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Power Plant
- Er. Sandip De MBA, B.E. Mechanical
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1. Coal-how much and how 21. Rotor
2. CHP 22. Stator
3. Coal Conveyor 23. Generator Transformer
4. Boiler Coal Bunker 24. Condenser
5. Bucket Wheel Machine 25. Condensate Extraction Pump
6. Coal Feeder 26. Low Pressure Feed Heat
7. Pulverizing Mill 27. Deaerator
8. Primary Air Fan 28. Boiler Feed Pump
9. Boiler light-up 29. High Pressure Feed Heaters
10. Boiler 30. Economizer
11. Forced Draught Fan 31. Steam Drum
12. Air Heater 32. Cooling Tower
13. Electrostatic Precipitator 33. Circulating Water Pumps
14. Induced Draught Fan 34. Circulating Water Make-Up Pumps
15. Main Chimney 35. FGD
16. Super heater 36. Finally..
17. High Pressure Turbine
18. Boiler Reheater
19. Intermediate Pressure Turbine
20. Low Pressure Turbine
1. Coal- How much and how
• Coal required for a 100 MW plant per year
= Power Plant Wattage x Coal unit/ Hr x Hr/ Yr
= 100 x (Per unit Heat Required/ Coal Heat
Value) x (24 x 365)
= 100 x (10.765/ 20) x 8760 kg/ Yr
= 471.51 x 1000 kg/ Yr
= 471.51 mT/ Yr • Coal is transported from the mine to loading place
• Loading place into train
• Train to the location
• Unloaded at the location (Wagon Tripler)
• Transported through conveyors into bunkers
• From bunkers into mills (Pulverizes)
• Powdered, put into furnace and burnt
• The heat generated is used to heat water, steam, air
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2. CHP – Coal handling plant 3. Coal Conveyor
• At the receiving location stock yard • Coal conveyors are used to move
or sent to coal bunkers coal around efficiently. Coal arriving
• To make sure to generate electricity by train can be stocked for later use
when you want to, you have to make or taken straight to the coal bunkers
sure the coal is in the right place at • CHP control room with remote
the right time control system helps to ensure that
• Typically 15 days stock is the conveyors take the coal to the
maintained at site right bunkers
• The stock yard stocks these and
helps in times of lean supply from
the mines or when transportation is
not available
4. Boiler Coal
• Coal bunker supplies coal to pulverizing
fuel mills. Each bunker can hold 1,000
tonnes of coal, and there may be six to eight
bunkers per unit
• The cleaned flue gas is discharged up the 275 metre high chimney which has
been lined with steel plates/brick lining.
• The generated power stepped upto 4 lakh volts is transmitted and handed over to
distributors at lower voltages