INTERACTIVE SCHEMATIC

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 SENR1564-03
March 2014

793C Off-Highway Truck

Hydraulic System
ATY1-UP
4GZ1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Part Machine Schematic Part Machine Schematic
Description Description
Number Location Location Number Location Location
Brakes and Hoist Hydraulic System Steering Hydraulic System (Continued)
Adjuster Gp - Slack (Front) 6G-9881 1 C-2 Pump Gp - Steering 125-4527 48 B-7
Adjuster Gp - Slack (Rear) 5T-7670 2 C-6 Screen - Service Brakes 6E-5065 49 C-7
Control Gp - Traction Control 9G-9208 3 A-5 Swtich As - Press., Steering High 3E-6461 50 D-8
Cooler - Front Brakes 152-9801 4 C-2 Swtich As - Press., Steering Low 3E-7809 51 C-7
Cooler Gp - Rear Brakes 133-1863 5 B-5 Tank and Filter Gp - Steering 132-6285 52 A-8
Cylinder Gp - Air / Hydr., Frnt Brk 8x-7220 6 C-2 Valve Gp - Accumulator Charge 139-9048 53 C-8
Cylinder Gp - Air / Hydr., Rr Brk 8W-3405 7 C-6 Valve Gp - Check, Prelubrication 9T-2553 54 D-8
Cylinders Gp - Hoist,Telescoping 121-2071 8 A-2 Valve Gp - Solenoid and Relief 138-6847 55 C-8
Breather As - Hoist Lines 8X-4575 9 D-4 Valve Gp - Steering, Flow Amplification 9T-8931 56 E-7
Filter Gp - Oil, Park Brk Release 8E-0769 10 C-4 Valve Gp - Breaker / Relief 9T-0818 57 A-8
Filter Gp - Oil, Front Brk Cooling 125-6712 11 C-3 Rear Axle Hydraulic System
Plug - Orifice 122-7765 12 D-5 Cooling Fan (Attachment) 123-9425 60 E-3
Drive Gp - Pump 125-0814 13 C-4 Filter Gp - Power Train 132-2820 61 E-3
Pump Gp - Rr Brk Clg / Prk Release 150-3468 14 C-4 Pump Gp - Rear Axle Oil 125-8648 62 E-2
Pump Gp - Brake Cooling 150-3468 15 C-4 Screeen - Suction 63 E-2
Pump Gp - Brake Cooling 150-3468 16 C-4 Sensor as - Pressure 160-1582 64 F-3
Pump Gp - Brake Cooling 150-3468 17 C-4 Sensor as - Temperature 100-3055 65 F-3
Pump / Motor Gp - Brake Release 8W-9925 18 C-5 Switch as - Bypass 125-6712 26 E-3
Pump Gp - Hoist / Front Brk Cooling 153-9509 19 C-4 Valve Gp - Control, Temp. / Relief 126-2662 67 F-2
Screen As - Rear Brake Lines 6E-5065 35 D-5 Valve Gp - Flow Control / Relief 130-4750 69 E-3
Screen Gp - Hoist Lines 6E-5472 20 D-3, D-4 Torque Convertor and Transmission Hydraulic System
Screen Gp - Hydraulic Tank 9T-3850 21 C-4 Breather 6G-0078 80 F-5
Screen Gp - Hydraulic Tank 6E-0581 22 C-4 Convertor Gp - T/C 116-5808 81 F-5
Screen Gp - Front Hydr, Oil Coolers 6E-6640 23 B-5 Convertor Housing - T/C Sump 128-5690 82 F-5
Service Brake Gp - Front Srvc / Park 8X-0222 24 B-2, D-2 Core As - Cooler 196-9474 83 E-6
Service Brake Gp - Rear Srvc / Park 8X-0241 25 A-6, D-6 Drive Gp - Pump, Lube 125-0814 84 F-6
Switch Gp - Pressure, Bypass 9X-7781 26 D-4 Filter Gp - T/C 196-6957 85 E-5
Switch Gp - Pressure 116-9933 27 C-3 Filter Gp - Transmission 199-3389 86 E-4
Tank Gp - Service Brake 6E-1851 28 D-4 Pump Gp - T/C Charge 141-5867 87 E-5
Tank Gp - Hydraulic, Hoist / Brake 122-7997 29 C-3 Pump Gp - Xmssn Charge 141-5867 88 E-4
Valve Gp - Brake, Park / Secondary 149-4133 30 D-5 Pump Gp - Xmssn Lubrication 141-5867 89 E-4
Valve Gp - Check 138-4733 34 C-5 Pump Gp - Xmssn Scavenge 141-5867 90 E-4
Valve Gp - Divertor, Frnt Brk Cooling 140-6367 31 C-2 Screen As - Suction, T/C 9P-9555 91 E-5
Valve Gp - Control, Hoist 147-0997 32 B-3 Screen Gp - Magnetic, Xmssn 7T-4554 92 E-4
Valve Gp - Relief, Rr Brk Oil Cooler 6E-5855 33 C-5 Screen Gp - T/C 187-3517 93 E-6
Steering Hydraulic System Switch Gp - Bypass 125-6712 26 E-4, E-3, E-6
Accumulator Gp - Steering 6E-5160 40 D-8 Transmission Control Gp - 6I-8554 95 F-4
Cylinder Gp - Steering 9T-8912 42 F-7 Tube As - Baffle 121-7473 96 E-6
Filter Gp - Pump Case Drain 6E-2575 43 A-7 Valve Gp - Lock-Up Clutch 187-0951 97 F-5
Fitting - Orifice 8X-7851 44 B-7 Valve Gp - Relief (T/C Inlet) 126-7174 98 F-5
Filter Gp - Element 9J-5461 45 A-8 Valve Gp - Relief, T/C Outlet 9W-7403 99 F-6
Manifold - Low Str Test Port 8W-5161 46 B-7 Valve Gp - Relief (Xmssn Lubrication) 6T-3340 100 F-4
Pump Gp - Metering 9T-1318 47 D-7
TAP LOCATION

Tap Schematic
Description
Number Location
AA Left Rear Brake Cooling D-5
CC SOS (Torque Convertor / Transmission) F-4
DD Steering Pump Oil High E-7
EE Front Service Brake C-1
FF Hoist and Front Brake Cooling Pump C-4
GG Left Rear Parking Brake D-5
HH Torque Convertor Outlet F-6
JJ Lockup Clutch and Synchronizing Valve F-5
KK Rear Service Brake C-6
LL Transmission Charging Pump F-4
MM Right Rear Parking Brake A-5
NN SOS (Steering System) C-8
PP Auxiliary Power Port (Steering System) C-8
QQ Transmission Lubrication F-4
RR Auxiliary Power Port (Steering System) A-6
SS Right Rear Brake Cooling A-5
TT Steering Pump Low Oil B-7
UU SOS (Rear Brakes Cooling System) B-5
VV SOS (Hoist And Front Brake Cooling) C-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(42) CYLINDER GP (95) TRANMISSION CONTROL GP HOIST PUMPS OUTPUT

STEERING (84) DRIVE GP (82) CONVERTOR HOUSING 6I-8554 BRAKE SYSTEM CHARGE PUMPS
(98) VALVE GP (80) BREATHER STEER PUMP OUTPUT
9T-8912 PUMP, LUBE T/C SUMP (81) CONVERTOR GP T/C INLET 6G-0078 REAR AXLE FAN CIRCUIT
125-0814 128-5690 T/C (100) VALVE GP HOIST CONTROL CIRCUIT
126-7174 RELIEF SUPPLY LINE
116-5808 DRAIN / RETURN LINE
XMSSN LUB. STEER PUMP OUTPUT AND CIRCUIT
6T-3340 REAR BRAKE COOLING SYSTEM
FRONT BRAKE COOLING SYSTEM
SERVICE BRAKE CONTROL CIRCUIT
(65) SENSOR AS (67) VALVE GP CONTROL
F TEMPERATURE TEMP / RELIEF
PARKING BRAKE CONTROL CIRCUIT
TORQUE CONVERTOR CHARGING PUMP AND CIRCUIT F
100-3055 126-2662
TRANSMISSION CHARGING PUMP AND CIRCUIT
TRANSMISSION LUBRICATION PUMP AND CIRCUIT
TRANSMISSION SCAVENGE PUMP AND CIRUIT
REAR AXLE OIL PUMP AND CIRCUIT
CR (86) FILTER GP LL
(99) VALVE GP
CL TRANSMISSION
T/C OUTLET
199-3389 (26) SWITCH GP 2
(56) VALVE GP 9W-7403
BYPASS
(64) SENSOR AS DIFFERENTIAL
STEERING, (69) VALVE GP PRESSURE AND BEVEL
HH 125-6712 QQ
FLOW AMPLICATION FLOW CNTRL 160-1582 GEAR
9T-8931 AND RELIEF
130-4750 (61) FILTER GP
POWER TRAIN REAR AXLE
(96) TUBE AS 132-2920 HOUSING
L R BAFFLE CC
JJ
121-7473
(85) FILTER GP REAR
(93) SCREEN GP
(97) VALVE GP T/C
T/C
LOCK-UP 196-6957
WHEEL
187-3517 (62) PUMP GP
CLUTCH
REAR AXLE OIL
187-0951
125-8648
P (60) COOLING FAN
(91) SCREEN GP (92) SCREEN GP (ATTACHMENT)
SUCTION MAGNETIC 123-9425
T/C XMSSN (63) SCREEN
9P-9555 7T-4554 SUCTION
E E
(26) SWITCH GP 3 (26) SWITCH AS
BYPASS BYPASS
(26) SWITCH GP 1 125-6712
EF 125-6712
BYPASS
125-6712
T (83) CORE AS (88) PUMP GP (90) PUMP GP
(87) PUMP GP
COOLER XMSSN (89) PUMP GP XMSSN
T/C CHRG
196-9474 CHRG XMSSN LUB. SCAVENGE
141-5867
141-5867 141-5867 141-5867
HP LS
HT
DD

TRANSMISSION / TORQUE CONVERTOR REAR AXLE OIL

(50) SWITCH AS
PRESSURE (28) TANK GP SERVICE BRAKES
STEERING HIGH (30) VALVE GP
AA (35) SCREEN AS 6E-1851
3E-6461 LEFT BRAKE
REAR PARK / SECONDARY RR BRAKE
149-4133 6E-5065 (9) BREATHER AS HOIST LINES
8X-4575
D (12) PLUG
D
ORIFICE
122-7765 (24) SERVICE BRAKE GP
FRONT SERV / PARK 2
(26) SWITCH GP 8X-0222
(40) ACCUMULATOR GP
STEERING PRESSURE (20) SCREEN GP HOIST LINES
(25) SERVICE BRK GP 9X-7781
6E-5160 (54) VALVE GP GG 6E-5472
RR SERV. / PARK 2 LEFT
PRELUBRICATION
8X-0241 FRONT
9T-2553 (47) PUMP GP
METERING (10) FILTER GP OIL
9T-1318 PRK BRK RLS
PP (6) CYLINDER GP
8E-0769
AIR / HYDR.
FRONT BRK
8X-7220
(7) CYLINDER GP
AIR / HYDR. (16) PUMP (15) PUMP FF (26) SWITCH GP
REAR BRK GROUP GROUP PRESSURE
8W-3405 (34) VALVE GP 150-3468 150-3468 (14) PUMP 9X-7781
CHECK (17) PUMP GROUP
138-4733 M
GROUP 150-3468
(19) PUMP GP
150-3468
HOIST
(55) VALVE GP 153-9509
SOLENOID/
NN (18) PUMP / PUMP (11) FILTER GP OIL
C RELIEF MOTOR GP DRIVE FRNT PRK BRK C
138-6847 BRAKE BOX COOLING
RELEASE (29) TANK GP 125-6712
8W-9925 HYDRAULIC
HOIST / BRAKE VV (4) COOLER
(13) DRIVE GP PUMP
122-7997 152-9801
125-0814

(22) SCREEN GP
(49) SCREEN HYDR. TANK
6E-5065 6E-0581 (21) SCREEN GP
HYDR. TANK EE
(51) SWITCH AS (33) VALVE GP
RELIEF REAR BRK OIL CLR 9T-3850
PRESSURE KK (31) VALVE GP
STEERING LOW 6E-5855
(44) FITTING DIVERTOR
3E-7809 FRNT BRK
ORIFICE
(46) MANIFOLD 8X-7851 COOLING
8W-5161 140-6367 (1) ADJUSTER GP
(2) ADJUSTER GP
SLACK (FRONT)
(48) PUMP GP SLACK (REAR) (27) SWITCH GP
VENT ORIFICE FOR 6G-9881
TT STEERING 5T-7670 COUNTERBALANCE VALVE PRESSURE
125-4527 116-9933
(53) VALVE GP
ACCUMULATOR (5) COOLER GP UU COUNTERBALANCE VALVE
(32) VALVE GP
CARTRIDGE
CHARGE 133-1863 CONTROL
139-9048 HOIST
B 147-0997 B

(23) SCREEN GP LOWER

FRNT HYDR.,
FLOAT SIGNAL ORIFICE #2
(57) VALVE GP OIL COOLERS
SIGNAL ORIFICE #1
BREAKER / RELIEF 6E-6640 (26) SERVICE BRAKE GP RIGHT
9T-0818 SNUB FRONT SERV / PARK 1 FRONT
(43) FILTER GP 8X-0222
PUMP CASE HOLD
DRAIN BRAKE
ROD END VENT
6E-2575 SLOT ACROSS STEM
COOLING
RELIEF
RAISE
LINE PATTERNS
Pressure Line
(52) TANK AND AETA Pilot / Load Sensing Pressure
FILTER GP
STEERING (25) SERVICE BRAKE GP VALVE Drain / Return Lines
132-6285 REAR SERV / PARK 1 MM
8X-0241 Component Group
LOW PRESSURE
RELIEF Attachment
MAIN RELIEF
DUMP SPOOL Air Line
HIGH PRESSURE
A RELIEF
CALLOUTS A
(45) FILTER GP
ELEMENT RR (3) CONTROL GP YY Taps (Pressure, Sampling, Sensor - by letter)
9J-5461 TRACTION DUAL STAGE (8) CYLINDER GP
SIGNAL SPOOL HOIST,
CONTROL
RIGHT 9G-9208 TELESCOPING
REAR 121-2071 THIS SCHEMATIC IS FOR THE 793C OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
SS
MEDIA NUMBER: SENR1564-03
SCHEMATIC PART NUMBER: 155-9431, CHANGE: 00, VERSION: -

STEERING PARK / SERVICE BRAKES AND HOIST

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 MACHINE COMPONENT LOCATIONS - CHASSIS
VIEW ALL CALLOUTS

57 RR 45 52 24 42 TT 46 51 44 9 23 5 5 85 26 10 23 19 FF 33 29 22 21 17 16 15 14 19 FF 8 20 26 25 18 32 SS 35 34
30
40
20
40
26
43
3
PP
MM
NN
92
55
QQ
49
95
50 100

83 LL

53 62

48 63

2
13
KK
DD

60
54
65
56
23
47
61
98
69
96

91 67

82 81 24 42 27 11 27 11 4 97 31 86 26 JJ 99 HH 93 26 6 87 88 89 90 6 8 1 EE 7 12 28 7 25 AA GG 64
 MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
FF RR

17 57 45 52 9 20 20 81 88 91 98 2 49 65 87 90 97 1 31 53 82 89 96 6 7
JJ 6
16
91 4 93 96 9 86 48 CC 87 90 99 98 89 88 23 5 97 HH 23 5 29 33 22 21 20
7
13
82 47
5
19 28
26
10
81 7 DD
26
11 93
32 21
27 61
28 22
27 MM

95 29
11 27
QQ 33
47 11
LL 23
40 8
SS 49
83 69

AA 19
40 56

3 40
57 24

MM 8
RR 26

GG 86
45 64

64 43 AA
52

26 24 25
43

49 61 SS 26

53 69 25 99

25 CC 42
PP

NN
2 32 EE

49 KK
DD KK

56 62 50
GG
63 HH
55
LL
65 QQ
54
TT
50 24 42 44 46 80 51 31 26 10 85 17 19 13 14 15 16 1 6 8 92 18 100 12 49 27 30 18 92 12 30 46 80 100 3 27 44 51 95 15 14 48 83 42 54 55 62 63 4 JJ

TT EE FF PP NN
FILTERS - FRONT BRAKE COOLING
VIEW ALL CALLOUTS

11 VV 11
STEERING - SOLENOID AND RELIEF VALVE

VIEW ALL CALLOUTS

55 NN
TRANSMISSION LUBRICATION FILTER

VIEW ALL CALLOUTS

CC 89