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Journal of Water Process Engineering 25 (2018) 157–163

Contents lists available at ScienceDirect

Journal of Water Process Engineering


journal homepage: www.elsevier.com/locate/jwpe

A combined activated sludge-filtration-ozonation process for abattoir T


wastewater treatment

Pello Alfonso-Muniozgurena, Judy Leea, , Madeleine Bussemakera, Ralph Chadeesingha,

Caryn Jonesb, David Oakleyc, Devendra Sarojb,
a
Chemical and Process Engineering, University of Surrey, Guildford, GU27XH, United Kingdom
b
Civil and Environmental Engineering, University of Surrey, Guildford, GU27XH, United Kingdom
c
Worldwide Industries Pte Ltd, London, United Kingdom

A R T I C LE I N FO A B S T R A C T

Keywords: Current industrial livestock production has one of the highest consumptions of water, producing up to ten times
Abattoir wastewater more polluted (biological oxygen demand, BOD) wastewaters compared to domestic sewage. Additionally, li-
Activated sludge vestock production grows yearly leading to an increase in the generation of wastewater that varies considerably
Advanced oxidation process in terms of organic content and microbial population. Therefore, suitable wastewater treatment methods are
Organic matter
required to ensure the wastewater quality meets EU regulations before discharge. In the present study, a com-
Disinfection
bined lab scale activated sludge-filtration-ozonation system was used to treat a pre-treated abattoir wastewater.
Ozonation
A 24-h hydraulic retention time and a 13-day solid retention time were used for the activated sludge process,
followed by filtration (4–7 μm) and using ozone as tertiary treatment. Average reductions of 93% and 98% were
achieved for chemical oxygen demand (COD) and BOD, respectively, obtaining final values of 128 mg/L COD
and 12 mg/L BOD. The total suspended solids (TSS) average reduction reached 99% in the same system, re-
ducing the final value down to 3 mg/L. Furthermore, 98% reduction in phosphorus (P) and a complete in-
activation of total coliforms (TC) was obtained after 17 min of ozonation. For total viable counts (TVC), a drastic
reduction was observed after 30 min of ozonation (6 log inactivation) at an injected ozone dose of 71 mg/L. The
reduction percentages reported in this study are higher than those previously reported in the literature. Overall,
the combined process was sufficient to meet discharge requirements without further treatment for the measured
parameters (COD, BOD, TSS, P, TC and TVC).

1. Introduction reuse legislation [3].


The meat industry has one of the highest consumptions of water
Water pollution is becoming a worldwide concern due to new and [4,5] with the global animal production requiring 2422 Gm3 of water
tighter environmental regulations, and the increasing need for fresh per year and the beef cattle sector alone accounting for almost one third
water for the exponentially growing human population. In order to of this volume [6]. With the production of animal products increasing
meet certain water discharge or reuse regulations, wastewater treat- yearly [7], so does the consumption of water. This then leads to the
ment usually combines primary (pre-treatment), secondary (usually increase in the generation of wastewater which can vary considerably
biological) and tertiary (disinfection) treatments. The type and combi- in terms of organic content and microbial population [8–11]. Therefore,
nation of processes used are governed by the wastewater quality and suitable wastewater treatment methods are required to ensure the
regulatory limits [1]. Within the European Union (EU), standards for wastewater effluent quality meets regulations before discharge.
discharge from urban wastewater treatment plants are subjected to 91/ Activated sludge process (ASP) treatment of abattoir wastewater has
271/EEC Council Directive and are as follow: biological oxygen de- proved to be effective at reducing COD, BOD and TSS, among other
mand (BOD) 25 mg/L, chemical oxygen demand (COD) 125 mg/L, total parameters, even for high organic load influent wastewaters [12–19].
suspended solids (TSS) 35 mg/L, phosphorus (P) 1–2 mg/L [2]. There Further treatment is then required to reduce the microbial content.
are no regulations at the EU level on water reuse for agriculture irri- Disinfection includes the use of chemicals such as chlorine, peracetic
gation, although steps are being taken to implement a common water acid or hydrogen peroxide, as well as ultraviolet radiation (UV) and


Corresponding authors.
E-mail addresses: j.y.lee@surrey.ac.uk (J. Lee), d.saroj@surrey.ac.uk (D. Saroj).

https://doi.org/10.1016/j.jwpe.2018.07.009
Received 26 February 2018; Received in revised form 21 June 2018; Accepted 24 July 2018
2214-7144/ Crown Copyright © 2018 Published by Elsevier Ltd. All rights reserved.
P. Alfonso-Muniozguren et al. Journal of Water Process Engineering 25 (2018) 157–163

ozone [20,21]. Chemical usage is usually avoided to prevent the in- 2. Materials and methods
crease in effluent toxicity and bacterial regrowth [22]. UV has also been
rarely utilised as a disinfection method for abattoir wastewater treat- 2.1. Abattoir wastewater
ment because its performance efficiency is compromised when treating
high turbidity and waters containing suspended solids [20,21]. UV also Wastewater samples were taken directly from an abattoir located in
demonstrates low efficiency in the removal of organic matter [23]. the county of Surrey, UK. The wastewater contained not only animal
Ozone, however, can remove micropollutants and inactivate micro- residues (blood, fat, viscera, manure, among others), but also onsite
organisms without altering or increasing the toxicity of the treated ef- sewage, and traces of floor cleaning products. The wastewater collected
fluent [23–27] and is also an efficient virucidal agent [20,25,28–30]. was partially treated on site by a grit removal system, followed by
This can be achieved using ozone alone or in combination with other coagulation-flocculation where ferric chloride solution was used as a
advanced oxidation processes for the treatment of different wastewaters coagulant and Polygold CE662 as a flocculation agent, and processed
[31,32]. further by dissolved air flotation. This onsite pre-treated effluent will be
During ozonation, oxidation can occur through direct reaction in- referred to as “raw wastewater”. To account for wastewater variability,
volving molecular ozone and via an indirect pathway through hydroxyl the abattoir effluent was sampled at least once per week over a two-
radicals (OH%) formed during ozone decomposition. The former selec- month period and stored at 4 °C prior to use. The variation before and
tively attacks organic compounds while the latter, hydroxyl radicals, after storing the raw wastewater (maximum storing time was 5 days at
reacts non-selectively with many dissolved compounds (organic and 4 °C) was measured and found to be insignificant for the measured
inorganic contaminants) and the water matrix [20,33–36]. By oxidation parameters (COD, BOD and TSS).
of the specific cell wall components, ozone kills bacteria and disinfects
water [36].
2.2. Experimental setup
To the best of the authors’ knowledge, there are few reports in the
literature on abattoir wastewater treatment with ozone [11,37–39]. Wu
The activated sludge-filtration-ozonation system used is shown in
and Doan [11] used a screening system to remove particles larger than
Fig. 1. The abattoir wastewater samples were fed at a rate of 1 L/day
1 mm as the only pre-treatment before ozonation, reporting a 99% in-
into an activated sludge reactor (6 L glass reactor) in a semi-batch mode
activation of total coliforms (TC), aerobic bacteria and Escherichia coli
with a solid retention time (SRT) of 13 days. The aeration (5 L/min) in
after 8 min of ozonation with an applied ozone dose of 23.09 mg/min L.
the ASP was stopped for 30 min in order to allow the sludge to settle
They also reported a reduction in COD by 10.7% and BOD by 23.6%
before removing the bio-treated effluent (from the top of the reactor),
after ozonation. Millamena [37] relied on coagulation and filtration
as well as the settled sludge. Once the ASP reached steady state, the
processes as a pre-treatment method reporting a COD reduction of
effluent was filtered through a filter paper of pore size ranging between
57.5% after applying ozone to the pre-treated samples at a rate of 1.2 L/
4 and 7 μm (Whatman cellulose filters, grade 595). The purpose of the
min and producing 0.11 g O3/h. The highest reduction in COD was
filtration system was to separate any solids/sludge coming from the
reported by Proesmans et al. [39], where they combined a biological-
ASP, and to show the possible extent of the application of a separation
ozonation system for abattoir wastewater treatment, achieving a 66%
process as a polishing step after the ASP. Then, 400 mL of the filtrate
COD reduction after the ozonation step.
was exposed to a fixed dose of 71 ± 17 mg O3/L (injected ozone dose
With the limited literature reports on the potential of a combined
produced by an Okamizu Food Detoxifier V.2 at a rate of 2.3 L air/min),
biological-ozonation system at treating abattoir wastewater, the pre-
which was injected into the filtrate via an air stone diffuser placed at
sent study aims to bridge the literature gap by assessing the use of a
the bottom of a conical flask. The exhaust ozone leaving the reaction
combined Activated sludge-Filtration-Ozonation (AFO) process to
vessel was measured with Aeroqual S-200 ozone meter. Ozonation was
treat a heavily polluted and highly variable quality effluent from an
carried out at room temperature (22 °C ± 1) and varying exposure
abattoir.
time from 1 to 60 min. To avoid airborne contamination, ozonation
experiments and subsequent sample analyses were run within a fume
cabinet. The initial hydraulic retention time (HRT) of 24 h was later

Fig. 1. A schematic of the experimental setup.

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Table 1 3.2. Activated sludge process


Characteristics of raw wastewater collected from the abattoir. The averages
were calculated from 8 samples collected over a period of 2 months. Shown in Fig. 2 are the values for MLSS in the ASP (24 h HRT)
Parameter Present study Bustillo-Lecompte and Millamena 1991 presented as a function of time, which increase and reach a steady state
Mehrvar 2016 [11] [37] at approximately 3300 mg/L MLSS in about 40 days, with an average
dissolved oxygen value of 8.1 mg/L. Therefore, oxygen was not a lim-
COD (mg/L) 1804 ± 204 76–2166 583
iting substrate for the growth of heterotrophic and autotrophic micro-
BOD (mg/L) 651 ± 89 65–1831 404
TSS (mg/L) 250 ± 90 0.2–124 1375 organisms [43]. Comparable MLSS values were obtained in a similar
P (mg/L) 115 ± 25 0.14–31.4 – study by Chen and Lo [17], setting the best operational MLSS and SRT
pH 5.3 ± 0.1 6.8–7.0 7.0 values at 3200 mg/L and 9.94 days, respectively. Moreover, the MLSS
and SRT values herein obtained also fall within the range of operational
parameters for ASP recommended by the United States Environmental
halved (12 h) to account for COD, BOD, TSS, P, TC and total viable Protection Agency [44].
counts (TVC) variation. Also shown in Fig. 2 is the MLVSS, whose values also exhibit a si-
milar increase and plateau pattern as observed for the MLSS. It is
worthy to note the low values for the MLVSS and MLVSS/MLSS ratio,
2.3. Analytical methods with the latter ranging between 0.26 and 0.32 (24 h HRT). Such low
values indicate high content of inorganic matter in the raw wastewater
Concentration of organic matter was measured as 5-day BOD and is attributed to a poor abattoir pre-treatment, i.e., poor coagulation
(standard method (SM) 5210 B) and as COD (SM 5220 D) [40]. Phos- and flocculation. Lovett et al. [45] and Pabón and Suárez Gélvez [14]
phorus (Hach Spectrophotometer Method 8114, adapted from SM indicated MLVSS/MLSS ratios of 0.65 and 0.72–0.85, respectively, and
4500 P E), TSS (SM 2540 D), mixed liquor suspended solids (MLSS, SM attributed the higher ratio in the latter to a better separation of in-
2540 D) and mixed liquor volatile suspended solids (MLVSS, SM 2540 organic compounds before entering a biological treatment.
E) contents were also determined, as well as pH (SM 4500 H + B). Total
dissolved nitrogen (Hach method 10072), ammonia (Hach method
10031) and nitrate (Hach method 8039) were also measured. Ad- 3.3. A combined activated sludge-filtration-ozonation process
ditionally, TC (SM 9222 B) and TVC (SM 9215 C) were analysed before
and after ozonation to evaluate the disinfection efficiency of the process Once steady state was established for the ASP, the mixed liquor
[40]. Analyses for each of the measured parameters were repeated at from the ASP was filtered followed by ozonation. The COD and BOD of
least twice and the arithmetic mean of 8 samples is reported. the liquid at each treatment step are plotted in Fig. 3. It can be seen that
the AFO process (24 h HRT ASP) reduced the COD and BOD levels down
to 128 ± 41 mg/L and 12 ± 1 mg/L, respectively. This corresponds to
3. Results and discussion an average reduction of 92.9% (COD) and 98.1% (BOD), relative to the
raw wastewater. In this AFO process, the 17 min of ozonation worked as
3.1. Abattoir wastewater characterisation a polishing step to slightly reduce the COD level while not affecting the
final BOD value. In this particular case, carbon was reduced almost
The average values of physicochemical characteristics of the raw entirely during the biological process, resulting in a reduction of 90.1%
wastewater collected from the abattoir are shown in Table 1 and are (COD) and 97.4% (BOD). The filtration step had no significant effect on
similar to those found elsewhere [17,19,41,42]. The averages were COD and BOD. In addition, both the COD and BOD were measured at
calculated based on 8 samples collected over a 2-month period. The longer ozonation times (30 and 60 min), but the values were the same
variation in the COD values were relatively small and varied between as that measured at 17 min. Therefore, it is concluded that the COD and
1680 and 2047 mg/L. BOD values were approximately three times BOD values have reached a minimum at 17 min and further ozonation
lower compared to COD, and varied between 466 and 786 mg/L. TSS up to 60 min had no effect on the COD and BOD. Although ozone is
values had a slightly higher fluctuation with values ranging from 110 to showing very little effect in reducing COD and BOD after the AFO
412 mg/L. process, research has shown the potential of ozone in reducing COD and
BOD by applying it to the abattoir wastewater without previous

Fig. 2. MLSS and MLVSS progress as a function of time in the ASP, as well as MLVSS/MLSS ratio.

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Fig. 3. Average COD and BOD values for every step of the AFO process at 24 h and 12 h ASP HRT with 17 min ozonation time. The average COD and BOD values for
the raw wastewater are 1804 ± 204 mg/L and 651 ± 89 mg/L, respectively.

biological treatment [11,37]. increased from 17 min to 60 min. However, from the experimental re-
The highest reduction in COD found in the literature was reported sults obtained during the preliminary phase (non-steady state for the
by Proesmans et al. [39], where they combined a biological-ozonation ASP), a notable reduction in all the measured parameters (COD, BOD,
system to treat abattoir wastewater. They reported a higher reduction TSS and P) was obtained after filtration compared to those before the
in COD by ozonation, from 89 mg/L (after biological treatment) to filtration step. During this non-steady state phase, COD was reduced
30 mg/L (after ozonation). However, in that study an ozone con- from 270 ± 15 mg/L to 230 ± 10 mg/L, BOD from 31 ± 10 mg/L to
centration of up to 200 mg O3/L was used. This ozone dose is three 15 ± 1, TSS from 30 ± 3 mg/L to 16 ± 5 mg/L and P from
times higher than the one used in the present study. The dependence of 17 ± 5 mg/L to 10 ± 5 mg/L. Therefore, filtration could work as a
the applied ozone dose on the COD reduction is also stated by Tripathi backup process, along with ozonation, if the ASP fails.
et al [24]. Analysing samples from the 12 h HRT in the ASP, TSS reduction
The reduction of the ASP HRT from 24 h to 12 h had a minimal after the combined system falls to 90% in comparison to that of 24 h
effect on organic load removal where similar COD values were observed HRT (98.8%), with a final value of 22 mg/L after the AFO process. This
for both HRTs (Fig. 3). For the BOD values, decreasing the HRT in- value is notably higher than the value of 3 mg/L for the 24 h HRT. A
creased the BOD from 17 mg/L to 32 mg/L. This is attributed to the similar explanation used to address the different BOD results could be
bacteria having a shorter residence time in the ASP reactor for BOD applied to the TSS. That is, in the 12 h HRT ASP, bacteria had less time
reduction (such as hard BOD or less readily biodegradable organic to degrade the solids in the raw influent leading to a higher value in the
matter) [46,47]. Although minimal, this led to a decrease in the final ASP effluent (24 mg/L and 60 mg/L after 24 h and 12 h HRT ASP, re-
reduction in the AFO process for BOD when the HRT was reduced from spectively). Therefore, decreasing HRT could have adversely affected
24 h (98%) to 12 h (97%). the solubilisation of colloidal and particulate BOD, resulting in the in-
Besides removing organic matter, the AFO system also efficiently crease in the final TSS [49].
reduced TSS. Fig. 4 depicts a final reduction of 98.8% after applying P analyses show that the ASP reduced P values down to
17 min ozonation to the filtrate using a HRT of 24 h during the ASP. 19.5 ± 7 mg/L (83%), further lowering P values to 13.2 ± 9 mg/L
Such a reduction is translated into a TSS average value of 3 ± 2 mg/L, (88.5%) with filtration. After applying ozone for 30 min, P values in the
agreeing with reported values elsewhere [28,48]. 90.5% of the reduc- order of 1.9 ± 1 mg/L (98.4% reduction) were measured. As observed
tion was measured after the ASP, decreasing TSS value from 250 mg/L with TSS, increasing ozonation time up to 60 min did not further de-
(raw effluent) to 23.8 mg/L (mixed liquor). crease P. The change in ASP HRT did not make a significant difference
As observed with the organic matter (COD and BOD), filtration by either.
4–7 μm pore size filter paper did not reduce TSS and no further re- With regards to pH, raw wastewater samples had a pH of around 5.3
duction to the TSS was measured when the ozone exposure time was and the pH increased to 8.0 after the ASP. Additionally, ozonation
caused a negligible increase in the pH to a value of 8.3, agreeing with
already published data [28,48]. The increase in pH during the ASP
could be attributed to the formation of free ammonia during the ASP
(through hydrolysis) and its subsequent reaction with CO2, produced
during the aerobic process. This results in ammonium bicarbonate, in-
creasing alkalinity and generating a buffering capacity in the system
[9].
The total dissolved nitrogen content was reduced by 30% (from
224 ± 95 mg/L for raw wastewater) after the ASP (24 h HRT) and
maintained at a constant value of 160 ± 27 mg/L throughout the rest
of the process. Ammonia (NH4-N) depletion also occurred mainly in the
bioreactor, reducing NH4-N by 22% to a value of 116 ± 12 mg/L (24 h
HRT). During filtration and ozonation, no change in NH4-N was mea-
sured. Finally, nitrate was reduced by 85% (initial value of 13.6 mg/L)
during the biological step (24 h HRT), achieving a value of 2 ± 1 mg/L
after the ASP. The ASP was not designed for nitrogen removal and
Fig. 4. TSS content for every step of the AFO process at 24 h and 12 h ASP HRT therefore, the efficiency obtained in the AFO was lower than those
with 17 min ozonation time. The average TSS value for the raw wastewater is found in the literature for nitrogen reduction [19,42,45,50].
250 ± 90 mg/L.

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Fig. 5. TC progress as a function of ozonation exposure.

3.3.1. Microbial counts average TVC after ozonation was 6 × 103 CFU/100 mL. Increasing
To assess disinfection efficiency, samples were analysed for TC and ozone contact time to 1 h did not further inactivate TVC. Similar
TVC. Prior to the ozonation step, the average values of TC and TVC in observations [25,30,54] were made where there were no further
the filtrate were 1.4 × 104 CFU/100 mL and 4.6 × 109 CFU/100 mL, changes in the faecal coliform inactivation when the ozone exposure
respectively. Similar values were reported in the literature [9,18,51]. time was increased from 2 to 10 min and from 5 to 15 min. Increasing
ozonation time from 10 to 40 min also did not result in further bacterial
3.3.1.1. Total coliforms. In this study, a complete inactivation of TC (4 reduction [57,58].
log reduction) was achieved after dosing the filtrate samples with ozone The few TVC organisms that remained alive after 30 min of ozone
at 71 ± 17 mg O3/L for 10 min (Fig. 5). In the literature [1,52], up to 6 exposure could be resistant to ozone. These TVC organisms could have
log of bacterial inactivation (faecal coliforms, TC and E. coli mainly) developed defence mechanisms against ozone and be resistant to its
were achieved after having ozonised industrial or municipal oxidation [59,60], producing ozone resistant coatings [61] or the for-
wastewater. Additionally, Fig. 5 shows that within the first two mation of ozone resistant pigments and biofilms [58]. Microbes could
minutes of ozonation the number of TC remained constant. This also have remained within the suspended solids left in wastewater
behaviour is attributed to the presence of a high amount of organic where the solids acted as a barrier against ozone oxidation [57,59]. The
matter as Arayan et al. [53] reported. They found no bacterial setup of the ozonation chamber may have also played a role in the
inactivation in the first minute of ozone exposure time when using mixing and transfer efficiency of ozone in wastewater [62], resulting in
0.01% and 0.001% fetal bovine serum (FBS) as organic matter. a lower TVC removal. It is important to mention that after 30 min
However, when the FBS concentration was decreased to 0.0001%, contact time with ozone, all the TVC values in the wastewater were
bacterial inactivation was observed within the first minute of below the drinking water limit, set by the European Commission at 100
ozonation. In the same way, Liberti et al. [54] showed a sudden CFU/mL [56].
bacterial disinfection within the first 0.1 min with a total dissolved Paper filtration had a negligible effect on TC and TVC, which could
organic carbon value of 7 mg/L, which is much lower in comparison to be due to the specific type of filtration used in this study. For example,
the carbon values reported in this study. Xu et al. [30] also reported the Liberti et al. [54] had reported bacterial inactivation using a multilayer
importance of organic matter on ozone demand and inactivation time. pressure filter (deep bed sand filter) filled with high purity silica sand
Neither filtration nor ASP HRT reduction significantly affected the and gravel. The better solid and microbial removal efficiency of the
final disinfection efficiency (a complete inactivation of TC was achieved deep bed sand filter compared to the filter paper used in the present
with and without filtration for both 12 h and 24 h ASP HRT after ap- study could be explained by the biofilm formation which can improve
plying ozone for 10 min). microbial adsorption. In addition, despite the differences in the TSS
The World Health Organisation (WHO) recommends less than 1000 from 24 h ASP HRT (24 mg/L) and 12 h ASP HRT (60 mg/L), no dif-
geometric mean number of faecal coliforms per 100 mL for unrestricted ference in the final TVC was measured after ozonation of these feeds.
irrigation for edible crops, sports fields and public parks [55]. When it This could be explained by the low COD achieved in the ASP, resulting
comes to drinking water standards, the maximum acceptable con- in a negligible difference in COD between filtered (178 mg/L) and non-
centration of TC is zero per 100 mL, noting that for water put into filtered (179 mg/L) feeds. This is supported by Venosa et al. [62] where
bottles or containers the limit is set at zero per 250 mL [56]. Both limits it was concluded that filtration before ozonation is unnecessary if total
were met after an ozone contact time of 10 min in the AFO system. COD values are already low enough. A substantial improvement in
coliform (total and faecal) inactivation by filtration is observed only if
3.3.1.2. Total viable counts. In contrast to TC, ozone could not the secondary effluent is of poor quality [62]. In addition the high
completely remove TVC organisms, even after increasing the ozone ozone dose used in this study would lead to the inactivation of almost
exposure time up to 1 h (Fig. 6). However, 6 log of inactivation was all the microorganisms (< 100 CFU/mL).
obtained when subjecting the filtrate to 30 min of ozonation. The

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Fig. 6. TVC progress as a function of ozonation exposure.

3.4. Process analysis and assessment Overall, the combined process was sufficient to meet discharge re-
quirements without further treatment for the measured parameters
In the combined AFO system, filtration had no significant effect on (COD, BOD, TSS, P, TC and TVC).
organic matter and TSS removal, while ozonation worked as a polishing
step on the reduction of COD, BOD and TSS. Filtration, however, Acknowledgements
showed the potential to reduce the aforementioned parameters for the
non-steady state ASP effluent and therefore, it could work as a backup We thank Worldwide Industries Pte Ltd for financial support. We
process, along with ozone, if the ASP fails. At the same time, the ASP also acknowledge Mr C. Burt and Mr. B. Gibbons for their help, as well
HRT could be further reduced with a minimal effect on substrate (BOD) as Dr D. Herrera for his comments and feedback.
removal efficiency, increasing the overall efficiency of the process.
On the other hand, ozone was highly effective in microorganisms References
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