Document Title: Datasheet - Design Requirement

Process Datasheet of Flare KO Drum

(43-MBD-001)
COPI Doc No.: C-84524-RW-PP0-DSR-ST-43-0001

Originator: PT. IKPT - PT. Kelsri Consortium

COPI Group Owner: Project
Area: Rawa
Location: Rawa Station
System: 43 - Flare, Vent and Blowdown
Document Type: Data Sheet - Design Requirement
Discipline / Subdiscipline: Process / Process General
Old COPI Document No. : -

Haryo G
Re-Approved For Muthahar Mahdi
2 AFC 5-Apr-12 Wibisono / Nasrul Kusdani Sukarna Prih Budiharta Not Required
Construction Alaydrus
Agus

Muthahar Mahdi Haryo G

Approved For
1 AFC 13-Mar-12 Alaydrus / Wijaya Wibisono / Nasrul Kusdani Sukarna Prih Budiharta Not Required
Construction
Jatmiko Agus

Haryo G
Wijaya Jatmiko
0B IFA 22-Feb-12 Issued for Approval Wibisono / Nasrul Kusdani Sukarna Prih Budiharta Not Required
Putro
Agus

Choiruddin Sinaga Haryo G

0A IFC 6-Feb-12 Issued for Comment / Wijaya Jatmiko Wibisono / Nasrul Kusdani Sukarna Prih Budiharta Not Required
Putro Agus

Prepared Checked Approved Project Unit Owner

Rev Status Issue Date Reason for Issue
Contractor Approvals COPI Approvals

Printed initials in the approval boxes confirm that the document has been signed
The originals are held within Document Management.
 Not Required

Not Required

Not Required

Not Required

Unit Owner

COPI Approvals

boxes confirm that the document has been signed

held within Document Management.
Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd. Page 2 of 8

Revision Sheet
ConocoPhillips (Grissik)
IndonesiaLtd.
Inc. Ltd

REVISION DATE DESCRIPTION OF CHANGE

0A 6-Feb-2012 Issued for Comment
0B 22-Feb-2012 Issued for Approval
Page 3 of 8, Row 6 & 7 : Revise operating condition
Page 3 of 8, Row 9 - 13 : Revise fluid properties
Page 3 of 8, Row 19 : Revise design pressure
Page 3 of 8, Row 31 : Revise corrosion allowance
Page 3 of 8, Row 56 : Delete note 4
Page 4 of 8, Row 31 : Add 2 earth lugs
Page 4 of 8, Row 41 & 46 : Add 2 nozzle
Page 4 of 8, Row 46 : Change vortex breaker to N7
Page 6 of 8, Row 12 : Add description of taken case
Approved for Construction, as per Transmittal no. GB-COLTRJ-IKPKELR-T-
1 13-Mar-2012
00028
Page 3 of 8, Row 29 : Update MDMT
Page 4 of 8, Row 39-51, 53-54 : Revised rating nozzels
Re-Approved for Construction, as per Transmittal no. GB-COLTRJ-IKPKELR-
2 5-Apr-2012
T-00094
Page 3 of 8, Row 20 : Revise design temperature
Page 3 of 8, Row 29 : Revise MDMT

Additional Approvers (If Applicable)

Name Designation Signature Date

 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd.
Rev
1 Item No. 43-MBD-001 SKETCH :
2 Service Flare KO Drum
3 No. of Required 1
4 OPERATING CONDITION
5 Fluid Mix Hydrocarbon
6 Pressure psig 23.60
7 Temperature (Note 6) o
F 77.6
8 Vapor Mix. Liquid
9 Flow lb/hr 155543 30064
10 Density lb/ft3 0.14 64.93
11 Viscosity cP 0.0116 3.7900
12 Mol. Weight 21.34 42.53
13 Surf. Tens. dyne/cm - 54.1
14 DESIGN CONDITION
15 Special Service ✘ No Yes (Sour) See Page 4 o
16 Cyclic Service ✘ No Yes
17 Inside Diameter 9.5 ft
18 Length (TL-TL) 19.0 ft
19 Design Pressure psig 75 / FV
2 20 Design Temperature Max/Min °F 150 / 20
21 Control Range Required
22 HHLL (ft) 3' - 6''
23 HLL (ft) 3' - 0''
NLL (ft) 2' - 6''
24 LLL (ft) 1' - 6''
25 LLLL (ft) 1' - 0''
26 Min.Elevation from pit bottom (ft) 5' - 2"
27 Vacuum Condition No
28 ✘ Yes 100 %vacuum @ Note 1 °F
2 29 MDMT 20 °F Note 6
30 Test Pressure 112.50 psig
31 Corrosion Allowance 0.125 inch
32 Post Weld Heat Treatment (Note-3) No ✘ Yes ✘ Code
33 Radiography ✘ Full Min. Spot ……%
34 Head Type ✘ 2:1 Ellips Hemisphere
35 Disk …………………
36 Internal Type Inlet momentum Breaker Wave breaker
37 Distribution Plate Plate Pack
38 Weir Plate For Separation ✘ Vortex Breaker on

39 Still Pipe for Level Instr. Liquids Outlets

40 MATERIAL NOZZLE SCHE
41 Shell SA 516 Gr.70
42 Head SA 516 Gr.70
43 Demister -
44 Internal (Removable)
45 Internal (Non-removable) See Page 4 o
46
47 Insulation ✘ No Hot
48 Cold PP
49 Thickness : mm
50 Fire Proof ✘ No
51 Yes ………………….. in
52 Note :
53 1. Flare Knock Out Drum is designed as per API STD 521
54 2. Flare Knock Out Drum is designed to separate liquid droplets of 300 microns in diameter as per Equipment Design Philosophy para 6.2.
55 3. Refer to ASME Sect VIII Div.1 and Company Specification ID-N-BU-MM2-STS-GN-00-0001
56 4. Deleted
57 5. Refer to Flare KOD Pump Datasheet C-84524-RW-PP0-DSR-ST-43-0002
58 6. As per Flare, Relief Blowdown Study Report Doc. No. C-84524-RW-PP0-DRT-ST-00-0007
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 C-84524-RW-PP0-DSR-ST-43-0001 Rev-2

Page 3 of 8

See Page 4 of 8

NOZZLE SCHEDULE

See Page 4 of 8

s of 300 microns in diameter as per Equipment Design Philosophy para 6.2.

 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd. Page 4 of 8
Rev
1 Item No. : 43-MBD-001
2 Service : Flare KO Drum
3
4 Equipment Sketch
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37 Nozzle Schedule
38 Mark Quantity Size (in) Rating/Facing Description Remark
39 N1 1 16 150# / RF Inlet
40 N2 1 2 150# / RF Pump Minimum Recycle Flow
41 N3 A/B 2 2 150# / RF Level Gauge / Level Transmitter
42 N4 1 2 150# / RF Temperature Gauge
43 N5 1 16 150# / RF Gas Outlet
44 N6 1 3 150# / RF Liquid Outlet
45 N7 1 3 150# / RF Liquid Outlet with vortex breaker
46 N8 A/B 2 2 150# / RF Level Gauge / Level Transmitter
47 N9 1 2 150# / RF Pressure Gauge
48 N10 1 2 150# / RF Vacuum Truck
49 N11 1 2 150# / RF Purging
50 N12 1 2 150# / RF Spare
51 N13 1 2 150# / RF Spare
52
53 M1 1 24" 150# / RF Manway
54 M2 1 24" 150# / RF Manway
55
 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum Page 5 of 9
ConocoPhillips (Grissik) Ltd. IKPT-KELSRI CONSORTIUM
Rev
1 Item No. : 43-MBD-001
2 Service : Flare KO Drum
3
4 Half Open Pipe Sketch
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50 Notes
51 1. The inlet distributor is designed so that the momentum of the inlet stream is approximately equal to the pressure drop
52 accros the trapezoidal slot. Since the momentum recovered is expended as pressure drop, the net pressure drop is
53 approximately zero. By using this standard generic design, no calculations for inlet distributor pressure drop are required.
54 2. All dimensions are subject for Mechanical Design Finalisation
55 3. The Detailed Dimentions Will be Determined During Detail Design
56
 Datasheet - Design Requirement C-84524-RW-PP0-DSR-S
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd.
Rev
1 Objectives
2 1. To determine the minimum size of the Flare KO Drum
3 2. To determine Level Instrument height point.
4
5 Basis
6
7 Gas Liquid
8 Pressure psig 23.6 23.6
9 Temperature o
F 77.60 77.60
10 Flow Rate lb/hr 155543 30064
11 MMscfd 66.38 6.44
12 Design Margin 1.1 1.1
13 Design Flowrate lb/hr 171097 33070
14 Molecular Weight 21.34 42.53
15 Mass Density lb/ft3 0.14 64.93
16 Viscosity cp 0.012 3.790
17
18 Basis Design Criteria and Assumption
19 1. Maximum liquid droplet size at the outlet gas phase is 300 microns as per API 521
20 2. Minimum residence time between each liquid control level
21 a. HHLL to HLL 1 minute or 6", whichever is greater
22 b. HLL to LLL 3 minutes + slug allowance (min. 12 inch)
23 c. LLL to LLLL 1 minute or 6", whichever is greater
24 d. LLLL to BOV or BTL 12 inch (minimum)
25 3. Pressure drop in flare tip 0.5 psi
26 4. Maximum Temperature Flaring is 175 C degree. Fuel Gas operating temperature is 44 C deg
27 5. The "All BDVs and 1 PV Stuck Open to flare" case is evaluated :
28
29 Result Summary
30 Selected Size ID = 9.5 ft
31 T/T = 19.0 ft
32 Level Point as follows :
33 a. HHLL to HLL = 0.5 ft
34 b. HLL to NLL = 0.5 ft
35 c. NLL to LLL = 1.0 ft
36 c. LLL to LLLL = 0.5 ft
37 d. LLLL to Bottom = 1.0 ft
38 The depressuring blowdown load is not considered in this calculation.
39 The calculation shall be updated during detail design to consider the blowdown load of depressuring case.
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C-84524-RW-PP0-DSR-ST-43-0001 Rev-2

Page 5 of 8
 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd.
Rev
1 BASIS AND ASSUMPTION
2
3 1 Pumping out duration from start - stop of pump 1 hr (Note 1)
4 2 Particle diameter 300 micron (Note 2)
5 3 L/D 2
6 6 Liquid Hold-up time required between LLL - HLL 30 minute(s) (Note 2)
7 7 Total Length required = Required length + additional space of nozzle size (= 1.5 ID in + 1.5 ID out)
8 5 Nozzle Size Criteria, ρv2 < 50000 or one size bigger than flare line size whichever greater (Note 3)
9 4 Liquid Level Setting Criteria 1 min or 6 inch
10
11 PROPERTIES DATA
12
13 Properties data are taken from "All PVs flaring Case"
14
15 FLUID DATA UNIT GAS LIQUID
16 Pressure psig 23.6 23.6
17 Temperature F 77.60 77.60
18 Flowrate (Note 4) MMscfd 66.38 6.44
19 lb/hr 155543 30064
20 Design Margin % 10 10
21 Design flowrate lb/hr 171097.3 33070.4
22 Molecular Weight 21.34 42.53
23 Mass Density lb/ft3 0.14 64.93
24 Viscosity cp 0.0116 3.79
25
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27 SKETCH 5791.2 mm
28
29 inlet outlet
30
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32 HHLL : 1066.8 mm
33 HLL/LAG Pump Start : 914.4 mm
34 NLL/LEAD Pump Start : 762 mm
35 2895.6 mm LAG Pump Stop : 609.6 mm
36 LLL/LEAD Pump Stop : 457.2 mm
37 LLLL : 304.8 mm
38
39
40
41 CALCULATION
42 Liquid Hold-Time Required = 30 minute between LLL & HLL
43 Vapor flow rate = 77608 kg/hr
44 = 34607 m3/hr
45 Vapor Density, ρv = 2.24 kg/m3
46 Vapor Viscosity, μ = 0.012 cP
47 Liquid Flowrate = 15000.5 kg/hr
48 = 14.4 m3/hr
49 Liquid Density, ρL = 1040.081 kg/m3
50 KO Drum Pumps capacity = 24 Usgpm
51 = 5.5 m3/hr
52 Inlet Stream mix Density = 2.7 kg/m3
53
54 Determination fo drag coefficient (per API RP 521)
55
56 C(Re)2
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 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd.
Rev
1 particle diameter, Dp = 300 microns
2 = 0.0003 m
3 C(Re)2 = 6071
4 Drag coefficient, C = 1.24
5
6
7 Droplet Velocity
8
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10 Droplet Velocity = 1.20 m/s
11 Drum Diameter = 2896 mm = 9.5 ft
12 Drum Length = 5791 mm = 19 ft
13 L/D = 2
14 Drum cross section area = 6.59 m2
15 Total Cylinder Volume = 38.14 m3
16 Total Heads Volume = 6.35 m3
17 Total Vessel volume = 44.49 m3
18
19 Liquid Levels partial vol, m3
Liquid area
20 reference level, in level, mm m2 cylinder Heads total vol m3 Vol, m3
21 Bottom 0 0 0 0 0 0 0
22 LLLL 12 305 0.37 2.14 0.20 2.34 2.34
23 LEAD Pump stop 18 457 0.67 3.86 0.43 4.29 4.29
24 LAG Pump stop 24 610 1.01 5.84 0.73 6.57 6.57
25 LEAD Pump start 30 762 1.38 8.01 1.09 9.10 9.10
26 LAG Pump start 36 914 1.78 10.33 1.50 11.83 11.83
27 HHLL 42 1067 2.20 12.75 1.95 14.71 14.71
28
29
30 Criteria Calculation Status
31 hold up time hold up time hold up time
height (in) height (in) height (in)
32 (min) (min) (min)

33 HHLL to HLL 6 1 6 12.0 OK OK

34 HLL to LLL 19.4 18 31.4 OK
35 LLL to LLLL 6 1 6 8.1 OK OK
36 LLLL to BOV or BTL 12 12 9.7 OK OK
37
38 droplet has to fall through maximum 1.83 m h
39 falling time 1.52 s (D-h)/Ud
40 vapor flow 9.61 m3/s Qv
41 vapor flow area 4.38 m2 Av
42 vapor flow velocity = flow/area 2.19 m/s Qv/Av
43 Length required = velocity x falling time 4.33 m Note 1
44 14.21 ft
45 liquid hold-up volume provided 7.54 m3 between LEAD pump stop and LAG pump start
must greater than 30 minutes
46
47 liquid hold-up time provided 31 min -------> OK Hold up time status
48 pumping out duration (from start - stop) 58 min -------> OK Pump out status
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 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd.
Rev
1
2
Nozzle Sizing inlet liquid outlet
3 vapor outlet
4 nominal diameter, inch 16 16 3
5 piping class - - -
6 schedule STD STD S80
7 Inner diameter, inch #N/A #N/A #N/A
8 Actual velocity, m/s #N/A #N/A #N/A
9 actual r-v2, kg/ms2 #N/A #N/A #N/A
10 maximum velocity, m/s NA NA 1
11 Maximum r-v2, kg/ms2 50000 50000 NA
12 nozzle sizing criteria #N/A #N/A #N/A
13
14 Overall Sizing Check = OK Length Status
15
16 Note: 1. As per requirement.
17 2. As per Equipment Design Philosophy paragraph 6.2.
18 3. As per Equipment Design Philosophy.
19 4. As per Flare, Relief, and Blowdown Study Report paragraph 7.5.
20 5. Nozzle space to T/T is considered 0.5 meter for each side.
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RW-PP0-DSR-ST-43-0001 Rev-2

Page 6 of 8
RW-PP0-DSR-ST-43-0001 Rev-2

Page 7 of 8

hold-up time, remarks

min
0
9.72 LLLL
17.84 LLL
27.33
37.87 NLL
49.22 HLL
61.18

AD pump stop and LAG pump start

than 30 minutes

Hold up time status

Pump out status
RW-PP0-DSR-ST-43-0001 Rev-2

Page 8 of 8