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Hasil Pembelajaran
• Umum
Mahasiwa mampu untuk melakukan proses perancangan
TI-3222: Otomasi Sistem Produksi sistem otomasi, sistem mesin NC, serta merancang dan
mengimplementasikan sistem kontrol logika.
• Khusus
Programmable Logic Controller
Memahami fungsi PLC serta komponen-komponen PLC
PURPOSE OF Programmable
Logic Controllers (PLCs) FUNCTIONS OF CONTROLLERS
VENDORS PLC
• Rockwell CPU
Input
Input
Module
• GE/Fanuc Flag
• Schnieder System
•
Output
MODICOM - GOULD Output Module
• ALLEN-BRADLEY User Ladder
Diagram
• Honeywell
• SQUARE-D
Working
etc. memory
registers
• TIMERS-These also do not physically exist. They come in many Non-locking Locking
Break-before-make Make-before-break
Knob
How is this switch classified? RATING: voltage, current
RELAYS COUNTER
A switch whose operation is activated by an electromagnet is called a "relay" Digital counters output in the form of a relay contact when a
preassigned count value is reached.
contact input
Register 5
Accumulator
reset
coil
contact
output
input
Input
Reset
Relay coil Output contact
Output
Count 0 12 3 4 5 0 1
TI-3222: Otomasi Sistem Produksi - 7 15 TI-3222: Otomasi Sistem Produksi - 7 16
Departemen Teknik Industri FTI-ITB Departemen Teknik Industri FTI-ITB
Accumulator R1
reset
TIMER
R1 R2
PB1
Register LS1 LS2
Clock
contact
Contact PR=5
Reset
output
TIMER
Output
5
0 1 2 3 4 5 Motor
Count
R2
R1
Time 5 seconds.
TI-3222: Otomasi Sistem Produksi - 7 17 TI-3222: Otomasi Sistem Produksi - 7 18
A typical PLC
TI-3222: Otomasi Sistem Produksi - 7 19 TI-3222: Otomasi Sistem Produksi - 7 20
Departemen Teknik Industri FTI-ITB Departemen Teknik Industri FTI-ITB
Ladder Representation
PLC WIRING DIAGRAM
01 01 02 20 11 A
02 12
20
03
20 11
External
switches
Stored program
Resolve
logic
Do not confuse the internal relay and program with the external
switch and relay. Internal symbols are used for programming.
External devices provide actual interface.
PB1 R1
(In the notes we use the symbol "~" to represent R1 = PB1 .OR. PB2
negation. AND and OR are logic operators. )
OR PB2
PB1 R1
PB2 pb3
Contacts:
a. Normally open -| |-
b. Normally closed -|/|-
c. Off-on transitional -|↑|-
d. On-off transitional -|↓ |-
Coil:
a. Energize Coil -( )-
()
b. De-energize -(/)-
c. Latch -(L)-
d. Unlatch -(U)-
SEQUENCER
TIMERS AND COUNTERS
Input Sequencers are used with machines or processes involving
repeating operating cycles which can be segmented into
Timers: True False True steps.
counting
RTO counting stop
a. Retentive on delay -(RTO)- resume
Programming a PLC
A-B PLC
Part Conveyor
Robot
Machine
Input
SOLUTION EXAMPLE 2 TRAFFIC LIGHTS
Output
MS1
01 11 R1 • Rung 1. If part
C1 02 12 R2
R3
arrives and no part is
C2 03 13
stopped, trigger the
Jefferson street
C3 R4 Main street
04 14
C4 05
Programmable
15
bar code reader.
•
Controller
PLC Rung 2. If it is a
right part, activate the
stopper.
• Rung 3. If the
01 14 11 stopper is up, the
machine is not busy
and the robot is not Cycle time
02 14
busy, load the part
Street Red Yellow Green
12
onto the machine.
14 04 03
• Rung 4. If the task is Main 3 1 4
completed and the
Jefferson 5 1 2
05 03 13
robot is not busy,
unload the machine.
904
71
RUNG10 RTO
901 904 40
RUNG11 RST
904 905
RUNG12 70 M. Yellow
PROGRAM (2)
905
70
RUNG13 RTO
901 905 10
RUNG14 RST
903 906
RUNG15 65 J. Yellow
906
65
RUNG16 RTO
901 906 10
RUNG17 RST
902 907
RUNG18 64 J. Red
907
RUNG19 64
RTO
901 907 50
RUNG 20 RST