Date: CHEMICAL CONSUMPTION REPORT

AKD
M/C Straw Starch
Fluff Cons. Fixator Ret. Aid FPR FPAR WSR-6100 DSR Antifluff Drainage Aid Chlorides
Time GSM Speed Wax Pick Pulp Cobb T-85 TH ppm REMARKS
Count Kg/Ton gm/Ton gm/Ton % % Kg/Ton Kg/Ton gm/Ton gm/Ton ppm
mpm % Kg/Ton
(M/C)
 CHEMICAL CONSUMPTION AND OPTIMISATION STUDY REPORT FOR ALL THE MACHINES

GSM Head Box FPR Fixator Ret. Aid Drainage Aid WSR-6100 Starch
DATE CASE STUDY DSR Kg/Ton Antifluff gm/Ton
up To CD % gm/Ton gm/Ton gm/Ton Kg/Ton T-85 Kg/Ton

No.1 60 100 Max 74Max 150+/-50 100+/-50 2.00 2.00 5.00 300
Existing for As per CD
28/29.08.15 70 100 Max 76 max 150+/-50 150+/-50 2.00 2.00 5.00 300
normal Min.500
grade 80 100 Max 80 Max 150+/-50 200+/-50 2.00 2.00 5.00 300

No 2. 60 100 Max 74Max 150+/-50 100+/-50 2.00 4.00 5.00 300

Existing for As per CD
30/31.08.15 70 100 Max 76 max 150+/-50 150+/-50 2.00 4.00 5.00 300
four color Min.500
printing 80 100 Max 80 Max 150+/-50 200+/-50 2.00 4.00 5.00 300

No .3 60 100 Max 74Max 150+/-50 100+/-50 2.00 2.00 5.00 300

Chemical As per CD
1/2.09.15 70 100 Max 76 max 150+/-50 150+/-50 2.00 2.00 5.00 300
combination Min.500
change 80 100 Max 80 Max 150+/-50 200+/-50 2.00 2.00 5.00 300

No 4 60 100 Max 74Max 150+/-50 100+/-50 2.00 4.00 5.00 300

Chemical As per CD
3/4.09.15 70 100 Max 76 max 150+/-50 150+/-50 2.00 4.00 5.00 300
combination Min.500
change 80 100 Max 80 Max 150+/-50 200+/-50 2.00 4.00 5.00 300

No 5 60 100 Max 74Max 150+/-50 100+/-50 2.00 2.00 5.00 200

Chemical As per CD
5/6.09.15 70 100 Max 76 max 150+/-50 150+/-50 2.00 2.00 5.00 200
combination Min.500
change 80 100 Max 80 Max 150+/-50 200+/-50 2.00 2.00 5.00 200

No 6 60 100 Max 74Max 150+/-50 100+/-50 2.00 2.00 4.00 200

Chemical As per CD
7/8.09.15 70 100 Max 76 max 150+/-50 150+/-50 2.00 2.00 4.00 200
combination Min.500
change 80 100 Max 80 Max 150+/-50 200+/-50 2.00 2.00 4.00 200

Case -1 Data moniter will be started from 28.08.15 from 6.00 am for two days
Case -2 Data moniter will be started from 30.08.15 from 6.00 am for two days
Data moniter will be started from 1.09.15 from 6.00 am for two days in this case existing starch will be replaced by Tapioca
Case -3 Amphoretic Starch
Data moniter will be started from 3.09.15 from 6.00 am for two days in this existing starch will be replaced by Tapioca
Case -4 Amphoretic Starch
Data monitor will be started from 5.09.15 from 6.00 am for two days in this existing starch will be replaced by Tapioca
Case -5 Amphoretic Starch and reduce 1.0 kg DSR and other will remain same.
Data monitor will be started from 7.09.15 from 6.00 am for two days in this existing starch will be replaced by Tapioca
Case -6 Amphoretic Starch and reduce 1.0 kg DSR and100 g Anitfluff other will remain same.
Decission will be taken after compile study all above and further optimisation of all chemicals and revised suitcalbe dose
Concluasion combination for long run
Sandeep Kumar Jain S.M.RAO NAVNEET KAUSHAL