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ABSTRACT
β-Mannanases have number of industrial applications. One of the important application
is in biobleaching of pulp, for which enzyme has to be thermo-alkali-stable and
cellulase-free. In this work a new strain of Bacillus nealsonii PN-11 was isolated which
produces a cellulase free, thermo-alkali-stable mannanase. The mannanase production
from this strain has been optimized using Response surface methodology. On
optimization enzyme yield increased by 17.2 fold. The enzyme was applied on softwood
pulp to evaluate its bleaching potential individually and in combination with xylanase.
PN-11 mannanase was able to improve the pulp properties when applied individually.
Moreover, siginificant reduction in kappa number (32.23%), increase in roughness of
pulp surface and enhancement of brightness (16.39%) as well as viscosity (3.20%)
could be achieved when PN-11 mannanase was applied in combination with xylanase
which makes it a potential candidate for application of pulp biobleaching at industrial
scale.
NAVEEN GUPTA
Department of Microbiology, BMS Block, Panjab University, Chandigarh, India
INTRODUCTION
Hemicellulose is the second most abundant MATERIALS AND METHODS
heteropolymer present in nature, usually
associated with cellulose and lignin in plant Locust bean gum (LBG) were obtained from
cell walls1. The two most important and Sigma chemicals, USA. All other analytical
representative hemicelluloses are hetero-1, 4- media and reagents were purchased from
β-D-xylans and hetero-1, 4-β-D-mannans2,3. SRL, Hi-Media, Qualigens, India. Unbleached
Mannan is the predominant hemicellulosic softwood pulp used in this study was provided
polysaccharide in softwoods from by Ballarpur Industries Limited (BILT),
gymnosperms. Major enzymes involved in the Yamunanagar, Haryana, India. Xylanase was
hydrolysis of linear mannans and obtained from alkalophilic Bacillus sp. NG-27
glucomannans are 1, 4-β-D mannan previously isolated in our laboratory and
mannohydrolases (called β-mannanases, EC deposited at Microbial Type Culture
3.2.1.78), 1, 4-β-D-mannopyranoside Collection, Institute of Microbial Technology,
hydrolases (called β-mannosidases, EC Chandigarh, India (MTCC No. B0013)14,15.
3.2.1.25) and 1,4-β-D glucoside
glucohydrolases (called β-glucosidases, EC Screening and Isolation of mannanase
3.2.1.21). Out of these most important are β- producing bacteria
mannanases attacking the internal glycosidic Soil samples were collected from the area
bonds of the mannan backbone chain, where dry leaves and paper were decaying at
releasing short β-1, 4-manno- forest area near Sukhna lake, Chandigarh,
2,4
oligosaccharides . Various mannanases from India and landfill areas of Haryana and
fungi, yeasts and bacteria as well as from Chandigarh, India. For enrichment, 1g of soil
germinating seeds of terrestrial plants have samples were added in Minimal Media (MM)
been reported5,6,7,8,9,10,11. Microbial containing LBG (0.5%)17 and incubated at
mannanases are mainly extracellular and can 370C for 96 h. After enrichment appropriate
act in a wide range of pH and temperature dilutions were made and plated on minimal
because of which they have found media plates containing Locust bean gum
applications in industries like pulp and paper, (0.5%). The mannanase production was
pharmaceutical, food, coffee extraction, observed by visualization of zones around
bioethanol production, textile, oil drilling and colonies (after staining with 0.2 % Congo red
detergent. Thermo-alkali-stable β- and then destaining by 1N NaCl).
mannanases have special importance with
respect to their application in pulp Evaluation of the presence/absence of
biobleaching12,13 which is carried out at very Carboxy Methyl Cellulase and Xylanase
high temperature and pH. The majority of All the positive isolates were grown on media
known β-mannanase cannot maintain containing 0.5% Carboxy Methyl
catalyzing capacity and stability in such Cellulose/avicell or 0.5% Xylan. The
extreme environment. Moreover the enzymes presence/absence of these enzymes was
to be employed in pulp industry needs to be evaluated by zone of clearance around the
cellulase-free14,15,16. The objective of the colonies. (On staining with 0.2% Congo red
present study was to isolate cellulase-free, and then destaining by 1N NaCl). The results
thermo-alkali-stable mannanase producing were further confirmed by liquid assay (9, 24).
bacteria, optimize the conditions for its
maximum enzyme yield using statistical Mannanase production in liquid medium
designs of Plackett-Burman and Response 20 ml broth of MM (pH 7.0) was taken in 100
Surface Methodology and to explore the ml flask. It was inoculated with 1% inoculum of
application of this enzyme in biobleaching of log phase grown cells and incubated at 150
softwood pulp individually or in combination rpm/37°C for 24 h. The culture was
with other hemicellulolytic enzymes like centrifuged at 7826 x g for 10 min at 40C.
xylanase.
The variability in the dependent variable was for multiple regression analysis and to
explained by R2. A 23-factorial central construct the plots of the obtained data20. The
composite design (CCD), with eight axial coded and uncoded values of the variables at
points (α = 2) and six replications at the center various levels are given in Supplementary
points (n0 =6) leading to a total number of 30 Table 2. The coded variables were Casein (A),
experiments wherein the effect of each LBG (B), Bactopeptone (C) and pH (D). These
compound on mannanase production was values were constructed into their actual
taken as a response. Design Expert Version values to find out the optimum range of the
8.0 (Stat-Ease Corporation, USA) was used variables for the production of mannanase.
Biobleaching of softwood pulp washed thrice with deionized water and fixed
Enzyme pretreatments were carried out in 250 with 2.5% glutaraldehyde solution prepared in
ml erlenmeyer flasks containing oven dried phosphate buffer, pH 7.2, for 1h. Fibers were
pulp (odp) at 5% consistency in a water bath separated from glutaraldehyde and washed
set at 150 rpm. To optimize the parameters for thrice with same buffer and were gradually
biobleaching, pulp was treated with the dehydrated with acetone gradient between 30
different enzyme (manannase or xylanase) and 90 % and finally suspended in 100 %
dose (0, 5,10,20,30,40,50,60,70,80 U/g odp acetone; small pieces of fibers were air dried
[gram oven dried pulp]), reaction time (0, 30 and placed on the stubs, mounted with silver
min, 60 min, 90 min, 120 min, 150 min, 180 tape, and sputter coated with gold using fine
min), pH value (8.0,8.4,8.8) and temperature coat (JEOL ion sputter, Model JFC-1100) and
(500C, 550C, 600C, 650C). Enzyme treated examined at 10 KV.
pulp samples were filtered through muslin
cloth and respective filtrates were studied for RESULTS
release of chromophores, hydrophobic
compounds and release of reducing Screening and Isolation of Bacteria
sugars21,22. For biobleaching, pulp was treated Producing Cellulase-free, Thermo-Alkali-
with mannanase or xylanase alone and in Stable Mannanase
combination (simultaneously) under optimized Soil samples were enriched using Locust bean
conditions. After predetermined time intervals, gum (LBG) as a sole carbon source. On
reaction mixture was filtered and then treated screening 20 bacterial colonies were found to
pulp was washed with distilled water and dried produce mannanase. Out of these, 3 isolates
at room temperature. These final bleached were shortlisted on the basis of absence of
pulp samples were used for the determination Carboxy Methyl Cellulase enzyme (CMCase).
of the physical and chemical properties. Further selection was done on the basis of
Kappa number (TAPPI Protocol, T-236 OM- mannanase yield in liquid assay. Isolate No.11
85), brightness (T-452 OM-87), viscosity (T- was selected for further studies as it gave the
230 OM-82) determined according to TAPPI maximum yield of cellulase-free mannanase
method (Technical Association of Pulp and and it was designated as PN-11. Temperature
Paper Industry, USA). optima of PN-11 mannanase was 650C and
pH optima was 8.8 (Fig 1A & Fig 1B). The
UV- Visible-spectra of released colored enzyme was stable under conditions to be
compounds used for pulp biobleaching as it retained >72%
To monitor the release of lignin, after enzyme and >52% activity at 600C and 650C
treatment and washing, absorbance of respectively (after 3h) and for pH stability it
collected filtrate was determined was >70% and >50% stable at pH 8.4 and 8.8
spectrophotometrically from λ 200 nm to λ 600 respectively (after 3h) (Fig 2A & Fig 2B). The
nm by using Hitachi UV-Visible isolate PN-11 produced small amounts of
spectrophotometer (UV-1900). xylanase in medium containing xylan.
However, no expression of xylanase could be
Scanning Electron Microscopy (SEM) detected in the conditions used for the
Samples of pulp fibers were processed for production of mannanase (MM+LBG 0.5%).
scanning electron microscopy. The fibers were
Figure 1
Effect of temperature and pH on activity of mannanase from PN-11
(A) temperature optima (B) pH optima
Figure 2
Temperature and pH stability of mannanase from PN-11
(A) temperature stability (B) pH stability
Supplementary Figure 1
Unrooted neighbor-joining phylogenetic tree (Mega 4) based on 16S rDNA gene sequences
of the isolate PN-11 and species of related genera. Bootstrap values
(Expressed as percentages of 1,000 replications) >50% are given at nodes.
The bar represents two substitutions per 100 nucleotides.
GenBank accession numbers are shown in parentheses.
Supplementary Table 1
Morphological, Physiological, and biochemical characteristics of Bacillus nealsonii PN-11
Oxidase -
Catalase +
Lipase +
Amylase -
Gelatinase -
Indole +
Methyl-red -
Voges-Proskauer -
Citrate -
Glucose A
H/L Motile
TSI A/A
PPA -
Urease -
Mannitol +
Mannose +
Xylose +
Sucrose +
Nitrate +
H2S -
Lysine -
Ornithine -
Arginine -
Tryptophan -
Growth on Blood agar +
Growth on McConkey agar -
Supplementary Table 2
Experimental range and levels of independent factors of CCD-RSM
Supplementary Table 3
Central composite rotary design matrix with experimental and
predicted value of PN-11 mannanase production
-1
Factors Mannanase Activity (Uml )
Run
A B C D Actual Predicted Residual
1 -1 -1 -1 -1 70.22 71.09 -0.87
2 +1 -1 -1 -1 78.52 78.95 -0.43
3 +1 +1 -1 -1 68.73 68.33 0.40
4 +1 +1 -1 -1 65.08 64.19 0.89
5 -1 -1 +1 -1 62.33 62.06 0.27
6 +1 -1 +1 -1 59.92 59.78 -0.14
7 -1 +1 +1 -1 56.00 56.85 -0.85
8 +1 +1 +1 -1 42.15 42.56 0.41
9 -1 -1 -1 +1 31.50 30.83 0.67
10 +1 -1 -1 +1 40.70 30.82 0.88
11 -1 +1 -1 +1 52.27 52.38 -0.11
12 +1 +1 -1 +1 49.35 49.36 -0.11
13 -1 -1 +1 +1 50.45 51.31 -0.86
14 +1 -1 +1 +1 50.03 50.17 -0.14
15 -1 +1 +1 +1 71.10 70.41 0.69
16 +1 +1 +1 +1 58.15 57.25 0.90
17 -2 0 0 0 59.17 58.70 0.47
18 +2 0 0 0 52.27 52.38 -0.11
19 0 -2 0 0 49.35 49.36 0.14
20 0 +2 0 0 51.41 52.01 -0.60
21 0 0 -2 0 72.80 73.36 -0.58
22 0 0 +2 0 72.50 72.22 0.28
23 0 0 0 -2 61.00 60.43 -0.57
24 0 0 0 +2 34.00 34.86 -0.86
25 0 0 0 0 103.33 102.14 1.19
26 0 0 0 0 102.80 102.14 0.66
27 0 0 0 0 102.00 102.14 -0.14
28 0 0 0 0 101.00 102.14 -1.14
29 0 0 0 0 102.00 102.14 -0.14
30 0 0 0 0 101.70 101.14 -0.44
A: Casein, B: Locust Bean Gum, C: Bactopeptone, D: pH
Uml-1 in the yield of mannanase was observed. This variation reflected the importance of
optimization of medium components to attain higher yields. In pareto chart, five factors showing
positive effects (pH, LBG, Inoculum age, Casein and Bactopeptone), out of these Casein, LBG,
Bactopeptone and pH were selected for further optimization using Central composite design
(CCD) (Fig 3).
Figure 3
Pareto chart of eleven-factor affecting mannanase production
where Y is the response value (mannanase activity [Uml-1]) and A, B, C and D are Casein (%),
LBG (%), Bactopeptone (%) and pH respectively. On Analysis of variance (ANOVA), a first order,
second order and two level interactions were significant with 99.99% level of significance (Table
1). The value of the correlation coefficient, R2 (0.9991) showed that the regression model provides
an accurate description of the experimental data. A reasonable agreement between predicted
(0.9959) and adjusted (0.9982) R2 was also observed. From the Table 1, it can be seen that the
factors with higher significant were A, B, D, AB, AC, BD, CD and squared terms of A2, B2, C2 and
D2. The interaction terms AD and BC seem to be insignificant, which can be removed from the
model without affecting the goodness of the model.
Table 1
Analysis of variance (ANOVA) for the model developed for
mannanase yield after fermentation
The three dimensional (3D) response surface casein 0.050(%), LBG 0.800(%),
graphs of mannanase production based on bactopeptone 0.030(%) and pH 8.0 should
the final model are depicted in Fig 4, which give maximum mannanase yield of 103.33
was generated for the pair-wise combination Uml-1. Validation experiment under these
of the four factors while keeping the other one conditions produced 104.0 Uml-1. The
at its optimum levels. The response at the experimental value was found to be very close
central point corresponds to a maximum to the predicted value and hence, the model
degree of achievable mannanase activity for was successfully validated. The alkaline
four factors. Almost all the interactions in the mannanase production under unoptimized
designed experiments produced a ‘nearly conditions was 6.0 Uml-1, whereas with
spherical’ variance function. All these optimized medium the production was
evaluations confirmed that the model can be increased to 103.33 Uml-1 resulting in an
used for the prediction of mannanase yield approximately 17.2 fold increment in
within the given range of factors. The RSM mannanase yield.
model predicted that a medium containing
Figure 4
Three dimensional response surface plots for the effect of
A) LBG and Casein, B) Bactopeptone and Casein, C) pH and Casein,
D) Bactopeptone and LBG, E) pH and LBG and
F) pH and Bactopeptone for the yield of PN-11 mannanase
Supplementary Figure 2
UV-Visible spectra of the effluent of (1) untreated,
(2) mannanase + xylanase treated softwood pulp
Table 2
Physicochemical properties of softwood pulp treated with PN-11 mannanase and xylanase
Figure 5
Scanning electron micrographs of (A) untreated,
(B) Mannanase + Xylanase enzyme treated softwood pulp
DISCUSSION
Mannanases that randomly hydrolyse β-D-1,4 licheniformis TJ-1019,34. Rashid et al11 has
mannopyranoside linkages in β-1,4 mannans reported 3 fold increase of enzyme yield from
have applications in various fields, some Aspergillus terrus SUK-1 and Mohamad et al35
important industrial applications of has reported 0.72 fold increase from
mannanases require the enzyme to be alkali- Aspergillus niger.
thermo-stable for example kraft pulping, There are only few reports on the
detergent industry, hydraulic fracturing of oil application of mannanases in biobleaching of
well etc.2,4. A number of mannanases have pulp but in all these cases all the required
been reported2,4,23, some of these are alkali- properties of the enzyme i.e. cellulase free,
stable but not thermostable13,24,25,26 whereas thermo-stability, alkali-stablility are not
others are thermostable but not met13,29,36. Because PN-11 mannanase is
alkalistable27,29,29,30. However for the above cellulase-free, alkali-stable as well as thermo-
cited industrial applications both alkalistabilty stable therefore it is well suited for its
and thermostability are required. To the best application in pulp biobleaching. Moreover the
of our knowledge only reported mannanase application of mannanase in biobleaching can
which is alkali-thermo-stable is from be of more use if it is applied in combination
alkalophilic Bacillus sp N16-531. Moreover for with xylanases12,29,36,37,38. Therefore the
the application of any enzyme in pulp industry possible use of PN-11 mannanase in
it has to be cellulase free14,15,16. In the present biobleaching was explored in combination with
study along with alkali-thermo-stablility, xylanase from alkalophlic Bacillus sp. NG-27
mannanase from Bacillus nealsonii PN-11 is reported to have pulp biobleaching
also cellulase free. In addition, it has become potential14,15. On optimization, biobleaching
a bottleneck problem for industrial application conditions (Temperature, pH, Incubation time)
of extremozymes because the extremophiles were found to be same for both the enzymes
directly isolated from nature have some which further make their simultaneous
shortcoming, for extremozyme production, application possible at industrial level. When
such as longer generation time, lower biomass applied individually both mannanase and
yield leading to lower productivity of the xylanase could improve the pulp properties
extremozymes, and the higher production like reduction of kappa number, increase of
costs9,32,33. The Bacillus nealsonii PN-11 is a brightness and viscosity. Moreover when they
mesophilie growing at a neutral pH but it are applied in combination the additive effect
produces a thermo-alkali-stable mannanase of two was better than individual application of
which provides an obvious advantage for the enzymes. Reduction in kappa number and
application of this enzyme at industrial level. increase in brightness is because of
All these properties together i.e. cellulase free, degradation of hemicellullolytic component
thermo-alkali-stable mannanase from and release of lignin from pulp. Increase in
mesophilic, neutrophilc Bacillus nealsonii PN- pulp viscosity to a smaller extent might have
11 makes it highly suitable for application in resulted from partial degradation of the low
pulp biobleaching. For industrial application molecular weight hemicelluloses, leading to
enzyme yield is another important factor. The increase in cellulose fraction39. These results
use of statistical models to optimize the indicate that PN-11 mannanase can be a
enzyme yield has increased in present-day good candidate for pulp biobleaching alone as
biotechnology. In present study significant well as in combination with other
improvement (17.2-fold) in the yield of alkaline hemcellulolytic enzymes.
mannanase from Bacillus nealsonii strain PN-
11 has been achieved within a shorter CONCLUSION
cultivation period using statistical methods,
which is much higher than other reports. A 2 In conclusion, the Bacillus nealsonii PN-11 is
fold increase in the mannanase yield has been a mesophilie produces a cellulase free,
reported from Bacillus sp. N16-5 and Bacillus thermo-alkali-stable mannanase which is
ACKNOWLEDGMENT
Prakram Singh Chauhan is thankful to Council of Scientific and Industrial Research (CSIR), New
Delhi, India for providing a Senior Research Fellowship.
CONFLICTS OF INTEREST
None to declare.
REFERENCES