chief Engineer Line Maintenance;
Workshop Manager; Chief Engineer Workshop;
Quality Manager. Chief Engineer Quality Assurance.
NDT Level III
The following is an example of ANO 145 AMO Organisation list of management personnel, where the name of
the person associated to each position/tile shall also be added:
Management personnel List Names Deputies
Accountable Manager Deputy Accountable Manager
List of Nominated Personnel:
Base Maintenance Manager; Deputy Base Maintenance Manager;
Line Maintenance Manager; Deputy Line Maintenance Manager;
Workshop Manager; Deputy Workshop Manager;
Quality Manager. Deputy Quality Manager.
NDT Level III N/A
4For Organizations where it is not possible to identify deputies to nominated personnel, the organizations shall establish
procedures for notifying the PCAA regarding the lengthy absence of the nominated person and propose the interim
person for handling the day to day activities.
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For further guidance on the management personnel classification, refer to PCAA Airworthiness Notice regarding
‘Nominated Personnel of ANO-145 Organizations’.
The Accountable Manager is responsible for ensuring that maintenance carried out by the approved
organisation meets the standards required by PCAA;
He/she is responsible for establishing and promoting the safety and quality policy specified in ANO 145.A.65
(a);
He/she is responsible for nominating the management staff;
He/she is responsible for ensuring that the necessary finance, manpower resources and facilities are
available to enable the company to perform the maintenance to which it is committed for contracted
operators and any additional work which may be undertaken;
He/she is responsible for the supervision of the progress of the corrective actions/review of the overall
results in terms of quality;
He/she is responsible for ensuring the competence of all personnel including management personnel has
been assessed;
He/she is responsible for ensuring that any charges are paid, as prescribed by PCAA i.a.w. the fees &
charge regulation.
Any additional duties and responsibilities may be added provided that they do not conflict with those of the other
management personnel. Depending on the structure of the organisation some duties may be distributed
differently.
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Depending on the Organisation structure, some of the quality system duties may be delegated to one or several
managers who report to the Quality manager and are therefore not subject to an PCAA Form 4. Nevertheless,
these managers have to be identified in Para 1.3 of the MOE.
Example of quality system duties that could be delegated:
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The Organisation chart of this chapter needs to be at any time consistent with the MOE chapters 1.3 and 1.4 and
shall represent the up to date description of the maintenance management structure of the organisation
For further guidance on the Organisational structure classification of and the ANO 145 organisation, refer to PCAA
AWNOT-087 regarding ‘Requirements for Management Personnel under ANO-145’.
The Form 4 Post-holders shall be clearly identified in the chart. The names of the management personnel may be
included in the boxes of the organisation chart but this is optional.
Quality Assurance personnel must be shown to be independent from the Maintenance Managers.
Certifying staff may report to any of the managers specified depending upon which type of control the approved
maintenance organisation uses (for example licensed engineers/independent inspection/dual function supervisors
etc.) as long as the quality compliance monitoring staff specified in 145.A.65(c)(1) remain independent.
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The Organisation shall detail the tasks that shall be considered as “Simple tasks” as defined in AMC 145.A.30 (g)
2. Moreover those that shall be agreed by the competent authority as defined in the AMC 145.A.30 (g) 2 (r).
This list(s), whatever included to or separated from the basic MOE, is an integral part of the approval. This
means that it shall be approved (directly by the authority or by the organisation, through a procedure
which has been previously approved by the competent authority (refers to Chapter 1.10, 1.11).
Whenever there is change in this list, same shall be immediately communicated to PCAA along with the revised
list.
It is possible to cross-refer from this chapter 1.6 to another record (including a computer record) where a list of the
approval holders is kept. In this case an explanation of where the list is maintained and how it is updated shall be
included in this paragraph thereby meeting the intent of the PCAA requirement.
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Station resources
En-Route arrangements
Engineering
Administration
Planning
Librarian
Etc.
Full-time
On-demand
The organisation must be able to demonstrate that they have adequate resources to justify the grant of an
approval as defined in chapter 1.8 (facilities to be approved) and 1.9 (scope of work). The system used must be
presented in sufficient detail to explain the support at each site and for each function as required by ANO 145.A.30
(d).
The organisation shall not declare a percentage of staff used under this approval but the number of staff at each
division of each location needed to comply with ANO 145 requirements.
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1.8 Facilities.
ANO 145.A.25 (a) (b) (c) 1, 2, 3,4,5,6, (d)/ AMC 145.A.25 (a) 1,2,3,4 (b) (d) 1,2,3 - ANO 145.A.70 (a) 8,15 - ANO 145.A.75 (d).
This section shall describe each of the facilities, in some detail, at which the organisation intends to carry out
maintenance. This shall provide a clear picture of what PCAA is being asked to approve. All sites shall be
covered; however, a different emphasis can be placed on sites dependent on the level of work undertaken.
The system of protection against weather, dust and other airborne contaminants (paint, smoke...), ground water
protection, heating/air conditioning, lighting, noise protection, safety system (limited accesses, fire, staff security...)
should be described either in the diagram or in the associated text.
The PPB is the main maintenance location of the Organisation within which the principal financial functions and
operational control of the activities referred to in ANO 145 regulation are exercised. The PPB is the address which
will be included in the PCAA Form 3 approval certificate.
The postal address of the maintenance organisation to be used by PCAA for formal mail communication needs to
be clearly identified.
In addition, to ensure an efficient and stable communication channel between PCAA and the ANO 145 approval
holder/applicant, the organization shall create a “generic” email address (without reference to a family name) to
be used regardless any future personnel changes.
Where the accommodation is not owned by the organisation, as in the case of a hangar where space is rented or
shared, proof of tenancy/access is required.
In accordance with AMC 145.A.25 (a) 3, for line maintenance of aircraft, hangars may be required. In this case the
availability of a suitable hangar shall be demonstrated, particularly in the case of inclement weather for minor
scheduled work and lengthy defect rectification.
Note: The hangar visit plan requirement is expected to be in the MOE chapter 2.22, due to relation with the man-
hour plan.
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Aircraft
Rating TC Holder Limitation Maintenance Level ** Base Line Station
Model
For Aircraft Only, following is the procedure for entering information into the above table:
in column TC holder: the information from the column “TC Holder” of the table in Appendix I to
AMC to ANO-66, as amended.
in column Aircraft Model: the data from column “Model” from the same Appendix Ito AMC to
ANO-66, as amended, except that the word “Series” should be deleted
in column limitation: the information from the column “ANO- 66 Type rating endorsement” of the
table in Appendix I to AMC to ANO-66, as amended, except that the word “Series” should be
deleted. The A/C type not intended to be included to the scope of approval should not be
mentioned (e.g Airbus A318/A321, Boeing 737-500).
in column Maintenance level: the scope of maintenance activity agreed by PCAA. The scheduled
maintenance is only one part of the scope, defect rectifications, component replacements,
unscheduled maintenance may also be part of the scope subject to the decision making process
and procedures detailed in the MOE. For privileges of ANO-145 organization refer ANO.145.A.75
in case of group rating, each aircraft composing the group shall be listed.
*: The limitation relative to the maintenance checks/tasks shall be addressed as referenced in TC Holder data
(e.g. MRB/MPD).
**: In case of unforeseen maintenance such as but not limited to major repairs and modifications that is not
already described within this chapter, the AMO shall contact PCAA.
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For engines only, following is the procedure for entering information into the above table:
in column Engine / APU Model: the engine type as listed in the engine TCDS,
in the column Limitation: the engine variant as defined in the engine TCDS,
in the column Maintenance level: the scope of work agreed by PCAA, reference to the relevant
maintenance data shall be made;
when the maintenance performed under B1 or B3 rating is limited to boroscoping inspections, the MOE
shall specify the engine/APU types associated to the boroscoping technique limitation,
for Piston engines, the column Engine Model and Limitation shall contain the data: Continental and
Continental IO-360 series respectively,
For APU only, following is the procedure for entering information into the above table:
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Reference of Level of
Rating ATA P/N Designation Work Shop
the CMM maintenance
C1 21
C2 22
C3 34
C4 52
C5
C6
C7
C8
C9
C10
C11
C12
C13 31
C13 42
C13 46
C14
C15
C16
C17
C18
C19
C20
C21 41
C22 84
For C rating (Components), following is the procedure for entering information into the above table:
in the column Rating: the relevant class C rating, if some C ratings are not used, the line remains
empty,
in the column ATA, the ATA 2200 reference defined in AMC 145.A.20,
in the column P/N and Designation: the detailed reference number and designation of the component
as per CMM respectively,
in the column CMM: the reference of the component maintenance manual (or equivalent document),
in the column Level of maintenance: the scope agreed by PCAA
in the column Work shop: the base maintenance shop where maintenance takes place.
When an Organisation is managing a separate “capability list” the information addressed above shall be
mentioned in this list. In this case the chapter 1.9 shall only address the rating, the ATA and the Designation
and shall refer to the capability list reference (see example below).
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In this case, even if the Organisation does not need to hold a D1 rating, the various NDT methods
applied during maintenance shall be listed in this paragraph for each approved site and workshop.
It has to be noted that those specialised maintenance tasks may need to be carried out under specific
conditions (e.g. aircraft painting is considered to be a base maintenance task and therefore a base
maintenance scope of approval is required in addition to listing such activity in this chapter).
It shall be noted that this privilege, is approved by the competent authority based upon the ability of the
Quality System to deal adequately with the ANO 145 requirements. This ability cannot be therefore
demonstrated at the time of the initial approval. In any case this procedure cannot be detailed in the MOE
and therefore approved by the competent before the first 2 year period has been completed.
When an AMO is performing maintenance in multiple locations the corresponding scope of work shall
additionally be detailed for each site. This shall also relate to chapters 1.8 & 5.3 in such a way that it
can be clearly seen which specific tasks are performed at each location.
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1.10.1 Notification
The procedure shall define the changes to be notified directly to PCAA using PCAA Form 2 and the ones that
can be notified directly to PCAA.
Change of MOE, associated procedures, lists and forms which does not affect the scope of approval
Change not listed above.
For initial approval and change of approval applications, the organisation shall carry out an internal audit in
accordance with its MOE 3.1 audit procedure, prior to the audit by PCAA, confirming that processes, areas,
activities and personnel subject to the application have been reviewed and audited showing satisfactory
compliance with all applicable ANO 145 requirements. The relevant audit report together with a statement of
compliance form the Quality Manager shall be provided to PCAA.
The requirement to have such internal audit carried out as part of any application for change, shall be addressed
in a procedure under this MOE 1.10 chapter.
All changes are to be notified on the following email ids: (Procedures to include these ids)
HQAW@caapakistan.com.pk; CAW-North@caapakistan.com.pk; CAW-South@caapakistan.com.pk; CAW-
Lahore@caapakistan.com.pk;
Upon receipt of Approved documents, forms, associated manuals organizations are required to forward the soft
copies within 48Hrs at the following email id;
Director.airworthiness@caapakistan.com.pk;
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Definition of minor & major amendments to the Exposition and related approval process.
Definition of criteria for new issue and/or revision (depending from the MOE revision system numbering
adopted as described in this user guide, paragraph 1.4.1 “Management control of the MOE”)
The record of the ANO-145 approval certificate and approval of the MOE and subsequent amendment shall
be described:
Example:
Type of Document Document reference
Certifying staff and Support staff list AMO-DOC-1
Workshop capability list AMO-DOC-2
List of Subcontractors AMO-DOC-3
List of Line Maintenance Locations AMO-DOC-4
Engineering Procedures Manual AMO-DOC-5
Job Description Manual AMO-DOC-6
Definition of minor & major amendments to each associated procedure/list identified in the table.
In addition, when the organisation develops second level procedures (for example to describe the details of
maintenance processes in each area/workshop), those procedures shall be collected into a separate manual
(e.g. procedures manual) to be also listed in this table.
Upon receipt of Approved documents, forms, associated manuals organizations are required to forward the soft
copies within 48Hrs at the following email id;
Dir.airworthiness@caapakistan.com.pk;
Also the soft copy is to be forwarded to the OPI Field Office on respective email ids.
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Such a delegation is to be based upon the ability of the Quality System to deal adequately with the ANO 145
requirements. This ability cannot be therefore demonstrated at the time of the initial approval. Therefore an
indirect approval procedure cannot be detailed in the MOE before the first 2 year period has been complete.
After this 2 year period the organisation shall demonstrate its ability to manage the quality system in order to be
eligible for such an indirect approval privilege.
In any case, PCAA must continue to receive a copy and acknowledge receipt of all such minor changes when
“indirectly” approved.
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This paragraph shall describe how the AMO may contract part of the maintenance to another PCAA ANO 145
approved Organisation as per 145.A.70.(a)(16). All such contracted organisations shall be listed in the MOE
chapter 5.4
Contracted organisations
Sources of services (e.g. PCAA ANO 145 approved maintenance organisation and related approved ratings)
Types of services (e.g. specialised work, line maintenance, component maintenance, ..)
This paragraph shall describe how the AMO may contract part of the maintenance to another Organisation not
holding an PCAA ANO 145 approval, as per 145.A.75.(c). All such “Subcontractors” shall be listed in the MOE
chapter 5.2.
Subcontracted organisations
Sources of services (non- ANO 145 approved organisation and related qualification)
Types of services (e.g. specialised work, line maintenance, component maintenance, ..)
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STATUS “NEW”
Used Parts
STATUS “USED”
Depending on the type of components, the organisation shall additionally describe the specific requirements
applicable to PMA parts, Life Limited parts, used parts, etc.
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Acceptance of components received in AOG (these parts are normally received directly at the AOG location
and dedicated procedures need to be in place)
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Special storage requirements (condition and limitation) e.g.: ESD sensitive devices, rubber.
The storage condition and the storage limitation must be based upon manufacturer specifications.
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Inspection, servicing and calibration programme / equipment and calibrated tool register.
Person/ department responsible for the calibration programme, the register, the follow-up, time period and
frequencies (link between departments if necessary).
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Distribution of tools
record of user
location of use
Verification of A/C or component is clear of all tools after completion of maintenance
Training and control of personnel in the use of tools and equipment - (records of training).
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Control of information
Technical library
Subscriptions control
Information held / need regarding the scope of work
Issue / amendment control
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2.9.1 Repairs
This chapter is intended to describe how the organisation is performing repairs on aircraft/components/engines
according to already available maintenance data and how it is managing the repairs not described in the
manufacturers' documentation.
It has to be noted that the privilege given by ANO 145.A.45 (d) in order for the organisation to develop modified
maintenance instructions (as described in previous MOE chapter 2.8), is excluding the engineering design of
repairs and modifications.
Maintenance procedures shall be established to ensure that damage is assessed and modifications and repairs
are carried out using prescribed data.
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The internal criteria defining in which case the AMO can fabricate parts – For example:
Related parts must be fabricated and fitted on A/C, component at the same location (in the course of
maintenance)
Fabricated part cannot be sold as an isolated part
Condition requiring prior authorisation from PCAA
A control process to ensure that the related fabrication data are approved by PCAA or by the sources
agreed by PCAA.
The origin and the type of the data used to fabricate the part
A detailed definition of the fabrication, identification, inspection, assembly, test and delivery to service
directives.
The composition of the related work package and its internal approval
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This procedure is aimed to explain how the AMO intends to comply with the requirements of Para D5 of AWNOT-
065:
It is necessary to make a difference between the activities of management / developing of the maintenance
program on behalf of customers/ air carriers and the one carried out as part of ANO 145 agreement. Only the
activities above which concern ANO 145 organisation works have to be presented in the MOE
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identification of the responsibilities of the ANO 145 AMO with regards to Airworthiness directives, such as
but not limited to establishing compliance with the following:
Paragraph 145.A.42 “Acceptance of component” requires the AMO to ensure that the particular
component is eligible to be fitted when different modification and/or airworthiness directive standards may
be applicable”. In order to comply with this requirement, the organisation shall demonstrate to have an
adequate control on ADs applicable to components in their store(s), being able to demonstrate as a
minimum:
access to the relevant ADs;
when the airworthiness control is directly ensured by the owner/operator, the AMO shall demonstrate that a
contract is in place, attributing the responsibilities related to the ADs to such owner/operator. This also applies to
component(s) directly delivered by the operator to the line stations;
when the AMO retains control of the airworthiness status of the component(s) (i.e. the AMO owns the
component), the AMO shall ensure that all applicable ADs are embodied to the parts they have in store. The AMO
shall employ qualified staff for the AD analysis, issuing internal work orders, performing the AD compliance follow-
up;
Paragraph 145.A.45 “Maintenance data” requires the organisation to hold and use applicable current
maintenance data in the performance of maintenance, including modifications and repairs. This means
the AMO shall demonstrate, as a minimum:
access to the relevant ADs;
Accomplishment of Aircraft/components/engines ADs / work orders specifying the status of the document to
be used
Awareness of the mandatory character of the associated maintenance data
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The follow up of the Optional Modification is the responsibility of the operator who must ask their enforcement on
the order sent to the maintenance organisation.
It is necessary to make a difference between the activities of management / developing / launching of Optional
modification on behalf of customers / air carriers and the one carried out as part of ANO 145 agreement. Only the
activities above which concern ANO 145 organisation works have to be presented in the MOE.
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This procedure shall also clarify the process of tasks sign-off5, depending on the various situations (e.g. sign-off
of a normal task, of a task requiring an independent inspection, sign-off with a person on training, etc.) and
depending from the job descriptions identified within the organisations (e.g. certifying staff/support staff in MOE
3.4, qualifying mechanics in MOE 3.8, qualifying inspectors in MOE 3.7, etc.).
The procedure shall clearly indicate when a task is to be considered signed-off and by which mean (e.g. use of
personal stamp, use of signature, combination of stamp plus signature, etc.).
5 A “sign‐off” is a statement by the competent person performing or supervising the work, that the task or group of tasks has been correctly performed. A sign‐
off relates to one step in the maintenance process and is therefore different from the release to service of the aircraft
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All the personnel “authorised” 7 by the ANO 145 AMO to sign off tasks shall be identified (e.g. by reference to a
separate personnel roster)
Consistency of this paragraph shall be ensured with the job descriptions introduced in the other MOE chapters
(e.g. 3.4, 3.7, 3.8, and 3.11).
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6 In the case of aircraft base maintenance, B1 and B2 Support Staff shall ensure that all relevant tasks or inspections have been carried out to the required
standard before the category C certifying staff issues the certificate of release to service
7
“Authorised personnel” means personnel formally authorised by the maintenance organisation approved under ANO‐145 to sign‐off tasks. “Authorised
personnel” are not necessarily “certifying staff”.
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Report to the operator/ approval of the customer to launch the rectification according to the contract
Incorporation of standard defect rectification in work files, record, control, release certificate and information to the
customers are to be dealt with in chapters 2.13, 2.14, 2.16, 2.17
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Cross-reference to work packages (initial work order, additional works, …) to ensure that all the tasks
ordered have been performed
basic details of the maintenance carried out (by reference to the maintenance data and related
revision status, plus any eventually associated work package or job card as applicable to the
product or component being maintained) ; and
the date such maintenance was completed; and
the location where the release to service is issued; and
the identity of the organisation and person issuing the release to service, including:
the approval reference of the maintenance organisation; and
the certification authorisation number of the certifying staff issuing such a certificate;
the limitations to airworthiness or operations, if any.
Issuance of a CRS with limitations/incomplete work as per 145.A.45.(e) (e.g. AMO not in condition to
complete all the maintenance ordered, deferred maintenance, customer operator approval)
Impossibility to sign a release certificate that could hazard flight safety e.g.:
AD owed and not enforced
work carried out not in accordance with the approved data
discrepancies that may have consequences on the airworthiness of the aircraft/ component/ engine
Issuance and completion instruction of CRS in the following specific cases, if applicable:
One-off authorisation (note: the MOE 3.4 specifies the related qualification requirement)
Maintenance Away from the Approved Location(s) as per 145.A.75.(c) (note: the MOE 2.24
specifies the related conditions)
Release to service for components removed serviceable from aircraft (AMC 145.A.50 (a))
Issuance of a PCAA Form 1 for components removed serviceable from PCAA registered A/C;
Swap/change over serviceable components between PCAA registered A/C or between different positions of the
same PCAA registered aircraft; A component removed serviceable shall be released to service following the
specific procedures included in MOE 2.16 before being installed in another position.
Issuance of a PCAA Form 1 for components removed serviceable from a non PCAA registered A/C;
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Temporary fitting an aircraft component without appropriate release certificate in AOG condition (e.g. 30
hours of flight, agreement of the customer, acceptable certificate, checking the status of the component,
technical log record, corrective action when the aircraft returns to its maintenance base...).
The specificities of PCAA Form 1:
The address to be recorded in the PCAA Form 1 block nr. 4 is the address of the maintenance site
where the PCAA Form 1 is issued;
The tracking numbering system of PCAA Form 1 shall be described demonstrating a unique number is
used;
An identification system shall enable to track the location where the maintenance has been released
to service;
The recording system allowing to easily retrieve all the issued Form 1;
The cancellation or correction of a PCAA Form 1 mistakenly completed/issued.
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o to another PCAA ANO 145 approved Organisation as per 145.A.70.(a).(16). This fact shall be reflected in
the MOE 2.1 and the contracted organisation(s) listed in MOE chapter 5.4, or
o to another Organisation not holding an PCAA ANO 145 approval, as per 145.A.75.(c). This fact shall be
reflected in the MOE 2.1 and the “Subcontractors” listed in the MOE chapter 5.2.
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This chapter shall not be confused to chapter 2-14 “Technical record control” which is intended to cover the record
keeping requirement addressed in ANO 145.A.55
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Management system of company planning versus time available (e.g. A/C or components base maintenance
activity, …)
Type of planning (man-hours availability versus work load)
Type of factors taken into account in the planning:
Human performance limitations
Complexity of work
Additional factors
At least half the staff that perform maintenance in each workshop, hangar or flight line on any shift shall be
employed to ensure organisational stability. For the purpose of meeting a specific operational necessity, a
temporary increase of the proportion of contracted staff may be permitted to the organisation by PCAA, in
accordance with an approved procedure to be included in this MOE chapter, which shall describe the extent,
specific duties, and responsibilities for ensuring adequate organisation stability.
Notification to the Accountable Manager of deviations exceeding 25% between the work load and the man
hour availability
8 “contracted” means the person is employed by another organisation and contracted by that organisation to the maintenance organisation approved under
Part‐145.
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The list of “critical maintenance tasks” should be subject to continuous evaluation and when necessary
amendment by the organisation as the result of maintenance errors investigations, audit, TCH data analysis,
etc.
The procedure shall also cover the prevention, where possible, of simultaneous maintenance by the same person
on similar systems on the same aircraft (disassembly/reassembly of several components of the same type fitted to
more than one system on the same aircraft during a particular maintenance check). The procedure shall also define
the process to minimise the risk of multiple errors/errors repeated in identical maintenance tasks and related errors
capturing methods (such as independent inspection or re-inspection).
Procedure to minimise the risk of multiple errors and errors being repeated in identical maintenance
tasks (e.g. dual engine oil uplift, etc.) including Error capturing methods, such as for example (may be
referred to a detailed procedure in MOE chapter 2.25):
re-inspection when only one person is available (re-inspection to be recorded);
Preventing omissions (sign-off only after completion, sign-off of group of tasks, work by trainees
performed under supervision, etc.).
Independent inspection as a possible error capturing method (may be described in this chapter or referred to
a procedure in MOE chapter 2.25)
Definition9
How to perform the independent inspection/what to check (e.g ensure correct assembly, locking and
sense of operation, etc.)
This Independent inspection procedure shall be consistent with the job descriptions entered in the MOE
chapters 3.4, 3.7, 3.8, 3.11 and with the sign-off policy entered in MOE 2.13
When the operator/customer defines its own critical maintenance tasks to be subject to Independent
Inspections, the one to be performed are the result of integration between the independent inspections required
by the ANO 145 MOE and the one required by the operator/customer.
9 An independent inspection is an inspection first made by an authorized person signing the maintenance release who assumes full responsibility for the
satisfactory completion of the work, before being subsequently inspected by a second independent competent person who attests to the satisfactory
completion of the work recorded and that no deficiencies have been found.
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Error capturing method(s) chosen by the organisation (this procedure may be developed in the MOE 2.23
chapter also);
Aims and objectives of error management system (this procedure may be developed in this chapter or
referred to a procedure introduced in MOE chapter 2.18)
The encouragement of reporting
A code of practice
No reprisal policy
Feedback of the independent inspections
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Analysis of the work order to ensure the requested maintenance remains within the approved scope of
approval. (Refer to the ‘decision making process’ mentioned in Para 1(c) (iii) of Appendix ‘A’ to AWNOT-
088-AWRG.
Verification that the maintenance work package provided by the customer is utilizable by the AMO. In any
case the organisation shall issue an internal work package as detailed in MOE Chapter 2.13:
Case 1: customer job cards to be used (with appropriate training) ± AMO work sheets
Case 2: work package to be developed and prepared by the AMO based on the customer work order
Control of the availability and update of maintenance documents (list + MM / job cards /…)
Procedure for establishing all necessary resources are available before commencement of work (manpower
with required capabilities, staff, facilities, tools, equipment, parts, documentation, etc.)
Procedure for outsourcing contractors as necessary.
Procedure for organizing maintenance personnel and providing all necessary support during maintenance
Consideration of human performance limitations (Circadian rhythm / 24 hours body cycle...)
Planning of critical tasks
Note: The main driver to determine whether a scheduled maintenance check shall be considered as “line
maintenance” shall remain the content of the check. Additional tasks or constraints may be also associated to the
check such as deferred items, rectification of defects, inspection requesting skilled workers, qualification of the
certifying staff, environmental conditions, overall length of the tasks etc. Access to a hangar or hangar in the
nearby shall be part of the decision making. Therefore a “decision making process” is necessary to assess the
content of the check. Refer Para D5 and Appendix A of AWNOT-088-AWRG
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Required documentation
Processing removed loan parts for return to source (records)
Components removed serviceable from aircraft
Cannibalization procedures
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L2.6 Line Procedure for Return of Defective Parts Removed from Aircraft.
ANO 145.A.70 (a) 12, 15 - ANO 145.A.75 (b), (c), (d)
This chapter must describe the additional management procedures for treatment of defective components
associated with the line maintenance activity. These procedures must cover the same subjects specified in chapters
2.19, 2.20 (return of removed components, sending components...) of the MOE.
Required documentation
Service record
Processing advice of removal (W/O) and dispatch to technical records
Dispatch of the part for rectification
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Small organisation may choose to subcontract the audits to another organisation or an outside person with
satisfactory technical knowledge and satisfactory audit experience (link to chapter 3.6).
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Small organisation may choose to subcontract the audits to another organisation or an outside person with
satisfactory technical knowledge and satisfactory audit experience (link to chapter 3.6).
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3.4 Certifying Staff and Category B1 and B2 Support Staff Qualification and
Training Procedures.
ANO 145.A.30 (c), (e), (g), (j) (1, 3, 4, 5) - ANO 145.A.35 (a) to (i) and (m) / AMC 145.A.35 (b), (e) - Appendix IV
This chapter shall refer to ANO 145.A.30, AMC 145.A.30, ANO 145.A.35 and AMC145.A.35 and is limited to the
certifying staff and category B1 and B2 support staff qualification. Clear differentiation is expected for each
different rating in the scope of work (e.g. aircraft, engines, components, specialised services).
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Required experience and competence (professional background and minimum number of audits performed
under supervision)
Required training including audit techniques, Regulation, MOE and continuation training
Specific experience and/or technical training in order to be authorised to audit specific areas or to cover
specific audit functions, as applicable to the organisation (e.g. audit of NDT areas, Lead auditor, etc.)
Scope of authorisation for auditors (e.g. Product auditor, System Auditor, NDT auditor, etc.)
Authorizations issue, renewal or withdrawal procedures
Examination, test and assessment procedures (as necessary)
Independence of quality audit personnel when the organisation uses skilled personnel working within
another department than that of Quality
Retention of records
Duration / location
Type of documents
Check that the number of quality personnel remains adapted to the maintenance activity to be supervised
(relation with 2.22 Man hour planning).
Allocated man-hours (if not full-time employed) shall be addressed.
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An Aircraft/component/engine qualifying inspectors is not authorised to issue a release to service for aircraft or
component or engine, unless he/she is also holding a “certifying staff privilege”.
Note: In the aircraft base maintenance environment the qualifying inspectors function does not correspond to the
support staff function. After the task sign-off, a further inspection stage is necessary by B1 and/or B2 Support staff
as applicable. B1 and B2 Support Staff shall ensure that all relevant tasks or inspections have been carried out to
the required standard before the category C certifying staff issues the certificate of release to service.
When the staff is holding more than one authorisation (i.e. qualifying mechanic, qualifying inspector and certifying
staff), the different authorisations shall be clearly distinguished.
For example: a person may be at the same time:
- qualifying mechanic on the A320(CFM56), B777 (GE90) and ERJ-170 (GE CF34);
- qualifying inspector on the A320(CFM56) and B777 (GE90);
- holding a certification authorisation as certifying staff only for the B777 (GE90);
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Clear differentiation is expected for each different ratings in the scope of work (e.g. aircraft, engines, components,
specialised services).
Education requirements
Aeronautical and practical Experience,
Training (FTS, CDCCL, EWIS when needed and Human Factor, MOE, standard practices,…)
Examination, test and assessment procedures including internal criteria for Competence assessment. This
shall cover the practical assessment and assessment of the language in which the maintenance approved
data are written.
Authorizations issue, renewal or withdrawal procedures including scope of authorisation
Continuation training procedures including
Training Programme (MOE and associated procedures, ANO 145, Human Factors, special requirements, …)
Training setting up
Duration, intervals
Retention of records
Duration / location
Type of documents
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When the staff is holding more than one authorisation (i.e. qualifying mechanic, qualifying inspector and certifying
staff), the different authorisations shall be clearly distinguished.
For example: a person may be at the same time:
- qualifying mechanic on the A320(CFM56), B777 (GE90) and ERJ-170 (GE CF34);
- qualifying inspector on the A320(CFM56) and B777 (GE90);
- holding a certification authorisation as certifying staff only for the B777 (GE90);
Clear differentiation is expected for each different rating in the scope of work (e.g. aircraft, engines, components,
specialised services)
Education requirements
Aeronautical and practical Experience,
Training (FTS, CDCCL, EWIS when needed and Human Factor, MOE, standard practices,…)
Examination, test and assessment procedures including internal criteria for Competence assessment. This
shall cover the practical assessment and assessment of the language in which the maintenance approved
data are written.
Authorizations issue, renewal or withdrawal procedures including scope of authorisation
Continuation training procedures including
Training Programme (MOE and associated procedures, ANO 145, Human Factors, specific technical
requirements, …)
Training setting up
Duration, intervals
10 A “sign‐off” is a statement by the competent person performing or supervising the work, that the task or group of tasks has been correctly performed. A sign‐off
relates to one step in the maintenance process and is therefore different from the release to service of the aircraft
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Retention of records
Duration / location
Type of documents
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The difference between the activity study/ preparation/ redaction/ submission of exceptional authorisation
application related to maintenance tasks on behalf of customers/ operator and the ANO 145 activity here above
should be kept in mind.
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Concession criteria
Object, procedures involved, justifications, compensatory conditions, period of validity, etc.
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3.12.1 External Team Working under their own PCAA ANO 145 Approval.
In this case at the end of the work, the external team will issue their own CRS for the work done (aircraft CRS
or PCAA Form 1, as applicable).
Segregation between the two PCAA ANO 145 AMOs working in the same premises
Clear work order provided to the external working team
Type of support (tools/equipment, facilities,etc) made available to the External Team Working
Management of the progress of work (meetings, etc)
PCAA ANO 145 release to service to be expected from the working team
3.12.2 External Working Team not holding a PCAA ANO 145 Approval.
In this case, the external working team shall be considered as a “Subcontractor” and the applicable
procedures developed in MOE chapter 2.2 shall be followed. The Organisation shall be listed in MOE 5.2
together with the scope of authorisation.
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11
Initial training to Human Factors for Certifying Staff and Support Staff is defined in Chapter 3.4
12 Initial training to be provided to personnel within 6 months of joining the maintenance organisation, but temporary staff may need to be trained
shortly after joining the organisation (AMC145.A.30 (e) 6).
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Human factors training could be adjusted to reflect the particular nature of the organisation (size, scope of
work).Human factors continuation training shall be of an appropriate duration in each two year period.
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When the organisation is performing line maintenance for a customer operator limited to an IATA Standard
Ground Handling Agreement, this part is not applicable and the line maintenance procedures to be followed are
the one indicated in the MOE Part L2 plus any other line maintenance procedure directly provided by PCAA
(Maintenance Control Manual ‘MCM).
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PART 5 – APPENDICES.
5.1 Sample of Documents.
This chapter must list all the documents and forms in use by the organisation. Each form shall be uniquely
identified with a number and revision date to allow traceability of changes
Examples:
Request to PCAA for approval of an Exposition amendment
Request to PCAA for acceptance of a Capability List change
Material tags: Serviceable, Unserviceable and Scrap labels
Tooling identification tag
Maintenance Task Card (Scheduled Maintenance)
Maintenance Task Card (Additional Defects)
Base Maintenance CRS
Line Maintenance CRS
PCAA Form 1
Un-airworthy Conditions Report Form (inc. MOR)
Quality Audit Report Form
Quality Audit Corrective Action Report Form
Personnel Training Record
Certifying Staff Authorisation
Concession Application and Approval
The lists shown in 5.2, 5.3, 5.4 and 5.5 may be kept separate from the Exposition and may be kept on a computer
data base as long as an adequate cross-reference is included in the MOE chapter 1.11
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