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Details of
Rev. No Date Reason For Issue Prepared by Reviewed By Approved by Issued By
Amendment/Revision
Naveen Gupta MR /
00 20-09-12 For Use Nirmal G KKS
Shishir Sinha
Naveen Gupta MR /
01 19-11-12 Revised Nirmal G KKS Revised and BOM added
Shishir Sinha
Nirmal Gharial/ Manohar
02 12-12-12 Revised Nirmal Gharial KKS Material, BOM
Naveen Gupta Rampal
Sarvesh Pandit/ Naveen Gupta/ Manohar
03 13-04-13 Issue For Use KKS Schematics, Material, BOM
Naveen Gupta Vinita Dingrocha Rampal
Manohar
Prakash Pradhan/ Naveen Gupta/
04 16-01-14 Issue For Use Rampal Krishan Saini Revised to include Ribbon OFC &
Apeksha Pednekar Vinita Dingrocha Poles
INDEX
1 SCOPE ............................................................................................................................................. 5
4 DESIGN REQUIREMENTS.............................................................................................................. 7
4.2 Design Consideration of Fixtures for ADSS Optical fibre cable ....................................................... 7
9 MARKING ....................................................................................................................................... 25
11 DOCUMENTATION........................................................................................................................ 25
1 SCOPE
The purpose of this document is to define the minimum requirements of design,
engineering, manufacturing, inspection & testing and documentation of installation
fixtures for All Dielectric Self-Supporting (ADSS) optical fiber cable. Optical Fibre cable is
widely used for transmission of voice and data in telecom network. Aerial installations can
work as an ideal support mechanism where optical fiber cable installation through duct
system for a potential high revenue customer or corporate house is not feasible due to
busy and congested area. This document describes accessories for installation of All
Dielectric Self-Supporting optical fiber cable (ADSS).
2 REFERANCE DOCUMNT
3 QA/QC REQUIREMENT
i The manufacturer shall be fully responsible for their Quality Assurance and Quality
Control process and shall ensure that the Product meets all the specification
requirements as stated herein for the life time of the product.
ii Unless otherwise agreed by the Purchaser, the Manufacturer’s Quality Management
System shall meet the requirements of ISO 9001:2008 and shall be accredited by a
recognized authority.
iii The manufacturer is required to establish an acceptable Quality Plan, inclusive of
Quality manual and procedures that cover all activities of the Product, in order to
comply with the requirement of the Quality Management System.
iv The manufacturer shall submit the Quality Management System (QMS), which he
proposes to operate while executing the job. The system documents shall cover
Quality Plan for this job, procedures, work instructions, inspection and test plans
(ITP) and test results reporting format to provide an approach for achieving the
required quality job. The QMS shall be reviewed and approved by the Purchaser.
v The Purchaser shall conduct audit of the Quality Management System (QMS) of the
Seller, as deemed necessary to assess the effectives of the system during operation.
The Purchaser shall have rights to carry out verification (assessment/ surveillance/
inspection) of Manufacturer’s facilities/ activities, processes and performance at
Manufacturer’s premises during manufacturing, inspection, testing and preparation
for shipment of the equipment/ product. Such verification shall not be used as an
evidence for effective control of quality by the Manufacturer. Acceptance by the
Purchaser does not waive the Manufacturer’s responsibility for the product quality,
performance and guarantees. Manufacturer shall provide all assistance to the
Purchaser to facilitate this Quality Audit checks.
vi The Purchaser may liaise with the Third Party Inspection (TPI) Agency and Certifying
Authority for design appraisal, inspection, survey and certification requirements to
comply fully with the technical specification. Such certification does not waive the
Manufacturer’s responsibility for the product quality, performance and guarantees.
4 DESIGN REQUIREMENTS
ADSS aerial optical fibre cable shall have good mechanical protection and stable
temperature performance to meet the requirement of varying environmental
conditions.
High modulus aramid yarn shall reinforce the ADSS cable.
The design and construction of cable shall be inherently robust and rigid under all
conditions of operation, installation, adjustment, replacement, storage and
transport.
Cable design shall be WET-DRY / DRY-DRY.
Five types of ADSS optical fibre cable designs have been considered for deployment.
Table 1 gives the ADSS OFC types.
Table 1
Cable Max. Span Wind Velocity Min. Tensile OFC OAD OFC Weight
Design (Mtrs) (km./hr.) Load (N) (mm) (kg./km)
80 100 4500 11.5±0.5 145
Type 1
65 50 6000 18.0±0.5 280
Type 2
150 50 6000 18.0±0.5 280
Type 3
65 80 6000 18.0±0.5 280
Type 4
150 80 6000 18.0±0.5 280
Type 5
5.1 General
i When optical Fibre cables are installed aerially, they must be supported to avoid
unnecessary tension/stress to the fibres, due to loads generated by wind and other
live loads. Fixtures and accessories shall be designed and developed for the
installation and commissioning of ADSS cable system.
ii The design construction and fabrication of each and every accessories and fixtures
shall be inherently robust and rigid.
iii Vendors shall submit details of the schematics along with dimensions for the
fixtures for OFC diameter and other operational requirements as specified in Cl. 4.
iv The accessories shall have self-damping for high susceptibility to Aeolian vibration
of high frequency and low amplitude vibration.
v All accessories shall not result in change in attenuation and other optical
parameters of OFC under various environmental conditions.
vi Accessories shall be suitable for cable diameter as given in Table 1.
vii Accessories shall be suitable for Pole-Pole, Pole-BOI and BOI-BOI aerial installation
of the cable.
viii Design of accessories shall be such that cable will never experience tensile load
more than that specified in Table 1 under minimum tensile strength .
ix End of the formed fittings shall be suitably de-burred / rounded so as to prevent
damage to the cable sheath.
x The manufacturer shall have in-house manufacturing and testing facilities to test
the accessories and fixtures to meet the specification requirements
i Parts made of mild steel, galvanized mild steel, carbon steel, Aluminium alloy shall
be manufactured as per IS : 2062 and or IS : 2004-9 and to be hot dip galvanized as
per IS : 2629.
ii The Sources of Raw materials (Type and grade) from where these shall be procured
shall be submitted by the manufacturer at the time of bidding along with necessary
certificates and reports. If there is a change in the source/ grade of raw materials,
the manufacturer shall obtain prior approval.
deformation in the zone of contact between the cable and the fixture by increasing
the total area of contact.
Note: Ends of the Rod shall be deburred and tolerance shall be as per IS 2102.
Note:
Ends of the Rod shall be deburred, Tolerance shall be as per IS 2102
with the suspension helix. Vendor shall provide the schematic, materials used in
fabrication of suspension clamp as well as the dimensions for ADSS cable as specified
in Cl. 4.
Note: Ends of the Rod shall be deburred, Tolerance shall be as per IS 2102
cause support hardware breakdown, fiber fatigue, abrasion and eventually fiber
break. Use of spiral damper effectively reduces Aeolian vibration, minimizes the
amplitude of vibration and thereby ensures longer life of the aerial cable and
supporting hardware. Vibration Damper for ADSS as specified in Cl. 4.
5.3.4 Thimbles
Thimble is made of hot dipped galvanized steel plate in the form of a loop with a
groove to seat the terminating helix. Thimble provides the strength to the loop of the
terminating helix and a strong hook to install the turn buckle. Thimble shall be design
to meet the ADSS OFC dimensions and operating requirements as given in Cl. 4.
Dimensions given in the schematic are typical for 12mm ADSS OFC. Vendor shall
provide the schematic and dimensions to meet the ADSS OFC dimensional and
operational requirements. There are two options in Thimble.
Type 1
Type 2
5.3.7 Pole
Fixtures for ADSS Optical Fibre Cables shall be suitable to be used on round Poles
with diameter ranging from 80 to 120 mm diameter. Dimensions given in the
schematic are typical for design consideration of Fixtures.
On Steel Poles, Pole clamps shall be used to fit all hardware and accessories. No
holes shall be drilled into poles.
The Pole clamp shall be suitable for clamping on round Pole with diameter ranging
from 80 to 120 mm diameter.
Note: All pictures/ drawings shown above are for reference only. Supplier may
propose alternative designs /dimensions as per the Optical fibre cable dimensions
and requirement for review and approval.
A pole cable bracket shall be used at poles where loops are left, for coiling the cable
or for mounting a joint closure. There are two options in Pole cable Bracket.
Type 2
5.3.12 D Shakle
In case of Terminating Helix, the form fittings to be tested for resilience test. Helically
formed fittings are wrapped and unwrapped on a piece of cable in case of ADSS for three
times successively. The helical fitting should not lose its resilience even after three
applications and shall be able to pass the slip strength test after third wrapping
Requirements:
a) No visual damage observed on the accessories and fixtures
b) No physical damage to optical fibre cable
9 MARKING
Not Applicable
11 DOCUMENTATION
i Complete technical literature in English with details of various sub-components with
dimension shall be provided in the form of a handbook giving dimensional details as
well as installation process of ADSS fixtures and accessories.
ii All aspects of installation shall also to be covered in the handbook. A hard as well as
soft copy of manuals shall be provided.
iii Test certificate for each lot of fixtures/ accessories.
ii Helically formed fittings & other metal fitting shall be packed separately in
cardboard and wooden boxes suitably to avoid damage during transportation and
handling
iii Material shall be properly packed for protecting the consignment to avoid damages
in the transit to destination, storage and installation after normal handling.
v Proper care shall be taken in shipping complete system to ensure safety of the
material.