NUMBER: 4 9–09 S.M. REF.

: Listed in Table ENGINE: DD Platform DATE: April 2009

SUBJECT: SPN 2631

ADDITIONS, REVISIONS, OR UPDATES

Publication Number Platform Section Title Change Page Number(s)
DDC-SVC-MAN-0029 DD Platform 98 SPN 2631 SPN 2631/FMI 3 & 4 98
have been added
NOTE: Page numbers are based on the most recent version of the individual publication and may be adjusted throughout the annual print cycle.
SPN 2631/FMI 3
This SPN is typically Intake Manifold Pressure Sensor Circuit Failed High.
1. Check for multiple codes.
[a] If 164/5 is present with 2361/3, repair the open between pin 4 on the harness side of the
Intake Manifold Pressure sensor and pin 102 of the MCM 120-pin connector.
[b] If only 2361/3 is present, go to next step.
2. Disconnect the Intake Manifold Pressure sensor connector.
3. Inspect the sensor harness for bent, spread, or corroded pins.
[a] If the pins are bent, spread, or corroded, repair as necessary.
[b] If connector shows no signs of damage, go to next step.
4. Turn the ignition ON (key ON, engine OFF).
5. Measure the voltage between pin 2 and 4 on the harness side of the Intake Manifold Pressure
sensor.
[a] If the voltage is greater than 4.5 volts, go to next step.
[b] If the voltage is less than 4.5 volts, go to step 7.
6. Measure the voltage between pin 1 and 4 on the harness side of the Intake Manifold Pressure
sensor.
[a] If the voltage is less than 4.5 volts, repair the wire between pin 1 of the harness side of the
Intake Manifold Pressure sensor and pin 87 of the MCM 120-pin connector.
[b] If the voltage is greater than 4.5 volts, replace the Intake Manifold Pressure sensor.
7. Measure the voltage between pin 2 on the harness side of the Intake Manifold Pressure sensor
and engine ground.
[a] If the voltage is less than 4.5 volts, repair the wire between pin 2 of the harness side of the
Intake Manifold Pressure sensor and pin 58 of the MCM 120-pin connector.
[b] If the voltage is greater than 4.5 volts, repair the wire between pin 4 of the harness side of
the Intake Manifold Pressure sensor and pin 102 of the MCM 120-pin connector.
SPN 2631/FMI 4
This SPN is typically Intake Manifold Pressure Sensor Circuit Failed Low.
1. Disconnect the Intake Manifold Pressure sensor connector.
2. Inspect the sensor harness for bent, spread, or corroded pins.
[a] If the pins are bent, spread, or corroded, repair as necessary.
[b] If connector shows no signs of damage, go to next step.
3. Turn the ignition ON (key ON, engine OFF).
4. Measure the voltage between pin 1 and 4 on the harness side of the Intake Manifold Pressure
sensor.
[a] If the voltage is greater than 5.25 volts, repair the wire between pin 1 on the harness side of
the Intake Manifold Pressure sensor and pin 87 of the MCM 120-pin connector.
[b] If the voltage is less than 5.25 volts, go to next step.
5. Turn the ignition OFF (key OFF, engine OFF).
6. Disconnect the MCM 120-pin connector.
7. Measure the resistance between pin 1 on the harness side of the Intake Manifold Pressure
Sensor and engine ground.
[a] If the resistance is less than 3 ohms, repairs the wire between pin 1 on the harness side of
the Intake Manifold Pressure sensor and pin 87 of the MCM 120-pin connector.
[b] If the resistance is greater than 3 ohms, replace the Intake Manifold Pressure sensor.
ADDITIONAL SERVICE INFORMATION
Additional service information is available in Power Service Literature.

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