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Maintenance Manual EN
Index 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Index 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Repair Instructions 1
1 R E PA IR I NS TR UC TI O N S
Calling and sending carried out through an universal push button station on every floor.
Opening and closing of the landing doors is manual or automatic.
The cabin can only be put into movement with closed doors. The landing door can not be opened before the
cabin's arrival at floor with a level tolerance of ± 80 mm.
Indicators: red light for cabin in movement or with an open landing door
green light for cabin at landings
acoustic arrival buzzer
The calling and the sending of the cabin is carried out through the push buttons P1-P2-P12
(for example P2-intermediate floor).
01 02 03 04
~
75 IB CARD
~
18V E2/2A
-
AS AD LO
~ ~
131
S
AS
D LEV-T
AD
C3
AS R1
LO
AD LEV 2 LEV 2 LEV 2
LED
DR
M RP 60 GS 70 LO 13 P1 S1 P2 S2 P3....P11 P12 S12
DR P1 PL B P2 PL B P12 PL B
OL OL OL
PB PB PB
DR
2K2
PB
77 PSL
CS1 CS2 CS12
CARD
NC NA NC NA NC NA
01 01 03 03
01 01
LEGEND
AS Up auxiliary relay PL "Present" lamps 24V 1,2W
AD Down auxiliary relay OL "Occupied" lamps 24V 1,2W
LO Indicator occupied relay B Car arrival buzzer
LED DR Door closed led E2 Fuse 2A for lamps
R1 Resistance for DR led LEV2 Memory and stopping hybrid circuit
CS1....CS12 Selector contacts LEVT Terminal hybrid circuit
P1......P12 Push buttons PB Door held open alarm signal
Figure 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Repair Instructions 1
When the cabin is at floor 1 (selector contact CS1 closed) and the landing doors are closed the relay AS (fig.
1) is activated, which contact feeds, through contacts 12-131 (Fig. 1), the contactor U. The contactor U
opens the brake and feeds the motor for upward direction. The electrical diagrams referring to the different
kinds of lift are collected in the appendix at the end of this manual.
The passage of the pawl 1 (Fig. 2) causes the opening of the selector contact S1 and the passage of the
pawl 2 determines the closing of S2 and consequently the stopping. (As example a diagram of a 50-100 kg
model is shown; the similar diagrams of other models are presented in their own installation manuals).
During the whole travel of the cabin and up to 4 seconds after the closing of the door, the red light-occupied-
indicator will be activated and the common of the push buttons 13 will be cut off. This is done through the
circuit DR-LEV T- RELAY' LOA. The green light - presence indicator is fed from the selector contact CS
through the return of the calling push button P (Fig. 2)
Figure 2
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Repair Instructions 1
Cut off the power supply. Open manually the brake. Turn the wheel in the “smoothest” direction.
The cabin will arrive at floor in the exact position to permit the opening of the door as soon as the selector
pawls will be in correspondence with the selector cruise (Fig. 2)
15
10
62
2 22
Figure 3
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Repair Instructions 1
15
14
135
49 3
148
32
80 12
20.7
2.5
78 18
Figure 4
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Repair Instructions 1
R
S
ALARM + GS-BROWN
FLOOR 12 P12-RED
FLOOR 4 P4-GREY
FLOOR 3 P3-YELLOW
FLOOR 2 P2-GREEN
FLOOR 1 P1-BLUE
-
13-ORANGE
LP 70-BLACK
L0
LO-SKY BLUE
Figure 5
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Repair Instructions 1
Incorrect levelling at landing - Motor brake (Fig. 7) - Adjust the pawls (section B-5)
- Selector pawls (Fig. 2)
The cabin passes the top floor - Wrong rotation direction, which - Check that the direction
S and the motor keeps turning caused the inversion of feeding indicated on the contactor
T lines corresponds to direction of the
O motor: U= up ; D= down
P Stopping at the wrong floor - Circuit LEV2 faulty (Fig. 1)
Cabin does not respect the - Counterweight too light - Adjust the motor brake
S stopping tolerances at floors - Braking not effective according to the instructions
(max difference between empty given in section B-2
and full cabin = ± 30 mm)
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Maintenance manual 2
2 MA IN T EN AN C E MA NU AL
Check motor and gear in order to reduce noise. Special attention should be paid to:
1) oil level: it must be in the middle of the checking window placed on the motor block;
2) oil leaks from the motor block.
M100,
Gear: for checking of the oil level, see Fig. 6 M200 GEAR M300 G
300 400
Figure 6
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Maintenance manual 2
2.2 Brake
Controls to be effected:
1) check the ware of the brake gasket;
2) while engine is running, check the tolerance between moving and brake disk in order to obtain a
gradual braking.
Adjustment:
(i) Loosen the central screw (NOTE: The motor is supplied with the screw already adjusted)
(ii) Pull back the brake lever
(iii) Check the distance between the brake and the moving disk. In order to get an efficient braking the
tolerance between the two disk should be included between 0.3 and 0.1 mm. This size is adjusted by
loosen the three fixing bolts and adjusting the three spacer at the same distance. Afterwards fix the three
bolts and rotate manually the motor (pull back the brake lever) in order to check the tolerance obtained
after the adjustment.
(iv) Screw softly the central screw without tighten it in excess. The brake disc will be pulled into the moving
disc and will prevent the motor from turning. Afterwards unscrew the central screw carrying out complete
rotation (360°).
(v) Check that the manual brake release through its lever permits to obtain the exact tolerance and that the
brake works properly without any effort and rubbing. If this should occur loosen the central screw until the
rubbing ceases.
(A)
(B )
(C )
(D)
Figure 7
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Maintenance manual 2
Door contacts:
the contacts should be adjusted on every inspection, in order to ensure an appropriate electrical
contact while the doors are closed. In addition they must be cleaned and degreased.
Door locks:
the lock must be adjusted on the lower position in order to avoid the interruption of the electrical
contact when the door is forced while it is closed.
Adjustment: loosen the two bolts on the door lock, place the door lock in the lowest position and fix
the bolts.
Door fixing ropes:
the ropes must be adjusted with the same stretch.
Adjustment: loosen the bolts on the two spacer which are supplied with top panels; after the
adjustment of the ropes, fix both bolts.
Door pulleys:
check the ware and the clearance of the pulleys.
Panels and door guides:
(i) guides and panel must be constantly cleaned to avoid any friction during operation.
(ii) the lift must stop when the doors are open; to ensure this, insert the triangular key in the door lock
on the right side of the push-button panel and turn it by 90° on the right. To unlock the door lock, turn
the key to the left and close the doors.
Note: this key mechanism may not be legal in all Countries. In this case the emergency key
operation must be removed.
The working of the bi-parting doors is shown on the drawings of Fig. 3 and Fig. 8.
Pulley
Spot welding B
Adjustable
rope fixing
E E
A
Mechanical door lock
see Fig. 4
C C
Rope fixing
B1
B1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Maintenance manual 2
2.4 Indicators
Check the levelling at every floor in both directions; if necessary, adjust the selector rope pawls. Please note
that on the top and lower floor there is only one pawl on the selector rope; on the intermediate floors there
are two of them.
Adjustment:
1) UPWARD STOPS. if the cabin stops above the floor level, move the UP pawl of that floor apart
from the cabin. If the cabin stops under the floor level move the same pawl in direction of the cabin.
2) DOWNWARD STOPS. if the cabin stops above the floor level, move the DOWN pawl of the
same floor towards the cabin. If the cabin stops under the floor level, move the same pawl apart
from the cabin.
Note: in order to avoid the damaging of the selector keep the pawls at a distance superior to 50 mm. In
addition check that the pawls are not tightened to much on the selector rope.
Cabin guides:
The tolerance must be kept between 1.5 (nearest point on the flat side) and 3 mm.
Adjustment: loosen only the guide shoes bolts placed on the left. Adjust the guide shoes into the slot in order
to get a correct tolerance. Screw the bolts without tightening too much.
Counterweight guides:
the same operation described for the cabin guides can be carried out.
2.7 Selector
Adjustments:
CUT OFF THE MAIN SUPPLY BEFORE WORKING ON THE SELECTOR
(i) Check that the cruise of the selector rotates freely.
(ii) Check the positioning spring of the cruise.
(iii) Check if the selector cover is fixed on its support.
In order to reset the selector, bring down the cabin on the lowest floor and rotate the cruise until on the cover
window the black hack (or number 1) is displayed.
Note: it might happen that the selector counts more than once when the cabin arrives at floor. This may be
due to the cruise of the selector, in the case that it is installed too close to the traction pulley. On the selector
support bracket there are four slots which ensures that during the installation of the selector a distance of 2
mm between the cruise and the traction pulley can be maintained.
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Maintenance manual 2
The stretch of the selector rope is of great importance. If it is too high it may cause the sliding of the traction
ropes; if is too slack the cabin may stop at an incorrect level at floor. Make sure that the selector rope is
smoothly stretched by the spring, and adjust the tension through the counterweight fixing. (Fig. 9, item 6:
with the cabin positioned at the floor the tension spring should not be compressed more than half of its
travel).
Check the ware and eventual damaging; check the tension of the ropes and adjust it, if necessary (see Fig.
9, item 5: the compensator must be in horizontal position).
NOTE: as example a diagram of a 50-100 kg model is shown; the similar diagrams of other models are
presented in their own installation manuals.
Figure 9
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Maintenance manual 2
Check:
- if the connections have to be fixed
- the shaft cables must be well fixed and prevented against eventual tearing
- the controller must be clean and complete with all its parts.
a) Check the whole lift and fix all the loosen screws and bolts. Record all the faulty or missing
parts.
b) Clean and lubrificate lightly all the rusted parts due to condense or damp.
c) Clean and free from dust all the reachable parts of the lift.
d) Check the working of the lift at every floor.
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Maintenance manual 2
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Maintenance manual 2
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
AP P E ND I X 1: E L ECT RI C DI AG R A MS
Appendix 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
A1. One speed single-phase manoeuvre and electronic start -up (ML2IZ801)
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
A2. One speed single-phase manoeuvre and electronic start up and retractable
guide shoe (ML2IZ812)
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
A4. One speed three -phase M icrolift circuit with retractable shoes (M L2IZ804)
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
Date: 14/06/2011
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Rev.: 2
Maintenance Manual EN
Appendix 1
Date: 14/06/2011
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Rev.: 2