CALCULATION SHEET FOR SCREW FEEDER

REFER TO CEMA/ANSI Standar No. 350

SF-101
NO. 1 FINE COAL FEEDER
PARAMETER SYMBOL UNIT
DOUBLE SCREW FEEDER, HELICOID
coba
Maximum Capacity Qmax kg/h
Bulk Density ρ ton/m3

Material Filled Factor FF %

Flight Capacity Factor CF1 -
Pitch Capacity Factor CF2 -
Ribbon Capacity Factor CF3 -
Paddle Capacity Factor CF4 -

Outside Screw Diameter Ds m

Screw Pitch P m

Volume Capacity, Vc = Qmax / ρ Vc m3/h

Vc ft3/h
Design Volum Capacity, Vdc = Vc x CF1 x CF2 x CF3 Vdc ft3/h

Volum Capacity per 1 rpm Vc1 ft3/h

Design Screw Conveyor Speed, Nd = Vdc / Vc1 Nd rpm
Max. Recommended Speed Vmax rpm
Speed Checked if Vmax > Nd, then "ok"

POWER REQUIRED
Operating Speed N rpm

Total Length of Conveyor L ft

Conveyor Diameter Factor Fd
Hanger Bearing Factor Fb
Material factor Fm
Power to overcome friction, HPf = L.N.Fd.Fb / 1,000,000 HPf Hp
Power to transport material, HPm = Vdc.L.W.Fm / 1,000,000 HPm Hp
HPf + HPm Hp
Overload factor Fo
Drive Efficiency e
Total Power Required, Hptotal = (HPf + HPm). Fo / e HPtotal Hp
kW
Power Selection HP kW

Motor Drive Output Torque To Nm

Torque Required, Treq = 9550.HPtotal / N Treq Nm
Torque Checked if To > Treq, then "ok"
DEFLECTION CHECKED
Pipe Shaft OD
inch
Outside diameter Dps mm
Pipe Shaft Weight Wps kg
Flight Thickness Tf mm
Flight Number, Fn = L/p Fn -
Flight Weight, Wf = (π.(D2-Dps2)/4).Fn.Tf.7.85.10^-6 Wf kg
Paddle Weight Wp kg
Screw Weight, Wsc = Wps + Wf Wsc kg
lbs
Screw Length, (Bearing to Bearing) Lsc inch
Moment of Inertia of Pipe, I I inch4
Deflection at mid span,D = 5.Wsc.L^3 / (384.(2.9.10^7).I) D inch
mm
Allowable Deflection Da inch
mm
Deflection Checked if Δa > Δ, then "ok"
VALUE REMARKS

90,000 From Data Sheet

0.85 From Data Sheet

25 See table A
1.15 See table B
1.5 See table C
1.69 See table D
- See table E

0.7 From Data Sheet

0.56 Selected

105.88
3,739.24
10,900.81

159.5 See table

68.34
35315 See table
ok

41.4 Selected from Sumitomo

cyclo drive CHHM30-6185-
35
16.40 From Data Sheet
297.5 See table
1 See table
1.2 See table
0.20
11.38
11.59
1.35 See table
0.85 See table
18.40
13.71
22 Selected from Sumitomo
cyclo drive CHHM30-6185-
35

4820
3,162
ok
 150A
6
165.2
138.46
9
9
229.07
-
367.53
167.06
196.80
28.10 See table
0.02
0.52
0.17
4.318
ok
CALCULATION SHEET FOR SCREW FEEDER
REFER TO CEMA/ANSI Standar No. 350

SF-101
NO. 1 FINE COAL FEEDER
PARAMETER SYMBOL UNIT
DOUBLE SCREW FEEDER, HELICOID
SPEED REQUIRED
Maximum Capacity Qmax kg/h
Bulk Density ρ ton/m3

Material Filled Factor FF %

Flight Capacity Factor CF1 -
Pitch Capacity Factor CF2 -
Ribbon Capacity Factor CF3 -
Paddle Capacity Factor CF4 -

Outside Screw Diameter Ds m

Screw Pitch P m

Volume Capacity, Vc = Qmax / ρ Vc m3/h

Vc ft3/h
Design Volum Capacity, Vdc = Vc x CF1 x CF2 x CF3 Vdc ft3/h

Volum Capacity per 1 rpm Vc1 ft3/h

Design Screw Conveyor Speed, Nd = Vdc / Vc1 Nd rpm
Max. Recommended Speed Vmax rpm
Speed Checked if Vmax > Nd, then "ok"

POWER REQUIRED
Operating Speed N rpm

Total Length of Conveyor L ft

Conveyor Diameter Factor Fd
Hanger Bearing Factor Fb
Material factor Fm
Power to overcome friction, HPf = L.N.Fd.Fb / 1,000,000 HPf Hp
Power to transport material, HPm = Vdc.L.W.Fm / 1,000,000 HPm Hp
HPf + HPm Hp
Overload factor Fo
Drive Efficiency e
Total Power Required, Hptotal = (HPf + HPm). Fo / e HPtotal Hp
kW
Power Selection HP kW

CHHM 10 - 6145 - 29 - Increased Safety e

Motor Drive Output Torque To Nm
Torque Required, Treq = 9550.HPtotal / N Treq Nm
Torque Checked if To > Treq, then "ok"

DEFLECTION CHECKED
Pipe Shaft OD
inch
Outside diameter Dps mm
Pipe Shaft Weight Wps kg
Flight Thickness Tf mm
Flight Number, Fn = L/p Fn -
Flight Weight, Wf = (π.(D2-Dps2)/4).Fn.Tf.7.85.10^-6 Wf kg
Paddle Weight Wp kg
Screw Weight, Wsc = Wps + Wf Wsc kg
lbs
Screw Length, (Bearing to Bearing) Lsc inch
Moment of Inertia of Pipe, I I inch4
Deflection at mid span,D = 5.Wsc.L^3 / (384.(2.9.10^7).I) D inch
mm
Allowable Deflection Da inch
mm
Deflection Checked if Δa > Δ, then "ok"
 VALUE REMARKS

38,500 From Data Sheet

0.65 From Data Sheet

72 See table A
1 See table B
1.5 See table C
- See table D
- See table E

0.5 From Data Sheet

0.5 Selected

59.23
2,091.73
#VALUE!

62.5 See table

#VALUE!
70 See table
ok

50 Selected from Sumitomo

Catalog No. C2001E-6
18.44 From Data Sheet
165 See table
1.7 See table
1.2 See table
0.26
#VALUE!
#VALUE!
1.35 See table
0.85 See table
#VALUE!
#VALUE!
7.5 Selected from Sumitomo
Catalog No. C2001E-6
HHM 10 - 6145 - 29 - Increased Safety eG3
1360
#VALUE!
#VALUE!
 150A
6
165.2
155.67
9
11
138.83
-
294.50
133.86
221.26
28.10 See table
0.02
0.59
0.17
4.318
ok
 PT. CEMARA Document No.
SIKO ENGINEERING Date 05/03/2007
INDONESIA CALCULATION SHEET Revision
Engineering & Technological Service Sheet No.
SCREW CONVEYOR
Customer JCOAL-KOBE STEEL
Location Indonesia Job Code P06-04757
Item No. X-401
Item Name NO. 1 DECANTER CAKE CONVEYOR
Job Name UBC DEMONSTRATION PLANT 600 T/H PROJECT
Type Screw Conveyor, Single Screw, Ribbon
Size Ø 500 mm
No. of Req'd 1 Set FWBS Code -
Manufacturer SIKO Engineering
CALCULATION
PARAMETER SYMBOL UNIT VALUE REMARKS
SPEED REQUIRED
Maximum Capacity Qmax kg/h 32000 From Data Sheet
Bulk Density ρ ton/m3 0.65 From Data Sheet
Material Filled Factor FF % 30 See table A
Flight Capacity Factor CF1 - 1 See table B
Pitch Capacity Factor CF2 - 1 See table C
Ribbon Capacity Factor CF3 - 1.75 See table D
Paddle Capacity Factor CF4 - - See table E

Outside Screw Diameter Ds m 0.5 From Data Sheet

Screw Pitch P m 0.5 Selected
Volume Capacity, Vc = Qmax / ρ Vc m3/h 49.23
Vc ft3/h 1,738.58
Design Volum Capacity, Vdc = Vc x CF1 x CF2 x CF3 Vdc ft3/h 3,042.52
Volum Capacity per 1 rpm Vc1 ft3/h 62.5 See table
Design Screw Conveyor Speed, Nd = Vdc / Vc1 Nd rpm 48.68
Max. Recommended Speed Vmax rpm 70 See table
Speed Checked if Vmax > Nd, then "ok" ok

POWER REQUIRED
Operating Speed N rpm 50 Selected from Sumitomo
Catalog No. C2001E-6
Total Length of Conveyor L ft 18.44 From Data Sheet
Conveyor Diameter Factor Fd 165 See table
Hanger Bearing Factor Fb 1.7 See table
Material factor Fm 1.2 See table
Power to overcome friction, HPf = L.N.Fd.Fb / 1,000,000 HPf Hp 0.26
Power to transport material, HPm = Vdc.L.W.Fm / 1,000,000 HPm Hp 2.73
HPf + HPm Hp 2.99
Overload factor Fo 1.35 See table
Drive Efficiency e 0.85 See table
Total Power Required, Hptotal = (HPf + HPm). Fo / e HPtotal Hp 4.75
kW 3.54
Power Selection HP kW 7.5 Selected from Sumitomo
Catalog No. C2001E-6
CHHM 10 - 6145 - 29 - Increased Safety eG3
Motor Drive Output Torque To Nm 1360
Torque Required, Treq = 9550.HPtotal / N Treq Nm 676
Torque Checked if To > Treq, then "ok" ok

DEFLECTION CHECKED
Pipe Shaft OD 150A
inch 6
Outside diameter Dps mm 165.2
Pipe Shaft Weight Wps kg 155.67
Flight Thickness Tf mm 9
Flight Number, Fn = L/p Fn - 11
Flight Weight, Wf = (π.(D2-Dps2)/4).Fn.Tf.7.85.10^-6 Wf kg 138.83
Paddle Weight Wp kg -
Screw Weight, Wsc = Wps + Wf Wsc kg 294.50
lbs 133.86
Screw Length, (Bearing to Bearing) Lsc inch 221.26
Moment of Inertia of Pipe, I I inch4 28.10
Deflection at mid span,D = 5.Wsc.L^3 / (384.(2.9.10^7).I) D inch 0.02
mm 0.59
Allowable Deflection Da inch 0.17
mm 4.318
Deflection Checked if Δa > Δ, then "ok" ok
TABEL A
CONVEYOR SIZE AND SPEED
PERCENT SCREW MAX.RECOM CAPACITY AT CAPACITY AT
TROUGH DIAMETER MENDED 1 RPM (ft3/hr) MAX RPM
LOAD (INCH) SPEED RPM (ft3/hr)
15% 12 50 6.5 325
16 45 15.6 700
20 40 31.2 1250
24 40 54.6 2180
30 30 105 3152
30% A 12 90 12.9 1160
16 80 31.2 2500
20 70 62.5 4370
24 65 109 7100
30 50 210 10506
30% B 12 50 12.9 646
16 44 31.4 1382
20 38 62.1 2361
24 36 109.1 3928
30 27 210 5673
45% 12 145 19.4 2820
16 130 46.7 6060
20 110 93.7 10300
24 100 164 16400
30 70 315 22062
95% 12 255 42 10760
16 220 101 2228
20 190 196 37385
24 100 363 16400
30 115 665 76519

TABLE B
FLIGHT FACTOR
TYPE Conveyor Loading
15% 30% 45%
Cut Flight 1.1 1.15 1.2
Cut &
Folded
Flight * 1.5 1.7

* Not Recommended

TABLE C
PITCH FACTOR
PITCH Description Factor
Standard Pitch = Dia. 1
Short Pitch = 2/3 Dia. 1.5
Half Pitch = 1/2 Dia. 2
Long Pitch = 1 1/2 Dia. 0.67
TABLE D
RIBBON FACTOR
Screw Dia. Ribbon Conveyor Loading
Width (inch) 15% 30% 45%
12 2
16 2.5
20 3
24 3