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presentD.C.P
8. Reqd draft = Present draft
req d D.C.P
9. Production / hr =
60 1
Doffer r.p.m. Doffer dia(inch) efficiency waste%
36 840 sliver hank
Surface speed of delivery roller (faster)
10. Technical draft
surface speed of feed roller (slower)
linear density (Tex) of input mtls (lap)
11. Actual draft
linear density (Tex) of output mtls (sliver)
Feed wt (grms) / unit length
delivery wt. / unit length
delivery length (m) / unit wt.
Feed length / unit wt.
12. Total draft = Main draft web draft.
Q. In a carding m/c D.C.P is 20 & draft constant is 2220. Find the draft of
the m/c.
Ans:
We know,
draft constant
Draft
draft change pinion
2220
20
111. (Ans.)
Q. Find out the D.C.P to produce 0.16 hank. If 58T D.C.P produce 0.18 hank
sliver. Noakhali Textile-`08.
Ans:
We know,
Present Hank
Re q d D.C.P Pr esent D.C.P
Re q d Hank
0.18
58
0.16
65 T (Ans.)
PREPARED BY:
Abdullah Nur Uddin Rony & Khurshedul Alam
BTEC, 2nd Batch.
Get this by ‘www.bdtextileinfo.blogspot.com’
Q. Calculate the production/hr in kg of 10 carding m/cs from the following
informations –
Doffer r.p.m = 45, doffer dia = 27 inch, hank of sliver = 0.15s Ne, waste
extraction = 4% & efficiency = 90%. Dhaka Textile-`06. Noakhali Textile-`08.
Ans:
45 27 60 90 (100 4)
Pr oduction / hr lb
840 36 100 100 0.15
43.60 lbs.
19.78 kg. [ 1 kg 2.204 lbs]
Production/hr of 10 carding m/c = 19.78 10 = 197.8 kg. (Ans.)
Q. Feed roller dia = 2.25 inch, Feed roller r.p.m = 4, Doffer dia = 27 inch,
Doffer r.p.m = 30, Lap wt = 14 os/yd, Carding eff. = 90%. Find the prodn/hr
in lbs. Noakhali Textile-`08.
Ans:
1yd 1lb
Lap hank
14
840 yds lb
16
1.36 10 3
Surface speed of delivery roller
Draft
surface speed of feed roller
27 30
2.25 4
90.
We know,
delivery hank
Draft
feed hank
delivery hank 90 1.36 10 3 0.1224.
We know,
D N 60 90
Pr oduction / hr lbs
840 36 0.1224 100
3.14 27 30 60 90
lbs.
840 36 0.1224 100
37.11 lbs.(Ans.)
Q. The surface speed of the coiler wender rollers calculated & found to be
39.1 m/min. If the linear density of the sliver is 4 kilo Tex (4kg/km). What is
the production per hr at 80% efficiency.
Ans:
Yarn Manufacturing - I
80
Pr od n DN Efficiency 39.1 m / min
100
80 4
39.1 60kg / hr.
100 1000
7.50kg / hr (Ans.)
Q. Feed mtl wt. (lap wt) = 14 oz/yd, total draft of m/c = 105, doffer speed =
30, dia = 27 inch, eff. 85%. Calculate prodn in lb/hr.
Ans:
11
Lap hank
14
840
16
Feed hank 1.36 10 -3
Draft hank draft feed hank
105 1.36 10 3
0.1428
3.14 30 27 60 85
Pr od n / hr
840 36 0.1428 100
30.04 lbs (Ans.)
Q. Find the total prodn of a carding m/c for 1 hr with following details:
doffer r.p.m = 10, dia = 27 inch, sliver hank = .15, eff. =90%.
Ans:
PREPARED BY:
Abdullah Nur Uddin Rony & Khurshedul Alam
BTEC, 2nd Batch.
Get this by ‘www.bdtextileinfo.blogspot.com’
D N eff . 60
Pr oduction / hr lbs
36 840 count
3.14 27 10 60 90 1
lbs
36 840 100 .15
10.098 lbs (Ans.)
Q. Find the prodn of a carding m/c for 8hrs with the help of following data:
c. roller r.p.m = 80, dia = 4 inch, sliver hank =.14, eff. = 85%, tension draft
=1.05. Dhaka Textile-`02. Noakhali Textile-`09.
Ans:
3.14 80 4 0.85 60 8
Pr oduction 11393.536 yds/8hrs
36
Pr od n of Coiler Calender roller 11393.536 1.05 yds/8hrs.
11963.213 yds/8hrs.
1
Pr od n of carding m/c 11963.213 lb / 8hrs.
.14 840
101.72799 lbs/8hrs. (Ans.)
Q. In a carding m/c it produce sliver wt. of 60 gr/yds when its DCP is 17. To
produce sliver wt. of 70 gr/yds then how many teeth of D.C.P should be
used? Noakhali Textile-`09.
Ans:
Yarn Manufacturing - I
req d wt of sliver
Re q d D.C.P Present D.C.P
present wt. of sliver
90
17 25.5
60
26 (Ans.)
Q. The present produced sliver hank of a carding m/c is 0.16. Present D.C.P
18T. If reqd DCP is 22T, then calculate the sliver hank (required)
Ans:
Present D.C.P
Re q d sliver hank Present sliver hank
req d D.C.P
18
0.16
22
0.130 (Ans.)
Q. The waste of a carding m/c is 6% & produce sliver of 0.17 hank from lap
13 oz/yds. Calculate the mechanical of m/c.
Ans:
length of lap 1
Lap hank 0.00146.
840 wt. of lap 13
840
16
PREPARED BY:
Abdullah Nur Uddin Rony & Khurshedul Alam
BTEC, 2nd Batch.
Get this by ‘www.bdtextileinfo.blogspot.com’