Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
MASONRY HOUSES
2M 2M
1M
2009
All rights reserved. No part of this publication maybe
reproduced, stored in a retrieval system, or transmitted in any
form, or by any means, graphic, electronic, mechanical,
photocopying, recording, scanning, or otherwise, except with
the written permission of the writer / publisher.
Third Edition
2009
First Published 2005
Published by:
United Nations Center for Regional
Development (UNCRD)
Disaster Management Planning Hyogo Office
© 2009 United Nations
Designations employed and presentation of material in this publication do not imply the
expression of any opinion whatever on the part of the United Nations Secretariat or the United
Nations Centre for Regional Development, concerning the legal status of any country or
territory, city or area, or of its authorities, or concerning the delimitation of its frontiers or
boundaries.
TABLE OF CONTENT
page
I. TABLE OF CONTENT .......................................................................................................... I
II. PREFACE ............................................................................................................................. II
1. GENERAL REQUIREMENTS AND LAYOUT OF HOUSES ................................................. 1
2. CLEAN WATER AND SEWERAGE ...................................................................................... 2
3. PRINCIPLES OF SEISMIC RESISTANT HOUSE CONSTRUCTION .................................. 3
4. BUILDING MATERIALS ....................................................................................................... 4
5. ERECTION OF BATTER BOARDS ...................................................................................... 5
6. RUBBLE (RIVER / QUARRY) STONE FOUNDATION ......................................................... 6
7. REINFORCING BARS BENDING TOOL .............................................................................. 7
8. LENGTH AND BENDING OF REINFORCING BARS .......................................................... 8-11
8.A. BEAM REINFORCING BARS ....................................................................................... 8-9
8.B. COLUMN REINFORCING BARS .................................................................................. 10
8.C. STIRRUPS .................................................................................................................... 11
9. SEISMIC RESISTANT DETAILING OF JOINTS ................................................................... 12
10. FOUNDATION BEAM REINFORCING DETAILING ............................................................. 13
11. PREPARING CONCRETE MIX ............................................................................................ 14-15
12. PLACING CONCRETE IN FOUNDATION BEAM ................................................................. 16
13. PLUMBNESS OF BRICK LAYING AND COLUMNS ............................................................. 17
14. BRICK WALL ......................................................................................................................... 18
15. REINFORCING BAR DETAILING AND PLACING CONCRETE IN COLUMNS ................... 19-23
16. JOINT DETAILS AND PLACING CONCRETE IN BEAMS .................................................... 24
17. TIMBER ROOF TRUSSES ................................................................................................... 25
18. GABLE WALL ........................................................................................................................ 26
19. ROOF COVERING ................................................................................................................ 27
REFERENCES............................................................................................................................ 28-29
I
PREFACE
Throughout the centuries, earthquakes have taken a high toll of human lives and caused
property losses. Earthquakes do not kill people but the collapse of man made buildings does.
Until today, human beings cannot prevent earthquakes, however, human beings can try to
reduce the impact by designing and constructing earthquake resistant buildings. Almost all of
Indonesia is earthquake pone.
Currently people all over Indonesia build half brick masonry or concrete block houses. Masonry
houses have become a new culture. Many of those masonry houses are built without
confinement in the form of reinforced concrete beams and columns and in almost all past
earthquakes, masonry houses without confinement generally were heavily damaged or
collapsed. Half brick thick masonry wall houses without confinement is not recommended for
earthquake prone areas.
Houses recommended to be built are half brick thick masonry wall with confinement in the form
of foundation beam, practical columns and ring beam. Past earthquakes showed that such type
of houses are earthquake resistant provided that they are built properly.
This guideline tries to explain in a simple way the principles of constructing half brick thick
confined masonry houses.
This guideline contains the basic and elementary principles concerning how to lay bricks, how to
prepare concrete mix, how to bend reinforcing bars, detailing of joints and other basic things
already forgotten by local artisans, construction workers and by most engineers all over
Indonesia.
The methods and details recommended in this guideline are basic and are minimum
requirements for constructing earthquake resistant masonry houses.
Materials for this guideline are taken from ref 13, 15, 17, 19, 20, 22, 23, 24, 28, 30 and 35.
It is hoped that this guideline is useful for the common people in earthquake prone areas and for
stakeholders involved in reducing the impact of future earthquakes.
II
1. GENERAL REQUIREMENTS AND LAYOUT OF HOUSES
Items to be observed:
1. Distance of house from the
property line
Ratio of houses / property
area
Height of house shall be
proportional
Form should be suitable for x property
line
local climate
2. Building line
3. Layout: x x building
- House layout
900
- Septic tank
- Leaching
- Drainage
building
- Water pipe
line
- Well
4. Ground level shall be the
100 year flood level
x : Distance from land border
fence
Road
1
2. CLEAN WATER AND SEWERAGE
leaching, length 3m, septic tank, length 2,7m, height 1,5m, width 1m
height 1,2m, width 1m
1M >15 M
900
manhole
45x45x45cm
city drainage
road
2
3. PRINCIPLES OF SEISMIC RESISTANT HOUSE
CONSTRUCTION
1. Good quality materials.
2. Good workmanship.
3. All building components (foundation, columns, beams,
walls, roof trusses, roofing) MUST be TIED to each other,
so that when SHAKEN BY EARTHQUAKES, the building
will act as ONE INTEGRAL UNIT.
half-brick
masonry wall
3
4. BUILDING MATERIALS
SAND: CONCRETE BLOCK:
- from rivers / quarries - best from concrete mix
- clean from mud - corners not damaged
- clean from organic materials - no cracks
SAND
20cm
20cm
GRAVEL:
40
40
cm
- from rivers / quarries
mc
10cm
- clean from mud 10cm
BRICKS:
- completely burnt
- flat, not warping
- does not break easily R.C. BARS:
- uniform size - uniform size
- corners not damaged - conform with standard bars
- minimum size 20x10x5cm - not rusted
- straight
5cm
10cm
4
5. ERECTION OF BATTER BOARDS ERECTION OF BATTER
BOARD:
1. Batter board is used as
batter board 2x20cm benchmark for the levels of
upper level flat & smooth the house.
2m 2m 2. Batter boards shall be
wall axis
erected prior to
construction.
3. Batter boards 2x20cm are
must be supported by timber stakes
perpendicular 5/7cm and placed 2m
apart.
4. Upper part of batter board
A
is flat and smooth.
5. Upper part of batter board
must be horizontal and this
leveling is done using
must be flexible water tube.
perpendicular 6. Corners must be
perpendicular.
900
timber stakes
5/7cm
batter board
brace 4x6cm, to support batter board every 2m nail 7cm
cord
brace 4x6cm attached to nail
batter board to support
2x20cm batter board
upper level flat & smooth 1m every 2m
1m
1m
min 80cm
2m
foundation excavation
leveled with water tube
Detail A to determine the level
5
6. RUBBLE (RIVER / QUARRY) STONE FOUNDATION
foundation excavation
level must
be taken
for 100
year flood
level
minimum 80 cm
minimum 80 cm
anchor min. f
10mm rubble stone foundation
every 1m loose rubble stone
concrete mix lean concrete
Note:
Loose rubble stone and sand is needed if the bottom is muddy.
6
7. REINFORCING BARS BENDING TOOL
clamp rods
embedded in
base timber beam
bar bender
bar bender
timber base
clamping rods 8/15
minimum 60cm
f
8 mm
f
10 mm
the groove must be in accordance with the bar diameter to be bent
Notes:
?Prior to cutting reinforcing bars, the lengths of columns, beams reinforcing bars &
stirrups and length of hooks must be determined from construction drawings.
?After the reinforcing bars are cut based on the necessary length, the reinforcing bars
are bent with appropriate bar bending tool and shaped into columns, beams, stirrups.
?Bending bars after the reinforcing bars are assembled is not correct.
7
8. LENGTH AND BENDING OF REINFORCING BARS
8. A. BEAM REINFORCING BARS Prior to cutting, reinforcing bar length to be measured from
construction drawings, including the bends & hooks.
1. OUTER BEAM REINFORCING BAR Example: beam with 6m length from axis to axis, using bar
f 10mm:
1 Formula: A + G + 2 (B + C + E) - 2F
A = 6000mm
B=40D
B = 40D = 400mm
F C = 6D = 60mm
½G
D
4
C=6D
B=40D
A
E=2,5D
C=6D
C=6D
5
C =6D
B=40D
½G
E=2,5 D
B=40D
3 C=6D
column
12x12cm 2
A + G + 2B - 2F = 6870 mm
A + G - 2F = 6070 mm
A + G + 2 (B + C + E) - 2F = 7040 mm
C=6D
length of bend is 6D
= 60mm at both ends
distance of bend is B=40D
2,5 D = 25mm
C=6D
8
2. INNER BEAM REINFORCING BAR
1
½G
B=40D Inner beam reinforcing bar calculation:
F E=2,5 D Formula: A - G + 2 (B + C + E + F)
A = 6000mm
C=6D
B = 40D = 400mm
C = 6D = 60mm
E = 2,5D = 25mm
D = bar diameter = 10mm
F = concrete cover
= 2,5cm from the main reinforcing bar
axis
A
B=40D
column 12x12cm
4
D
C=6D
C=6D
2 E=2,5D
length of bar is bent
40D = 400mm
at one end
A - G +B+2F = 6330 mm
3 C=6D 5 B=40D
A - G + 2 (B + C + E + F) = 6900 mm
A - G + 2 (B + F) = 6730 mm
A - G + 2F = 5930 mm
C=6D
B=40D
9
8. B. COLUMN REINFORCING BARS
B=40D
1
E=2,5 D
C=6D
E=2,5 D
B=40D
B=40D
4
2
C=6D
D
C=6D
E=2,5D
length of bar is bent
40D = 400mm
A + B = 3400 mm
at the upper
A + 2 (B + C + E) = 3970 mm
C=6D
3 5 B=40D
C=6D
A + 2B = 3800 mm
of reinforcing bar
is bent 40D = 400mm
length of bend is 6D =
60mm at both ends
C=6D
distance of bend is
2,5 D = 25mm C=6D
C=6D
B=40D
10
8.C. STIRRUPS
1 4
length of reinforcing bar bend
C 90 mm from (B - 2F)
B - 2F = 90 mm
B
2,5D C
2,5D
C
A
=
2A + B - 6F = 270 mm
6D
C
2 5
A + B - 4F = 180 mm
2 (A + B) + 2(C + E) - 8F = 496 mm
F = 1,5 cm B - 2F = 90 mm
concrete cover
thickness 1,5cm
from stirrup axis
stirrups are bent
90mm from (B - 2F)
C
6 A - 2F = 90 mm
B - 2F = 90 mm
A - 2F = 90 mm
11
9. SEISMIC RESISTANT DETAILING OF JOINTS
! BENDING METHOD
6D
IMPORTANT:
- reinforcing bar diameter 45
- bending method
- joint detailing
beam
40D 40D
Middle Joint
column
15cm 15cm
beam
15cm
12
10. FOUNDATION BEAM REINFORCING DETAILING
10.A. MIDDLE JOINT column reinforcing bar
min. f 10mm
>40 anchor min. f 10mm,
cm length > 40cm
every 6 layers of brick
stirrups min. f
8mm
distance < 15cm
reinforcing bars
min. f 10mm
13
11. PREPARING CONCRETE MIX
1 First step, pour 3 pails of gravel & mix properly
with a hoe.
mix properly
with a hoe
14
11. PREPARING CONCRETE MIX
15
12. PLACING CONCRETE IN FOUNDATION BEAM
15 cm
concrete mix: Mix properly with appropriate
1 cement : 2 sand : 3 gravel
amount of water
stirrup min. f8mm Concrete Mix:
distance < 15 cm
20 cm
CURING:
?
Before & after the form work is
removed, it must be sprayed routinely.
?
This applies to all reinforced concrete
components.
foundation
beam
16
13. PLUMBNESS OF BRICK LAYING AND COLUMNS
brick
work Note:
Columns form work must be supported
on 4 sides to warrant plumbness.
plumb bob
foundation
beam
vertical
plumb line
timber pole 4/6 cm timber pole
as form work bracing column 4/6 cm
reinforcing
form work
A: distance of plumb
line to the column
A
plumb
bob
foundation beam
17
reinforcing bar min. f 10mm
14. BRICK WALL stirrup min. f8mm distance < 15 cm
anchor min. f 10mm, length > 40cm
every 6 layers of brick
surface must be
horizontal half brick masonry wall
column 12x12cm
mortar thickness 1,5 cm
mortar mix 1 pc : 4 sand
foundation beam 15x20 cm
Mortar Mix:
1 pc (cement) 4 sand
mixed properly & add water
appropriately
column
Top View
bricks must be
Curing:brick wall
soaked minimum must be sprayed
periodically
+ 1,5 cm
bricks cord
5 cm
DO NOT
+ 1,5cm
break
+ 1,5cm
poor
quality
bricks
break
half brick masonry wall
Timber pole to fix the cord is marked for every level of brick plus
1,5cm. The string is removed if the brick layer is completed.
18
15. REINFORCING BAR DETAILING AND PLACING CONCRETE
IN COLUMNS
12cm concrete cover 2,5cm brick wall
from axis of main reinforcing bar
stirrup min. f8mm
distance < 15 cm
12 cm
reinforcing bar
min. f 10mm
concrete mix:
1 cement : 2 sand : 3 gravel
Concrete Mix:
Top View
all form work must be tailored made &
shall not use arbitrary planks stake 4/6 cm
r.c. column
Reinforcing Detailing
form work 40D 40D
2/20 cm
r.c. beam
beam reinforcing bar column reinforcing bar
4f 10-12mm 4f10-12mm
mortar beam stirrup min. f8mm
distance < 15 cm column stirrup min. f
8mm
thickness distance < 15 cm
1,5 cm
foundation beam reinforcing bar
mortar mix foundation beam stirrup
4f 10-12mm
1 pc : 4 sand min. f 8mm distance < 15 cm
foundation beam
brick wall
10 cm
12 cm 40D 40D
19
15.A. PLACING CONCRETE IN COLUMN SIMULTANEOUSLY WITH
BRICK LAYING
I. COLUMN REINFORCING BARS SUPPORTED BY TIMBER BRACING TO
PREVENT BENDING/LEANING
2 1 1/2
1
reinforcing
bars
timber brace
4/6 cm anchor min. f 10mm,
length > 40cm
every 6 layers of brick
COLUMN IS STRAIGHT
half brick wall is
provided with
toothed edges to
be filled with
concrete
half wall height
column
reinforcing bar
COLUMN WITH
TOOTHED
EDGES BRICK
WALL
3
1/4 1/4
half wall height
form work
half wall height
rough surface brick at junction
2
timber bracing with column
stake 4/6 cm Curing:
brick wall & concrete must
be sprayed periodically
20
II. PHASE I PLACING CONCRETE IN COLUMN AFTER THE HALF
HEIGHT BRICK WALL IS ERECTED
to compact the
4 5 concrete, a steel rod
f12mm is used to
placing tramp & a club
concrete hammer to tap the
after half sides
half wall height
height brick
club hammer
Curing:
brick wall &
concrete must
be sprayed
III. PHASE II PLACING CONCRETE IN COLUMN periodically
second half
wall height
wall height
placing concrete
after the brick wall is
Note: completed
placing concrete is
done in one run &
NOT IN STAGES
3 4
be removed
minimum 3 days
to compact the afer placing
concrete, a steel concrete
rod f 12mm is
used to tramp &
a club hammer to
tap the sides
21
15.B. PLACING CONCRETE IN I. PLACING CONCRETE LOWER
COLUMNS IN STAGES PRIOR HALF OF THE COLUMN
TO THE BRICK LAYING
Curing:
concrete must be sprayed periodically
Note:
? columns are supported on 4 sides
to warrant plumbness during
placing of concrete.
club hammer
?
placing concrete is done in one run
and NOT IN STAGES
22
15.C. PLACING CONCRETE IN FULL HEIGHT COLUMNS PRIOR TO
BRICK LAYING
column height
Curing:
concrete must be sprayed periodically
Note:
? columns are supported on 4 sides
to warrant plumbness during
placing of concrete.
?
placing concrete is done in one run
and NOT IN STAGES
23
16. JOINT DETAILS AND PLACING CONCRETE IN BEAMS
concrete mix: Concrete Mix:
1 cement : 2 sand : 3 gravel
brace 5/7 cm
brick work
reinforced concrete column
stud 5/7 cm every 1m
spreader 2/3 cm every 1m reinforcing bar min. f
10mm
cleat 5/7 cm every 40 D
50cm (if deemed 40 D
necessary)
tie wire
r.c.beam
brace 5/7 cm
nail 7cm
brace 5/7 cm
sheathing 2cm brick work
stirrup min. f8mm
Curing: reinforcing bar distance < 15 cm
brick wall & concrete must be sprayed periodically min. f 10mm
24
17. TIMBER ROOF TRUSSES tool to twist anchor bars made
of galvanized iron pipe > f3“
with 2 holes
8/1
2c
bolt min.
m
f10 mm
8/1
2c
m
r.c. beam12/20 cm
8/12 cm
m
2c
8/1 column
iron sheet 12/12 cm
4.40 mm /
plank 20.100 mm
cm
8/12 cm
m 2
2c 8/1
8/1
purlin
6/12 cm
6/12 cm
cm
cleat 8/12
cm
8/12
8/12 cm bolt min. f 10 mm
iron sheet 4.40 mm /
bolt min. f
10 mm plank 20.100 mm
25
18. GABLE WALL
I
III
II
reinforcing bar min. f
10mm
40d 40d
II
40d 40d
III
40d 40d
40d
26
screw
19. ROOF COVERING galvanized iron
sheet roof
cm galvanized iron
20
sheet roof
screw cm
20
purlin 6/12 cm
cleat
roof truss
8/12 cm
galvanized iron
sheet roof
+ screw roof truss
8/12 cm
lead washer purlin 6/12 cm
cleat
fascia beam
2/25 cm
fascia 2/25 cm
ready to fix
roof cover
Advantage of galvanized iron sheet roofing:
- Light in weight
- Easy to install
27
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Tsunami, Dec 26, 2004.” ICUS Conference, Singapore, 2005.
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Tsunami Challenges.” UNDP Conference, 2005.
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EASEC Conference, Bali, Indonesia, 2003.
[7] American Concrete Institute, ACI 318-02, 2002.
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EQTAP Conference, Kamakura, 2001.
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2000.
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28
REFERENCES
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Non-Engineered Construction, The International Association for Earthquake
Engineering, 1986.
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(Pvt) Ltd., 1976.
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TEDDY BOEN
29