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Article history: This paper presents recent experimental results on the switching of a simply supported buckled beam.
Received 3 October 2013 Moreover, the present work is focussed on the experimental validation of a switching mechanism of a
Received in revised form 11 December 2013 bistable beam presented in details in Camescasse et al. (2013). An actuating force is applied perpendic-
Available online 27 January 2014
ularly to the beam axis. Particular attention is paid to the influence of the force position on the beam on
the switching scenario. The experimental set-up is described and special care is devoted to the procedure
Keywords: of experimental tests highlighting the main difficulties and how these difficulties have been overcome.
Bistable system
Two situations are examined: (i) a beam subject to mid-span actuation and (ii) off-center actuation.
Buckling
Experimental validations
The bistable beam responses to the loading are experimentally determined for the buckling force and
Snap-through actuating force as a function of the vertical position of the applied force (displacement control). A series
Force actuation of photos demonstrates the scenarios for both situations and the bifurcation between buckling modes are
Bifurcation clearly shown, as well. The influence of the application point of the force on the bifurcation force is exper-
imentally studied which leads to a minimum for the bifurcation actuating force. All the results extracted
from experimental tests are compared to those coming from the modeling investigation presented in a
previous work (Camescasse et al., 2013) which ascertains the proposed model for a bistable beam.
Ó 2014 Elsevier Ltd. All rights reserved.
1. Introduction et al., 1999; Saif, 2000; Baker and Howell, 2002), fiber-optic
switches, digital micro-mirrors (Maekoba et al., 2001) and
A slender elastic beam subject to buckling load is a very simple mechanical memories. More research relies on a bistable buckled
candidate to design a bistable mechanism. In spite of its apparent beam. This particular class of bistable mechanisms uses deflection
basic deformation, such a system possesses relative complexity to amplify deformation of the elastic beam. The essential advan-
due to mainly its nonlinearity and instability phenomenon. In a tage of this class of mechanisms remains in stable equilibrium in
previous work, the authors (Camescasse et al., 2013) reported an two distinct positions. This interesting behavior is valuable for
analytical study of a bistable system made of a simply supported micro-mechanical application because power is applied only to
elastic beam and loaded by a compressive force in its axis direc- have the bistable switched from one stable position to the other
tion. The model is based on the elastica theory of beams. The model one and the state of the system is not lost upon interruption of
accounts for large transformations (in particular, a cross-section the power to the system. Magnetically actuated devices are well
rotation of large amplitudes) as well as the extensibility property adapted for actuating bistable mechanisms and used to design
of the beam. In the present work we propose experimental MEMS with low energy supply (Gray and Kohl, 2005; Gray et al.,
validations of the switching process of the bistable beam under 2005). The design of micro- and nano-mechanical devices using
the actuation of localized force. bistable beams subject to different kinds of actuation becomes very
There has been considerable effort devoted to the design and attractive for systems requiring low level of power consumption
manufacturing of bistable micro-mechanisms for micro-valves and their ability to be miniaturized. Charlot et al. present a mi-
(Goll et al., 1996; Schomburg and Goll, 1998), micro-switches or cro-mechanical pre-stressed bistable beam of few micro-meters
relays (Matoba et al., 1994; Vangbo and Bäklund, 1998; Jensen of length to be used as a non-volatile mechanical memory (Charlot
et al., 2008). In their work, the actuation of the micro-beam is
⇑ Corresponding author at: UPMC Univ Paris 06, UMR 7190, Institut Jean Le Rond based on an electrostatic force by applying a voltage to two
d’Alembert, F-75005 Paris, France. separate electrodes on each side of the beam. Models for electri-
E-mail addresses: amancio.fernandes@upmc.fr (A. Fernandes), pouget@lmm. cally actuated MEMS have been examined by Das and Batra (Das
jussieu (J. Pouget). and Batra, 2009). They analyze a perfect electrically conducting
1
Principal corresponding author.
http://dx.doi.org/10.1016/j.ijsolstr.2014.01.017
0020-7683/Ó 2014 Elsevier Ltd. All rights reserved.
B. Camescasse et al. / International Journal of Solids and Structures 51 (2014) 1750–1757 1751
the actuating position on the force–displacement curves is exam- step by step. At each displacement of the actuating force in the
ined in order to find the existence of optimal position in terms of direction perpendicular to the beam axis, we measure the voltage
force at the bifurcation point of the force–displacement diagram. at the output of the amplifier of the SM2 force sensor and convert it
According to the modeling part of the work (Camescasse et al., to Newtons.
2013), the bifurcation force can be defined as the force for which Regarding the measurement of the actuating force, we control
the path of the bistable response changes from the stable branch the displacement of the point of application by placing the beam
to the unstable one and vice versa. Comparisons to the results com- between two parallel cylinders which have been machined to form
ing from the modeling study are discussed for each situation. a sharp edge on the half part of the cylinders. Fig. 4 shows the
detailed section of the actuating device with the cylinders. Using
3.1. Technical details about the experimental set-up such a device, we are able to control the displacement and to apply
the actuating force in both directions (from top to bottom and vice
3.1.1. Material versa). Moreover, the friction and damping effects during the
The thin elastic beam is made of stainless steel A301 with a switching process are minimized. The device is controlled by
Young modulus of E ¼ 207 GPa, length of 200 mm, width of two-axis translators with the perpendicularity between the two
13 mm and thickness of 0:4 mm. The thin elastic beams are manu- axes of translation motion. This allows us to control the position
factured from a sheet of stainless steel using an electro-eroding of the actuating force along the beam axis and the other translator
process. Several test beams have been cut with an accuracy of stage guides the position of the point of applied force along the
5=100 mm. Particular attention is paid to obtaining a high quality direction perpendicular to the beam axis. The control is achieved
of planar beams with a minimum of residual stress. The beam is with a perfect accuracy around 1 lm. The applied actuating force
heated at 500 C in an oven for a few hours and maintained is measured by using a force sensor with the LSB200 model from
absolutely planar and then cooled gradually to the ambient FutekÒ (an S-shaped force sensor with four strain gauges). Alike
temperature. the force sensor for the measurement of the axial force, the sensor
is connected also to an amplifier for the conversion of the force
3.1.2. Experimental set-up sensor output into voltage. Contrary to the force sensor measuring
The thin beam is placed between two axes made of small tubes the compressive force, in this case we do not need to account for
with slots corresponding to the beam thickness. The beam is main- the deformation of the sensor, since the sensor deformation is
tained fixed at each end, however the ends of the beam can freely not perceptible for the range of concerned forces.
rotate around the tube axis. The tubes are placed between two
high-precision screws equipped with a small ball inserted at one 3.2. Experimental results
of the extremities in order to adjust the tubes to be perfectly par-
allel and to form a spherical joint. The test set-up is equipped with 3.2.1. Diagram of bifurcation
a micrometric translator at the one end. The translators allow us to Among the first results are the tests for the bifurcation diagram
control the displacement of one end of the beam while the other is for the elastic buckled beam. The measurement procedure is rather
maintained fixed. Using a ThorLabsÒ PT-1 travel translator stage easy. We use the travel translator to impose an end-shortening at
we are able to control the end-shortening of the beam with a the right end of the beam and we read directly on the micrometer
10 lm adjustment. Fig. 2 shows the photo of the complete exper- the translation. The second measurement is the beam deflection at
imental set-up equipped with the force measurement apparatus. its center. At this end, a micrometric translator is used vertically.
For the measurement of the axial compressive force which The continuity function of a multimeter allows us to detect the
maintains the beam end-shortening fixed we use force sensor of contact between the beam center deflection and a small wire fixed
Sensel MeasurementÒ of the SM2 model (an S-shaped force sensor at the vertical translator. For each amount of axial translation the
with four strain gauges). The force sensor is connected to amplifier maximum deflection is read on the micrometer of the vertical
to convert the force sensor output voltage to a signal to be ana- translator. Fig. 5 shows the bifurcation diagram, that is the deflec-
lyzed with a multimeter. The sensitivity tolerance of the sensor tion at the beam center as a function of the end-shortening. We
is less than 0:1 % with a good linearity and low hysteresis. The have two curves; the continuous line corresponds to the numerical
force sensor was calibrated before the tests which ensures an results coming from the model which has been presented in
excellent degree of accuracy. The main drawback of the procedure Camescasse et al. (2013). The red spots are for the measurement.
is the force sensor deformation imposed by the travel translator as We observe good results between the model and experimental
the buckling loading of the beam is increased. Accordingly, the data. Obviously, because of the high slenderness ratio of the beam
L
end-shortening of the beam does not exactly correspond to the h
¼ 500, the pre-buckling zone (for compressive force less than the
one displayed by the micrometer of the translator. We must critical buckling force) is not observable.
account for the deformation of the force sensor. Fig. 3 shows the
force applied to the sensor as a function of its shortening. We note, 3.2.2. Bistable response for mid-span actuation
in Fig. 3, that the force sensor has an excellent linearity and that The aim of the Section is to experimentally characterize the
there is no hysteresis. It is worthwhile noting that the maximum actuating force as a function of the beam deflection according to
of compressive deformation of the force sensor is approximately the location of the applied force. Two cases are examined: (i)
0:25 mm. actuation at the beam mid-span and (ii) off-center actuation.
Since the force sensor is placed between the micrometer travel The experimental set-up allows us to obtain two quantities as a
translator and the cylindrical joint, the deformation of the force function of the vertical position of the applied force: (i) the com-
sensor perturbs the measurement of the beam end-shortening pressive force P for a given end-shortening and (ii) the actuating
which should be fixed. In order to avoid this drawback, we impose force F. Both forces P and F are considered as shooting parameters
the maximum deflection at the beam center in its post-buckling for the differential equation governing the cross-section rotation
regime with zero actuating force. The beam camber is then fixed Eq. (2). We recall that since the end-shortening is given, the
at 13 mm which corresponds to an end-shortening of 0:22 mm compressive force P is accordingly unknown and it is changed with
accounting for the compression of the force sensor. When an the actuating force F. The experimental results are presented in
actuating force is applied to the buckled beam, the vertical dis- Fig. 6. The curves show the variation of the compressive force
placement of its point of application is monitored very carefully while the beam is switching from one stable position to the other.
B. Camescasse et al. / International Journal of Solids and Structures 51 (2014) 1750–1757 1753
Force Sensor LSB200 for actuating force Force sensor SM2 for compressive force
Buckled beam
Cylindrical joint
Translator stage
Micrometer
Fig. 2. Experimental set-up exhibiting the force sensors for the measurement of the buckling and actuating forces while the buckled beam is switched.
Caliper
Cylinders
Beam
Fig. 4. Actuating device: details showing the beam placed between two cylinders
with sharp edges.
observed. The jump is also observed for the switching from upper
to lower stable positions. The colors of the circles and the letters
referred to the same events as in Fig. 6a. The results of the exper-
imental tests are coherent, which validates the proposed modeling.
The error between the analytical and experimental results is
around less than 9 %.
In Fig. 7, a series of photos are presented to capture the switch-
ing scenario. Foremost, we want to determine the role of the
buckling modes played on the switching process. Each photo is
assigned by a letter on the response diagrams: (i) compressive
force versus displacement (Fig. 6a) and (ii) actuating force versus
the beam mid-span displacement (Fig. 6b). We start with buckling
mode 1 (photo (a) in Fig. 7). The chronology continues with photo
(b) where we can observe the combination of modes 1 and 3. Photo
(c) shows the beam deformation just after the jump from mode 3
to mode 2. Photo (d) shows clearly a pure buckling mode 2 and
finally the second stable configuration of the bistable beam is
reached as shown in photo (f) passing before through the interme-
diate state depicted by photo (e).
Fig. 5. Beam deflection at its center as a function of the end-shortening: result from 3.2.3. Off-center actuation
model (continuous black line) and experimental data (red circles). (For interpre- In this part, we want to examine the influence of the force off-
tation of the references to color in this figure legend, the reader is referred to the
web version of this article.)
set on the force measurement at the bifurcation point of bistable
response branches. The critical force depends on the ratio d. The
end-shortening is fixed at 1 % of the beam length at rest, that is
2 mm. The measurement procedure is identical to the mid-span
jump phenomenon which has not been predicted by the model, the actuation. Nevertheless, the measurement of the actuating force
comparison between the analytical results and experimental data is not complete. Once the bifurcation force is detected, the process
remains good (less than 7 % including disparities due to jumps). is stopped and the actuating force is set to zero. More precisely,
A second result extracted from experimental study is the bista- using the bistable response of the analytical study (actuating force
ble response: an actuating force as a function of the beam center as a function of its vertical position), the force at the bifurcation
displacement. For the experimental tests we use the LSB200 force point is obtained when the path in the force–displacement
sensor from FutekÒ. The force is measured while the point of response changes from a stable branch to an unstable one and vice
actuation on the beam moves along a direction perpendicular to versa. The measure of the force closest to the bifurcation point is
the beam axis at the beam mid-span. The results are shown in then retained for the diagram. The process continues with an
Fig. 6b where the analytical/numerical results (in continuous line) another value of d. Fig. 8 exhibits the final results. Red circles are
and data from the measurement (blue and red circles) are superim- the measurement while the continuous black line derives from
posed. Similar to the compressive force as a function of the the analytical model. The result is symmetric with respect to the
mid-span beam displacement, a jump is observed around the vertical d ¼ 0:5. The experimental results presented in Fig. 8 look
bifurcation point (b) from mode 1 to mode 2 when going from like a cloud of points spread out around the theoretical curve.
the bottom to the top. This sudden jump is due to the appearance Nevertheless, the main discrepancy with respect to the numerical
of the third buckling mode and a jump from mode 3 to mode 2 is simulation is less than 5 %. Moreover, the minimum bifurcation
(a) (b)
Fig. 6. Mid-span actuation: experimental results and comparison to the model (a): compressive force vs displacement of beam center, (b): actuating force as a function of
mid-span displacement.
B. Camescasse et al. / International Journal of Solids and Structures 51 (2014) 1750–1757 1755
(a) (b)
(c) (d)
(e) (f)
Fig. 7. Chronology of a centered actuation (the letters are referred to those of the curves in Fig. 6a and b).
(a) (b)
Fig. 9. Off-center actuation: experimental results and comparison to the model (a): compressive force vs the displacement, (b): actuating force as a function of the force
displacement.
(a) (b)
(c) (d)
(e) (f)
Fig. 10. Chronology of an off-center actuation (the letters are referred to those of the curves in Fig. 9a and b).
4. Discussion and concluding remarks force) is not shown on the bifurcation diagram (see Fig. 5). The rea-
son for that is that the buckling phenomenon starts for an infinites-
The main results of the experimental tests presented in the imal amount of end-shortening (few micro-meters). Moreover, the
previous section have proved the validity of the proposed model- beam is not perfect and the slightest defect causes the buckling to
ing based on the elastica approach. The experimental study allows start. In the analytical part of the work the numerical simulations
us to clarify the role played by buckling modes on the switching have been performed for different slenderness ratios so that the
scenario. The comparison between the experimental measure- pre-buckling regime is clearly identified.
ments and the numerical results is good and the discrepancies The experimental results reported in the present work can be
remain small. easily compared to those obtained by Cazottes et al. (Cazottes
It is worthwhile underlining that the pre-buckling regime for et al., 2010) for similar situation, but with a clamped–clamped
which the compressive force is less than the critical force (buckling buckled beam. In Cazottes’ work, the model used is quite different
B. Camescasse et al. / International Journal of Solids and Structures 51 (2014) 1750–1757 1757
from ours; it is based on the truncated buckled mode expansion Edwards, B.T., Jensen, B.D., Howell, L.L., 2001. A pseudo-rigid body model for
initially-curved pinned-pinned segments used in compliant mechanisms. ASME
and the beam extensibility is accounted for. In fact, it is the exten-
J. Mech. Des. 123 (3), 464–468.
sibility which produces the nonlinearity of the model; the latter is Goll, C., Baker, W., Buestgens, B., Maas, D., Menz, W., Schomburg, W.K., 1996.
a weak version of the ’’elastica’’ model. Even if the tested beams Microvalves with bistable buckled polymer diaphragms. J. Micromech.
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Gray Jr., G.D., Kohl, P.A., 2005. Magnetically bistable actuator part 1. ultra-low
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