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DEVIKULAM
The University of Queensland EWB Challenge 2011 Team Slate
Reflection
The overarching aim of this project was to provide the community of Devikulam, India, with
a reliable supply of uncontaminated drinking water. This was to be achieved through an
engineering solution developed to accommodate the issues that would arise for its function
within this community.
The largest obstacle encountered during this project was in the design development phase
where suitable methods of removing turbidity, bacteria and predominantly, salinity, were
required to be developed. Increasing the challenge was the initial project aims set down to
guide the efficacy of the design to achieve the desired results while maintaining a positive
relationship between the social, economic and environmental aspects pertaining to the
community where the water purification device was to be implemented.
Working as an effective team overall increased the team’s ability to research more methods
to purify water initially which gave the team more options when it came to ultimately
deciding on a specific method to achieve the prescribed project aims. Furthermore, in this
team, the individual strengths of each team member varied which increased overall team
synergy as each member had their own responsibility for individual parts of the project and
report. By breaking the work up into manageable parts and delegating each to a team
member, who had confidence that they could complete the task best, augmented the
overall success of the team to produce a comprehensive report and an effective prototype.
On reflection, if this project was to be done again there would be greater time put into
researching alternative materials that could be used in the installation to provide greater
flexibility when certain materials are not available or able to be obtained. Additionally, it
would prove beneficial if one of the project aims was stated more clearly to specify making
the design a long term option in respect to the working life of all components.
The most enjoyable part of the Challenge was how it provided an appropriate introduction
to the concept of professional engineering to the students by letting us experience firsthand
how to develop project aims and design requirements, create effective designs, decide on
the most appropriate design and deal with the issues surrounding the construction of the
chosen design. By providing a real life context, it gave the Challenge a different dimension
wherein the solutions provided could actually be gauge more specifically as to their impact
which is good for feedback for us.
FINAL REPORT- WATER PURIFICATION - 2011
DEVIKULAM
Attached is our proposal for the ‘Engineers Without Borders’ project addressing suitable
solutions for access to safe drinking water in Devikulam, India.
This bid assumes that if it is granted, all parties will work together to develop a mutually
agreeable construction schedule. This bid is also based on information provided at this time.
Any revisions required at a later date will be subject to price review at that time.
Thank you for giving us this opportunity. We look forward to hearing from you.
Yours Sincerely,
Mitch Smith Danielle Hester Matt Beeston Josh Pellicaan Lawrence Yang
Slate Engineering Clean water for a brighter
FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
UQ Engineering
ENGG1000: P1 – Water Purification
nd
2 of June 2011
Executive Summary
Pitchandikulam Forest Organisation identified the inadequacy of access to safe drinking
water in the village of Devikulam and has initiated an engineering project, in conjunction
with Engineers Without Borders, to address the situation. Tests conducted in April 2010 on
the Devikulam water supply indicated that salinity, bacteria and turbidity were the main
regions of concern. The main goal is to design a water treatment system which renders the
water drinkable by international drinking water standards and able to be used for everyday
needs. Associated design goals for the project include:
Three water treatment processes were selected as having the greatest potential to fit the
requirements and considerations determined by the context. These three methods were:
A conclusion was drawn to use an innovative solar distillation device consisting of a first
stage water filter and then a parabolic trough, with the option to use a biogas system if
required. This was the most appropriate method due to the fact it fulfilled the water
purification requirements of removing salinity, turbidity and bacteria. The filter’s main
directive is to remove nearly 100% of turbidity and bacteria from the feed water.
Subsequently, the distillation device will remove salinity and remaining turbidity and
bacteria.
Preliminary feasibility calculations determined that one person would require 20L of clean
water per day for drinking, general hygiene needs and cooking, and thus, a household of ten
would require 200L of clean water per day. Calculations conducted on a water treatment
system concluded that this method can supply the amount of purified water demanded.
Contents
Executive Summary .......................................................................................................... 3
1.0 Introduction ........................................................................................................... 1
1.1 Project Overview ......................................................................................................... 1
1.2 Project Aims and Report Contents .............................................................................. 1
2.0 Problem Definition ................................................................................................. 2
2.0 Task Identification ....................................................................................................... 2
2.1 Pre-existing Water Supply ........................................................................................... 2
2.2 Project Goals Identification ......................................................................................... 2
3.0 Project Scope ......................................................................................................... 3
3.0 Project Scope............................................................................................................... 3
3.1 Inclusions and Exclusions ............................................................................................ 3
3.2 Design Assumptions .................................................................................................... 3
4.0 Literature Search .................................................................................................... 4
4.0 Water Purification ....................................................................................................... 4
4.1 Existing Purification Techniques ................................................................................. 4
4.2 Filtration ...................................................................................................................... 4
4.3 Solar Distillation .......................................................................................................... 5
4.4 Biogas .......................................................................................................................... 5
4.5 Sanitation .................................................................................................................... 6
4.6 Parabolic Reflection .................................................................................................... 7
5.0 Initial Design Concepts ........................................................................................... 8
6.0 Technical understanding ........................................................................................ 9
6.0 Sand Filtration ............................................................................................................. 9
6.1 Ceramic Filter Candle .................................................................................................. 9
6.2 Solar Distillation – Cylindrical Pipe .............................................................................. 9
6.2.1 Parabolic Reflection ................................................................................................. 9
6.2.2 Biogas ..................................................................................................................... 10
7.0 Engineering Sketches............................................................................................ 10
7.1 The Filter System ....................................................................................................... 11
7.2 The Solar Still ............................................................................................................. 12
7.3 Flow Diagram............................................................................................................. 13
8.0 Sustainability ....................................................................................................... 14
FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
Table of Figures
Figure 1 Parabolic Mirror Reflection.......................................................................................... 7
Figure 2 Design Criteria Weighting - Pairwise Decisions Matrix Results ................................... 8
Figure 3 Drawings of Water Filter System ............................................................................... 11
Figure 4 Drawings of Distillation System ................................................................................. 12
Figure 5 Flow Diagram of Water Treatment System ............................................................... 13
Figure 6 Life Cycle Analysis of Water Filter.............................................................................. 15
Figure 7 Carbon Emissions for Water Filter (LCA, 2011).......................................................... 16
Figure 8 Life Cycle Analysis of Solar Still .................................................................................. 16
Figure 9 Carbon Emissions for Solar Still (LCA, 2011) .............................................................. 16
Figure 10 Functional Block Diagram of Water Treatment System .......................................... 27
Figure 11 Sources of Carbon Emissions (LCA, 2011) ................................................................ 36
Figure 12 Major Impacting Sources (LCA, 2011)...................................................................... 36
Figure 13 Sources of Carbon Emissions (LCA, 2011) ................................................................ 38
Figure 14 Major Impacting Sources (LCA, 2011)...................................................................... 38
List of Tables
Table 1 Report Contents ............................................................................................................ 1
Table 2 Scope of Report ............................................................................................................. 3
Table 3 Strengths and Weaknesses of Filtration (adapted from APEC Water Systems n.d) ..... 5
Table 4 Strengths and Weaknesses of Solar Distillation (Lof, 1961) ......................................... 5
Table 5 Drinking Standards (adapted from WHO 2011) ............................................................ 7
Table 6 Results of Decision Making Matrix ................................................................................ 8
Table 7 Results of Triple Bottom Line Assessment of the Proposed System/s ....................... 14
Table 8 Community Consultation Plan .................................................................................... 18
Table 9 Educational Outcomes of End Users ........................................................................... 19
Table 10 Educational Outcomes of Maintenance Personnel .................................................. 20
Table 11 Cost of Single Water Filter Module ........................................................................... 21
Table 12 Cost of Single Solar Still Module ............................................................................... 22
Table 13 Removal Efficiency - Sand Filter ................................................................................ 24
Table 14 Removal Efficiency - Ceramic Water Filter................................................................ 25
Table 15 Removal Efficiency - Solar Still .................................................................................. 26
Table 16 Decision Making Matrix ............................................................................................ 35
Table 17 Sensitivity Analysis .................................................................................................... 35
Table 18 Pairwise Comparison ................................................................................................. 35
Table 19 Carbon Emissions Produced through Manufacture and Disposal (LCA, 2011) ......... 37
Table 20 Carbon Emissions Produced through Transport (LCA, 2011).................................... 38
Table 21 Carbon Emissions Produced through Manufacture and Disposal (LCA, 2011) ......... 39
Table 22 Carbon Emissions Produced through Transport (LCA, 2011).................................... 40
Table 23 Biodigester Relationship (Camco, 2010) ................................................................... 49
FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
1.0 Introduction
1.1 Project Overview
Devikulam is a sparsely populated community situated in eastern India. The 320 locals
struggle daily to obtain the necessary quantities of water to sustain their everyday lives.
Currently the small town relies upon a 30,000L water tank, 3 bores (one of which is saline
and another which is not currently functional) and the local pond for their daily water
supplies. Access to safe drinking water is a fundamental human right and an
indispensable component for maintaining a positive quality of life. The Pitchandikulam
Forest Organisation, working in the Kauveli Bioregion (South-East India), had identified
that the village of Devikulam has inadequate access to a safe water supply. Engineers
Without Borders, paired with the Pitchandikulam Forest Organisation, are in
collaboration to find an environmentally sustainable and culturally acceptable solution
for the water crisis in Devikulam.
• Cost effective;
• Environmentally sustainable;
• Socially, economically and culturally acceptable and;
• Perceived as being beneficial.
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• Improve the water quality, by addressing the three main factors: salinity, turbidity,
bacteria;
• Treat Turbidity levels to < 0.5 NTU, Salinity levels to < 100 ppm, with a constant pH
and no traces of Bacteria;
• Be an environmentally sustainable and reliable water purification system that
provides clean, uncontaminated water for the Devikulam community;
• Be capable of supplying 10 people with 20 litres of clean water daily;
• Be a cost effective solution that is can is feasible within the Devikulam economy;
• Improve in the general health and hygiene of the Devikulam community by reducing
levels of diarrhoea attributed to contaminated drinking water;
• Provide a clean supply of water for drinking, cooking and washing;
• Not rely upon reticulated power;
• Be seen as beneficial, effective and maintainable by the villages (Maintenance
procedures will be simple and reproducible).
• Culturally and socially acceptable, not impeding on community values.
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The above goals will be achieved within the Devikulam community so that a sustainable
solution will be implemented to benefit the local community.
3.0 Project Scope
3.0 Project Scope
The project will be dealing with water purification in the community of Devikulam. The
main concept is to treat the contaminated water to an acceptable standard to increase the
health of the local community and to provide a clean and reliable water source. The
purification system will be designed with the project goals in mind, and will be constructed
to remove the contaminants from the water supply.
• There is a sufficient water supply to provide the water purification system with water;
• There will be a 24 hour period in which the water can be purified for the ten people;
• Each person will only require 20L of water per day (this includes cooking, washing and
drinking);
• The hours of sunlight in a day is approximately the same all year;
• The villagers will be able to perform small maintenance procedures on the module if
required and;
• The average water consumption is the same for men, women and children for all
intents and purposes of the report.
The above assumptions were made so that it was possible to start the feasibility and
design of the project with respect to the project goals.
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4.2 Filtration
Filtration is a method of purification used to extract turbidity and sediments from the
contaminated water supply. Sand filters are the most commonly used method of filtration
before reverse osmosis and other such technologies were developed, and it was successful
because it followed a natural system, where water is “filtered through sand in fresh lakes”
(Cartwright 2006). The process of filtration involves the pores of the filtrate; the size of the
pores determines the effectiveness of the purification system. As the water is gravity fed
through the filter, sediment and turbidity are ‘caught’ in the pores between the filtrate,
removing them from the water source. However, this lead to the ‘filter becoming ‘backed
up’ due to the accumulation of contaminants in the filtrate pores, leading to a reduction in
the systems efficacy (Wotton 2002). This is overcome through a backwash technique
developed to remove the contaminants and sediments caught within the filtration system,
restoring it to its original working state.
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Table 3 Strengths and Weaknesses of Filtration (adapted from APEC Water Systems n.d)
Strengths Weaknesses
• cost effective • requires backwashing regularly to
maintain filters efficiency
• environmentally sustainable • requires media disposal and replacement
• removes majority organic and inorganic • does not remove salts
suspended particles
• removes majority of bacteria • does not remove all chemicals
• mechanically maintainable
• simple operation
Water has a enthalpy of vaporization of 40.65 KJ/mol (Kucera 2010), meaning that at
373.15oK (100 oC) 40.65KJ/mol is required to transform liquid water into gas. During
distillation all this energy is required from the heat of the sun, and during direct sunlight
the energy produced by the sun can be up to 590.4 KJ/hour/m2 (Qiblaway et. al 2007).
From this it can be seen that it is feasible to gain purified water from distillation as the sun
provides all the energy that is required and it comes at no cost. However, there are always
complications that arise during this process, problems like heat transfer and sun exposure.
Much heat is generally lost through absorption from other materials; this absorption
decreases the amount of heat being transferred to the water and in turn the volume of
water being vaporized.
Strengths Weaknesses
• potential for expansion from modular design • limited flow rate
• removes salinity, turbidity and bacteria • requires solar energy
• environmentally sustainable • removal of healthy minerals
• mechanically maintainable
• cost effective
4.4 Biogas
Biogas is a naturally occurring gas from the decomposition of organic matter. “Biogas is
produced through anaerobic digestion or fermentation, whereas hydrocarbons are
released as the bi-product” (Jian, 2009). The hydrocarbon that is the main bi-product of
the decomposition reaction is methane; along with this there is also a large production of
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carbon dioxide. In third world countries (India), biogas is produced “through the
decomposition of cow manure and green waste” (Jian, 2009)). From this methane is
collected and used for such activities as cooking and lighting. The use of biogas is a
conventional renewable for of energy, however, it can produce large quantities of carbon
dioxide and other dangerous gases into the air.
Biogas is a replacement for conventional power, and with the unreliability of the power
grid in developing parts of the world, it is the only sustainable form of energy. For its
production a digester is required, it is here where all of the organic material is broken
down for the production of methane. The use of biogas provides a cheap and economically
sustainable source of energy for developing countries and isolated communities.
4.5 Sanitation
Developing countries have low levels of sanitation and lack basic general health and
sanitation. The World Health Organisation estimates that “1100 million people worldwide
drink unsafe water” and that the “vast majority of diarrheal disease in the world (88%) is
attributed to unsafe drinking water” (Suthar 2009). It is the particulates and sediments in
the water which are responsible for the diseases and the reason why the World Health
Organisation set drinking water standards so to minimize the risk of potential health
detriments. Demonstrated below in Table 3, are the drinking water standards set by the
World Health Organisation.
There are secondary affects that are also associated with the consumption of
contaminated drinking water. It is know that contaminated drinking water is the main
cause of diarrheal disease, plus the fact that Devikulam has “low levels of sanitation” (EWB
2011) that ultimately leads to the significant health and hygiene risks to the local
inhabitants. The problem associated with drinking contaminated water resonates with the
fact that levels of sanitation are low within the Devikulam community. This brings health
risks that could have detrimental effects on the surrounding community and is the reason
why the drinking water standards set by the World Health Organisation need to be
adhered to.
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Each of the four key criteria were given a weighting scale based on their comparative
pertinence
ce to one another through the utiliseation of a Pairwise Criteria Matrix (Refer to
Appendix 14.2).
). The outcome of this comparison is illustrated in Figure 2..
20% Sustainability
Modular
Weighting the criteria enabled analysis of the most plausible designs, with the conclusion
being
eing objective and supported by apposite decision. A five point rating scale was used;
founded on relevance to a set standard. In this circumstance the standard was if nothing
was implemented to purify water into the Devikulam community. The rating scale was one
through the five; much worse, worse, same (standard), better and much better than the
standard. Thus, the design with the highest rating total was deemed as the design to
proceed with. Table 4 displays the results of the Decision Making Matrix:
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adequately address the requirements for purified water in the village of Devikulam. (Refer
to Appendix 14.3 for Sensitivity Analysis)
6.0 Technical understanding
The method of purifying the waste water for the community of Devikulam will be sub-
divided into 5 sections; sand filtration, ceramic water filtration, parabolic reflection, solar
distillation and biogas. All the methods and stages will be clearly stated below.
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
parabolic mirror, there is an increase in incident rays of light reflected onto the focal point
above the mirrors surface where the water will be positioned. The use of a parabolic mirror
for distillation is an effective way to speed up the heating process; if the source is situated in
the focal point of the mirror then all of the energy striking the surface of the mirror will be
reflected onto the water (providing 100% reflectivity). By using a cylindrical pipe, the focal
point of the mirror is situated at the radius of the circle. By incorporating a larger surface
area into the parabolic mirror design then the efficiency of heating the water supply can be
increased to an extent where evaporation is almost instantaneous. Through this process the
purification of the water can be a very efficient and an environmental sustainable process.
6.2.2 Biogas
Biogas can be used if the preliminary system of parabolic reflection becomes redundant.
The thinking behind having the additional biogas system it that it can be used to provide the
water treatment system with energy during times where the preliminary system is out of
order or cannot function effectively. Biogas is a naturally occurring gas from the
decomposition of organic matter. It acts to heat up the pipe to boil the filtered water when
ignited. Thus, the salt will be removed from the water which can now be consumed.
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IMPURE WATER IN
HOLDING TANK:
WATER AVAILABLE TO THE
HOT WASTE WATER VILLAGE AS REQUIRED.
WITH CONCENTRATED
CLEAN WATER OUT, ONLY SALT, REINTRODUCED
IMPURITY PRESENT IS SALT. INTO BOILER
FLOWS TO BOILER
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8.0 Sustainability
Sustainability is the key issue that faces all designs. Consideration needs to be taken as to
whether the design is environmentally, socially and economically sustainable. Table 5
shows the results of a triple bottom line assessment, each issue is then considered in depth
in the preceding sections.
RESULT
CRITERIA DESCRIPTION
(1-5)
2 • PVC piping requires energy to produce, petroleum based.
• Transportation uses large amounts of energy.
Energy
• Production of ceramic candle filter is energy intensive.
•
ENVIRONMENTAL
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The assessment has been broken down into a single module. The assessment for the water
filter system can be seen in Figure 9. It is assumed that the modules will be manufactured
within Australia and then sent to Devikulam. The assessment has been biased towards
producing more waste and C02. COMPLETED FOR SINGLE MODULE
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
Within the water filter system the sand used in the first stage can be sourced locally,
reducing energy usage and C02 emissions. The ceramic filter will however have to be
transported into the region and will be an ongoing impact for the life span of the system.
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
There are minimal ongoing energy requirements to run the system. Biogas is used as an
alternative to solar when it is unavailable; the biogas is considered carbon neutral and
therefore is not considered in the production of CO2.
In order to communicate the proposed system and design with the Devikulam community,
it was decided that the most effective method would be a two pronged approach. It was
concluded that both approaches must be conveyed using culturally familiar methods, such
as dance and stories.
The two pronged approach would address the whole community and then focus on
educating children at school. The initial proposal would be presented at community
gathering in an informal manner. It will be important to utilise the connections and
familiarity of the EWB staff currently working with the community to introduce the design
and receive feedback.
• Communication: While English is widely spoken in the community, Tamil is most common
and used in everyday conversation. A translator may be required to assist in
communication.
• Technical understanding: The community may not understand how the system works and
therefore view the system as ‘suspicious’ believing that it might be ‘bad’.
• Sanitation: The community needs to understand the risks associated with poor sanitation
and how this affects their water.
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These barriers can be overcome through having an in-depth understanding of the values
and beliefs of the community as well as building trust and a repour with the members of
the community. The following table has been adapted from the best practice guide and
details the community consultation steps for the system.
Clean water will improve the overall health of the community through a reduction of water
borne illnesses. A side benefit from this will include a generally happier population, a
reduction in the strain required to care for ill people allowing for an increase in social
interaction and able bodied people fit for work leading to an increase in income.
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Education into proper sanitation methods and an understanding of the importance of
clean drinking water should also help to raise the living standard.
8.5 Education
8.5.1 Complete System
While the proposed system is simple, the community will require education in regard to
the system’s use and maintenance. Overall it will be important for all members to have a
basic understanding of the system, which will aid in long term acceptance and use of the
system. Education will be broken into two sections; the end user (most of the community)
and maintenance personnel.
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8.5.4 Sanitation
Poor sanitation is a key issue within the community, the common practice of open
defecation must be addressed whilst being mindful of cultural practices. Educating the
community on proper sanitation techniques and associated risk of human/animal waste in
their water will aid in reducing the chance of pathogens in the water before purification.
As the community has access to the internet this tool can be used to help educate the
community in relation to sanitation.
If the containments within the water can be reduced/minimised before the water passes
into the system, this will reduce the stress on the system, maximising the life span of the
components.
The water filter system consists of PVC piping, sand and a ceramic candle water filter. The
sand is held in place within the tube by a simple fine mesh membrane. (For details see
engineering drawings).
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Table 11 Cost of Single Water Filter Module
It is assumed that the internal parts of the filter will have an approximate life span of 1
year. This means that in a worst case scenario, the village will have to re-purchase the filter
system once a year along with approximately $100 in freight transporting the parts from
Australia to Devikulam. This brings the annual cost to $219.52.
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Component Total
Description Specifications Unit Cost Quantity Cost($)
Number
Copper pipe (water
flow) Type L used in Ø = 14.13mm
residential and (conforms to 4m 88.00
1 $22.00/m
commercial water standard 1 1/8
supply and pressure inches)
applications.
Ø = 19.1mm
4m 32.00
2 Copper pipe (gas flow) (conforms to $8.00/m
standard ¾ inches)
3 Wood for the frame
2 part system 98.5%
4 Reflective surface reflectivity, 10 year $25.00/m2 2m2 50.00
guarantee
Copper elbows (water Short elbow to fit 3 9.20
5 4.60/each 2
flow) inch pipe
T-junction to fit 3 4.8
6 T-junction 4.8/each 1
inch pipe
Regulator:
2Kg/h LPG, 2.8 kPa,
Max inlet Pressure
1750 kPa. Inlet
Fitting: CGA-510
Gas regulator and
POL with soft bull 16.50
7 fittings/hose $16.50/each 1
nose (7/8" - 14T-LH)
Hose:
Quality 1.8 meter
8mm1/4"BSPF, Max
WP 7kPa, AS/NZS
1869
TOTAL $200.5
It can be assumed that in a worst case scenario the still will have to be replaced between
10 years. This means that the still will cost the village approximately $30.05 per year in
replacement parts and $100 in freight from Australia to Devikulam.
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8.6.3 Conclusions
The initial cost of the water treatment system is approximately $320.02. There is also an
additional freight cost of approximately $250, giving a complete initial cost, including
transport, of $570.02. Additionally, there will be an annual cost of $149.57 in
maintenance.
In small villages such as Devikulam, each person has an average income of $500 a year
(Sanford, 2003). The module produces water for 20 people with a combined income of $10
000. This indicates that it is feasible for the village to be able to easily afford the costs of
the system annually.
9.0 Feasibility
9.1 Assumptions and Details for Calculations
Each person in the village has been allocated 20L of purified water for drinking, cleaning and
cooking as per a recommendation by the UN (UN 2010). Design specifications stipulated
that the system must be able to purify water for 10 persons. The village contains 320
persons therefore 16 modules are needed.
The design proposed consists of two parts; Part A: A gravity fed sand filter flowing into a
ceramic candle filter (see engineering drawings for details). Part B: A solar distillation unit.
Each module must be portable as per design requirements.
Another controlling factor is the volume of water which the copper pipe can hold. The
allocated pipe was 4m long with a radius of 14.13mm. This has a resulting volume of 2.129L.
There are also known efficiencies within the still involving solar radiation absorption. The
assumed efficiency of the reflective surface is 95%. There is also an assumed radiation
absorption efficiency for the copper piping of 64%.
The flow rate of the still is the main effecting factor as it has to be steady enough to allow
the water to evaporate within the time it is in the pipe. The minimum flow rate for the
piping is 1L/2.34mins. This flow rate uses all 7.8hrs of sunlight to process 200L, however
there is 32.5 MJ of excess energy at this flow rate.
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
Using this excess energy a maximum flow rate was calculated and was found to be
1L/1.54mins. This produces 304L of water in 7.8hrs and would give the village the ability to
produce more water if necessary.
The excess energy also allows for an output efficiency of less than 100% e.g. 80% efficiency
It was also calculated that to produce enough biogas to distil the 200L of water in the case
of rain, the approximate waste from fifteen cows would be needed. This would then have to
be stored in a digester with a volume of 20m3 and then further transferred into a gas
storage container which can hold the 3.4 m3 of gas required for distillation. It should also be
noted, however, that Devikulam only receives at most ten days of rain, thus meaning the
biogas use will be infrequent.
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Second stage:
The incorporation of silver locked within the ceramic structure gives enhanced
bacteriostatic and self sterilizing properties, preventing the growth of bacteria.
Third stage:
An inner core of activated carbon block removes chlorine and organic compounds.
It is expected that once the water has passed though the filter stage of the purification
process the only impurity left within the water will be salt.
(DoultonUSA 2011)
Solar stills are proven to be effective in the purification of water. Solar distillation removes
all salts as well as biological contaminants (for example, cryptosporidium, E. coli, etc.) It is
expected that all salts will be removed.
Note: Turbidity, organic material, water colour, bacteria and coliforms will have been
removed by the filter system. In the event of a partial failure of the filter system the below
details the expected removal of particles left in the water after partial filtration.
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Water Treatment
Module
Biogas
Ceramic Filter Sand Filter Solar Distillation
Distillation
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11.0 Conclusions
After extensive research on water purification and treatment methods, a conclusion was
reached on the basis of the criteria which were prescribed. These were:
• Salinity;
• Turbidity and;
• Bacteria.
Furthermore, this treatment process is also cost-effective as the materials required are
common place and/or can be simply substituted for another material with similar properties
making it also economically acceptable. Additionally, this procedure is environmentally
sustainable as it relies on solar energy, gravity and biogas rather than power from non-
renewable sources. In a basic design form this water treatment system has no moving parts
and is simple to understand, and thus, can be mechanically maintained simply. Community
understanding regarding this process would be of a relatively high level as this type of
method has been used in history (boiling of water) and therefore, the perceptions of it being
beneficial would already exist.
Through a Triple Bottom Line Assessment, the environmental, social and economic impacts
were evaluated and the total life cycle of the system determined. From an environmental
perspective, the energy required for the production of specific components in the treatment
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
system was of an elevated level due to the requisite of using hydrocarbons. These elements
included the PVC piping for the filter and the ceramic candle filter. As part of the
environmental division, the resources themselves and their possible impacts were
established. From a resources angle the PVC and copper piping are both non-renewable,
conversely though, both can be recycled. Taken as a whole, this system is environmentally
sound as once it is in operation; there is negligible impact as it is self sustaining.
This water treatment system is completely socially viable as it would be integrated into the
community of Devikulam with ease. The positive influences are that it:
As this design has been evaluated as being socially viable, it can be inferred that the
imperativeness of this system will be understood by the people and therefore, they will
actively maintain it to ensure their own well being which is the first step for improved
quality of life.
Finally, it is also essential to appraise the economic viability of the given system to ensure
that it will work in a developing country. The initial outlay is the largest determining factor
to be considered. For this design the cost was at an acceptable level for the work it is to
undertake. Furthermore, there are no operational costs associated with the chosen design’s
energy sources as they are unlimited (being biogas and the sun). Although, there are costs
allied with the filter system including the ceramic candle filter, which has a limited
operational life span in comparison to other components in the system.
12.0 Recommendations
It is recommended that a two part system be installed to meet the demands, and
requirements, of the Devikulam community for treated water. The first part consisting of a
rapid gravity fed sand filter with an addition of a ceramic candle filter and the second part
consisting of a solar distillation unit with the capacity for a biogas heating system to be
attached.
The first part of the system consists of PVC pipe with a diameter of 250mm and a height of
550mm, split into modules so that the sand and ceramic candle filter are separate identities
joined together. It was deemed that 13kg of sand will make up the first section of the first
part of the system which was determined as an acceptable weight, with a total weight of
15kg. The second part of the water treatment system entails a concave mirror of length
4000mm and radius of 500mm with an angle of curvature for the mirror being 180°. The
copper pipe running the length of the concave mirror (4000mm) needs a radius of 14.13mm
(this is a basic component description).
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
Calculations were undertaken to determine the production volume of purified water from
the still using solar energy. To get the required 200L of treated water, 7.8hrs of the day is
needed and the system requires a flow rate of approximately 1L/2.34mins. The approximate
maximum that this system is capable of is 304L of water in 7.8hrs of the day, which would
give Devikulam the ability to produce more water than they would generally require. For
the situation when biogas is used, it was assumed that the biogas will supply the equivalent
energy as the solar radiation or more (supported by the highly exothermic combustion of
methane that makes up a proportion of the biogas). This gives the Devikulam community
the alternative to use biogas when it is necessary.
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
13.0 References
APEC Water Systems n.d., Different Water Filtration Methods Explained, viewed 20 March
2011, <http://www.freedrinkingwater.com/water-education/quality-water-filtration-
method.htm#Anchor-Ultraviolet-35326>.
Brissaud, F 2006, “Low Technology Systems for Waste Water treatments: perspectives”,
Water Science and Technology, Mexico.
Cartwright, P.S 2006, “Water Purification”, ASHRAE Journal, vol.41, no. 5, pp. 66.
Engineers Without Borders 2011, “2011 EWB Challenge”, viewed 7 March 2011,
<http://www.ewb.com.au/2011EWBchallenge.htm>.
Kucera, J 2010, “Reverse Osmosis: Design, Processes and Applications for Engineers”, Wiley,
viewed 6 March 2011, <http://www.wiley.com/Reverseosmosis.html>.
LeChevallier, M. W., & Au, K.-K., 2004, Water Treatment and Pathogen Control: Process
Efficiency in Achieving Safe Drinking Water. London: IWA & WHO.
McIlvaine, R 2008, “Reverse Osmosis”, Chemical Engineering Journal, vol. 115, no. 8, pp. 20.
33
FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
Suthar, S 2009, “Contaminated drinking water and rural health perspectives in Rajasthem:
an overview of recent case studies”, Springer Science and Business Media, India, viewed 15
March 2011.
Wotton, R.S 2002, “Water purification using sand”, Hydrobiologia , vol. 469, no. 1-3, pp.
193-201.
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
14.0 Appendix
14.1 Decision Making Matrix
Table 16 Decision Making Matrix
Note : the design must remain modular as prescribed by project brief. Scores normalised up to 1
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
Table 19 Carbon Emissions Produced through Manufacture and Disposal (LCA, 2011)
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
Table 21 Carbon Emissions Produced through Manufacture and Disposal (LCA, 2011)
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
Doulton ceramic filter particles from the water but leaves oxygen and
mineral contents unchanged, which gives water it's spring-like
spring freshness and
taste (not "pure" but wholesome). Pathogens of the most varied diseases
which are reliably filtered from the water include; cholera, typhus,
cryptosporidium, amoebic dysentery, ecoli, colibacillose or bilharzia, anthrax
spores among others.
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
There are several mechanisms by which the ceramic element filters out particles as a dead-
end filtration.
a) Direct interception or sieving (fig. 1): Particle of 0.5 µm and larger "runs into"
a pore that is smaller than the particle of topmost layer of the ceramic and are
Mechanical regeneration of the filter "cake" is simple. The topmost blocked layer can be
removed with stiff brush or nylon scouring pad. This can be repeated many times before
the filter has to be changed.
c) Inertial impaction (fig. 3): Particles flowing through the filter hits
none porous surface barrier it become captured while the water flows
around the barrier. Inertial impaction is more prevalent with smaller
particles in range of 0.1 to 0.4 µm size as these particles are easily
affected by molecular bombardment.
Unlike with synthetic membranes, all of the above methods of capture are dependable
under variable operating conditions e.g. pressure surging, pulsing etc. with Doulton
ceramics.
ceramic structure and so the particles that may have penetrated the topmost layer
become trapped within the structure.
To appreciate the distance and how difficult a path the water has to follow, consider that
the wall thickness of the ceramic is 1000-2000
1 2000 times greater than the pore size of the
ceramic filter and the pores are sharp and jagged rather than smooth and round.
b) Small particles can combine with other particles to form a cluster of particles large
enough to become trapped as a group or individual in dead end
cavities.
c) Weak Van der Waals forces (adsorption fig. 4) attract the small
particles to the ceramic, causing them to be adsorbed onto the wall
of the ceramic. Depth filtration is very dependable as pressure
surges are not affecting
affecting adsorption because the pressure is
stabilized (drops by 50%) on the surface of the ceramic. Doulton
ceramic depth filtration captures particles as small as 0.05 µm with
greater than 90% efficiency.
To prevent this Doulton elements (except the Standard, Ceracarb and Ceramet) are
manufactured with a small amount (about 0.07%) of pure silver (Ag) through-out
through the porous
ceramic shell. Silver is a recognized bactericide, so when the bacteria comes into contact
with the silver impregnated ceramic, their growth is inhibited. This self-
self-sterilizing effect is
known as the bacteriostatic effect.
effect
Silver, a nature's water purifier (I.E. click refresh button to see silver animation)
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
The best and most environmentally-friendly silver based disinfectants are capable of
rendering stored water potable for long period of time as in space stations.
The silver leach rate from the Doulton ceramic is very low and always well below the
national recommended limits or equivalent to having a meal using silver cutlery.
Due to their tiny size viruses theoretically cannot be removed with a 0.2 micron or higher rated
absolute filter (or any mechanical filter for that matter). If virus is a concern simply add a
commercially available disinfectant such as silver (e.g. Katadyn's Micropur®) or iodine tablets.
Doulton Supersterasyl candle will remove the unpleasant taste and odours of the iodine.
Physically viruses have electrical surface charge that attaches them to other larger
particles (free ride). The tight pore-structure of any absolute sub-micron water filter (e.g.
Doulton, Katadyn etc.) can remove "free ride" viruses however due to many variables no
device should be relied upon viral control.
Doulton uses high quality carbon blends obtained from different raw
materials such as lignite, bituminous coal and
coconut shells. Active carbon is used for water
treatment due to its adsorbing effect with respect to
organic and health
endangering chemicals.
Activated carbon
surfaces are both
hydrophobic and
oleophilic; that is, they “hate” water but
“love” oil. When flow conditions are
suitable, dissolved chemicals in water flowing through the carbon media
“stick” to the carbon surface in a thin film while the water passes on. This
process is call adsorption.
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
(CB filters).
Sterasyl membrane: (candle and cartridge form): Used for microbiological removal. The
only ceramic element in the world to meet the stringent NSF antimony and arsenic
extraction test featuring:
Typical application: UV, RO and ozone pre-filter, point-of-use (POU) final polish filter, zero
cyst tolerance in bottling water plants using our industrial multi cartridge filters and
various other application requiring absolute filtration. Least expensive absolute filter on
the market as it is cleanable and reusable for up 60 times. Backwash capable, self-
sterilized, no bacteria grow through as encountered in most all synthetic membranes.
Supersterasyl candle: Used in British Berkefeld gravity filters is a Sterasyl shell packed with
granular activated carbon. Available in 2"x7", 2.75"x7" and 2"x10" candle style with long
threaded end cap. Custom size and end caps configuration available with minimum kiln
firing requirements of 2400 units for all grades of elements.
Carbosyl elements: Sterasyl shell lined with fine activated carbon coating impregnated
throughout the ceramic pore structure then re-fired in excess of 1000°C. Soon to introduce
our inline filter fitted with Carbosyl candle as a replacement for the RO GAC final polish
filter to control heterotrophic plate count (HPC)* bacteria commonly found in virtually all
inexpensive RO systems. Available in 2" slimline and 2.75"x9.75" Imperial cartridge in case
quantity by special order. 25 pcs. slimline and 9 pcs. per case Imperial size.
• Reduces HPC to meet TUV and Alpha Institute requirements. Test results of Carbosyl
vs. RO GAC post filter>>
• Meets stringent European Union (EEC) stagnation requirements
Supercarb ceramic elements: Used in all residential pressure filters is a Sterasyl shell with
solid carbon block insert. Economical three stage filtration available in candle and cartridge
style.
Ultracarb ceramic elements: Used in all pressure filters is a Supercarb with ATS ion
exchange medium incorporated into the carbon block for heavy metal reduction.
Economical four stage filtration available in candle and cartridge style.
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
Conclusion: Doulton ceramic filters are designed to convert raw water into high quality
drinking water that will comply with the most stringent potable water standards all 100%
naturally.
An overall system efficiency of 80%, filters are not clogged and are flowing at their
maximum rate:
These rapid sand filters use coarser sand than slow sand filters and the effective size of the
filter media is usually greater than 0.55 mm. The flow rates are normally between 4 and 21
m/h equating to 400 to 2100 l/h per m2 of filter. These filters do not remove disease
causing entities as efficiently as slow sand filters and usually need a post filtration
chlorination process. Flocculation and coagulation are sometimes used as pre-treatments.
• Calculations:
Each unit needs to produce 200L of water per day, so assuming 20% loss of water through
the solar still. The filter system must output an amount of water equal to:
The solar still needs a minimum of 240L of feedwater. Therefore the water filter system
must output 240L, the minimum feedwater into the water filter system is calculated by:
Assuming only 7 hrs of operation for the water filter unit. (The unit is able to operate 24hrs
if required)
0.29m3 = 0.0414m3/hr
7hrs
So minimum required output = 0.0414m3/hr (Rapid filter minimum requirement =
5m3/hr/m2)
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
.ଶ
=ට
గ
= Pipe Diameter
= 0.25m
Standard size 250mm pipe diameter.
A pipe diameter of 250mm is required to meet the minimum water requirement of 200L per
day. The rate of flow through the sand filter is related to the surface area of sand, not the
volume of sand, it is recommended that the sand be filled to 150mm height in the filter
system.
Manufacturer specifications place the ceramic candle filter at a flow rate of 2L/min this is
equal to 120 L/hr.
ଵଶ /
m3/hr = 1 m3 = 1000L
ଵ
= 0.12m3/hr
The ceramic filter flows faster according to manufacturer specifications then the rapid type
sand filter therefore the restrictions placed on the system will come from the sand filter
system.
The overall weight of the system will be approx 18kg (±0.1 kg). Breakdown as follows:
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
condenses on a surface which is at a lower temperature because it is in contact with the
ambient air, and runs down into a gutter from where it is fed to a storage tank.
• Mirror
r = 0.5m length = 4m
Mirror = ½ cylinder
Surface area of mirror = ½ surface area of cylinder
= (2πr2 + 2πrh)/2
= 7.068583471m2
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
ΔT (assume min 25°C, max 100°C) = 75
m = 200L . 1L/kg = 200kg = 200 000g
Q = cmΔT = 4.186 . 75 . 200, 000 = 62 790 000 J
There is 3394.423 J/s transferred to the water
Amount of energy transferred to 1L during time in pipe = Q/t . day(7.8hours = 28080s)
= 3394.423 . 28080
= 95 315 397.84J
The energy transferred to the water in the time it is in the pipe exceeds the energy needed,
therefore it is feasible. This also allows for error and inefficiencies.
It gives excess energy of +32 525 397.84J
If there were no inefficiencies then all the energy may be used to create a higher output of water.
Amount of energy transferred in a day (7.8 hours = 28 080s) = Q/t . time in day
= 3394.423 . 28 080
= 95 315 397.84 J
1L of water needs 313 950J to evaporate it.
Using this to find how many litres could be produced = energy produced in one day / energy
needed for one litre
= 95 315 397.84/313 950
= 303.6L
Max flow rate = L/t
= 303.6/28 080
= 1L/92.49s
= 1L/1.54mins
Therefore it may be possible for the village to produce more than the allocated 200L of water per
day.
• Biogas/Biodigester
Table 23 Biodigester Relationship (Camco, 2010)
The biogas produced is approximately 50% methane, with the other 50% mostly comprising
of carbon dioxide.
Using the above table there is a relationship formed between the digester and the gas
storage:
Gas storage = g
Digester =d
Constant =k
g/d =k
1.44/8.4 = 0.171
1.92/10.8 = 0.177
Therefore k is approximately equal to 0.17 d .k = g
Using the above table there is a relationship formed between the digester and the number
of cows needed to produce the waste:
Digester =d
Cows =c
Constant =x
d/c =x
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FINAL REPORT- WATER PURIFICATION - DEVIKULAM 2011
8.4/6 =1.4
10.8/9 = 1.2
Therefore k is approximately equal to 1.3 d = c.x
The combustion enthalpy of methane is as below:
CH4 + O2 → CO2 + H2O ΔH = -891kJ/mol
It is known that 62 790kJ is needed to evaporate 200L of water from earlier calculations
Moles of methane needed to be combusted to evaporate water = 62790kJ / 891kJ/mol
= 69.8 moles of methane
Molar mass of methane = 12 + 4 . 1
= 16 g/mol
Mass of methane needed to evaporate 200L of water = n . MM
= 69.8 . 16
= 1116.77g
3
Density of methane = 0.668kg/m
= 668 g/m3
Volume of methane needed = mass / density
= 1116.77/668
= 1.67m3
Note that only 50% of biogas is methane. Assume other 50% is carbon dioxide
If there is 69.8 moles of methane in the gas storage tank, then there must also be 69.8
moles of carbon dioxide due to the 50:50 ratio.
Molar mass of carbon dioxide =12 + 16 . 2
= 44g/mol
Mass of carbon dioxide resulting = n . MM
= 69.8 . 44
= 3071.2g
Density of carbon dioxide = 1.8 kg/m3
= 1800g/m3
Volume of carbon dioxide = mass/density
= 3071.2 / 1800
= 1.7m3
Total volume of gases = 1.67 + 1.7
= 3.4 m3
The size of the digester =g/k
= 3.4 / 0.17
= 20 m3
Number of cows needed to produce sufficient bio waste = d / x
= 20 / 1.3
= 15.38
= 15 cows
50