ASME SEC I

RULES FOR CONSTUCTION & POWER BOILER:

1. PG – Gentral requirments for all method of construction.

2. PG 2 – SERVICES LIMITATION:

a) steam (or) other vapoure pressure more than 15 psi (100kpa)

b) operating pressure exceeds 100 psi (1.1 mpa) and (or) temperature exceed 250 F (120 C)

3. PG 4 – UNIT S.I UNITS:

4. PG 9 – PIPES TUBES AND PRESSURE CONTAINING PARTS:

5. PG 10 : a)Material not indentical and material produced to a specification . Not premitted by this secction.

b) accepted the material is RECERTIFIED by an organigation other than the boiler (or) part manufacture
(ex) lloyds.

6. PG 42- Gentral requirrements for FITTING,FLANGE & VALUE.

ASME: B 16.5 FOR FLANGE .

B16.9 FOR BUTT WELD FITTINGS.

B 16.11 FOR SOCKET FITTINGS.

7.PG 58 – BOILER EXTERNAL PIPING AND PROPER CONNECTIONS.

8. PG 75- FABRICATION:

9. PG 77-PLATE INDETIFICATION :

a) Man factures name ,plate indentification no,specification,type,grade,class.

b) it is Permissable for a authorty representative of the boiler manufacture the transfer the marking.

10. PG 80- PREMISSIBLE OUT OF ROUNDNESS:

a) pressure acting internaly = 1 % of mean dia

b) pressure acting externaly :

1) OD equal TO (OR) Less than 24” (600 mm) max deviation is not to exceed 1% of OD .

2) OD Greaterthan 24” (600 mm) refer axies diagram PG- 80

11. PG 81 – TOLERANCES FOR MIDDLE HEAD :

a) max deviation 0.0125 of ID.

12. PG – 90.1.1

a) verfiging the manufacture (or) assembler has a valid ASME CERTIFICATION OF AUTHORIATION.

b) monitoring quality control program.

c) verfying the certificate holder have code book addenda..

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d) reviewing manufactures design.

e) wittness of appreving proof 9calculation test to establish max allowable working pressure.

f) verfying sufficient material control to asssure the material used for consturction.

g) verfying tracabilty of material.

h) verfying fitup before welding.

i) verfying WPS,PQR,WPQR.

J) verfying heat treatment.

k)verfying NDT REQUIRMENT.

13.PRESONAL DOCUMANTATION: (PW-11 , PW-51 , PW-52)

14. PG 99, PW 54 – HYDRO TEST.

15. PG 111 – DATA REPORT STAMPING:

16. PG 99.4 – TEST GAUGE:

a) Double the indend pressure (11/2 ) times max allowable working pressure.

b) (11/2) times of hydro pressure minimum.

17. PG 101 – CERTIFICATION BY STAMPING TO DATA REPORT:

18. PG 105- CODE SYMBOL STAMPS:

19. PG -106 STAMPING OF BOILER:

(super heater, water walls, economiser, stamping to be done in pressure of inspector of hydro test )

20. PG 106.4.1 ITEM OF BOILER TO BE PUNCHEND:

a) manufacture serial no.

b) certified by (maker name) .

c) max allowable working usher built.

d) heating surface.

e) fear built.

f)max designed stamping capacity.

21. PG 111 LOCATION OF STAMPING:

22. MANUFACT URES DATA REPORT FORM:

ASME VIII

DIVISION I

1.U 1 – circularity boiler .

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 U 2- Non cylindrical ( 3000 psi)

2.API 620 – Storage Tank 15 psi do not exceed ( H.Z)

3. API – 650 – Vertical storage tank

4.ASME B 31.1 – power piping

5.UW 33 – Mis Match

6. UW 35 – Reinforcement

7. UW 35 – Spin Hole

7. UW 80 – out of roundness
7. UW 81 – Tolarance for formed head

PROFILE:

a) 0.625 % of ID – INSIDE

B) 0.125 % of ID – OUTSIDE

8. UW 52- SPOT RADIOGRAPHY

9. UW 56 – PWHT FOR WELD JOINT

10. UW 37 – WELDING NO PUNCHING

11. UG 25 – TELL TAKE HOLE

12. UG 82 - PROFILE CALCULATION FOR GRAPH

13.UG 82- LUG ATTACHEMENT

14.UG 25 – CORROSION ALLOWANCE

15. UG 36 – REINFORCEMENT CHECKING

16. UG 37 – REINFORCEMENT REQUIREMENT

17.UW 31 – TACK WELD LPI PIECE ATTAHEMENT

18. UW 12 – JOINT EFFICENEY

ASME SEC -IX

PW REQUIRMENT OF FABRICATION BY WELDING:

1.PW 11- RT& UT EXAMINATION OF WELD

a) butt joint – a joint b/w member allined in same plane

b) circumferintial butt weld drum ,pipe

c)longitudanal, butt weld, drum, shell , pipe , 7 header.

BASIC
a) subject to furance radiant heat.

b) contain steam (or) water.

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c) not subject to furance radiant heat .

d) contain water / contain steam .

e) RT – Shall be performed article of SEC V in accordance.

f) UT - Shall be performed article of SEC V in a Ariticale V

g) UT shall be performed instead of RT when it is imperactical to do RT examination.

2. WELDING PROCESS

3.PW 28 - WELDING QUALIFICATION AND WELD REQURIMENT.

4.PW 33 – ALIGMENT TOLERANCES

For section to be butt welded refer table TW 33 for L.S& C.S joint.

5.PW 35 -FINESHED L S & C S TUBE PIPE REINFORCEMENT.

a) finished ls & cs joints max reinforement .

b) under cut permitted 08 (or) 10 % of the wall thkineess is less .

6. MISLEANEOUS WELDING REQUIRMENTS:

a) roof of double welding butt- joints shall be prepared by suitable such as chipping (or) grinding.

7.PW 38 – PRE HEATING (GENTRAL).

a) refer a -100 (appendix 4)

b) but it is not maundatorty.

8. PW 39- PWHT REFER TABLE.

a) P1 – 595 0 – Min holding time 1HR / 1 INCH

above 2” add 15 min for every one inch .

b) P3 - 595 0 – do

c) P4 – 649 0 up to 5 inch 1 hr / 1 inch

over 5 “ 15 min for each additional each .

d) P5B – 7300 - do

e) P5A – 675 0 - do

f) P6 – 7600 - do

g)P7 - 7300 - do

h) P8 – NO PWHT

9. PW – 50 -REPAIR OF DEFECT AFTER HEAT TREATMENT

a) for drum 10 % of the thickness.
b) for tubes 50 % of the thickness .
C) after repariring NDT to be done .
d) A -300 – Quality control system .
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e) A- 260 – for MPI
f) A- 270 – for LPI
3) pre heating – 175 0
4) inter pass temperature – 230 0
10.ACCEPTABLE STANDARD FOR R.T

a)Gementrical unsharpness max 1.8 mm

b)Elongation indications 6 mm allowed up to 19 mm (1/3 in 19 to 57 mm)

ROUND INDICATION

a) singale above – A- 250

b) RT finish shall be retained for 5 YEARS

11. ACCEPTABLE STANDARD FOR U.T

12 PW 41 – CIRCUMFRENTIAL E WELD OF TUBE & PIPES.

13. PW 53 – TEST PLATE .

14.PW 54 – HYDRO TEST

a) welding of non- pressure parts is accepted after hydro test.

b) preesure part material is ( c.s)

c) preheating of 95 0 c

15. MINIATURE BOILER .

PMB-2:

a) 6 in (406 mm ) id of shell.

b) 20 sq ff (1.9 m2) heating surface.

c) 50 cu ff (0.14 m2) gress volume excluding heating & insulation.

D) 100 psi ( 690 kpa) max allowable working pressure.

Article: I:

16. QW 120 – TEST POSITION FOR GROOVE WELD;

a) Angular deviation of + 15 DEG.

b) from specified inclined plane + 5 DEG.

17.QW 121 – PLATE POSITION;

a) QW 121.1 – FLAT POSITION ( 1G)

B) QW 121.2 – HORIZONTAL POSITION (2G)

C) QW 121.3 – VERTICAL POSITION (3G)

D) QW 121.4 – OVER HEAD POSITION (4G)

18. QW 122 – PIPE POSITION:

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a) QW 122.1 -FLAT POSITION (1G)

B) QW 122.2 -HORIZONTAL POSITION (2G)

C) QW 122.3 – MULTIPLE POSITION (5G)

D) QW 122.4 - MULTIPLE POSITION (6G)

19. QW 123 -STUD WELD:

a) stud should be 1 to surface of plate (or0 pipe.

20. QW 130 – TEST POSITION FOR FILLET WELD;

a) + 150 for horizontal & vertical .

b) + 50 for horizontal .

21. QW 131 – PLATE POSITION:

FLATE (1F)

a) weld deposit horizontal axis .

b) thorat of weld vertical .

HORIZONTAL ( 2F)

a) weld deposit horizontal.

b) plate placed againist vertical side .

c) vertical deposite above .

VERTICAL (3F)

a) weld deposite at vertical axis .

OVER HEAD POSITION ( 4F)

a) axis of weld horizontal .

b) weld deposite undercut .

16. QW 132 PIPE POSITION:

FLATE POSITION ( 1 F)

a) incled 45 deg to horizontal rotated during welding .

b) weld deposited from above .

c) axis of weld horizontal .

d) throat vertical .

HORIZONTAL POSITION ( 2F)

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OVER HEAD POSITION ( 4F)

MULTIPLE POSITION (5F)

22. QW 140 – TYPES AND PURPOSE OF TEST AND EXAMINATION:

23. QW 141 MECHANICAL TEST :

a) tension test

b) guided bend

c) fillet weld

d) notch- toughness

e) stud weld

24. QW 150 - TENSION TEST;

25. QW 160 - GUIDE BEND TEST:

26. QW 191- RADIOGRAPHIC EXAMINATION :

27. QW 195 – LIQUID PENATRATION: