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4/22/2019

Rev 2.1

DVM Chiller Training


Due to Samsung’s policy of ongoing product development, specifications are subject to change without prior notice.
Every effort has been made to insure that the information included in this presentation is as accurate as possible at
the time of it’s publication.

This presentation is provided as a guide to help HVAC field technicians understand the proper procedures for
installing Samsung DVM Chiller systems. This training module is not intended to replace Samsung service manuals,
technical data books, installation/operation manuals or other factory documents.

Only properly trained, HVAC professionals should attempt to install and start up any Samsung heating and
air-conditioning system.

High Voltage Caution:


Extra care must be taken when working on or around DVM & DVM S equipment due to numerous high voltage
components. Whether installing or servicing DVM equipment in the field or while attending Samsung HVAC training
classes which include powered simulators and equipment, be aware of the potential dangers of high voltage
USE CAUTION

This presentation may only be used with authorization by Samsung HVAC. Unauthorized use, duplication or
alteration of this presentation is prohibited.

For technical support issues, always contact your Samsung equipment provider.
www.samsunghvac.com https://samsunghvac.learnernation.com www.dvmdownload.com

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DVM Chiller Training

Training Topics
 DVM Chiller Introduction
 Chiller System Components
 Chiller Basic Installation
 Basic System Commissioning
 SNET Pro 2
 Addendum

NOTE: Always refer to the DVM Chiller and Module Controller IOM’s when installing any DVM Chiller system

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Samsung Business Academy (SBA)


• Sam
SBA Account Sign Up Required:
• Register for future training classes/courses.
• Receive credit for this training class.
• Access completion certificates.
• Complete surveys/submit feedback.

Samsung Business Academy (SBA)

• Sam
1. Sign up for a SBA Account
• Contractor
• Distributor
2. View/print completion certificates
3. Register for future training
• Instructor-Led Courses
• Online Demand

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1. Sign Up for a SBA Account


Go to:
www.samsunghvac.com*
*Disable popup blocker.

Hover over:

Samsung Business
Academy Registration

Choose either:
HVAC Distributor
HVAC Contractor

1. Sign Up for a SBA Account


HVAC Contractor 1 Type Distributor Name 2 Click Search
Distributor Name

Complete all required


fields designated Click partner
by an asterisk (*). to add Distributor
information.
My Distributor

My Distributor

3 Click your Distributors name to add to form.

YOUR DISTRIBUTOR

If your Distributor is not in the list,


1 Type Other in the ID: field.

2 Click Search

3 Click OTHER to
add to form.

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1. Sign Up for a SBA Account


Complete the rest of the Sign Up form. After account is setup…
4 Select “Opt-In” to receive training communications.

01 Approval takes 1-2


business days.

Attendance is
marked complete.
02
5 Create password
using required format.

03 Certificate
available in SBA.
Click Submit to
6
complete sign-up.

1. Sign Up for a SBA Account


HVAC Distributor 1 Type your Business Name 2 Click Search
Distributor Name

Complete all required


fields designated Click partner
by an asterisk (*). to add Distributor
information.
My Distributor

My Distributor

3 Click your Business name to add to form.

DISTRIBUTOR NAME

If your Business is not in the list,


1 Type Other in the ID: field.

2 Click Search

3 Click OTHER to
add to form.

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1. Sign Up for a SBA Account


Complete the rest of the Sign Up form. After account is setup…
4 Select “Opt-In” to receive training communications.

01 Approval takes 1-2


business days.

Attendance is
marked complete.
02
5 Create password
using required format.

03 Certificate
available in SBA.
Click Submit to
6
complete sign-up.

2. View/Print Completion Certificates


1 Go to www. https://samsunghvac.com/our_training.php
3 Open Menu. ( )
2 Click:

Login with Samsung Business Academy (SBA)


username/password.

4 Click “View Your Transcript”.

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2. View/Print Completion Certificates


4 Click “View Completion Page”. 6 Select “Print” or “Save” option(s).

5 Click “View My Certificate”.

Note: Confirmation
email will be sent
with link to down-
load certificate.

3. Register for Future Training


1 Go to www. https://samsunghvac.com/our_training.php
3 Samsung Business Academy (SBA) displays.
2 Click: • Hover - on class name to view class information.
• Click - on class name to open the class
registration form.

Instructor - Led Training


Login with Samsung Business Academy (SBA)
username/password.

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3. Register for Future Training


4 Click “Request”. 5 Confirmation email will be sent.

Registration status screen displays.

Note: If you do not receive with email within


15 minutes, check your Junk/Spam folder.
Add *@samsunghvac.com to trusted sites.

3. Register for Future Training


On - Demand Training

1 Open Menu. ( ) 3 Click “Browse All”. 4 Click “Type”*.

2 Click “Browse for Training”. 5 Select course and click “Launch”.

*Online, Video
and Materials.

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DVM Chiller
Introduction

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DVM Chiller Introduction

DVM Pro Design Software


 Every DVM Chiller project must be designed through DVM Pro
 Insures all system components are compatible
 Insures correct layout of all system components
 Insures that system will perform as designed

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DVM Chiller Introduction


DVM Chiller Overview
The DVM Chiller is an air to water heat pump

 Chill water temperature range: 41°F to 77°F


 Chill water temp down to 14°F with antifreeze
 Hot water temperature range: 77°F to 131°F

 Chiller ambient temperature operating range:


 Cooling: 5°F to 118°F
 Heating: -13°F to 109°F

 10 ton and 15 ton nominal capacity models


 208/230vac 3Ø and 460vac 3Ø models
 Modular combinations from 20 to 240 nominal tons
 Up to 16 units can be combined in one control group

 Optional DMS 2.5 or Touch Central Controllers enable


Model AG010 AG015
control of 3rd party air handlers
Water flow Range 16 ~ 48 gpm 17 ~ 68 gpm

 No field installed refrigerant piping

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DVM Chiller Introduction


DVM Chiller Overview
DVM Chiller Features

 AG010(015)KSVAFH 208/230vac 3Ø AG010(015)KSVAJH 460vac 3Ø models

 Chiller unit consists of a VRF side including dual flash injected inverter scroll compressors and a Hydro side
 Dual outdoor fans
 Braze Plate heat exchanger
 Leaving water temperature reset option (“Water Law” setting)
 Water temperature & pressure sensors Hydro Side VRF Side
 Intelligent defrost operation
 Monitors outdoor coil temperature and air flow differential to initiate defrost
 Selectable snow accumulation removal setting
 Sound rating 60dB (A)
 Maximum operating water pressure: 145 psi
 Compatible with Samsung centralized controls
 Touch Controller, DMS 2.5, BACnet & LonWorks Gateways
 Dedicated module remote controller – MCM-A00N (required)

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DVM Chiller Introduction


DVM Chiller Operation Patterns – System Design

Chiller system hierarchy overview


 Unit – One DVM Chiller unit (10 or 15 ton)

 Module – 1 to 8 units connected together (required configuration)

1 Unit module 2 Unit module 4 Unit module

Unit 0 Unit 1 Unit 0 Unit 1 Unit 2 Unit 3

8 Unit module

Unit 0 Unit 1 Unit 2 Unit 3 Unit 4 Unit 5 Unit 6 Unit 7

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DVM Chiller Introduction


DVM Chiller Operation Patterns – System Design

Chiller system hierarchy overview


 Group – Consists of 2 to 8 modules with a maximum of 16 chiller units per group

Example:

One group with up to 16 units can be controlled by a single Module Controller

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DVM Chiller Introduction


DVM Chiller Operation Control Patterns
Selectable chiller group operation control patterns
Standard Control – Applications with high cooling/heating load factors
 All modules in the group start simultaneously
 Individual unit capacity control is based on the water outlet temperature sensor of each unit
 As individual units reach setpoint temperature, they go into thermo-off
 Factory default setting

Unit 0 Unit 1 Unit 2 Unit 3 Unit 0 Unit 1 Unit 2 Unit 3

Start OPERATION Close to set point

capacity control Thermo-Off


capacity control capacity control

All units will start at the same time. Each unit controls capacity based on its water When units that have reached set
outlet temperature temperature will go into Thermo-Off (idle)

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DVM Chiller Introduction


DVM Chiller Operation Control Patterns
Selectable chiller group operation control patterns
Rotation Control – Applications with lower loads at system startup and with small load fluctuations
 Chiller’s water outlet temperature is controlled based on the average temperature of all units in the module
 The module with the highest priority starts first. When the module reaches full load, the next module with the next priority starts
 When the module with the lowest priority operates at minimum capacity and the water outlet temperature approaches set temperature,
compressors stop
 Setting is enabled during commissioning

Module 1 Module 2 Module 1 Module 2


Unit 0 Unit 1 Unit 2 Unit 3 Unit 0 Unit 1 Unit 2 Unit 3

Starting Operating Close to set point

Thermo-Off


Operates the unit with the highest priority When first unit reaches its full speed (80~140Hz) When LWT is close to set point, the
and average LWT, another unit that has the unit with the last priority stops
following priority will operate.

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DVM Chiller Introduction


DVM Chiller Operation Control Patterns
Selectable chiller group operation control patterns
 Efficiency Control – Applications where the controlled area has a low load
 System capacity control uses an average leaving water temperature of all operating units in a module
 Load response time is prioritized as system capacity is increased
 Efficiency Control maintains compressor operating frequencies in the mid range frequencies (50 – 80Hz)
 Setting is enabled during commissioning

Starting Operating Close to set point

50 ~ 80Hz
50Hz
Thermo-Off

Start operating a unit with the ↑
It turns on the next unit in order of When the RPM of operating units
highest priority.
priority as cooling load increase. The are below 50Hz, it will turn off one
max. rpm is still limited below 50 ~ 80Hz. of the units with the lowest priority.

50 ~ 80Hz
↑ ↑ ↑ ↑
↑ ↑ ↑ ↑ ↑

When the RPM of first unit reaches As the cooing load changes, the RPM
the most efficient level (60 ~ 80Hz), of operating units will
It starts operating second unit. increase/decrease at the same time.

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DVM Chiller Introduction


DVM Chiller Operation Control Patterns

Water Law Control – Applications where efficiency is increased by resetting the leaving water
temperature based on outside ambient temperature or room temperature
 When chiller is configured for standard water temperature range (default) the operating water
temperature range in cooling will not drop below 41°F
 When chiller leaving water temperature is controlled by room temperature, a field supplied TP100
external sensor must be used or a signal from a BMS control

By Outside Temperature By Room Temperature


Leaving Water. Set Temp.

Leaving Water. Set Temp.


Leaving Water. Set Temp.

Leaving Water. Set Temp.


THeat1 THeat1
TCool1 TCool1

THeat2 THeat2
TCool2 TCool2

AirCool1 AirCool2 AirHeat1 AirHeat2 RoomCool1 RoomCool2 RoomHeat1 RoomHeat2

Ambient Temp. Ambient Temp. Room Temp. Room Temp.


[Cooling Mode] [Heating Mode] [Cooling Mode] [Heating Mode]

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DVM Chiller Introduction


Water Law Control Example
Example
Water Law temperature setting ranges (°F) Water Law based on outside temperature – cool mode
Option Range (°F) Notes As outdoor temperature rises, the water set temperature decreases
(TCool1 = 48°F, TCool2 = 40°F, AirCool1 = 60°F, AirCool2 = 90°F)
AirCool1 32 - 68 OA temp. 1, cool mode
AirCool2 86 – 104 OA temp. 2, cool mode
Leaving Water. Set Temperature (°F)

RoomCool1 59 – 75.2 Room temp. 1, cool mode


RoomCool2 77 – 98 Room temp. 1, cool mode
48°
TCool1 14 - 77 Water set temp. 1, cool mode
TCool1
TCool2 14 - 77 Water set temp. 2, cool mode
AirHeat1 -4 - 41 OA temp. 1, heat mode
AirHeat2 50 - 60 OA temp. 2, heat mode
RoomHeat1 59 – 75.2 Room temp. 1, heat mode
40°
RoomHeat2 77 - 95 Room temp. 1, heat mode
TCool2
THeat1 91.4 - 131 Water set temp. 1, heat mode
THeat2 91.4 - 131 Water set temp. 2, heat mode

AirCool1 60° AirCool2 90°

Ambient Temperature (°F)

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DVM Chiller
Chiller System Components

Chiller System Components


DVM Chiller
HYDRO Side VRF Side

Control Box
(Hydro Side) Dual Outdoor Fans
Outdoor
Heat Exchanger
Coil Control Box
(Inverter controller)
Braze Plate
Heat Exchanger

Receiver
EEV
Water Pressure
Accumulator
Sensor
Water Temp.
Sensor

Compressors
Water Inlet Water Outlet Sub-cooler Oil Separator

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Chiller System Components


DVM Chiller – Refrigerant Cycle

OFM1 OFM2

PT_C
T_A
T_S1 T_S2
HX_M HX_M
T_CO
 PS = Pressure sensor
 V = Valve E_M1

 T = Temperature sensor

E
PS_L E
PT_C E_M2
V_4W

 AC = Accumulator
T_S

IPMC1 IPMC2
 RC = Receiver PS_H

 PW = Pressure switch CV_D1 CV_D2 T_PO1 T_PO2

 OS = Oil separator
PW_H1 PW_H2 PS_WI PS_WO
FP
HX_PHE HX_PHE
 PT = Service port OS1 OS2 RC
T_WI T_WO

Water
 E = EEV (Electronic Expansion Valve) V_EB s
 HX = Heat exchanger T_D1 T_D2
T_PI1 T_PI2

 HX PHE = Plate heat exchanger T_CT1 T_CT2

V_HG
T_EO T_EI

s
 IPMC = Intelligent Power Module COMP1 COMP2 AC

E
V_OR1 V_OR2

E
E
HX_IC E_EV E_PHE1 E_PHE2

(inverter PCB cooler)

s
T_L

 V 4W = 4-way reversing valve


s
V_EV1 V_EV2
V_AR

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Chiller System Components


DVM Chiller – Control

K1 K2 K3 K4

VRF Control Box


 HUB PCB communication
 Main PCB communication
Communication PCB
 FAN
 PCB communication
Inverter Controller
 EEV’s - 4-way
 Hydro valve – oil return
Controller
 EEPROM
valves – bypass valves
 Setting inverter
Pressure & Tempcontrol options
sensors
 Auto & Manual Addressing
 VRF status display

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Chiller System Components


DVM Chiller – Control

VRF Control Box

 VRF PCB communication


 Hydro communication
 F1 F2 not used
 OF1 OF2 not used
 R1 R2 – Centralized control

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Chiller System Components


DVM Chiller – Control

VRF Control Box

“F” Model 208/230vac “J” Model 460vac

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Chiller System Components


DVM Chiller – Control

Hydro Control Box

K1 K2 K3 K4 K5 K6

 Water temperature control


 Communication between outdoor units
 Communications between module units
 Module controller
 Operation and option settings

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Chiller System Components


DVM Chiller – Control
Hydro Terminal Blocks

TB “A” TB “B”
Hydro Control Box

TB “A” TB “C” TB “B”


K1 K2 K3 K4 K5Comm
K6

TB “C” Comm

 TB “A” – External Output Contact


 TB “B” & “C” – External Input Contact
 Communication Terminal Block:
 F1 F2 – Factory connection
 V1 V2 – Not used
 F3 F4 – Module Controller

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Chiller System Components


MCM-A00N – Module Controller

 Same design as MWR-WE10N wired controller


 Can monitor and control up to 16 DVM Chiller units
 Connects to F3/F4 terminals at each DVM Chiller
(same connection point as standard DVM S indoor unit wired controllers)
 Set Module or Group status
 System option settings
 12 or 24 hour clock

Chiller System Data Viewing


 Water inlet and outlet temperature
 Outdoor ambient temperature
 Approximate water flow rate (+ - 10%)

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Chiller System Components


MCM-A00N – Module Controller

F3 F4 Download Connector
Power/Communications

Module Controller PCB

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Chiller System Components


MCM-A00N – Module Controller Display
No. Function
1 Operation mode 8 9 10 11 12 13
Set or current water outlet, inlet, No. Function
2 1
ODU air temp. high, low pressures 13 When buttons locked
2 14
3 Selected operation 14 No. of scheduling by daily or entire
The operation pattern 15 15 Scheduling / holiday
4
by each module or group.
16 Displayed days of week while
5 Group No.(1~4) 4 19 16 setting weekly or daily timer or
6 Module No. (1~8) displaying the set timer.
20
Unit No. (0~15), Master or Slave When summer time (daylight saving)
17
7 When an unit operating by panel activated
5 6 3 7 17 18 21
control, displays “Panel” 18 When set the off timer
8 When a button input is restricted. 19 Current time or set time
When unit control When selecting a group or a
9
by upper level controls (ex. DMS) 20 module while setting the weekly
When an error occurs in chiller timer
10
or module controller itself 21 Timer setting On or Off
11 When chiller operating anti freezing
12 When the defrost function operates

39

Chiller System Components


MCM-A00N – Module Controller

Module controller can be connected to a maximum of 16 DVM Chiller units

Hydro Hydro Hydro Hydro


PCB PCB PCB PCB

F3/F4 F3/F4

Single Chiller Unit Unit 1 Unit 2 Unit 3

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Chiller System Components


MIM-F00N – FCU Kit

 FCU Kit is used to connect 3rd party fan coil units to the Samsung
Chiller control system
 DMS 2.5 – Touch Centralized Controller – Wired Remote Controllers
 DMS 2.5 or Touch centralized controller is required

 FCU Kit can connect to 2 or 4 pipe fan coil units


 Provides external contact input
 Output control signals for fan coil unit
 Not compatible with ECM style blower motors
 Output control signals for water valve

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Chiller System Components


MIM-F00N – FCU Kit Inputs & Outputs

FCU Interface
Module
MRW-TA

MWR-WE10N
or
MWR-SH10N

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Chiller System Components


MIM-F10N – FCU Interface Module
Option switch

FCU I/M Display

 Provides communication interface between the


MIM-F00N FCU Kit and a high level controller
 DMS 2.5 - Gateways – Touch Centralized Controller
 Controls up to 16 FCU Kits
 Maximum 16 Interface Modules per DMS 2.5
 Connects directly to the FCU Kit PCB
DC 12V
FCU I/M
Download
connector

FCU I/Me address

FCU comm.(F1F2) High level controller comm.(R1R2)

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Chiller System Components


FCU Kit / Interface Module
Option switch External contact input Wired remote controller
(Manual address / Auto) address) (Dry contact) (communication / power)

F3 F4
MIM-F10N
Power input
Interface
(12V)
Module
MIM-F00N
R1R2 FCU Kit

Communication AC Power
(F1/F2) 208~230(V), 60Hz

V1 V2
F1 F2

FCU I/M FCU I/M AC Fan Water Valve 1 Water Valve 2


(Power) 12V (communication) 208~230(V), 60Hz, 1A 208~230(V), 60Hz, 0.5A 208~230(V), 60Hz, 0.5A

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Chiller System Components


DMS 2.5 Touch Central
Controller (optional)

OR

R1/R2

FCU FCU
Interface Interface
Module Module

F1/F2 F1/F2 Chiller 1 Chiller 2

FCU F3/F4 FCU F3/F4


Kit Kit
FCU FCU

FCU F3/F4 FCU F3/F4


Kit Kit
FCU FCU

Up to 16 FCU Kits

FCU F3/F4 FCU F3/F4


Kit Kit
FCU FCU

45

Chiller System Components


Water Side System Components – Field Supplied
Closed loop flow switch
 Prove water flow through the closed loop and plate heat exchanger
Closed loop inlet strainer 50 Mesh – Mandatory
 Required to filter the water entering the plate heat exchanger

Preferred

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Chiller System Components


Water Side System Components – Field Supplied

Closed loop expansion tank Expansion tank example only

 Expansion tank must be installed on the inlet side of the circulating


water pump above the highest point in the system

 Expansion tank sizing: 5% of the total amount of circulating water


in the system

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DVM Chiller
Chiller Basic Installation

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Chiller Basic Installation


Outdoor Unit Placement – Coastal Installations
 DVM Chiller units should never be installed in locations where direct sea/ocean breezes prevail
 In coastal locations, outdoor units should be installed behind the building, wall or other obstruction to protect
against direct winds
 Refer to installation and technical guides for exact specifications

Outdoor unit behind building protected from sea breezes


Outdoor units unprotected from sea breezes

49

Chiller Basic Installation


Outdoor Unit Placement

 Support the outdoor unit above grade


a minimum of 8 inches

 Unit should be installed above the


normal snow line

≥ 8”

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Chiller Basic Installation


Outdoor Unit Placement
Basic Installation Clearances

 The minimum unit clearances are based on maximum outdoor ambient temperature of 95°F
 Above 95°F the clearances should be increased
 Single or multiple units with no wall enclosure should have ≥4 inch clearance on sides and rear
 Single unit within a wall enclosure should have ≥12 inch clearance on the rear and ≥4 inches each side
 Multiple units within a wall enclosure should have ≥12 inches on rear - ≥ 16 inches between units - ≥4 inches
on the side next to the wall

≥ 4 inches

≥ 12 inches
≥ 12 inches

Front
≥ 20 inches
≥ 4 inches
Front
≥ 20 inches ≥ 4 inches ≥ 16 inches ≥ 16 inches
≥ 4 inches

≥ 4 inches NOTE: Refer to the installation manual for all unit placement requirements

51

Chiller Basic Installation


Outdoor Unit Hydro
Water side connections
 The Hydro water inlet and outlet pipe connections require a 50A “cut groove” coupling
(2 inch cut groove)

 Water drain valve is provided on the water outlet pipe

 Air vents are provided to purge air from the PHE water loop to insure system reliability

50A
2” cut groove coupling

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Chiller Basic Installation


Outdoor Unit Hydro

Water side overview

1. Drain plug (winter heat operation)


2. Cut groove couplings
3. Inlet strainer
4. Drain valve
5. Temperature gauge
6. Pressure gauge
7. Valve – Balancing or maintenance
8. Automatic air vent
9. Check valve
10. Pump
11. Flexible joint
12. Expansion tank

53

Chiller Basic Installation


Outdoor Unit Hydro

Water side considerations


Expansion Tank
 Chilled water/Hot water loop minimum capacity
 10 Ton: 72 gallons FCU’s
 15 Ton: 103 gallons
 Additional storage tank may be required
 Water loop flow rate
 10 Ton: 16 – 48 gpm
 15 Ton: 17 – 68 gpm
 Maximum water pressure: 145 psi

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Chiller Basic Installation


Outdoor Unit Wiring

 Module remote controller is mandatory for chiller operation


 Each chiller unit requires a dedicated line voltage circuit
 State and local electrical codes must be followed
Hydro VRF Hydro VRF Hydro VRF Hydro VRF
Control Control Control Control Control Control Control Control

F3/F4 F3/F4

Single Chiller Unit Unit 1 Unit 2 Unit 3

MCCB MCCB MCCB MCCB

55

Chiller Basic Installation


Outdoor Unit Wiring

Hydro terminal block “A” Hydro Terminal Blocks


Output terminal designations

TB “A” TB “B”

TB “C”

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Chiller Basic Installation


Outdoor Unit Wiring
Hydro terminal block “B”
Input terminal designations
Hydro Terminal Blocks

TB “A” TB “B”

TB “C”

Note: “Usual Input” = Latched switch function


“Instant Input” = Momentary switch function

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Chiller Basic Installation


Outdoor Unit Wiring
Hydro terminal block “C”
Input terminal designations
Hydro Terminal Blocks

TB “A” TB “B”

TB “C”

Note: “Usual Input” = Latched switch function


“Instant Input” = Momentary switch function

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DVM Chiller
Basic System Commissioning

Basic System Commissioning


Hydro Control – View Mode & Option Settings Mode

 View Mode Display – System operating data


 Chiller powered up
 Press & hold K3 K4 for 3 sec. to enter
 Press K3 to view mode selection from table
 Press K4 to reverse mode selection
 Press & hold K3 to leave view mode
 Refer to the chiller Installation Manual for complete K1 K2 K3 K4 K5 K6
view mode listing

 Hydro Controller Option Settings – Select chiller


operation parameters
 Chiller powered up
 Press & hold K2 to enter option settings
 Press K1 to display the number for option setting
 Press K2 to display the number for set value of the option
 Press & hold K2 to save selected option setting
 Refer to chiller Installation Manual for option setting listing

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Basic System Commissioning


Setting Hydro Unit Options
 On/Off operation input
 Module Controller / DMS or External contact
 Water temperature setting input
 “Water Law” Air Cool 1 – Air Cool 2
 Module Controller / DMS or External contact
 “Water Law” Room Cool 1 – Room Cool 2
 Operation mode (Cool/Heat, Normal/Hot water) input
 Module Controller / DMS or External contact  “Water Law” set temp Tcool 1- Tcool 2
 Demand control input  “Water Law” OD temp for Heat AirHeat1 – AirHeat2
 Module Controller / DMS or External contact  “Water Law” Room Heat1 – Room Heat2
 Power Demand Level – Default 100%  “Water Law” set temp Theat1 – Theat2
 Selectable from 50% to 95%  Remote error reset input
 Quiet function input  Enable/Disable
 Module Controller / DMS or External contact  Setting unit address – 0 to 15 each unit
 Quiet function level  Confirm delay for unsecured water flow rate
 100% Default  10 to 240 sec. (factory default 30 sec.)
 Level 1 – Level 2 – Level 3  External water outlet temperature sensor
 Forced fan function input  Enable/Disable (Default)
 Module Controller / DMS or External contact  Operation On/Off by external contact
 “Water Law” input  Low water temperature function (requires antifreeze)
 Module Controller / DMS or External contact  Disable(Default)/Enable
 “Water Law” control standard
 Outdoor ambient/Room temperature

61

Basic System Commissioning


Mandatory Operation Settings

Trial Operation
 Complete all required Hydro Controller settings
 Verify water circulation and air purged
 Verify water flow rate
 DIP Switch #1 is ON
 With system off including pump, perform water pressure sensor calibration
procedure
 Press & hold K4 and K6 for 3 seconds to start calibration
 Calibration will finish automatically within 30 seconds
 Mode of operation function
 DIP Switch #2 ON – Cool OFF-Heat
 Operation control K1 K2 K3 K4 K5 K6
 Press K1 for ON then press K2 for off
 Set DIP Switches #1&2 to OFF
 Press & hold K5 and K6 for 3 seconds to reset hydro controller

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Basic System Commissioning


VRF Control – Service Settings Mode

K1 K 2 K3 K4
 Inverter Controller Service Settings
 Chiller powered up
 Press & hold K2 to enter option settings
 Press K1 to display the number for option setting
 Press K2 to display the number for set value of the option
 Press & hold K2 to save selected option setting
 Refer to chiller Installation Manual for all service settings

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Basic System Commissioning


Module Controller

When the module controller is turned on, the “tracking”


function is started to establish the connected Chiller unit(s)
and indicate on the controller display

If there is an error on startup, the error code will be displayed


along with the status LED blinking red

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Basic System Commissioning


Module Controller

 Press the On/Off button to control a single unit


 Select the target Group/Module with the arrow keys

 The “All” button controls all units On/Off operation in a group

65

Basic System Commissioning


Module Controller

 Press the Temp + or - to change the water target


set temperature up or down
 Select the target Group/Module with the arrow keys

 Press the “Water Outlet” button to display the


current water outlet temperature

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Basic System Commissioning


Module Controller

 Group/Module select button

 Mode: Cool/Cool storage – Heat/Hot water

 Monitor: Sequentially displays Water inlet/outlet temperature


Outside ambient temperature - high/Low pressure and flow rate

 Pattern: Sets the operation pattern when controlling the chiller by


groups or modules

67

Basic System Commissioning


Module Controller

 Quiet: Selects the Night Quiet function

 Demand: Selects the Demand function

 Forced Fan: Selects the snow prevention function

 Water Law: Selects the water Law function

 Parameters for these functions have been set in the Hydro


Option Settings

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Basic System Commissioning


Module Controller

 Timer: Sets the weekly On/Off timer

 Timer Display: Shows the current timer setting

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Basic System Commissioning


 To use the various additional functions for a Module Controller and a DVM Chiller

Current Main menu


value Sub menu
Page No.
Data Segment(Value)

Press “ESC + OK” keys together for 3 seconds.


※ Keys
• “↑, ↓” key : Change the setting value
• “←,→” key : Select the setting value
• “OK” key : Save the setting value
• “ESC” key : Exit to normal mode

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Basic System Commissioning


Module Controller
 Reset Function – No need to turn power Off and On again to restart
 Press and hold “ESC” and “Delete” for 5 seconds to reset the module controller
 When reset is required?
 After hardware setting change (ex. Option switch) or communication wiring change.

 After reset, all of LCD segment turn Off and turn On again then tracking procedure starts.

Press together for 5 seconds.

NOTE: Refer to the MCM-A00N IOM’s


for all of the installation, setup and
functions of the Module Controller

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DVM Chiller
SNET Pro 2

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SNET Pro 2
SNET Pro 2 Setup

Connecting the SNET Pro 2 hardware to the chiller system

 Chiller VRF control box communication terminal block:


 F1 F2: Each chiller unit
 R1 R2: Cannot currently be used for SNET Pro connection

TX+  F1
TX-  F2

USB to RS232 cable S-Converter

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SNET Pro 2
SNET Pro 2 Setup
Configuration

Launch SNET Pro 2 and connect


DVM Chiller

Outdoor unit model selection

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SNET Pro 2
SNET Pro 2 Setup

Summary

Cycle Information

Installation Information

75

SNET Pro 2
SNET Pro 2 Setup

Cycle Information Installation Information

Note: SNET Pro cannot display circulating


water pressure values

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SNET Pro 2
SNET Pro 2 Setup
DVM Chiller’s Address

Selected Chiller’s Address

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DVM Chiller
Addendum

Training Addendum
Additional Control Information
< Field Scope >

Operating, Enthalpy/CO2/
Humidity control

AHU
(Field supply)

 A module controller FCU


(Field supply)
controls DVM Chillers
by each group or
module.
Water Pump
(Field supply)

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Training Addendum
Additional Control Information

 DVM Chiller On/Off control (Module / Group)


 Operation mode, water outlet temperature setting
 Optional operation setting
 Module / Group setting
 Weekly / Holiday operation schedule setting
 Summer time (Day light saving) support
 Back light
 User settings / Service mode support
 Forced fan function (Anti snow accumulation)

81

Training Addendum
Additional Control Information
120.0 mm 19.5 mm

124.0 mm

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Training Addendum
Additional Control Information
No. Meaning
Buttons description 1 Turn on / off all connected chillers
Turn on / off a group
2
or a module individually.
3 Adjust the desired water temp.
Change mode
4
(Coo, Cool storage, Heat, Hot water)
5 Quiet mode
6 Demand function
7 Snow prevention
8 Water law function
9 Selects a group or module
Shows water outlet , inlet,
10
ODU air temp, high / low pressure
Set operation mode
11
(Efficiency, Sequential, Simultaneous)
12 Set master or slave units

83

Training Addendum
Buttons description Additional Control Information
21 9 5 18 16 19 No. Meaning
13 Display water outlet temp.
2 1 14 Set the weekly On/Off timer (Max. 40)
④ 15 Check the timer setting
3 14
16 Navigation buttons
15
17 Select / saves the setting
13 18 Exit to normal mode
Delete timer. Press more than 3 sec.
19
11 8 12 delete all timers.
17 20 No use
20 Enter user setting mode
21 The On/Off status of the module or group

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Training Addendum
User setting mode Additional Control Information
 To use the various additional user functions for a Module Controller

Unit Status Main menu


Sub menu

Time setting
Value
Page No

Navigation buttons
Setting ← →↑↓

85

Training Addendum
User setting mode Additional Control Information

 Function table

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Training Addendum
User setting mode Additional Control Information
 Function table

87

Training Addendum
Additional Control Information

User setting mode

 Function table

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Training Addendum
Additional Control Information

* You can check the status of units connected to the module controller.
▶ When pressing “Monitor” button after selecting the unit number, you can change the status of the selected unit.
(Water Outlet → Water Inlet → Outdoor Air → High Pressure → Low Pressure → Flow Rate →)
Press “Up”, “Down” button to change the unit number.
89

Training Addendum
Module Controller Installation

▶ Push a hook with one hand and push up another ▶ It might be easier to disassemble it if you put a flat-head
hook with another hand to disassemble the rear cover. screw driver into the square hole above the fixing hook.

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Training Addendum
Module Controller Installation - Cable

<When the cable is not concealed > <When the cable is concealed >

▶Place the cable through openings in the rear cover. ▶ The opening (A) can be cut and removed
if you need more space.

91

Training Addendum
Module Controller Installation

▶ Before fixing the rear cover, allow 10 mm(0.4 inch) ▶ Make sure to fit the screws
or more space for upper, left, and right sides into the provided screw holes.
and 50 mm(2 inch) space for bottom side.

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Training Addendum
Module Controller Installation

▶ Connect the communication cable (F3, F4) ▶ Connect the communication cable (F3, F4)
to the PBA terminal on the back to the PBA terminal on the back
of the front cover in appropriate length. of the front cover in appropriate length.

93

Training Addendum
Module Controller Installation
 Connect F3/F4 comm. / power cable from module controller to hydro board of a DVM chiller.

Hydro Board Inverter Board

< DVM Chiller > Non- polarity

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Wiring
Connection

DVM DVM DVM DVM DVM DVM


Chiller Chiller Chiller Chiller Chiller Chiller

Length of transmission wiring : 656’

▶ Only a single module controller can be connected to DVM Chillers.

▶ If you disconnect the power supply in order to repair a main unit of a module or a group,

you should set another unit as a main unit.


- When repairing the unit, disconnect the power supply and then start module controller communication again.
- When a failure of the power supplying unit for the module controller leads to cutting power supply,
the tracking will be performed automatically and then the module controller will be powered by another unit.

Service mode
Function table

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Service mode
Function table
 Learn more – Setting module and group
- It is an example to set 6 units to modules and groups.
The example explains how to set the units to 1 group and 3 modules.
- Recommended deciding and entering numbers for modules and groups of units
and a main unit in advance, since you have to set numbers for modules and groups by each unit.
- Select a unit number on the DVM Chiller.
Refer to hydro controller option no.11 in the installation manual of DVM Chiller.
Group 1
Module Controller Module 1 Module 2 Module 3
(F3,F4)
Unit Unit Unit Unit Unit Unit
00 01 02 03 04 05

A main unit of module : M S M S M S

A main unit of group : M S S S S S

Service mode
Function table
 Learn more – Setting module and group

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Service mode
Function table
 Learn more – Setting module and group

Module No.

Group No.

Service mode
Function table
 Learn more – Setting module and group
- Set a main unit of module

Module no.
Unit no. to set as Main

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Service mode
Function table
 Learn more – Setting module and group
- Set a main unit of group

Group no.
Unit no. to set as Main

Service mode
Function table

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Service mode
Function table

Service mode
Function table

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Service mode
Function table

Service mode
Function table

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Training Addendum
View Mode Display Settings
°F

°F °F
°F °F
°F
°F
Psi
°F
Psi

Hz °F

°F
Hz
°F

°F °F

°F
°F A

°F A

°F

°F
°F

°F

°F # Step

107

Training Addendum
View Mode Display Settings – Cont.

# Step

Psi

Psi

# MBtu’s

°F

°F

Psi

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Training Addendum
Hydro Controller Option Settings Descriptions

NA in US models

109

Training Addendum
Hydro Controller Option Settings Descriptions – Cont.

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Training Addendum
Hydro Controller Option Settings List

111

Training Addendum
Hydro Controller Option Settings List – Cont.

NA in US models

112

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Training Addendum
Hydro Controller Option Settings List – Cont.

113

Training Addendum
VRF Control – Service Mode Settings List

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Training Addendum
VRF Control – Service Mode Settings List

115

Training Addendum
VRF Control – Service Mode Settings List

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Training Addendum
VRF Control – View Display Settings List

Hz

Hz

Psi

Psi

°F

°F

°F

°F

°F

°F

°F

°F

117

Training Addendum
VRF Control – View Display Settings List

°F
°F
°F
°F
°F
# Step
# Step
# Step
# Step
# Step
Hz
Hz
°F

Volts
°F

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Error code
Error display
 The display will show an error code of DVM Chillers connected to the module controller,
and located on top part of the display and red LED will be blinking.

 When an error occurs in DVM Chiller (Product group display : A)


- The DVM Chiller’s number for the error will be displayed, followed by the error code.
* Ex) When error 101 occurs from DVM Chiller No. No. 200100 (Unit No. 01)

Error code
Error display
 Error code list of Module Controller
- The module / group operation will be performed except the malfunctioned unit
even though an error occurs in the module or the group.

Error codes Description


604 Communication tracking error between a module controller and DVM Chillers

618 The maximum number of DVM Chiller installation is exceeded. (Maximum:16)

627 Displayed when 2 or more module controllers are installed.

601 Communication error between a module controller and DVM Chillers

654 Module controller EEPROM Read/Write error

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4/22/2019

Exclusive Dealer Features


Easy System Error Code Diagnostics & New System Registration

Dealer Mobile App


Dealer support at your fingertips
Android or IOS devices

Error Code Diagnostics


All Samsung Residential/Light Commercial and Commercial systems implement processor based
self-diagnostics which generate error codes to identify specific operational and component issues

System error code lists are included in the Installation and Service Manuals & DVMS Error Code Booklet

There is an easy way to access the error code lists with descriptions by simply using the

Dealer Mobile app on your Android or IOS devices

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Error Code Diagnostics


The error code listing with descriptions for the complete Samsung product line is easily accessed
through the Dealer Mobile App.

Select “Error” tab Enter the error code or You can select the
Launch the app and sign in from Menu enter the type of error video description
i.e. “Communication” of the error code

Error codes greatly enhance the diagnostic procedures required to quickly and accurately
analyze and resolve system component and operation issues

123

Samsung System Registration


New Samsung systems can be conveniently registered through the Dealer Mobile App

Launch the app Select the Enter the installation Select the installation type:
and sign in “Registration” tab information including the Residential
end-user email address
from Menu Commercial (comfort cooling)
Commercial (non-comfort cooling)
Select installation date

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Samsung System Registration


System unit model and serial numbers can be typed in, however with the Dealer Mobile App, each unit’s
model and serial number can be easily scanned in – Multiple units can be scanned for each system

The product model & serial # Enter the confirming When properly submitted,
will appear, then Select E-mail address the registration is
“ADD” to enter an additional Select: complete and confirming
unit Installer/Servicer or email will be sent
Select “Submit” when all Customer (end-user)
units have been added for the Add any comments
system

NOTE: Every new Samsung air conditioning system must be properly registered within 60 days of
125 installation to activate the enhanced warranty on eligible products

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