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Service Training MALAGA 300 "D" SERIE HYDRAULIC EXCAVATORS MONITOR 4 : 03 10 OK Francis
Service Training MALAGA 300 "D" SERIE HYDRAULIC EXCAVATORS MONITOR 4 : 03 10 OK Francis
Service Training MALAGA 300 "D" SERIE HYDRAULIC EXCAVATORS MONITOR 4 : 03 10 OK Francis

Service Training MALAGA

300 "D" SERIE HYDRAULIC EXCAVATORS

MONITOR

4 : 03 10 OK
4 : 03
10
OK

Francis

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CONTENTS

Monitor Outline

3

SM Calibrations - A 1 Valve Extend

20

Pre-start Monitoring Function

4

SM Device Test - Power Shift

21

Warning Indications

5 & 6

SM Override - Trv Speed Shift

22

Main Menu Options

7

SM Override - Trv Speed Shift

23

Outline of Display Setup

8

SM Configuration - Speed Dial

24

Monitor Display setup

9

SM Configuration - Machine Application

25

Maintenance Information List

10

SM Configuration - Machine Application List

26

Performance components List

11

SM Configuration - Gain/Response

27

Service Mode (SM) - Password

12

SM Tool Program

28

SM - Diagnostic

13

SM Calibrations - Engine Speed

14

SM Calibrations - PS Pressure

15

SM Calibrations - Flow Limit Pres

16

SM Calibrations - 2P Flow Limit

17

SM Calibrations - Thumb Wheel

18

SM Calibrations - Fan Speed (330D)

19

Service Training Malaga

2

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

MONITOR

Alert

Clock 4 : 03 10 Hyd Oil Temp. Eng Oil Temp. OK
Clock
4 : 03
10
Hyd Oil
Temp.
Eng Oil
Temp.
OK

Indicator

Eng. Speed

Dial Ind.

Fuel Level

Warning Id. Area

Setting Ind. Area

"UP" KEY

"HOME" KEY

"MENU" KEY

"LEFT" KEY

"DOWN" KEY

"RIGHT" KEY

"OK" KEY

"BACK" KEY

KEY "RIGHT" KEY "OK" KEY "BACK" KEY START SWITCH "ON" 0 I Switch Panel Module Setting

START SWITCH "ON"

0 I
0 I

Switch Panel Module

KEY START SWITCH "ON" 0 I Switch Panel Module Setting Ind. Area Chart Indicator Name Description

Setting Ind. Area Chart

Indicator

Name

Description

   

When the setting of gain/response mode is normal or the setting of tool name indication is disable, CAT logo is displayed in this area

Cat Logo / Normal

Cat Logo / Normal

 

SOFT

Soft Mode

When the setting of gain/response mode is soft, the soft mode symbol is displayed in this area. (365C/385C only)

 
QUICK Quick Mode When the setting of gain/response mode is quick, the soft mode symbol

QUICK

Quick Mode

When the setting of gain/response mode is quick, the soft mode symbol is displayed in this area. (365C/385C only)

 
 

Tool Name

When the setting of tool name indication is enable, tool name is displayed in this area. (300D only)

BUCKET/ NO TOOL

Indication

 
CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

MONITOR

DEFAULT SCREE

4 : 18 8 + - 12345 (h) HAMMER1
4 : 18
8
+
-
12345 (h)
HAMMER1

START SWITCH "ON"

0 I
0 I
OK
OK

"MENU" KEY

Pre-Start Monitoring Function

Turn the engine start switch to the ON position. After approximately one second, CAT logo appears in the display and the alert indicator turns on. The coolant temperature, the hydraulic oil temperature, the fuel level, and the position of the engine speed dial are now indicated. And the pattern for the joystick controls is indicated in the bottom of display for 3 sec (Electronic Joystick System Only). The monitoring system checks the level of the engine coolant, the engine oil, and the hydraulic oil before the engine starts. If the fluid level check detects a low fluid level, the appropriate message will be displayed and a pictograph will be shown to indicate the fluid level that is low.

Note: If more than one fluid level is low, the right key and the left key symbols are indicated in the bottom right area of warning message indication. Press the right key or the left key, and check other indicated warning message. The low fluid level indicators will disappear after five seconds when the engine is started.

The service hours for the filters are checked and the service hours for the fluids are checked next. If a filter or a fluid is over the recommended change interval, “CHECK FLTR/FLUID INFO” appears on the display. Refer to “Main Menu” for further information.

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

WARNING INDICATION

CHAPTER : Monitor WARNING INDICATION Service Training Malaga 5
CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

WARNING INDICATION Cont

CHAPTER : Monitor WARNING INDICATION Cont Service Training Malaga 6
CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

MAIN MENU OPTIONS

MAIN MENU SCREEN DEFAULT SCREE 14:18 8 4 : 18 8 + - MAIN MENU
MAIN MENU SCREEN
DEFAULT SCREE
14:18
8
4 : 18
8
+
-
MAIN MENU
SETTING
PRESS
OK
TO SET
12345 (h)
CLOCK, LANGUAGE,
TOOL AND CONTROLS
HAMMER1
: MOVE CURSOR

TITLE BAR

In this area, the screen title is displayed. Normally,the background color is blue, but when the warning occurs, the background color is changed to red or yellow or green. This color is same as background color of warning indicator which is the most important at the time.

MAIN DISPLAY

Indication item in this area are various for ea screen.

OPERATION GUIDANCE

In this area, the short message which explain the function of key is displayed.

PASSWORD REQUIRED

KEY PANEL OK
KEY PANEL
OK

BY PRESSING

"MENU" KEY

BY PRESSING

"CURSOR" KEY

PRESSING "MENU" KEY BY PRESSING "CURSOR" KEY MAIN MENU   MAIN MENU     MAIN MENU

MAIN MENU

 

MAIN MENU

   

MAIN MENU

 

MAINTENANCE INFO

MAINTENANCE INFO

PERFORMANCE

MAINTENANCE INFO PERFORMANCE SERVICE

SERVICE

MAINTENANCE INFO PERFORMANCE SERVICE
MENU   MAINTENANCE INFO PERFORMANCE SERVICE PRESS OK TO CHECK PRESS OK TO SEE PRESS
MENU   MAINTENANCE INFO PERFORMANCE SERVICE PRESS OK TO CHECK PRESS OK TO SEE PRESS
MENU   MAINTENANCE INFO PERFORMANCE SERVICE PRESS OK TO CHECK PRESS OK TO SEE PRESS
MENU   MAINTENANCE INFO PERFORMANCE SERVICE PRESS OK TO CHECK PRESS OK TO SEE PRESS
MENU   MAINTENANCE INFO PERFORMANCE SERVICE PRESS OK TO CHECK PRESS OK TO SEE PRESS
MENU   MAINTENANCE INFO PERFORMANCE SERVICE PRESS OK TO CHECK PRESS OK TO SEE PRESS
MENU   MAINTENANCE INFO PERFORMANCE SERVICE PRESS OK TO CHECK PRESS OK TO SEE PRESS
MENU   MAINTENANCE INFO PERFORMANCE SERVICE PRESS OK TO CHECK PRESS OK TO SEE PRESS

PRESS

OK
OK

TO CHECK

PRESS

OK
OK

TO SEE

PRESS

OK
OK

TO ENTER

FLUID/FILTER/COMPO MAINTENANCE HOUR

FLUID/FILTER/COMPO MAINTENANCE HOUR

PERFORMANCE

FLUID/FILTER/COMPO MAINTENANCE HOUR PERFORMANCE SERVICE MODE

SERVICE MODE

FLUID/FILTER/COMPO MAINTENANCE HOUR PERFORMANCE SERVICE MODE
: MOVE CURSOR

: MOVE CURSOR

: MOVE CURSOR

: MOVE CURSOR

: MOVE CURSOR

: MOVE CURSOR

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

OUT LINE OF DISPLAY SETUP

MAIN MENU SCREEN

MAIN MENU SETTING SETTING DISPLAY SETUP DISPLAY SETUP MAINTENANCE INFO WORK TOOL SELECT CLOCK ADJUST
MAIN MENU
SETTING
SETTING
DISPLAY SETUP
DISPLAY SETUP
MAINTENANCE INFO
WORK TOOL SELECT
CLOCK ADJUST
CLOCK ADJUST
PERFORMANCE
LANGUAGE SELECT
LANGUAGE SELECT
HH:MM
SERVICE
INDICATED ITEM
MAINTENANCE INFO
ENGLISH
CONTRAST
MAINTENANCE
ENGINE OIL FILTER
XXXX/YYYY (HR)
BRIGHTNESS
FRANCAIS
You can reset accumulated
hour of filters and fluids and
work hour of components,
and change recommended
intervals. You can also
operate Reversing Fan
System.
BRIGHTNESS (
)
HYD OIL RET FILTER
XXXX/YYYY (HR)
DEUTSCH
ITALIANO
ENTER PASSWORD
A list of system components
will be displayed
WORK TOOL SELECT
ESPANOL
Enter User Password or
Service Password
TOOL #1
OTHERS
PASSWORD CHANGE
TOOL #2
PERFORMANCE
You can change user
password
TOOL #3
SERVICE
TOOL #4
BATTERY VOLTAGE
INDICATED ITEM
OTHERS
(HR)
MAINTENANCE
DIAGNOSTIC
ENGINE SPEED
TOOL NAME
PASSWORD CHANGE
SERVICE HR METER
DIAGNOSTIC
You can check diagnostic
information (real time error,
logged error, logged events)
(RPM)
ECONO MODE FIX
ECM INFO
A list of system components
and measurements will be
displayed
STATUS
ECM INFO
CALIBRATION
You can see each ECM
information
DEVICE TEST
Password Entry
CONTRAST
OVERRIDE
STATUS
PASSWORD
Brightness Screen
ENTER PASSWORD
CONFIGURATION
PASSWORD
F
TOOL PROGRAM
You can see inputs of
sensors and switches
outputs of machine ECM
ENTER PASSWORD
Brightness (
) Screen
C D E F
0
1 2 3 4
5
PASSWORD
CALIBRATION
ENTER PASSWORD
C D E
F
0 1 2 3 4
PRESS
TO ENTER
You can calibrate each device
OK
F
PASSWORD
HIGHLIGHTED LETTER
ENTER PASSWORD
PRESS
OK
TO ENTER
C D E
F
0 1 2 3 4
DEVICE TEST
:
DELETE
HIGHLIGHTED LETTER
F
F
PASSWORD
You can test each device
:
MOVE CURSOR
ENTER PASSWORD
C D E
F
0 1 2 3 4
PRESS
OK
TO ENTER
:
DELETE
F
F
F
HIGHLIGHTED LETTER
PASSWORD
:
MOVE CURSOR
OVERRIDE
ENTER PASSWORD
C D E
F
0 1 2 3 4
PRESS
OK
TO ENTER
You can test each device
OK
:
DELETE
HIGHLIGHTED LETTER
F
F
F
:
MOVE CURSOR
PRESS
C D E F 0 1
2
3 4
OK
TO ENTER
CONFIGURATION
:
DELETE
OK
HIGHLIGHTED LETTER
:
MOVE CURSOR
You can configure machine
ECM
PRESS
OK
TO ENTER
OK
:
DELETE
HIGHLIGHTED LETTER
:
MOVE CURSOR
TOOL PROGRAM
:
DELETE
You can program each tool
setting
:
MOVE CURSOR
OK
Service Training Malaga

8

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor 14:18 8 MAIN MENU SETTING PRESS OK TO SET CLOCK, LANGUAGE, TOOL AND
14:18 8 MAIN MENU SETTING PRESS OK TO SET CLOCK, LANGUAGE, TOOL AND CONTROLS :
14:18
8
MAIN MENU
SETTING
PRESS
OK
TO SET
CLOCK, LANGUAGE,
TOOL AND CONTROLS
: MOVE CURSOR

SETTING

 

DISPLAY SETUP WORK TOOL SELECT VIDEO MODE SETTING

DISPLAY SETUP WORK TOOL SELECT VIDEO MODE SETTING
  DISPLAY SETUP WORK TOOL SELECT VIDEO MODE SETTING PRESS OK TO SET CLOCK, LANGUAGE,  

PRESS

OK
OK

TO SET

CLOCK, LANGUAGE,

 

AND BRIGHTNESS

: MOVE CURSOR

: MOVE CURSOR

CLOCK, LANGUAGE,   AND BRIGHTNESS : MOVE CURSOR OK OK Service Training Malaga DISPLAY SETUP DISPLAY
CLOCK, LANGUAGE,   AND BRIGHTNESS : MOVE CURSOR OK OK Service Training Malaga DISPLAY SETUP DISPLAY
OK OK
OK
OK

Service Training Malaga

DISPLAY SETUP

DISPLAY SETUP CLOCK ADJUST LANGUAGE SELECT DISPLAY SETUP INDICATED ITEM CONTRAST BRIGHTNESS TOOL NAME SERVICE
DISPLAY SETUP
CLOCK ADJUST
LANGUAGE SELECT
DISPLAY SETUP
INDICATED ITEM
CONTRAST
BRIGHTNESS
TOOL NAME
SERVICE HR METER
ECONO MODE FIX
BRIGHTNESS
PRESS
OK
TO SET
INDICATED ITEM
PRESS
OK
TO CHANGE
ENABLE/DISABLE
OF HIGHLIGHTED
: MOVE CURSOR
:
ENABLE
OK
:
MOVE CURSOR
ENTER PASSWORD
Enter User Password or
Service Password

To Default Sceen

Use the up key or the down key in order to highlight either “TOOL NAME” or “SE- RVICE HR METER”. Press the OK key in order to enable the item. Also, press the OK key in order to disable the item. By choosing to enable the item, that item will be displayed on the default screen. By choosing to disable the item, that item will be removed from the default display.

NOTE: On 365C/385C, the item of “TOOL NAME” is not displayed because the

information of “GAIN RESPONSE” is dis-

played instead of the tool name in default display.

9

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

MAINTENANCE INFORMATION LIST

MAIN MENU

MAINTENANCE INFO

MAINTENANCE INFO
MAIN MENU MAINTENANCE INFO PRESS OK TO CHECK FLUID/FILTER/COMPO MAINTENANCE HOUR : MOVE CURSOR
MAIN MENU MAINTENANCE INFO PRESS OK TO CHECK FLUID/FILTER/COMPO MAINTENANCE HOUR : MOVE CURSOR

PRESS

OK
OK

TO CHECK

FLUID/FILTER/COMPO MAINTENANCE HOUR

FLUID/FILTER/COMPO MAINTENANCE HOUR
: MOVE CURSOR

: MOVE CURSOR

OK
OK
FLUID/FILTER/COMPO MAINTENANCE HOUR : MOVE CURSOR OK MAINTENANCE INFO ENGINE OIL FILTER XXXX / YYYY (HR)

MAINTENANCE INFO

ENGINE OIL FILTER XXXX / YYYY (HR) HYD OIL RET FILTER XXXX / YYYY (HR) PILOT OIL FILTER XXXX / YYYY (HR)

INFO ENGINE OIL FILTER XXXX / YYYY (HR) HYD OIL RET FILTER XXXX / YYYY (HR)

: SCROLL

A list of system components will be displayed. Press the up key or the down key in order to scroll through the list.

XXXX: The accumulated hours YYYY: The recommended intervals

XXXX: The accumulated hours YYYY: The recommended intervals DISPLAY NOTE: The indication item varies by the

DISPLAY

NOTE: The indication item varies by the model. And the item which is checked at the next table may not be indicated by the machine configuration.

300D

DETAIL

COOLANT HYD OIL ENGINE OIL SWING DRIVE OIL FINAL DRIVE OIL WATER SEPARATOR ENGINE OIL FILTER FUEL FILTER PILOT OIL FILTER DRAIN OIL FILTER HYD OIL RET FILTER ATT FILTER ENGINE PUMP TRAVEL MOTOR SWING MOTOR TOOL #01 TOOL #02 TOOL #03 TOOL #04 TOOL #05

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

-

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

-

x

x

x

x

x

Accumulated hour of coolant Accumulated hour of hydraulic oil Accumulated hour of engine oil Accumulated hour of swing drive oil Accumulated hour of final drive oil Accumulated hour of water separator Accumulated hour of engine oil filter Accumulated hour of fuel filter Accumulated hour of pilot oil filter Accumulated hour of drain oil filter Accumulated hour of hydraulic oil return filter Accumulated hour of attachment hydraulic oil filter Accumulated hour of engine Accumulated hour of pump Accumulated hour of travel motor Accumulated hour of swing motor Accumulated hour of tool#1 Accumulated hour of tool#2 Accumulated hour of tool#3 Accumulated hour of tool#4 Accumulated hour of tool#5

Service Training Malaga

10

CHAPTER : Lab Exercises
CHAPTER : Lab Exercises

CHAPTER : Lab Exercises

MAIN MENU

PERFORMANCE PRESS OK TO SEE PERFORMANCE : MOVE CURSOR
PERFORMANCE
PRESS
OK
TO SEE
PERFORMANCE
: MOVE CURSOR

Service Training Malaga

PERFORMANCE COMPONENTS LIST

CURSOR Service Training Malaga PERFORMANCE COMPONENTS LIST MAINTENANCE INFO     BATTERY VOLTAGE  

MAINTENANCE INFO

   

BATTERY VOLTAGE

 
BATTERY VOLTAGE  

(V)

ENGINE SPEED

 

(RPM)

 

COOLANT TEMP

 
( C)

( C)

( C)
: SCROLL    

: SCROLL

   
 
 

A list of system components and measure- ments will be displayed. Press the up key or the down key in order to scroll through the list.

NOTE: The indication item varies by the model. And the item which is checked at the next table may not be indicated by the machine configuration.

DISPLAY

?

300D

DETAIL

BATTERY VOLTAGE

x

x

Battery Voltage

ENGINE SPEED

x

x

Engine Speed

COOLANT TEMP

x

x

Coolant Temperature

HYD OIL TEMP

x

x

Hydraulic Oil Temperature

PUMP #1 PRES

-

x

Pump #1 Pressure

PUMP #2 PRES

-

x

Pump #2 Pressure

MAIN PUMP PRES

x

-

Main Pump Pressure

SWING PUMP PRES

x

-

Swing Pump Pressure

POWER SHIFT PRES

x

x

Power Shift Pressure

FLOW

LIMIT PRES

-

x

Flow Limit Pressure

FLOW

LIMIT

-

x

Flow Limitation

11

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor MAIN MENU SERVICE PRESS OK TO ENTER SERVICE MODE : MOVE CURSOR OK
MAIN MENU SERVICE PRESS OK TO ENTER SERVICE MODE : MOVE CURSOR
MAIN MENU
SERVICE
PRESS
OK
TO ENTER
SERVICE MODE
: MOVE CURSOR
OK
OK
 

ENTER :

(1)

USER PASSWORD OR

(2) SERVICE PASSWORD

ENTER : (1) USER PASSWORD OR (2) SERVICE PASSWORD (1) Limited items are available (2) All

(1) Limited items are available (2) All items are available

Service Training Malaga

SERVICE MODE

PASSWORD

Enter New Password

Press the right key or the left key in order to highlight desired letter. Press the OK key in order to set a highlighted letter. Press the back key in order to delete a selected letter. When you enter 4 letters, then the confirma- tion screen is displayed.

SERVICE

 

MAINTENANCE

 
MAINTENANCE  

PASSWORD CHANGE

DIAGNOSTIC

 

ECM INFO

 

STATUS

CALIBRATIONS

 
CALIBRATIONS  

PRESS

OK
OK

TO CHANGE

PASSWORD

 
: MOVE CURSOR

: MOVE CURSOR

OK
OK

PASSWORD

 

ENTER NEW PASSWORD

0 C D E F
0
0

C D E F

0 C D E F

1 2 3 4

0 C D E F 1 2 3 4

PRESS

OK
OK

TO ENTER

HIGHLIGHTED LETTER

DELETE

: :
:
:

MOVE CURSOR

 

Confirmation Scree

PASSWORD ENTER NEW PASSWORD ARE YOU SURE? SET : CANCEL :
PASSWORD
ENTER NEW PASSWORD
ARE YOU SURE?
SET
:
CANCEL
:
ENTER NEW PASSWORD ARE YOU SURE? SET : CANCEL : Press the OK key in order
ENTER NEW PASSWORD ARE YOU SURE? SET : CANCEL : Press the OK key in order

Press the OK key in order to store new pass- word. If you press the back key before the OK key, then the new password is not stored.

12

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor MAIN MENU SERVICE PRESS OK TO ENTER SERVICE MODE : MOVE CURSOR OK
MAIN MENU SERVICE PRESS OK TO ENTER SERVICE MODE : MOVE CURSOR
MAIN MENU
SERVICE
PRESS
OK
TO ENTER
SERVICE MODE
: MOVE CURSOR
OK
OK

Service Training Malaga

SERVICE MODE : MOVE CURSOR OK Service Training Malaga SERVICE MODE DIAGNOSTIC SERVICE MAINTENANCE PASSWORD

SERVICE MODE

DIAGNOSTIC

SERVICE MAINTENANCE PASSWORD CHANGE DIAGNOSTIC ECM INFO STATUS CALIBRATIONS PRESS OK TO CHECK
SERVICE
MAINTENANCE
PASSWORD CHANGE
DIAGNOSTIC
ECM INFO
STATUS
CALIBRATIONS
PRESS
OK
TO CHECK
DIAGNOSTIC INFO : MOVE CURSOR OK
DIAGNOSTIC INFO
: MOVE CURSOR
OK
PRESS OK TO CHECK DIAGNOSTIC INFO : MOVE CURSOR OK DIAGNOSTIC ACTIVE ERROR LOGGED ERROR LOGGED

DIAGNOSTIC

ACTIVE ERROR LOGGED ERROR LOGGED EVENT PRESS OK TO CHECK ACTIVE ERROR INFO : MOVE
ACTIVE ERROR
LOGGED ERROR
LOGGED EVENT
PRESS
OK
TO CHECK
ACTIVE ERROR INFO
: MOVE CURSOR
OK
OK

Active Error List

Active error is displayed as the following for- mat:

MID: Control Module ID which detected error component CID: Component ID estimated with error status FMI: Failure Mode ID Refer to the appen dix about MID, CID, FMI code.

Active Error Screen

the appen dix about MID, CID, FMI code. Active Error Screen LOGGED ERROR     MMM

LOGGED ERROR

   

MMM : CCCC

-

FF

MMM : CCCC - FF

MMM

: CCCC

-

FF

MMM

: CCCC

-

FF

MMM

: CCCC

-

FF

MMM

: CCCC

-

FF

MMM

: CCCC

-

FF

MMM : CCCC - FF
 

HHHHH ERROR

: DETAIL

: DETAIL
OK
OK

: SCROLL

 
OK
OK

Details of Logged Error

 

LOGGED ERROR

 

MID

: MMM

MID : MMM

CID

: CCCC

FMI

:

FF

OCC

: 00000

FIRST : FFFFF

LAST

: LLLLL

LAST : LLLLL
 

DIAGNOSTIC CLOCK

 
 

HHHHH (HR)

OK
OK

: DELETE THIS DATE

 

OCC: The number of times the error occurred FIRST: The first time the error occurred LAST: The last time the error occurred

13

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor MAIN MENU SERVICE PRESS TO ENTER SERVICE MODE : MOVE CURSOR OK SERVICE

MAIN MENU

SERVICE

MAIN MENU SERVICE PRESS TO ENTER SERVICE MODE : MOVE CURSOR

PRESS

TO ENTERMAIN MENU SERVICE PRESS SERVICE MODE : MOVE CURSOR

SERVICE MODE

: MOVE CURSORMAIN MENU SERVICE PRESS TO ENTER SERVICE MODE

OK
OK
PRESS TO ENTER SERVICE MODE : MOVE CURSOR OK SERVICE MODE ENGINE SPEED CALIBRATION   SERVICE

SERVICE MODE

ENGINE SPEED CALIBRATION

 

SERVICE

 

PASSWORD CHANGE

PASSWORD CHANGE

DIAGNOSTIC

 

ECM IMFO

STATUS

 

CALIBRATIONS

 

DEVICE TEST

DEVICE TEST

PRESS

OK
OK

TO PERFORM

CALIBRATIONS

 
: MOVE CURSOR

: MOVE CURSOR

OK TO PERFORM CALIBRATIONS   : MOVE CURSOR CALIBRATION LIST CONTROL VALVES RELIEF VALVES PS PRES

CALIBRATION LIST

CONTROL VALVES RELIEF VALVES PS PRES VALVE FLOW LIMIT VALVE LEVER/PEDAL/ATCH ENGINE SPEED

CALIBRATIONS

 

CONTROL VALVES RELIEF VALVES PS PRES VALVE FLOW LIMIT VALVE LEVER/PEDAL/ATCH ENGINE SPEED

CONTROL VALVES RELIEF VALVES PS PRES VALVE FLOW LIMIT VALVE LEVER/PEDAL/ATCH ENGINE SPEED
 
VALVE FLOW LIMIT VALVE LEVER/PEDAL/ATCH ENGINE SPEED   PRESS OK TO PERFORM CALIBRATIONS   : MOVE

PRESS

OK
OK

TO PERFORM

CALIBRATIONS

 
: MOVE CURSOR

: MOVE CURSOR

Step

Operation

01

Press the OK key in order to go the next.

02

Press the OK key

03

End of calibration.

Calibration Screen

 

ENGINE SPEED

 
 

01: STANDBY

 
 

0

11

 

PRESS

OK
OK

TO START

 

CALIBRATION

 
OK
OK

: START/CANCEL : SCROLL SCREEN

  OK : START/CANCEL : SCROLL SCREEN 0: Start step number 11: End step number  

0: Start step number 11: End step number

 

ENGINE SPEED

 
 

11: SUCCEEDED

 
 

0

11

 

PRESS

OK
OK

TO GO

 

BACK TO UPPER LAYER SCREEN

: BACK

: BACK

TO GO   BACK TO UPPER LAYER SCREEN : BACK Engine Speed Calibration Procedure : 01.

Engine Speed Calibration Procedure :

01. Follow the instruction on the screen to complete the calibration.

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

SERVICE MODE

PS PRES. CALIBRATION

CHAPTER : Monitor SERVICE MODE PS PRES. CALIBRATION MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION

MAIN MENU

SERVICE

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

PRESS

OK
OK

TO PERFORM

CALIBRATION

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

: MOVE CURSOR

OK
OK

CALIBRATION LIST

CONTROL VALVES RELIEF VALVES PS PRES VALVE FLOW LIMIT VALVE LEVER/PEDAL/ATCH TO PERFORM CALIBRATION : MOVE CURSOR OK CALIBRATION LIST ENGINE SPEED   CALIBRATIONS   CONTROL VALVES

ENGINE SPEED

 

CALIBRATIONS

 

CONTROL VALVES RELIEF VALVES

CONTROL VALVES RELIEF VALVES
  CALIBRATIONS   CONTROL VALVES RELIEF VALVES PRESS OK TO PERFORM   CALIBRATIONS   : MOVE

PRESS

OK
OK

TO PERFORM

 

CALIBRATIONS

 
: MOVE CURSOR
: MOVE CURSOR

: MOVE CURSOR

 

SERVICE

 

PASSWORD CHANGE

 

DIAGNOSTIC

 

ECM IMFO

STATUS

 

CALIBRATIONS

DEVICE TEST

 

PRESS

OK
OK

TO PERFORM

 

CALIBRATIONS

 
: MOVE CURSOR
: MOVE CURSOR

: MOVE CURSOR

Calibration Screen

PS PRES VALVE

01: STANDBY

-30 30 0
-30
30
0
PRESS OK TO START CALIBRATION OK : START/CANCEL : SCROLL SCREEN
PRESS
OK
TO START
CALIBRATION
OK
: START/CANCEL
: SCROLL SCREEN
TO START CALIBRATION OK : START/CANCEL : SCROLL SCREEN PS PRES VALVE FLOW LIMIT VALVE LEVER/PEDAL/ATCH
TO START CALIBRATION OK : START/CANCEL : SCROLL SCREEN PS PRES VALVE FLOW LIMIT VALVE LEVER/PEDAL/ATCH

PS PRES VALVE FLOW LIMIT VALVE LEVER/PEDAL/ATCH ENGINE SPEEDTO START CALIBRATION OK : START/CANCEL : SCROLL SCREEN PS PRES VALVE 02 : TUNE TO

PS PRES VALVE FLOW LIMIT VALVE LEVER/PEDAL/ATCH ENGINE SPEED PS PRES VALVE 02 : TUNE TO
PS PRES VALVE 02 : TUNE TO 500(Kpa) -30 30 -10 PRESS OK TO SET
PS PRES VALVE
02 : TUNE TO
500(Kpa)
-30
30
-10
PRESS
OK
TO SET
THE TUNING VALUE
OK
: SET/CANCEL
:
DOWN/UP
:
SCROLL SCREEN
PS PRES VALVE 03 : TUNE TO 2500(Kpa) -30 30 14 PRESS OK TO SET
PS PRES VALVE
03 : TUNE TO
2500(Kpa)
-30
30
14
PRESS
OK
TO SET
THE TUNING VALUE
OK
: SET/CANCEL
:
DOWN/UP
:
SCROLL SCREEN

PS PRES VALVE

04: SUCCEEDED

PRESS OK TO GO BACK TO UPPER LAYER
PRESS
OK
TO GO
BACK TO UPPER LAYER

SCREEN

PS PRES VALVE 04: SUCCEEDED PRESS OK TO GO BACK TO UPPER LAYER SCREEN : BACK

: BACK

PRESS OK TO GO BACK TO UPPER LAYER SCREEN : BACK PS Pressure Calibration Procedure :

PS Pressure Calibration Procedure :

1. Install a pressure gauge of 4900 kPa to the PS pressure tap

2. Turn the back up switch to the AUTO position

3. Increase engine speed to high idle

4. Maintain the hydraulic oil temperature at 50 C approx.

5. Activate the Service Menu - Calibration and select "PS PRES VALVE".

6. Unlock the hydraulic activation control lever

7. Follow the instruction on the screen to complete the calibration.

Service Training Malaga

15

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor SERVICE MODE FLOW LIMIT PRESSURE CALIBRATION MAIN MENU (With pressure gauge) SERVICE SERVICE

SERVICE MODE

FLOW LIMIT PRESSURE CALIBRATION

MAIN MENU (With pressure gauge) SERVICE SERVICE PASSWORD CHANGE CALIBRATION LIST CALIBRATIONS DIAGNOSTIC ECM IMFO
MAIN MENU
(With pressure gauge)
SERVICE
SERVICE
PASSWORD CHANGE
CALIBRATION LIST
CALIBRATIONS
DIAGNOSTIC
ECM IMFO
STATUS
CONTROL VALVES
RELIEF VALVES
PS PRES VALVE
FLOW LIMIT VALVE
Calibration Screen
CALIBRATIONS
FLOW LIMIT PRES
PRESS
OK
TO PERFORM
FLOW LIMIT PRES
2PUMP FLOW LIMIT
DEVICE TEST
1PUMP FLOW LIMIT
CALIBRATION
FLOW LIMIT PRES
PRESS
OK
TO PERFORM
FLOW LIMIT VALVE
LEVER/PEDAL/ATCH
ENGINE SPEED
1PIMP FLOW LIMIT 2
01: STANDBY
CALIBRATIONS
FLOW LIMIT PRES
PRESS
OK
TO PERFORM
02: POSITION
CALIBRATIONS
-30
30
FLOW LIMIT PRES
PRESS
OK
TO PERFORM
03: OPERATION
0
: MOVE CURSOR
CALIBRATIONS
: MOVE CURSOR
-30
30
FLOW LIMIT PRES
PRESS
OK
TO START
0
04: TUNE TO
CALIBRATION
OK
OK
: MOVE CURSOR
-30
30
1500(Kpa)
MOVE STICK TO FULL
IN POSITION
0
05: OPERATION
OK
: MOVE CURSOR
30
: START/CANCEL
OK
TO GO NEXT
KEEP THE LEVER
OF STICK OPERATED
-30
PRESS
0
: SCROLL SCREEN
OK
-30
30
PRESS
OK
TO GO NEXT
PRESS
OK
TO SET
OK
: NEXT/CANCEL
: SCROLL SCREEN
0
THE TUNING VALUE
OK
: NEXT/CANCEL
: SCROLL SCREEN
KEEP THE LEVER
OF STICK OPERATED
: SET/CANCEL
PRESS
OK
TO GO NEXT
: DOWN/UP
: SCROLL SCREEN
OK
: NEXT/CANCEL
: SCROLL SCREEN
FLOW LIMIT PRES
FLOW LIMIT PRES
06: TUNE TO
3000(Kpa)
07: SUCCEEDED
-30
30
0
PRESS
OK
TO SET
THE TUNING VALUE
This calibration must be performed every time the Flow Limit Solenoid Valve,
Controller and/or the Software is replaced.
PRESS
OK
TO GO
: SET/CANCEL
BACK TO UPPER LAYER
: DOWN/UP
SCREEN
: SCROLL SCREEN
Flow Limit Pressure calibration procedure:
: BACK

1. Attach a 6000 kPa pressure gauge to the pressure tap for the proportional valve for NFC

2. Be sure that the valves and fittings at the end of the stick are closed

3. Increase engine rpm to dial position 10

4. Maintain the hydraulic oil temperature at 50C approx.

5. Activate the Service Menu - Calibration and select FLOW LIMIT PRES

6. Unlock the hydraulic activation control lever

7. Follow the instruction on the screen to complete the calibration.

Service Training Malaga

16

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

SERVICE MODE

2P FLOW CALIBRATION

TARGET FLOW/PRESSURE OF CALIBRATION POINTS Target Flow Model Pump/s This calibration must be performed every
TARGET FLOW/PRESSURE OF CALIBRATION POINTS
Target Flow
Model
Pump/s
This calibration must be performed every time the Flow Limit Solenoid valve,
Controller and/or the Software is replaced.
Max (l/m)
Press
Min (l/m)
Press
2Pump
160
+/- 2
16000
80
+/- 2
16000
1Pump
110
+/- 2
16000
50
+/- 2
16000
2Pump
200
+/- 2
16000
120
+/- 2
16000
320/323
1Pump
170
+/- 2
16000
120
+/- 2
16000
MAIN MENU
2Pump
200
+/- 2
16000
120
+/- 2
16000
324D
1Pump
180
+/- 2
16000
120
+/- 2
16000
SERVICE
2Pump
220
+/- 2
16000
140
+/- 2
16000
SERVICE
CALIBRATION LIST
325
1Pump
200
+/- 2
16000
140
+/- 2
16000
PASSWORD CHANGE
CALIBRATIONS
DIAGNOSTIC
2Pump
300
+/- 2
16000
200
+/- 2
16000
ECM IMFO
CONTROL VALVES
RELIEF VALVES
PS PRES VALVE
330
FLOW LIMIT VALVE
Calibration Screen
1Pump
240
+/- 2
16000
+/- 2
16000
STATUS
140
CALIBRATIONS
2PUMP FLOW LIMIT
PRESS
OK
TO PERFORM
FLOW LIMIT PRES
2PUMP FLOW LIMIT
DEVICE TEST
CALIBRATION
2PUMP FLOW LIMIT
PRESS
OK
TO PERFORM
FLOW LIMIT VALVE
LEVER/PEDAL/ATCH
ENGINE SPEED
1PUMP FLOW LIMIT
1PIMP FLOW LIMIT 2
01: STANDBY
CALIBRATIONS
2PUMP FLOW LIMIT
PRESS
OK
TO PERFORM
02: POSITION
CALIBRATIONS
-60
60
2PUMP FLOW LIMIT
PRESS
OK
TO PERFORM
03: OPERATION
0
: MOVE CURSOR
CALIBRATIONS
: MOVE CURSOR
-60
60
2PUMP FLOW LIMIT
PRESS
OK
TO START
0
04: TUNE TO
CALIBRATION
OK
: MOVE CURSOR
-60
60
120(L/min)
MOVE TOOL TO
SAFE IN POSITION
0
05: OPERATION
: MOVE CURSOR
-60
60
: START/CANCEL
PRESS
OK
TO GO NEXT
KEEP THE LEVER/PEDAL
OF A TOOL OPERATED
11
: SCROLL SCREEN
-60
60
PRESS
: NEXT/CANCEL
: SCROLL SCREEN
OK
TO GO NEXT
PRESS
OK
TO SET
OK
11
THE TUNING VALUE
OK
: NEXT/CANCEL
: SCROLL SCREEN
KEEP THE LEVER/PEDAL
OF A TOOL OPERATED
: SET/CANCEL
PRESS
OK
TO GO NEXT
: DOWN/UP
: SCROLL SCREEN
OK
: NEXT/CANCEL
: SCROLL SCREEN
2PUMP FLOW LIMIT
2PUMP FLOW LIMIT calibration procedure:
2PUMP FLOW LIMIT
06: TUNE TO
200(L/min)
1. Install a Flow Meter on the auxiliary line located at the end of the stick.
07: SUCCEEDED
-60
60
2. Increase engine rpm to dial position 10
23
3. Maintain the hydraulic oil temperature at 50C approx.
PRESS
OK
TO SET
THE TUNING VALUE
PRESS
OK
TO GO
4. Ensure that the tool selected is for 2P FLOW.
5. Activate the Service Menu - Calibration and select 2PUMP FLOW LIMIT
: SET/CANCEL
BACK TO UPPER LAYER
: DOWN/UP
SCREEN
6. Unlock the hydraulic activation control lever
: SCROLL SCREEN
7.
Activate the selected tool and hold it during calibration
: BACK
8. Follow the instruction on the screen to complete the calibration.

9. Record the flow and pressure reading at the flow meter and pressure gauge , must be according to Target values

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

SERVICE MODE

THUMBWHEE CALIBRATION

CHAPTER : Monitor SERVICE MODE THUMBWHEE CALIBRATION MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION :

MAIN MENU

SERVICE

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR
PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR
PRESS
OK
TO PERFORM
CALIBRATION
: MOVE CURSOR
OK
OK
PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK This calibration must be performed every time

This calibration must be performed every time the Thumbwhee sensor, Controller and/or the Software is replaced.

 

SERVICE

   

PASSWORD CHANGE

PASSWORD CHANGE

DIAGNOSTIC

 

ECM IMFO

STATUS

 

CALIBRATIONS

 

DEVICE TEST

DEVICE TEST

PRESS

OK
OK

TO PERFORM

PRESS OK TO PERFORM

CALIBRATIONS

   
: MOVE CURSOR

: MOVE CURSOR

CALIBRATION LIST

CALIBRATIONS CONTROL VALVES RELIEF VALVES PS PRES VALVE LEVER/PEDAL/ATCH MOD L THUMBWHEEL 1PUMP FLOW LIMIT
CALIBRATIONS
CONTROL VALVES
RELIEF VALVES
PS PRES VALVE
LEVER/PEDAL/ATCH
MOD L THUMBWHEEL
1PUMP FLOW LIMIT
FLOW LIMIT VALVE
LEVER/PEDAL/ATCH
ENGINE SPEED
LEFT ATCH PEDAL
RIGHT ATCH PEDAL
PRESS
OK
TO PERFORM
CALIBRATIONS
PRESS
OK
TO PERFORM
CALIBRATIONS
: MOVE CURSOR
: MOVE CURSOR

Calibration Screen

 

LEFT THUMBWHEEL

 
 

01: STANDBY

 

OPERATION DISABLED

0

5

 

PRESS

OK
OK

TO START

CALIBRATION

 

: START/CANCEL01: STANDBY   OPERATION DISABLED 0 5   PRESS OK TO START CALIBRATION   : SCROLL

: SCROLL SCREEN01: STANDBY   OPERATION DISABLED 0 5   PRESS OK TO START CALIBRATION   : START/CANCEL

LEFT THUMBWHEEL LEFT THUMBWHEEL 02: RELEASE LEFT THUMBWHEEL 03: MOVE MOD 0 5 05: SUCCEEDED
LEFT THUMBWHEEL
LEFT THUMBWHEEL
02: RELEASE
LEFT THUMBWHEEL
03: MOVE MOD
0
5
05: SUCCEEDED
0
5
RELEASE THUMBWHEEL
TO DETECT NEUTRAL
5
OK
TO GO NEXT
MOVE THUMBWHEEL
TO BOTH STOPS
0
PRESS
PRESS
TO GO NEXT
PRESS
TO GO
OK
: OK/CANCEL
: SCROLL SCREEN
OK
OK
: OK/CANCEL
: SCROLL SCREEN
BACK TO UPPER LAYER
SCREEN
: BACK

MESSAGE CENTER DISPLAY

 

PROCESSING CONTENT

 

STANDBY 01

 

BEFORE CALIBRATION

OK
OK
   

CALIBRATION START

2

NEUTRAL POSITION CALIBRATION

OK
OK
   

NEUTRAL POSITION CALIBRATED

3

FULL MOD. SWITCH POSITIONS CALIBRATION (Move all mod. sw's full forward/backward positions)

OK
OK

SUCCESS 05

 

CALIBRATION COMPLETED

Service Training Malaga

18

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Fan

MAIN MENU

SERVICE

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

PRESS

OK
OK

TO PERFORM

CALIBRATION

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

: MOVE CURSOR

PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Fan Speed Calibration Procedure : SERVICE MODE
OK
OK

Fan Speed Calibration Procedure :

SERVICE MODE

CALIBRATIONS (Fan Speed)

 

SERVICE

   

PASSWORD CHANGE

PASSWORD CHANGE

DIAGNOSTIC

 

ECM IMFO

STATUS

 

CALIBRATIONS

DEVICE TEST

DEVICE TEST

PRESS

OK
OK

TO PERFORM

PRESS OK TO PERFORM
 

CALIBRATIONS

   
: MOVE CURSOR
: MOVE CURSOR

: MOVE CURSOR

OK
OK
 

CALIBRATIONS

   

RELIEF VALVES PS PRES VALVE

RELIEF VALVES PS PRES VALVE   Calibration Screen
 

Calibration Screen

FLOW LIMIT VALVE LEVER/PEDAL/ATCH ENGINE SPEED FAN SPEED

   

FAN SPEED

 
   

01: STANDBY

 
 
 

PRESS

OK
OK

TO PERFORM

PRESS OK TO PERFORM
PRESS OK TO PERFORM
 

CALIBRATIONS

   

-30

0

30

 

PRESS

OK
OK

TO START

 

CALIBRATION

 
: MOVE CURSOR    
: MOVE CURSOR    

: MOVE CURSOR

   
 
  OK   OK : : : SET/CANCEL  
OK
OK
 
OK : :
OK
:
:

: SET/CANCEL

 

DOWN/UP

 

SCROLL SCREEN

1. Install a speed sensor to the fan

2. Increase engine speed to high idle

3. Maintain the hydraulic oil temperature at 50 C approx.

4. Activate the Service Menu - Calibration and select "FAN SPEED".

5. Unlock the hydraulic activation control lever

6. Follow the instruction on the screen to complete the calibration.

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor SERVICE MODE A1 VALVE EXTEND CALIBRATION This calibration must be performed every time

SERVICE MODE

A1 VALVE EXTEND CALIBRATION

This calibration must be performed every time the A1 Valve Extend Solenoid, Controller and/or the Software is replaced.

CALIBRATION LIST

A1 VALVE EXTEND A1 VALVE RETRACT A2 VALVE EXTEND A2 VALVERETRACT A3 VALVE EXTEND A3 VALVE RETRACT

MAIN MENU SERVICE SERVICE PASSWORD CHANGE CALIBRATION LIST CALIBRATIONS DIAGNOSTIC ECM IMFO CONTROL VALVES RELIEF
MAIN MENU
SERVICE
SERVICE
PASSWORD CHANGE
CALIBRATION LIST
CALIBRATIONS
DIAGNOSTIC
ECM IMFO
CONTROL VALVES
RELIEF VALVES
PS PRES VALVE
CONTROL VALVES
STATUS
Calibration Screen
CALIBRATIONS
A1 VALVE EXTEND
PRESS
OK
TO PERFORM
A1 VALVE EXTEND
A1 VALVE RETRACT
DEVICE TEST
A2 VALVE EXTEND
CALIBRATION
A1 VALVE EXTEND
PRESS
OK
TO PERFORM
FLOW LIMIT VALVE
LEVER/PEDAL/ATCH
ENGINE SPEED
01: STANDBY
CALIBRATIONS
A1 VALVE EXTEND
PRESS
OK
TO PERFORM
A2 VALVERETRACT
A3 VALVE EXTEND
A3 VALVE RETRACT
03: CAUTION
CALIBRATIONS
A1 VALVE EXTEND
-30
30
PRESS
04: TUNE TO
OK
TO PERFORM
A1 VALVE EXTEND
: MOVE CURSOR
CALIBRATIONS
500(Kpa)
: MOVE CURSOR
-30
30
05: CAUTION
PRESS
OK
TO START
0
CALIBRATION
-30
30
OK
: MOVE CURSOR
HOLD ANY ATCH INPUT
WHILE CALIBRATING
06: TUNE TO
-12
2500(Kpa)
-30
30
: MOVE CURSOR
PRESS
TO GO NEXT
PRESS
TO SET
-12
OK
OK
: START/CANCEL
THE TUNING VALUE
-30
30
: SCROLL SCREEN
OK
: NEXT/CANCEL
: SCROLL SCREEN
HOLD ANY ATCH INPUT
WHILE CALIBRATING
-5
: SET/CANCEL
PRESS
PRESS
TO SET
OK
TO GO NEXT
OK
: DOWN/UP
THE TUNING VALUE
: SCROLL SCREEN
OK
: NEXT/CANCEL
: SCROLL SCREEN
: SET/CANCEL
: DOWN/UP
: SCROLL SCREEN
A1 VALVE EXTEND
A 1 Valve Extend Calibration procedure:
A1 VALVE EXTEND
07: RELEASE
1.
Attach a 6000 kPa pressure gauge at aux. solenoid Val. 1A pilot line (B4)
08: SUCCEEDED
-30
30
2.
Be sure that the valves and fittings at the end of the stick are closed
-5
3.
Set the Tool Mode for TWO WAY Tool
RELEASE ALL
ATTACHMENT INPUT
4.
Increase engine rpm to dial position 10
PRESS
TO GO
PRESS
OK
TO GO NEXT
5.
Maintain the hydraulic oil temperature at 50C approx.
BACK TO UPPER LAYER
:
BACK
SCREEN
6.
Activate the Service Menu - Calibration and select "A1 VALVE EXTEND"
:
SCROLL SCREEN
7.
Move the hydraulic activation control lever forward
: BACK
8.
Follow the instruction on the screen to complete the calibration.

9. Increase/decrease the pressure value at the gauge to specs.

Service Training Malaga

20

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Device

MAIN MENU

SERVICE

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

PRESS

OK
OK

TO PERFORM

CALIBRATION

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

: MOVE CURSOR

PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Device Test Procedure : SERVICE MODE DEVICE
OK
OK

Device Test Procedure :

SERVICE MODE

DEVICE TEST

 

SERVICE

   

PASSWORD CHANGE

PASSWORD CHANGE

DIAGNOSTIC

 

ECM IMFO

STATUS

 

CALIBRATIONS

DEVICE TEST

DEVICE TEST

PRESS

OK
OK

TO PERFORM

PRESS OK TO PERFORM
 

DEVICE TEST

   
: MOVE CURSOR
: MOVE CURSOR

: MOVE CURSOR

OK
OK

(Power Shift)

DEVICE TEST DESIRE ENG SPEED POWER SHIFT PRES FLOW LIMIT PRES A1 VALVE EXTEND A1
DEVICE TEST
DESIRE ENG SPEED
POWER SHIFT PRES
FLOW LIMIT PRES
A1 VALVE EXTEND
A1 VALVE RETRACT
A3 VALVE EXTEND
PRESS
OK
TO CHANGE
DATA
: MOVE CURSOR
OK
VALVE EXTEND PRESS OK TO CHANGE DATA : MOVE CURSOR OK POWER SHIFT PRES    

POWER SHIFT PRES

   

01 : STANDBY

01 : STANDBY

ENGINE SPEED

 

0.0 (RPM) POWER SHIFT PRES 3550 (PKa)

 
  0.0 (RPM) POWER SHIFT PRES 3550 (PKa)   PRESS OK TO START DEVICE TEST  

PRESS

OK
OK

TO START

PRESS OK TO START

DEVICE TEST

   
OK
OK

: START/CANCEL

OK
OK

1.

Increase engine speed to high idle

2.

Maintain the hydraulic oil temperature at 50 C approx.

4.

Activate the Service Menu - Device Test and select "POWER SHIFT PRES".

5.

Unlock the hydraulic activation control lever

6.

Follow the instruction on the screen to complete the calibration.

DEVICE TEST LIST

Desired Engine Speed Power Shift Pressure Flow Limit Valve Press Attacment Valve 1 Extend

Attacment Valve 1 Retract Attacment Valve 3 Extend Attacment Valve 1 Retract A1 Relief Valve A2 Relief Valve

2 Pump Flow Limit

1 Pump Flow Limit

POWER SHIFT PRES

   

02 : ACTIVATING

02 : ACTIVATING

ENGINE SPEED

0.0 (RPM) POWER SHIFT PRES 1450 (PKa)

 
ENGINE SPEED 0.0 (RPM) POWER SHIFT PRES 1450 (PKa)     : OK : : :
 
 
: OK : : :
:
OK
:
:
:

BACK

 

SWEEP TEST

- / +

MOVE CURSOR

PS PRESSURE TEST

POWER SHIFT PRES

02 : ACTIVATING

02 : ACTIVATING

ENGINE SPEED

0.0 (RPM) POWER SHIFT PRES 450 (PKa)

 
02 : ACTIVATING ENGINE SPEED 0.0 (RPM) POWER SHIFT PRES 450 (PKa)   THE SWEEP IS

THE SWEEP IS

STARTING

:

BACK:

SWEEP STOP:

:

PS SWEEP TEST

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Device

MAIN MENU

SERVICE

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

PRESS

OK
OK

TO PERFORM

CALIBRATION

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

: MOVE CURSOR

PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Device Test Procedure : SERVICE MODE OVERRIDE
OK
OK

Device Test Procedure :

SERVICE MODE

OVERRIDE (Trv Speed Shift)

 

SERVICE

   

PASSWORD CHANGE

PASSWORD CHANGE

DIAGNOSTIC

 

ECM IMFO

STATUS

 

CALIBRATIONS

DEVICE TEST

DEVICE TEST

PRESS

OK
OK

TO PERFORM

PRESS OK TO PERFORM
 

DEVICE TEST

   
: MOVE CURSOR
: MOVE CURSOR

: MOVE CURSOR

OK
OK
OVERRIDE TRAVEL SPEED SHIFT OFF SWING BEAK SOL OFF PRESS OK TO CHANGE DATA :
OVERRIDE
TRAVEL SPEED SHIFT
OFF
SWING BEAK SOL
OFF
PRESS
OK
TO CHANGE
DATA
:
OVERRIDE OFF
:
MOVE CURSOR
OK
OK TO CHANGE DATA : OVERRIDE OFF : MOVE CURSOR OK OVERRIDE TRAVEL SPEED SHIFT OFF

OVERRIDE

TRAVEL SPEED SHIFT OFF SWING BEAK SOL OFF PRESS OK TO START TO OVERRIDE :
TRAVEL SPEED SHIFT
OFF
SWING BEAK SOL
OFF
PRESS
OK
TO START
TO OVERRIDE
: CHANGE VALUE
SOL OFF PRESS OK TO START TO OVERRIDE : CHANGE VALUE OVERRIDE   TRAVEL SPEED SHIFT

OVERRIDE

 

TRAVEL SPEED SHIFT

TRAVEL SPEED SHIFT
 

ON

SWING BEAK SOL

 

OFF

 
 
 

PRESS

OK
OK

TO CHANGE

DATA

 
: :
:
:

OVERRIDE OFF

MOVE CURSOR

1.

Increase engine speed to high idle

2.

Maintain the hydraulic oil temperature at 50 C approx.

4.

Activate the Service Menu - Device Test and select "TRAVEL SPEED SHIFT".

5.

Unlock the hydraulic activation control lever

6.

Follow the instruction on the screen to complete the calibration.

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Device

MAIN MENU

SERVICE

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

PRESS

OK
OK

TO PERFORM

CALIBRATION

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

: MOVE CURSOR

PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Device Test Procedure : SERVICE MODE CONFIGURATION
OK
OK

Device Test Procedure :

SERVICE MODE

CONFIGURATION (Power Shift)

ERROR SERVICE ECM IMFO STATUS CONFIGURATIONS CALIBRATIONS DEVICE TEST DESIRE ENG SPEED POWER SHIFT PRES
ERROR
SERVICE
ECM IMFO
STATUS
CONFIGURATIONS
CALIBRATIONS
DEVICE TEST
DESIRE ENG SPEED
POWER SHIFT PRES
OVERRIDE
POWER SHIFT PRES
CONFIGURATIONS
PRESS
FLOW LIMIT PRES
A1 VALVE EXTEND
A1 VALVE RETRACT
A3 VALVE EXTEND
01 : STANDBY
OK
TO PERFORM
DEVICE TEST
ENGINE SPEED
PRESS
OK
TO CHANGE
DATA
0.0 (RPM)
POWER SHIFT PRES
3550 (PKa)
: MOVE CURSOR
PRESS
OK
TO START
DEVICE TEST
OK
: MOVE CURSOR
OK
OK
: START/CANCEL
OK

1. Increase engine speed to high idle

2. Maintain the hydraulic oil temperature at 50 C approx.

3. Activate the Service Menu - Device Test and select "POWER SHIFT PRES".

4. Unlock the hydraulic activation control lever

5. Follow the instruction on the screen to complete the calibration.

DEVICE TEST LIST

Desired Engine Speed Power Shift Pressure Flow Limit Valve Press Attacment Valve 1 Extend

Attacment Valve 1 Retract Attacment Valve 3 Extend Attacment Valve 1 Retract A1 Relief Valve A2 Relief Valve

2 Pump Flow Limit

1 Pump Flow Limit

POWER SHIFT PRES

   

02 : ACTIVATING

02 : ACTIVATING

ENGINE SPEED

0.0 (RPM) POWER SHIFT PRES 1450 (PKa)

 
ENGINE SPEED 0.0 (RPM) POWER SHIFT PRES 1450 (PKa)     : OK : : :
 
 
: OK : : :
:
OK
:
:
:

BACK

 

SWEEP TEST

- / +

MOVE CURSOR

PS PRESSURE TEST

POWER SHIFT PRES

02 : ACTIVATING

02 : ACTIVATING

ENGINE SPEED

0.0 (RPM) POWER SHIFT PRES 450 (PKa)

 
02 : ACTIVATING ENGINE SPEED 0.0 (RPM) POWER SHIFT PRES 450 (PKa)   THE SWEEP IS

THE SWEEP IS

STARTING

:

BACK:

SWEEP STOP:

:

PS SWEEP TEST

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Configuration

MAIN MENU

SERVICE

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

PRESS

OK
OK

TO PERFORM

CALIBRATION

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

: MOVE CURSOR

PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Configuration :   SERVICE     ECM
OK
OK

Configuration :

 

SERVICE

   

ECM IMFO

 
ECM IMFO  

STATUS

CALIBRATIONS

DEVICE TEST

 

OVERRIDE

CONFIGURATIONS

CONFIGURATIONS

PRESS

OK
OK

TO PERFORM

PRESS OK TO PERFORM
 

DEVICE TEST

   
: MOVE CURSOR
: MOVE CURSOR

: MOVE CURSOR

OK
OK

SERVICE MODE

CONFIGURATION (Engine Speed)

PARAMETERS SETTING LIST

ENGINE SPEED DIAL TORQUE AEC TRV SPEED SHIFT OVERLOAD WARNING ONE TOUCH LOW IDLE REVERSE FAN LOAD LIMIT TORQUE E-FENCE

 

CONFIGURATIONS

WORK MODE CONFIG ATCH PARTS INST

TOO INSTALLATION CONTROL INST PRODUCT ID PARAMETER SETTING

 

PRESS

OK
OK

TO SET

PARAMETERS

: MOVE CURSOR
: MOVE CURSOR

: MOVE CURSOR

OK
OK

E-SNUBBER CRANEPRESS OK TO SET PARAMETERS : MOVE CURSOR OK PARAMETER SETTING   ENGINE SPEED DIAL TORQUE

PARAMETER SETTING

 

ENGINE SPEED DIAL TORQUE

 
ENGINE SPEED DIAL TORQUE  
 
 
 

PRESS

OK
OK

TO SET

 

ENGINE SPEED

: MOVE CURSOR
: MOVE CURSOR

: MOVE CURSOR

AEC TRV SPEED SHIFT OVERLOAD WARNING ONE TOUCH LOW IDLEOK TO SET   ENGINE SPEED : MOVE CURSOR OK   ENGINE SPEED     DIAL

AEC TRV SPEED SHIFT OVERLOAD WARNING ONE TOUCH LOW IDLE OK   ENGINE SPEED    
AEC TRV SPEED SHIFT OVERLOAD WARNING ONE TOUCH LOW IDLE OK   ENGINE SPEED    
OK
OK
 

ENGINE SPEED

   

DIAL 1 SPEED

 
DIAL 1 SPEED  
 

950.0 (RPM)

DIAL 2 SPEED

 
 

1020.0

(RPM)

 

DIAL 3 SPEED

 

1160.0

(RPM)

  1160.0 (RPM)

PRESS

OK
OK

TO SET

 
PRESS OK TO SET  
 

DATA

 
: CHANGE VALUE  
: CHANGE VALUE  

: CHANGE VALUE

 

1. Increase engine speed to high idle

2. Maintain the hydraulic oil temperature at 50 C approx.

3. Activate the Service Menu - Configuration - Parameter Setting and select "ENGINE SPEED".

4. Follow the instruction on the screen to complete the calibration.

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

CHAPTER : Monitor MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Configuration

MAIN MENU

SERVICE

MAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR

PRESS

OK
OK

TO PERFORM

CALIBRATION

: MOVE CURSORMAIN MENU SERVICE PRESS OK TO PERFORM CALIBRATION

PRESS OK TO PERFORM CALIBRATION : MOVE CURSOR OK Configuration : SERVICE MODE CONFIGURATION (Machine
OK
OK

Configuration :

SERVICE MODE

CONFIGURATION (Machine Application)

 

SERVICE

   

ECM IMFO

 
ECM IMFO  

STATUS

CALIBRATIONS

DEVICE TEST

 

OVERRIDE

CONFIGURATIONS

CONFIGURATIONS

PRESS

OK
OK

TO CONFIGURE

PRESS OK TO CONFIGURE
: MOVE CURSOR    
: MOVE CURSOR    

: MOVE CURSOR

   
OK
OK

TOOL INSTALLATION LIST

MACHINE APPICATION FLOW LIMIT VALVE ATCH VALVE #1 ATCH VALVE #2 ATCH VALVE #3 ATCH VALVE #4 ATCH VALVE #1 TYPE ATCH VALVE #2 TYPE ATCH VALVE #3 TYPE COMBINER VALVE

VARIABLE RELIEF #1 VARIABLE RELIEF #2 HAMMER RETURN

TOOL LOAD PRES SENSOR

TOOL INSTALLATION

MACHINE APLICATION EAME MULTI-PROC FLOW LIMIT VALVE INSTALLED ATCH VALVE # 1 F2-ONE or TWO
MACHINE APLICATION
EAME MULTI-PROC
FLOW LIMIT VALVE
INSTALLED
ATCH VALVE # 1
F2-ONE or TWO WAY
PRESS
OK
TO CHANGE
DATA
: MOVE CURSOR
 

CONFIGURATIONS

 

WORK MODE CONFIG ATCH PARTS INST

WORK MODE CONFIG ATCH PARTS INST

TOOL INSTALLATION CONTROL INST PRODUCT ID PARAMETER SETTING

 
CONTROL INST PRODUCT ID PARAMETER SETTING   PRESS OK TO CONFIGURE TOOL INSTALLATION   :

PRESS

OK
OK

TO CONFIGURE

TOOL INSTALLATION

 
: MOVE CURSOR
: MOVE CURSOR

: MOVE CURSOR

OK
OK
CONFIGURE TOOL INSTALLATION   : MOVE CURSOR OK OK MACHINE APPLICATION LIST NOT CONFIGURED NACD HAMMER
OK
OK

MACHINE APPLICATION LIST

NOT CONFIGURED NACD HAMMER (Conf. 3) NACD THUMB (Conf. 5)

NACD MULI-PROC (Conf. 14) EAME HAMER (Conf. 16) EAME MULTI-PROC (Conf. 17)

BUCKET

14) EAME HAMER (Conf. 16) EAME MULTI-PROC (Conf. 17) BUCKET TOOL INSTALLATION   MACHINE APLICATION EAME

TOOL INSTALLATION

 

MACHINE APLICATION EAME MULTI-PROC FLOW LIMIT VALVE INSTALLED

MACHINE APLICATION EAME MULTI-PROC FLOW LIMIT VALVE INSTALLED
 

ATCH VALVE # 1 F2-ONE or TWO WAY

VALVE INSTALLED   ATCH VALVE # 1 F2-ONE or TWO WAY PRESS OK TO SET  

PRESS

OK
OK

TO SET

 

DATA

: CHANGE VALUE  
: CHANGE VALUE  

: CHANGE VALUE

 

1. Increase engine speed to high idle

2. Maintain the hydraulic oil temperature at 50 C approx.

3. Activate the Service Menu - Configuration - Tool Installation and select "MACHINE APLICATION".

4. Follow the instruction on the screen to complete the Configuration

CHAPTER : Monitor
CHAPTER : Monitor

CHAPTER : Monitor

SERVICE MODE

MACHINE APPLICATION LIST

IDENTIFICATION FOR THE TOOL CONTROL SYSTEM

Tool

Number of

Control

Number of

Possible Oil

Medium

Control

Control

Device

Pumps which

Flow Direct.

Pressure

System

Valves

Supply Oil

Circuit

(Conf.)

to the Tool

1 1

2 2

3 2

3'

2

5 1

11

2

14 2

16

2

17 2

Hydraulic Pedal

Two Hydraulic Pedal

Foot Switch

Hydraulic Pedal

Joystick Thumbwheel or Electrical Pedal

Two Hydraulic Pedal

Joystick Thumbwheel

Hydraulic Pedal, Electrical

Pedal, Foot Switch, or Joystick with three Buttons

Joystick Thumbwhee,

Hydraulic Pedal, Electrical Pedal, Foot Swich or Joystick with three Buttons

1

1

No

1 or 2

1 or 2

No

2

1

No

2

1

No

1

2

No

1 or 2

1 or 2

No

1 or 2

1 or 2

Optional (1)

1 or 2

1

No

1 or 2

1 or 2

Optional (1)

A3

A3

A3

Medium Pressure Circuit

A2

A2

A2
Boom 2

Boom 2

Boom 2
Stick1

Stick1

Stick1
Swing

Swing

Swing
Travel (L)

Travel (L)

Travel (L)
Str Trvl
Str Trvl
Travel (R)

Travel (R)

Travel (R)
A1

A1

A1
Bucket

Bucket

Bucket
Boom 2 Stick1 Swing Travel (L) Str Trvl Travel (R) A1 Bucket Aux Control Valve Atch

Aux Control

Valve

Atch Control

Valve

Boom1

Boom1

Boom1
Stick2