Coiled Tubing

and Nitrogen
Products
Coiled Tubing Products 02

Coiled Tubing Control Cabin 03

Data Acquisition System Integration 04

Coiled Tubing Power Packs 05

Coiled Tubing Reels 06

Coiled Tubing Spooler 07

Coiled Tubing 08

Pressure Control Equipment 09

Injector and Pressure Control Baskets 10

BOP Accumulator Unit 10

Coiled Tubing Injectors 11

Injector Towers 12

Wireless Catenary Coiled Tubing Unit 13

Compact Coiled Tubing Unit 14

Capillary/Mini Coiled CTU Package 15

Trailer Mounted CTU 16

Nitrogen Products 17

Soundproofed Nitrogen Units 18

Open Framed Nitrogen Units 19, 20

Climate Controlled Nitrogen Unit 21

Nitrogen Steam Vaporiser Unit 22

Cryogenic Service Exchange Program 23

Supporting Products 24 Leading manufacturers and suppliers

Triplex Fluid Pump Unit

Zone 2 Engine Packages

25

26
Fire and Gas Detection and Exhaust Flame Trap Elimination System (EFES) 27
Services and Aftermarket Support 28, 29
of custom-built coiled tubing and
nitrogen equipment.
Hydra RigTM is the world’s leading manufacturer of nitrogen and coiled tubing equipment. We deliver an
extensive range of products for the European and worldwide market. Having recently moved into a new
facility to meet the supply and demand of the oil and gas markets, we are ideally positioned to meet
ever-growing client requirements within the European and worldwide marketplace.

With over 100 units of oil field equipment manufactured and supplied from Hydra Rig in 2014, we have a
proven and established track record for oilfield equipment, with the unrivaled support structure from the
Intervention and Stimulation Equipment Business Unit of National Oilwell Varco.

hydrarig@nov.com nov.com/hydrarig
 Coiled Tubing Control Cabin

Coiled Tubing
Products

The increasing demand for innovative bespoke designed control

cabins for use offshore and on land sites has given rise to our
range of CTU control cabins. We offer control cabins suitable for
working in Zone 1 and Zone 2 classified areas. Continued product
development ensures that our cabins always meet and exceed
the current regulations.

The interiors of the cabins are designed with operator comfort in

mind. Conventional L-shaped or wraparound U-shaped control
panels allow for easy access to all controls. Integrated chair-
mounted controls are also available; all panels and control chairs
can be specifically designed to meet customers’ requirements.

Our cabins are designed to operate and interface perfectly with

our hydraulic power packs and provide all functions for effective
operation of the injector, tubing reel and well control equipment.

Cabins are available in the conventional composite material
specification and they are now also available in the state-of-
the-art integrated style, whereby the cabin is integrated to the
outer shell of the frame to increase the internal floor space
within the control cabin. These cabins are ideally suited to harsh
environments like the North Sea or locations where increased
internal space is essential to the customer’s operation.
All cabins are available with air conditioning units with operator
comfort in mind. Playing an important role in the complete coiled
tubing package, cabins are available in a number of standard
configurations, such as the ones illustrated here and many more.
Each cabin design can be completed with optional features to
suit the customer’s field conditions.
Features and Benefits
• CE marking where necessary
• ATEX/DNV/BV-approved equipment-build specifications
• Zone 1 or Zone 2 electrical installation
• Operational temperature parameters available of -10°C to +50°C
• Operator chair integrated controls available
• Powered hose reels for reduced manual handling
• Pressure-purged control cabin installation available
• CTES data acquisition package integration available
• Pumping equipment integration available
• Stackable equipment design available for projects where reduced
equipment footprint is necessary
• Removable hose stack for trailer operation
• Removable crash frames
• ISO locks integrated into skid frame for trailer use and ease of transportation
• Environmentally friendly bunded skid frame design

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Data Acquisition System Integration
When purchasing our control cabins, CTES™ data acquisition
systems (DAS) are the recommended complementary technology
to enhance user experience and service capabilities. Installation
at Hydra Rig is encouraged for complete integration at delivery.
Our sales team works closely with CTES to identify and advise
on specific options and to ensure that your requirements are
exceeded in any environment.
The Orion™ V DAS captures and maintains an accurate record of all
monitored parameters during a coiled tubing, pumping, acidizing
or hydraulic workover (HWO) operation. It is available in two
modes: standard and hazardous-area (ATEX).
The Orion V incorporates a see-through pane, so that operators
can view critical diagnostic signals without having to open the box.
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These signals provide operators with a quick review of system
functionality, giving them valuable troubleshooting information
at a glance.
Features and Benefits
• Zone I and 2 certified packages available
• Integrated installation to control cabin upon customer delivery
• Customer acceptance testing at time of control cabin delivery
• Integrated unit documentation dossier
• Pumping package integration
We offer a wide range of offshore certified coiled tubing unit (CTU) power
packs, specifically designed for today’s demanding environments.
Each unit is designed to ensure ease of maintenance for efficient
routine maintenance work to be completed. With operating pressures
up to 5,000 psi, these power packs are ideally suited to complement
our control cabins, injector heads, tubing reels and pressure control
equipment (PCE).
Soundproofed Power Pack
Our soundproofed power packs are ideally suited for the demanding
offshore environment where regulations and specifications exist for
soundproofed equipment to 83 decibels or 80 decibels (NORSOK).
The containerized equipment style ensures that operations in
harsh environments allow the container shell to protect the internal
equipment from corrosion during transport and operation while also
providing the operator with low noise level areas to work in.
Our power pack solutions come complete with the latest emission-
compliant electronic engine packages in order to ensure that local
emission regulations are followed.
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Coiled Tubing Power Packs
Open Frame Power Pack
Our open frame power packs are lightweight and cost-
effective solutions where soundproofed equipment is not
necessary.
Features and Benefits
• CE marking where necessary
• ATEX/DNV/BV-approved equipment-build specifications
• Use of mechanical engine packages where possible
• Powered hose reels for reduced manual handling
• Operational temperature parameters available of
-10°C to +50°C
• Stackable equipment design available for projects where reduced
equipment footprint is necessary
• ISO locks integrated into skid frame for trailer use and
ease of transportation
• Environmentally friendly bunded skid frame design
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Coiled Tubing Reels Coiled Tubing Spooler

Conventional Coiled Tubing Reels
Our extensive range of conventional tubing reels offers our clients
a variety of solutions to the demands of their projects. From the 2
series tubing reel to the 5 series, there is always a solution to our
customers’ needs. Approved to DNV lift certification, these heavy
load lifts are available to recognized worldwide standards.
Drop-in-Drum Coiled Tubing Reels
Our tubing reels are designed to optimize tubing capacity in the
smallest possible envelope dimensions, available in 2 and 3 series
drop-in-drum (DID) tubing reels.
With today’s demands for longer, heavier, larger diameter tubing, a
full range of reels is supplied and built to fit customer applications in
the DID range of tubing reels.
We offer our clients an extensive range of coiled tubing spooling units
and supporting power packs. The equipment is perfectly suited to
spool coiled tubing shipping drums onto work reels in preparation
for project mobilisation. Our drop-in-drum coiled tubing reels are
available in multiple configurations to meet our clients' requirements.
Units are available with shaft loading up to 90 tonnes, maximum
handling width of 105" and drum diameter of 220". Please contact
a member of our sales team for more information.

Our drop-in-drum design tubing reels are ideally suited to meet the
demands of offshore platforms where crane limitations exist and the
tubing payload must be maximized. Separation of the tubing drum
and its tubing payload and the crash frame/drive system ensure that
tubing length and wall thickness can be maximized for the project’s
demands. Often supplied with two spools so the operator can have a
second spool on standby, preloaded with an additional or different-
sized tubing string, this method ensures that on-site demands can be
reacted to quickly, reducing downtime. Each spool comes complete
Specifications
with a storage base. Description Yard Spooler Yard Spooler Telescopic

Standard Model SPN18A SPN28D SPN35B SPN50B SPN70B SPN90A

Rated Shaft Load (*) (Spooler is a unit rated for a
shaft load of up to (*) MT and designed to accept 18 MT 28 MT 35 MT 50 MT 70 MT 90 MT
Features and Benefits standard CT shipping wooden or metal)
• CE marking where necessary • API 6A certified rotating swivels • Optional level-wind mounted • ISO locks integrated into skid Transportation Dimension (L x W x H)
3588 x 2438 x 2438 mm 4200 x 2438 x 3050 mm 4500 x 2438 x 3300 mm 4775 x 3048 x 3556 mm 4800 x 3048 x 3708 mm 4800 x 3048 x 3708 mm
141.3" x 96" x 96" 165.4" x 96" x 120" 177" x 96" x 130" 188" x 120" x 140" 189" x 120" x 146" 189" x 120" x 146"
• ATEX/DNV/BV-approved • Skid or trailer-mounted models lubricator available frame for trailer use and ease of
Estimated Weight 6,500 Kg 8,000 Kg 9,000 Kg 12,000 Kg 14,000 Kg 15,000 Kg
equipment-build specifications available • Optional additional operator-access transportation Maximum Drum Diameter 3439 mm (135") 4064 mm (160") 4572 mm (180") 5182 mm (204") 5588 mm (220") 5588 mm (220")
• Rated to 10,000 or 15,000psi • Level-wind, quick-change cartridges platforms available • Environmentally friendly bunded Maximum Drum Width 2032 mm (80") 2032 mm (80") 2438.4 mm (96") 2667 mm (105") 2667 mm (105") 2667 mm (105")
Minimum Drum Width 1524 mm (60") 1778 mm (70") 1778 mm (70") 1778 mm (70") 1778 mm (70") 1778 mm (70")
• H2S service available • Direct or indirect drive available • Collector port for wireline integration skid frame design
Maximum Drum Weight (Including CT) 18,000 Kg 28,000 Kg 35,000 Kg 50,000 Kg 70,000 Kg 90,000 Kg
• Operational temperature • Optional gin poles available • Removable crash frame 30 gpm @ 1 motor/ 50 gpm @ 1 motor/ 50 gpm @ 1 motor/ 50 gpm @ 1 motor/ 50 gpm @ 1 motor/ 50 gpm @ 1 motor/
Maximum Hydraulic Requirement
parameters available of -10°C • Optional level-wind remote control 25 gpm 25 gpm @ 2 motors 25 gpm @ 2 motors 25 gpm @ 2 motors 25 gpm @ 2 motors 25 gpm @ 2 motors
Maximum Hydraulic Pressure 3,000 psi 3,000 psi 3,000 psi 3,000 psi 3,000 psi 3,000 psi
to +50°C available

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Coiled Tubing Pressure Control Equipment

Leading specialty manufacturers and suppliers

of pressure control equipment
We have come a long way in establishing ourselves as one of the leading specialty manufacturers and suppliers of pressure control
equipment. While you respond to your industry challenges, we’re working to develop new and more efficient solutions to your problems.
We understand just how important uptime is to overall success. That’s why we built a state-of-the-art service and repair facility that

Quality Tubing has been the leader in coiled tubing manufacturing processes
over the past 40 years. Our developments in the welding, manufacturing
Quality Products
and testing of continuously milled tubing result in the highest-quality Depending on the application and operating
product created to your exact specifications. We deliver product on time that environment, coiled tubing is manufactured in a
represents the highest standard of workmanship and value to you. variety of grades, wall thicknesses and diameters.
We are more than just a manufacturer of coiled tubing – we are your partner • Outer diameter: 0.75" – 3.5" (19.1 mm – 88.9 mm)
Surface Well Intervention Subsea Well Intervention
through the entire process. We service the industry with our growing network
of service centers, supporting your global operations.
• Wall thickness: 0.087" – 0.25" (2.2 mm – 6.4 mm) Equipment Equipment
Work Strings Regardless of how demanding your operations are, our surface Our subsea products can help you save time and money during
Our regional service centers are stocked with finished goods that are targeted
• QT-1400 (140K MYS) PCE can meet your needs and leads the industry with a proven riserless subsea well interventions. Our products have been used
at reducing downtime for your projects around the world. We currently lead
• QT-1300 (130K MYS) track record of innovation and performance. We provide a in major subsea markets including the Gulf of Mexico, North Sea,
the coiled tubing industry with a number of international service centers in
• QT-1100 (110K MYS) variety of equipment used in coiled tubing, coiled tubing drilling, West Africa and Southeast Asia. Our subsea packages provide an
seven different locations. As an additional service, we have established five
• QT-1000 (100K MYS) workover and snubbing operations. economical method for wireline well intervention in subsea wells.
finished goods stocking points based on customer demand.
• QT-900 (90K MYS) The biggest savings is that a smaller vessel can be used to perform
• QT-800 (80K MYS) Products this well intervention.
• QT-700 (70K MYS) • Blowout preventers (BOPs)
• Stripper packers Applications
Permanent Installation Strings • Quick latches • All riserless coiled tubing and wireline subsea well interventions
• HO-70 • Pressure control accessories • Subsea (up to 10,000 feet in depth)
• QT-16 Cr • Automated control systems • Working pressure up to 15,000 psi
• -4°F to +300°F
• Explosive decompression-resistant seals
• Currently developing subsea equipment to meet HPHT requirements

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Injector and Pressure Control Baskets Blowout Preventer Accumulator Unit Coiled Tubing Injectors

The heart and soul of any coiled Injector options

tubing system is the injector head, • HR420
and our line of injectors are • HR635
recognized worldwide as the best • HR660
in the market today. Engineered • HR680
and designed for rugged reliability • HR6100
and reduced maintenance, Hydra • HR6140
RigTM injectors are backed by
the experience achieved from
the manufacturing of over 1,700
injectors. No other coiled tubing
manufacturer even comes close to
this achievement.

Our injector and PCE baskets are built to complement our CTU We offer BOP accumulator units to complement our coiled tubing
packages. We offer sizes that ensure that your equipment can be package equipment where on-site specifications deem it necessary
stored and transported safely to site. Available to DNV 2.7-1 lift for an additional BOP control system to be located out of hazardous
specifications and complete with removable roofs, the basket areas.
ensures that efficient one-lift operations can be completed on-site
Our BOP accumulator units are available with air-driven or electrical-
and the contents of the basket removed as required.
powered motors to ensure that we are able to meet clients' project
The test stands for the equipment are available as fully rated so demands.
that pressure testing can be completed as required. They can also
be removed so that the equipment can be stored safely outside of
the baskets for maintenance requirements.

Features and Benefits Features and Benefits

• CE marking where necessary • CE marking where necessary
• ATEX/DNV/BV-approved equipment-build specifications • ATEX/DNV/BV-approved equipment-build specifications
• ISO locks integrated into skid frame for trailer use and ease • PED compliant
of transportation • Total useable hydraulic volumes to meet customer PCE needs
• Removable roof in accordance with API 16D
• Optional anticorrosion lube tank to prevent BOP internal corrosion
• Environmentally friendly bunded skid frame design

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Injector Towers
We provide a safe means of hoisting and supporting surface equipment required
for rigless completion and well intervention operations on- and offshore. Our
towers are solutions-based and increase efficiency and mitigate risk. Multiple
onshore options are available complete with the Mini Track™ vertical and
horizontal injector head positioning system; all are stackable to project-specific
height. Multiple offshore configurations are available complete with the Motion
Buster™ compensation system, Gimble Table ™ and Track Stack vertical and
horizontal injector head positioning system.
Features and Benefits
Land towers
• Beam and skidding packages
• Mobile track stack
• Track stack
Offshore towers
• Track stack
• Motion buster
• Dual winch system
• Devin Inline Motion Eliminator (DIME)
• Dual DIME
• Beam and skidding packages
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Our wireless catenary coiled tubing system has been developed for
well intervention projects where deck space and crane limitations
exist on offshore platforms; this method allows an alternate
solution to bringing in intervention platforms. Using our wireless
catenary system, intervention work can be completed from work
barges or vessels available at lower day rates than intervention
platforms typically utilized.
Typical catenary systems have the coiled tubing power pack
located on the barge/vessel with the control cabin and tubing reel;
the necessary hydraulic supply lines are installed between the
barge/vessel up to the platform allowing standard hydraulic control
of the equipment from the operator cabin. The Hydra Rig wireless
system has a dedicated power pack located on the platform for
dedicated BOP and injector power with additional control systems
also integrated to the power pack for manual operator control from
the platform available.
The wireless Hydra Rig system allows control from the control
cabin to the platform power pack, which provides drive power for
the injector and the hydraulic supply to the BOPs installed on the
wellhead. A separate smaller power pack is located on the vessel/
barge to support the tubing reel and the catenary injector head
c/w shear seal BOP which is integrated to a scissor lift assembly to
maintain tubing payoff angle.
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Wireless Catenary Coiled Tubing Unit
The benefit of this system is remaining in full control in the event
of a sail-away/disconnect event. The BOP system can be fully
maintained from the dedicated power pack located on the platform.
With the removal of hydraulic lines between the locations there is
also a reduced environmental impact in the event of a sail-away or
disconnect event with only the coiled tubing requiring shear sealing
to allow safe sail away.
This equipment can also operate as a standard coiled tubing unit
when required. Every effort has been made to configure the unit as
close to a standard coiled tubing unit for ease of operation.
Features and Benefits
• CE marking where necessary
• ATEX/DNV/BV-approved equipment-build specifications
• Wireless system communication, ethernet connection also available for
nonwireless operation
• Powered hose reels for reduced manual handling
• Operational temperature parameters available of -10°C to +50°C
• Stackable equipment design available for reduced equipment footprint
• ISO locks integrated into skid frame for trailer use and ease of
transportation
• Environmentally friendly bunded skid frame designs
• Available in soundproofed or open framed designs
hydrarig@nov.com nov.com/hydrarig
Compact Coiled Tubing Unit Capillary/Mini Coiled CTU Package

Our compact coiled tubing unit has been specifically developed The capillary/mini coiled CTU was developed to service your Components Features and Benefits
to provide a full-sized but lightweight modular coiled tubing unit. needs when deck space and crane limitations exist and as an • Control cabin • CE marking where necessary
This equipment is tailored for projects offshore where deck space alternative to traditional capillary and CTU, which prohibit • Power pack – engine module • ATEX/DNV/BV-approved
and crane limitations exist. servicing wells economically. • Power pack – hydraulic module equipment-build specifications
• Auxiliary module – hose reels/ • Modular and lightweight, with a
This reduced footprint system provides a full-size coiled tubing This modular, lightweight unit bridges a gap between traditional
BOP accumulators smaller footprint
unit able to operate all sizes of the Hydra Rig coiled tubing capillary and coiled tubing services, along with opening up a
• DID frame and drum • Reduced exposure to heavy lifts
injector series and PCE, where limited deck space is available. wealth of opportunities where wells are currently shut in or
(options available) • An alternative, cost-effective
This package of equipment can be complemented with Hydra awaiting service. The unit breaks down into modular components
• Pressure-control basket solution to catenary operations
Rig DID tubing reels, Hydra Rig injector heads, CTES data with 3,000- or 5,000-kilogram maximum lifts (tubing size and
• Injector/gooseneck basket where a barge is required
acquisition package and NOV pumping equipment. length dependent on drums).
• Can be accompanied with the mini • Reduced logistics and personnel
nitrogen and mini fluid pump units on board (POB) requirements

Features and Benefits

• CE marking where necessary
• ATEX/DNV/BV-approved equipment-build specifications
• Lightweight reduced footprint equipment package
• Powered hose reels for reduced manual handling
• Operational temperature parameters available of -10°C to +50°C
• Stackable equipment design available for reduced equipment footprint
• Environmentally friendly bunded skid frame designs

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Trailer-Mounted Coiled Tubing Unit

We design and manufacture a complete line of trailer-mounted

coiled tubing units for land-based operations. The overall size and
configuration of a land CTU is primarily determined by the size and
length of coiled tubing string that the unit needs to carry. Where

Nitrogen
tubing requirements need to be maximized, Hydra Rig can offer
one or two trailer units specific to clients’ specifications within their
marketplace.

Products
We have designed European-compliant coiled tubing trailers. Within
different regions of the EU and world, different road regulations
exist. We are able to work with our customers to find a solution that
fits the existing legislation and the client’s specification. Height and
weight legislation are at the forefront of our considerations when
looking to design trailer-mounted equipment.

Features and Benefits

• CE marking where necessary
• ATEX/DNV/BV-approved equipment-build specifications
• Powered hose reels for reduced manual handling
• Trailer-mounted skidded units available for dual purpose onshore/
offshore units
• Capability to work to regional road legislation
• Operational temperature parameters available of -10°C to +50°C
• ISO locks integrated into skid frame for trailer use and ease
of transportation
• Environmentally friendly bunded skid frame designs

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Soundproofed Nitrogen Units Open Framed Nitrogen Units

We are the world’s largest and leading liquid nitrogen pump manufacturer. We manufacture most elements of the unit in-house, such as (but not Our open framed nitrogen units provide our customers with a lightweight, cost-efficient Features and Benefits
limited to) the cryogenic cold ends, cryogenic boost pump, triplex pump and Zone 2 engine package. We can offer an extensive range of skid- nitrogen pumping unit. Units are available with multiple engine packages for global • CE marking where necessary
mounted nitrogen pumping units. Units are available in soundproofed and open framed designs; single or split skid options are also available. operations; units are available in single or split skid designs. • NORSOK/ATEX/DNV/BV-approved
Operating parameters are available with flow rates from 27,000 to 540,000 standard cubic feet per hour (scf/hr), with pressures available up to equipment-build specifications
These units are typically exported from the EU and utilized around the Far East and
15,000 psi. • Single or split skid designs available
Middle East regions, where soundproofed units are not required. Ideal for trailer-mounted
• Operating pressures available up
Units meet regional specification requirements to ensure the customer has the right unit to meet the demands of the local operational pumping solutions, the equipment is diverse and easy to maintain with mechanical
to 15,000 psi
environment, complete with the latest engine package to meet the location-specific engine-emission regulations. All units are designed with engine packages where possible, ensuring that the equipment can be maintained at a low
• Operational temperature parameters
operator ease in mind to ensure safe and efficient operation on the work site. cost and to save on downtime on-site where electrical specialists are not available.
available of -10°C to +50°C
The unit contains high-quality products while maintaining a low cost base to ensure we • ISO locks integrated into skid frame for
offer a competitive package to our clients. trailer use and ease of transportation
180K Soundproofed Single Skid 180K Soundproofed Split Skid • Environmentally friendly bunded skid
frame designs

180K Open Framed Single Skid 180K Open Framed Split Skid

Our soundproofed skids are designed where soundproofing is

essential to customer operations.

Typically used throughout the North Sea, these units are designed
to work in harsh environments. The unit containerization fully
encloses all the equipment of the unit, protecting the internal
equipment from damage and corrosion while operating in harsh
environments. Unit walls and doors are manufactured from
corrugated steel for extra strength and protection and are fully
insulated to reduce sound levels to 83 dBA and below.

Current designs meet or exceed the current engine-emission

regulations.

Features and Benefits

• CE marking where necessary
• NORSOK/ATEX/DNV/BV-approved equipment-build specifications
• Soundproofed to 83 dBA or below (NORSOK 80 dBA)
• Single or split skid designs available
• Operating pressures available up to 15,000 psi
• Operational temperature parameters available of -10°C to +50°C
• ISO locks integrated into skid frame for trailer use and ease of transportation
• Environmentally friendly bunded skid frame designs

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Open Framed Nitrogen Units
Mini Nitrogen Unit
Our mini nitrogen unit has been designed specifically to be used on
platforms where crane limitations exist, we can offer solutions that
have maximum lifts of 3,000 and 5,000 kilograms.
Available in either 27,000scf/hr or 54,000scf/hr, we have all options
covered with our mini nitrogen unit.
The unit can operate up to 10,000 psi and complements the
our mini coiled tubing unit.
Features and Benefits
• CE marking where necessary
• ATEX/DNV/BV-approved equipment-build specifications
• Single or split skid designs available
• Operating pressures available up to 10,000 psi
• Operational temperature parameters available of -10°C to +50°C
• Vacuum-insulated cold ends
• Environmentally friendly bunded skid frame designs
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Climate Controlled Nitrogen Unit
Our climate controlled nitrogen pump offers a nitrogen unit with operator
comfort at the forefront of the unit’s design. The enclosed operator cabin
allows the operator to escape the harsh operating environment to an
air-conditioned enclosure from which the unit can be fully operated.
The unit can be utilized in operating environments where extreme high and
low temperatures are present. The unit can also be fitted with winterization
starting packages, allowing safe and controlled pre-heating of the unit prior
to start-up when operating in subzero temperatures.
The roller shutter doors allow the engine enclosure to be protected from
the outside environment during storage and prior to operating the unit.
Features and Benefits
• CE marking where necessary
• NORSOK/ATEX/DNV/BV-approved equipment-build
specifications
• Single or split skid designs available
• Operating pressures available up to 15,000 psi
• Operational temperature parameters available
of -10°C to +50°C
• ISO locks integrated into skid frame for trailer use
and ease of transportation
• Environmentally friendly bunded skid frame designs
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Nitrogen Steam Vaporiser Unit Cryogenic Service Exchange Program

Before After

Before After

Our nitrogen steam vaporiser unit offers an alternate solution for pipeline and process work
scopes. With maximum flow rates available of 14,000 normal cubic meters per hour and
pressures up to 34 Bar, this product is a cost-effective solution to nitrogen projects where
low pressure and high flow rate conditions are present.

This equipment is simple in design and made for easy operation, with integrated control
systems allowing the operators to control and set discharge pressure and temperature
parameters specific to their operation. The steam vaporiser unit is available complete with
an integrated boost pump package, if necessary, to boost inlet flow rates and pressures
where required. This unit is also available in integrated trailer and tank packages.
Our vaporiser is built and designed in-house at Hydra Rig UK and certified to PED standards
and is available with or without offshore lifting certification.
Where high-temperature steam is available on-site, this product is the perfect solution to
reducing project head count and allowing efficient nitrogen operations.
Features and Benefits
• PED certified
• Available with DNV lift certification
• Additional control systems available
• Complete with an electronic gaseous
mass flow meter
• Complete with tool box
• Optional boost pump package
available
• Optional tank and trailer package
integration available
We design and manufacture cryogenic cold ends and boost pumps in-house
and offer worldwide service and support from strategically positioned service
centers. The program is designed to help our customers with the routine
servicing of their cold ends and boost pumps on a global footprint.
We currently have offices in the UK (servicing Europe), Dubai (servicing the
Middle East) and Malaysia (servicing the Far East).
The service offers a fixed base price, so a purchase order can be issued
without the parts being sent in for strip down and evaluation/quotation,
which can sometimes increase turnaround on critical spare parts.
All of the cold ends are then rebuilt in the UK as refurbished and recirculated
globally to service new clients.
This program is not just limited to Hydra Rig cold ends; we can support other
supplier models and also provide new cold ends in replacement of other
manufacturers models with a Hydra Rig cold end.
Features and Benefits
• Fixed Price: no need to obtain repair-cost quotation.
This simplifies the purchase order process and allows
accurate maintenance budgeting.
• Cost-Effective: the customer receives components,
remanufactured to “new condition.”
• Reliable: each component is fully inspected for wear,
all damaged parts are replaced with new ones and
components are rebuilt with all new seals and gaskets.
• Warranty: NOV Hydra Rig provides a three-month
limited warranty on poor workmanship and/or
component failure. This is the same warranty as new
components, for peace of mind.
• Minimal Downtime: no time delays waiting for
components to be repaired and returned, which
minimizes the time the equipment is out of action.
• Reduced Inventory: the local service locations ensure
that replacement components are readily available
and quickly shipped, reducing the need to stock new
components.

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 Triplex Fluid Pump Unit

Supporting
Products

We offer packaged pumping solutions to complement our coiled tubing product line.
Available from multiple regions within the ISE group, we are perfectly placed to offer
a total coiled tubing and pumping packaged solution.

With various engine packages available to meet regional engine-emission regulations,

we can package a pumping unit exactly to our customers’ requirements. The triplex
pump, centrifugal charge pump and equipment design are available in bespoke
configurations tailored specifically to our customers’ needs. These pump units are
diverse and well suited not only as a coiled tubing support pump but also for the
process and pipeline sector.

Features and Benefits

• CE marking where necessary
• ATEX/DNV/BV-approved equipment-build
specifications
• Single- or split-skid designs available
• Soundproofed design available
• Operating pressures available up to 10,000 psi
• Operational temperature parameters
available of -10°C to +50°C
• Environmentally friendly bunded skid
frame designs

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Zone 2 Engine Packages Fire and Gas Detection and Exhaust Flame Trap Elimination System

We have developed and tested our fire and gas

detection and exhaust flame trap elimination
systems to ensure we can provide our
customers with bespoke systems to support
their equipment during operation.

Knowing that removal and cleaning of the

flame traps during operations on-site can be a
time-consuming activity, Hydra Rig has
developed a cost-efficient and reliable system
to allow our customers to run their equipment
for longer periods in Zone 2 areas without the
need for equipment shutdown for routine
cleaning of the flame traps.

Our extensive development of in-house

products allows us to maintain a competitive
cost base while also being able to offer full
support for our equipment when it is in
operation, ensuring our customers that
support and aftermarket care is on hand 24/7.
The packages are available to a variety of
certifications levels. Please contact a member
of our sales team for more information.
Features and Benefits
• CE marking where necessary
• ATEX-approved equipment-build specifications
available
We don't stop at selling our standard well service products; we are able to provide Features and Benefits • Assembly in-house at Hydra Rig UK
our customers with customized Zone 2 engine packages. With multiple engine • CE marking where necessary • Expert installation/support available for in-house
packages available, we can procure the engine and provide our customers with • ATEX-approved equipment-build specifications products
a packaged solution for repackaging into their customized unit builds, ensuring available • Use of robust and reliable components
that in the current marketplace we are flexible and responsive to our customers’ • Packaged solution for customer requirements • System built from stock component parts, zero
demands at all times. • Fully built and tested in-house at Hydra Rig UK custom electronics
• Electrical power systems assembled and • Field proven design/installation
We are able to supply Zone 2 gas cooling packages; Zone 2 electrical installation, supported in-house
where the engines are electronically controlled and/or combined with other • Proven designs and installations provided by our
electrical installations; electrical and pneumatic shutdown systems; spark- Zone 2 packaging specialists
arresting equipment; and Zone 2 battery enclosures and cooling packages,
ensuring that the client receives a product ready for immediate repackaging to
its build.

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hydrarig@nov.com nov.com/hydrarig
Services and Aftermarket Support

We understand that Parts

To ensure your critical parts are on hand when you
Service and Repair
Whatever your requirements, from a simple redress
Remote Recertification
Understanding that it’s not always a simple or

service expertise drives

need them, we are continuously replenishing inventory
while providing 24/7 technical support. With our deep
knowledge of your processes, we will meet your demand
uptime, which is critical like no other supplier. We provide genuine OEM-supplied
parts that preserve the integrity of your asset. Made of
to a full recertification, we can support your
pressure-control needs. The service and repair
department provides a direct link between the field
and our team, who can provide technical support.
The industry has increasingly stringent controls,
efficient process for our customers to export
their PCE to NOV OEM locations, we offer routine
recertification services on a remote basis. We have
a team of technicians available to travel worldwide
and supervise the recertification process from start

for your operation.
At Hydra Rig, our family of field-proven products and
global 24/7 service will keep your operations running
at maximum efficiency day and night. We work in
partnership with our customers to develop a solution
designed to fit the size and requirements of any well
intervention operation.
the same high quality as the original equipment, our 100
percent OEM spare parts are designed to fit your needs
with more focus than ever on documentation
and recertification. As the original equipment
to finish; the technicians will locate local third-
party suppliers for blasting, non-destructive testing
with every delivery. manufacturer, we have positioned ourselves to inspections, coatings and third-party inspection
better assist our customers with service and support upon completion.
Training inquires. Please feel free to contact a member of our
As part of our commitment to provide a safe and reliable team with any inquiries you may have.
workforce, we offer a wide range of training programs
throughout the year, covering all types of well intervention
and stimulation equipment. Along with these courses, we
partner with our customers to integrate training packages
and equipment tailored to fit your needs. Whether you
are looking to gain knowledge on your equipment’s
functionality or improve the safety of your operations,
our goal is to ensure that you leave the course with the
confidence and skills to keep even the most demanding
jobsites running at maximum efficiency, 24/7.

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National Oilwell Varco has produced this brochure for Corporate Headquarters Hydra Rig
general information only, and it is not intended for design 7909 Parkwood Circle Drive 1020 Everman Parkway
purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Houston, Texas 77036 Fort Worth, Texas 76140
Varco in no way assumes responsibility for liability for any USA USA
loss, damage or injury resulting from the use of information T +1.817.985.5000
and data herein. All applications for the material described Intervention and Stimulation
are at the user’s risk and are the user’s responsibility. Equipment Headquarters
8017 Breen Road
Houston, Texas 77064
USA
© 2016 National Oilwell Varco - All rights reserved
11316_ENG_v01 T +1.346.223.5000

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