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DOWNSTREAM EQUIPMENT

2017

www.dalgakıran.com

DK EN EKIPMAN KAPAK BASKI.indd 3 14.06.2017 17:35:16


Dalgakıran was founded in Istanbul in 1965.
Today after 50 years of business experience
Dalgakıran is one of the biggest leading air
compressor manufacturers in Europe and Asia.
Today, Dalgakıran exports to more than 130
countries each year.

DALGAKIRAN is one of the leading companies


in the compressed air sector with its
progressive technology, high performance
products and customer satisfaction policy.

DALGAKIRAN is specialized in the compressed


air sector, offering a wide range of products
to the customers. We produce heavy-duty
reciprocating & rotary screw air compressors,
reciprocating & rotary screw booster
compressors, oil-free air compressors,
starting air compressors for marine test
facilities and power station applications,
pneumatic conveying compressors, air
receivers, every kind of compressed air
dryers, air filters and compressor room
management systems to our customers and
business partners in compressed air sector.

4
Dalgakıran is a company that continuously grows
and believes in innovation and improvement. Being
open to opportunities and collaboration, acting
quickly and leading the compressed air sector
with its organizational structure are the distinctive
corporate characteristics of Dalgakıran.

Dalgakıran is a growing technology-based


company that manages change and ability with
its human resources, responds to challenges with
the power of knowledge, belief and hard work, and
deals with uncertainty and threats in the business
world with its decisive and dynamic management
style.

5
Kilometre Taşlarımız

New single&double stages and


medium pressure reciprocating
compressors are started to
manufacture.

Dalgakıran was founded


in 1965 in Istanbul Company moved to
1982
Karakoy by Omer Topkapi Istanbul.
Dalgakıran.

1965 1979
Second generation took over
the management.

Started manufacturing of
reciprocating compressors. 1987
1969

2003 2005 2008


As a result of rapid growth DALGAKIRAN UKRAINE
in both domestic and LLC, was founded in The 3rd facility with
export market, 2nd factor Ukraine. 6000 m² area added.
with 8500 m2 area was
opened.

2004 2007
HERTZ Kompressoren GmbH
DALGAKIRAN R&D department
was founded in Germany.
was established to invest in
technological products.
Oil free compressor production
was started.

6
Both Screw and Piston compressor
manufacturing capacities
increased and series were
completed. Booster compressors
Besides the
for PET blowing application were
Topkapı facility,
started to manufacturing.
IMES facility is

2000
opened in Istanbul.

1988
All production facility moved
to IMES. Production area
increased to 2500 m2. The 6000 m2 Sancaktepe factory
first screw compressor was was builded. Low Pressure
ZAO DALGAKIRAN was
manufactured. piston compressors for
founded in Russia.
cement industry were

1991 started to manufacturing.


2001
1998

2017
DALGAKIRAN-IHI join
venture is established

2010
with IHI to manufacture
centrifugal
compressors in Turkey.

2015
3 stage medium pressure
piston compressors
and screw mobile
compressors started to
manufacturing.
Dalgakıran celebrated
its 50th anniversary 2017
as one of the
HERTZ KOMPRESSOREN
leading compressor
USA Inc. was
manufacturers in the
founded in America.
world.

7
product DOWNSTREAM EQUIPMENTS

DRYAIR DK SERIES 10-11


index DK HP SERIES 12-13

DMD SERIES 14-15

DA SERIES 16-17

DBP SERIES 18-19

GO SERIES 20-21

F SERIES 22-23

ELM SERIES 24-25

HGO SERIES 26-27

G WS SERIES 28-29

F WS SERIES 30-31

DNG SERIES 32-34


Refrigerated Type Dryair DK Compressed Air Dryerss
Dryair DK 10 / 20 / 30 / 40 / 50 / 60 / 70 / 80 / 90 / 100
/ 110 / 120 / 130 / 140 / 150 / 160 / 170 / 180 / 190 / 200
/ 210 / 220 / 230 / 240 / 250 / 260

Dalgakıran Dryair DK series clean and

dry the compressed air, till the dewpoint

reaches to +3 0C. Integrated 2 air filters clean

compressed air till 0,01 micron particle size

and 0,01 mg/m3 max. oil carryover.

> REFRIGERATED TYPE DRYAIR DK COMPRESSED > ALUMINUM HEAT EXCHANGER IS STANDARD

AIR Dryers (from DK 40)

* 3°C pressure dew point Very Low Pressure Drop (100mbar), High Efficiency (3°C

* Very Low Pressure Drop real pressure dew point)

* Designed for Tropical Conditions


> EASY TO ACCESS
* Dryer easily runs at 60 °C Max. Inlet Temp. and 50 °C
Easy to access in to the cooling components
Ambient Temp.due to R134a refrigerant (all through the
in seconds by the help of screw free panels
range) and oversized condenser.
and plastic handles.

> COMPACT DESIGN > SCROLL COMPRESSORS (from DK 140)

As the canopy of the dryer is designed not to leave any Scroll Compressors which are energy efficient and

unused space inside, DK series cover minimal space durable against liquid shocks are employed.

where they are placed. > ELECTRICAL WIRES ARE SEPARATED FROM

REFRIGERANT SIDE
> ENERGY SAVING DEVICE No electrical wires are inside the refrigerant side of the
Digital Controller with a lot of economy features and dryer. Electrical Box has an external cover which has an

alarm capabilities is standard for all 3Ph dryers (Dryair access from the outside of the dryer. No need to open

DK 140 and up) dryer panels to go into the electrical box.

10
Refrigerated Type Dryair DK Compressed Air Dryers

TECHNICAL DATA
Maximum Maximum Maximum
Capacity Connection Working Ambient øQOHW ,QOHWDQG2XWOHW Length :LGWK Height
MODEL Voltage Refrigerant Pressure Temperature 7HPSHUDWXUH
(m3/h) Size Filters (mm) (mm) (mm)
(bars) (0C) (0C)

'U\DLU'. 230/1/50 21 1/2” R-134a 16 50 60 Included 413 363 557

'U\DLU'. 230/1/50 35 1/2” R-134a 16 50 60 Included 413 363 557

'U\DLU'. 230/1/50 50 1/2” R-134a 16 50 60 Included 413 363 557

'U\DLU'. 230/1/50 87 3/4” R-134a 16 50 60 Included 473 453 832

'U\DLU'. 230/1/50 130 3/4” R-134a 16 50 60 Included 473 453 832

'U\DLU'. 230/1/50 170 3/4” R-134a 16 50 60 Included 473 453 832

'U\DLU'. 230/1/50 198 11/2” R-134a 16 50 60 Included 553 503 874

'U\DLU'. 230/1/50 283 11/2” R-134a 16 50 60 Included 553 503 874

'U\DLU'. 230/1/50 354 11/2” R-134a 16 50 60 Included 553 503 874

'U\DLU'. 230/1/50 467 2” R-134a 16 50 60 Included 678 648 1157

'U\DLU'. 230/1/50 588 2” R-134a 16 50 60 Included 678 648 1157

'U\DLU'. 230/1/50 825 2” R-134a 16 50 60 Included 948 728 1370

'U\DLU'. 230/1/50 1100 2” R-134a 16 50 60 Included 948 728 1370

'U\DLU'. 400/3/50 1310 3” R-134a 16 50 60 Included 948 798 1460

'U\DLU'. 400/3/50 1628 3” R-134a 16 50 60 Included 948 798 1460

'U\DLU'. 400/3/50 2200 3” R-134a 16 50 60 Included 1163 778 1725

'U\DLU'. 400/3/50 2620 3” R-134a 16 50 60 Included 1163 778 1725

'U\DLU'. 400/3/50 3144 DN100 R-134a 16 50 60 Not Included 1397 847 1770

'U\DLU'. 400/3/50 3696 DN100 R-134a 16 50 60 Not Included 1397 847 1770

'U\DLU'. 400/3/50 4800 DN100 R-134a 16 50 60 Not Included 1467 1077 1930

'U\DLU'. 400/3/50 5522 DN100 R-134a 16 50 60 Not Included 1467 1077 1930

'U\DLU'. 400/3/50 6584 DN150 R-134a 16 50 60 Not Included 2188 1062 1925

'U\DLU'. 400/3/50 7434 DN150 R-134a 16 50 60 Not Included 2188 1062 1925

'U\DLU'. 400/3/50 8496 DN150 R-134a 16 50 60 Not Included 2697 897 1975

'U\DLU'. 400/3/50 9912 DN200 R-134a 16 50 60 Not Included 2697 897 1975

'U\DLU'. 400/3/50 11800 DN200 R-134a 16 50 60 Not Included 2550 1550 2100

1. Capacity is given at atmospheric pressure at 20 °C (ISO 1217) in accordance with norms ISO 7183-8573-1 and Pneurop 6611 (7 bar -35 °C IN-25 °C ambient, 2-7 °C dew point)

2. DALGAKIRAN reserves its rights to changes the specifications without any prior notice.

&255(&7,21)$&7256)25'5<$,5'.$,5'5<(56 Example for choosing the correct air dryer model;


If compressor delivers 200 m3 / h at 6 bars, the dryer inlet
,1/(77(03(5$785(ƒ& 30      - -
temperature is 40 °C and the ambient temperature is 30 °C,
)       - -
please choose your dryer as follows;
$0%,(177(03(5$785(ƒ&   30    - -
)       - -
Dryer Capacity / 200 / 0.94 / 0.92 / 0.98 = 236 m3 / h
35(6685(%$5        
F3         The correct dryer model for this application is DryAir DK 80

11
Refrigerated Type HIGH Pressure Compressed Air Dryers
DK 33 HP / 38 HP / 54 HP / 87 HP / 135 HP / 190 HP / 218 HP / 256 HP /
355 HP / 412 HP / 461 HP / 577 HP / 705 HP / 904 HP / 1149 HP / 1305 HP /
1648 HP / 1873 HP / 2309 HP / 2444 HP / 2932 HP

Dalgakıran Dryair DK HP series, dry the

compressed air (up to 50 bar) till + 3 0C

dew point. DK HP series are used in many

high pressure applications because of its

reliable and user friendly design.

REFRIGERATED TYPE HIGH PRESSURE ZLWK D SURSULHWDU\ WHFKQRORJ\  7KLV GHVLJQ DFKLHYHV
COMPRESSED AIR DRYERS D K\SHUHIILFLHQW   FRQWDFW EHWZHHQ WKH DLU DQG
UHIULJHUDQW FLUFXLWV GHOLYHULQJ VWDWHRIDUW SHUIRUPDQFH
'XUDEOH FRPSDFW DQG HIILFLHQW 'DOJDNîUDQ GU\HUV ZLOO DQGJUHDWFRROLQJHIILFLHQF\7KHVWDWHRIWKHDUW0RQR
VRRQEHFRPHWKHJOREDOVWDQGDUGIRUSHUIRUPDQFH+HDW %ORFN GHVLJQ IHDWXUHV YHU\ ORZ GLIIHUHQWLDO SUHVVXUH
([FKDQJHU GHVLJQ LV XQLTXH DQG SDWHQWHG 7KH 0RQR GHOLYHULQJ UHDO HQHUJ\ VDYLQJV  7KH 0RQR%ORFN +HDW
%ORFN+HDW([FKDQJHUVDUHFRQVWUXFWHGZLWKWKLFNVWHHO ([FKDQJHULVFRPSDFWDQGDOORZVWKHGU\HUWREHVPDOOHU
WXEHV VSHFLDOO\ WUHDWHG WR UHVLVW FRUURVLRQ 7KH KHDY\ DQGUHGXFLQJWKHVSDFHUHTXLUHGIRUWKHGU\HU'DOJDNîUDQ
GXW\VWHHOFRQVWUXFWLRQPDNHVLWWKHPRVWUHOLDEOHORQJ RIIHUVDYDULHW\RI0RQR%ORFNGU\HUVHTXLSSHGZLWKWKH
ODVWLQJ KHDW H[FKDQJHU DYDLODEOH 6SHFLDOO\ GHVLJQHG 0RQR%ORFN +HDW([FKDQJHU WR PHHW D IXOO UDQJH RI
ORXYHUHG FRSSHU SODWHV DUH ZHOGHG WR WKH VWHHO WXEHV FDSDFLW\DQGSRZHUUHTXLUHPHQWV

237,216
W
0D[LPXP3UHVVXUHDK 33 HP - DK 412 HP / 50 Bar • Condansate drain
DK 461 HP -DK 2932 HP / 45 bar
• Ambient temperature until -20oC
• Ambient temperature until +60oC
0D[LPXP7HPSHUDWXUH Inlet air 70oC • Water condenser H
Ambiant 60oC • Digital controller
• Micro processor L
Automatic Drain / Timed Drain • Zero loss drain
Pneumatic operated membrane valve (2) Front Side

&255(&7,21)$&7256)25'.+36(5,(6

35(6685(%$5   30     - - - -
)        - - - -
$0%,(177(03(5$785(ƒ& - - - -   30    -

) 5D - - - -       -


 5D - - - - -      -
,1/(77(03(5$785(ƒ& - - - - 30      
F3 - - - -       

12
Refrigerated Type HIGH Pressure Compressed Air Dryers

TECHNICAL DATA
:(,*+7
)/2: &21'(16(5 POWER ),77,1*6  12,6( 35'523 ',0(16,216 PP
ZLWKER[
7<3( $,5)/2: '5$,1
l/min (m3/h) (cfm) m3/h kW %63 G% %DU W L H .J

'.+3 548 33 19 100 0.25 3/8” 53 0.01 570 440 490 30 1

'.+3 631 38 22 370 0.25 3/8” 52 0.02 570 440 490 32 1

'.+3 896 54 32 340 0.25 3/8” 53 0.03 570 440 490 32 1

'.+3 1444 87 51 370 0.28 3/4” 52 0.02 760 490 530 54 1

'.+3 2241 135 79 340 0.35 3/4” 51 0.05 760 490 530 55 1

'.+3 3154 190 112 410 0.58 3/4” 53 0.06 760 490 530 57 1

'.+3 3619 218 128 800 0.66 3/4” 58 0.08 760 490 530 62 1

'.+3 4250 256 151 980 0.8 1” 59 0.13 780 575 730 88 1

'.+3 5893 355 209 980 1.1 1” 63 0.16 780 575 730 92 1

'.+3 6839 412 242 980 1.3 1” 63 0.22 780 575 730 92 1

VOLTAGE: 230V/1/50Hz. Option. 115V/1/60Hz. (**) Connection back side.

TECHNICAL DATA
:(,*+7
)/2: &21'(16(5 &21'(16(5 POWER ),77,1*6  ',0(16,216 PP
ZLWKER[
7<3( $,5)/2: :$7(5)/2: '5$,1
m3/min (m3/h) (cfm) m3/h m3/h kW %63 W L H .J

'.+3 8 461 271 980 _ 1.1 1 1/2” 620 730 1040 129 1

'.+3 10 577 339 980 _ 1.3 1 1/2” 810 760 1300 168 1

'.+3 12 705 415 980 _ 1.4 1 1/2” 810 760 1300 225 1

'.+3 15 904 532 2250 _ 1.9 1 1/2” 810 760 1300 240 1

VOLTAGE: 230V/1/50Hz. Option. 115V/1/60Hz. or 400-440V/3/50 - 60Hz. (**) Connection back side.

TECHNICAL DATA
:(,*+7
)/2: &21'(16(5 &21'(16(5 POWER ),77,1*6  ',0(16,216 PP
ZLWKER[
7<3( $,5)/2: :$7(5)/2: '5$,1
m3/min (m3/h) (cfm) m3/h m3/h kW %63 W L H .J

'.+3 19 1149 676 2250 _ 2.4 2 1/2” 870 770 1500 278 2

'.+3 22 1305 768 2250 _ 2.6 2 1/2” 870 770 1500 295 2

'.+3 27 1648 969 2250 _ 2.6 2 1/2” 870 770 1500 348 2

'.+3 31 1873 1102 5000 _ 3 2 1/2” 1180 1070 1600 453 2

'.+3 38 2309 1358 4800 0.7 4.3 2 1/2” 1180 1070 1600 456 2

'.+3 41 2444 1438 7000 1.0 5 2 1/2” 1180 1070 1600 532 2

'.+3 49 2932 1725 7000 1.0 5.6 DN60 1180 1070 1600 536 2

VOLTAGE: 400-440V/3/50 - 60Hz. (**) Connection back side.

REFRIGERANT: R134a between DK 33 HP and DK 1873 HP, R404a between DK 2309 HP and DK 2932 HP (*) Flow given at atmospheric pressure at 20 °C (ISO
1217) in accordance with normes ISO 7183 - 8573-1 and Pneurop 6611-Class 4-7 bar-35 °C IN - 25 °C ambient.

13
Dalgakıran Modular Type DMD Desiccant Air Dryers
DMD 3 / 5 / 10 / 15 / 20 / 25 / 30 / 40 /
50 / 60 / 75 / 100 / 120 / 180 / 240

Dalgakıran DMD series desiccant air dryers (With


their light weight modular design) bring a whole
new concept in compressed air technology,
offering total installation flexibility to meet specific
needs. Dalgakıran’s new Modular Desiccant
Dryers are less than the half of the weight and
size of a traditional twin tower design, allowing
even the largest models to be easily moved
through a standard doorway.

> DMD MODULAR DESICCANT AIR DRYERS

Dalgakıran’s innovative Modular Air Dryers make it easier and more affordable than ever to deliver high-quality
compressed air for virtually wherever it’s needed.

Offered in a wide range of sizes from 50 m3/h to 400 m3/h, with the dew points of-40 0C to- 70 0C, they are packed with
everything you need, requiring only air inlet/outlet connections.

Dalgakıran proudly offers one of the lowest pressure drop desiccant dryerS in ther world by the help of highly engineered
inlet valve and purge manifold design.

• Small footprint, lightweight, advanced compact design


• Corrosion protected aluminum construction
• Hassle-free, reliable electronic controls
• Can be floor, bench or wall mounted
• Quite enough to be placed in any work environment
• Easy installation, easy maintenance

The new Modular Desiccant Dryers combine proven traditional dryer principles with the latest technology to provide
unsurpassed efficiency, flexibility and world-renowned Dalgakıran reliability for your critical dry air applications.

14
Dalgakıran Modular Type DMD Desiccant Air Dryers

TECHNICAL DATA
,1/(7287/(7 ',0(16,216
,1/(7)/2:5$7( :(,*+7
MODEL &211(&7,21 (mm) 92/7$*(
(m3/min) (scfm) SIZE Length :LGWK Height .J

'0' 5 3 1/2” 320 310 560 15 80-240V/50-60Hz.

'0' 10 5 1/2” 320 310 640 17 80-240V/50-60Hz.

'0' 20 10 1/2” 320 310 910 23 80-240V/50-60Hz.

'0' 25 15 1/2” 320 370 800 25 80-240V/50-60Hz.

'0' 35 20 1/2” 320 370 1100 35 80-240V/50-60Hz.

'0' 45 25 1/2” 320 370 1250 41 80-240V/50-60Hz.

'0' 50 30 1/2” 320 370 1500 46 80-240V/50-60Hz.

'0' 70 40 11/2” 430 430 1250 71 80-240V/50-60Hz.

'0' 85 50 11/2” 430 430 1400 78 80-240V/50-60Hz.

'0' 100 60 11/2” 430 430 1750 92 80-240V/50-60Hz.

'0' 130 75 11/2” 570 430 1300 117 80-240V/50-60Hz.

'0' 170 100 11/2” 570 430 1450 130 80-240V/50-60Hz.

'0' 200 120 11/2” 570 430 1750 152 80-240V/50-60Hz.

'0' 300 180 11/2” 710 430 1500 185 80-240V/50-60Hz.

'0' 400 240 11/2” 850 430 1500 236 80-240V/50-60Hz.

15
DA Series Heatless Desiccant Air Dryers

DA 130 / 185 / 250 / 300 / 360 / 440 / 575 / 680 / 850


1000 / 1250 / 1500 / 1800 / 2200 / 2700 / 3200 / 3600
4400 / 5000 / 6300 / 7200 / 8800 / 10800

Dalgakıran DA Heatless Desiccant Air Dryers


provide constant -40 oC pressure dew point.
These dryers are designed to supply clean
and very dry compressed air for critical
applications.Pre-filters and after-filters are
supplied along with Dalgakıran Heatless
Air Dryers to keep the air stream clean
and maintain the integrity of the desiccant
medium. A very reliable electronic controller
makes sure that the dryer operates perfectly
all through the service life of the dryer.

>PRINCIPLE OF OPERATION pressurization are in downward direction, counter flow to


The twin tower design allows for continuous adsorption the drying air flow.
of water vapor from compressed air by using the
hygroscopic desiccant with high crush strength and a high
> PLC IS STANDARD
surface / volume ratio. Drying is accomplished by passing
compressed air through one desiccant bed adsorbing DA Desiccant Dryers has a very reliable electronic
moisture while the other is being simultaneously controller that makes sure that the dryer operates
regenerated with the expanded purge air.
perfectly all through the servicelife of the dryer. Touch

screen PLC is capable of showing the cycles as well as


Regeneration of desiccant is accomplished without the
use of heat. The wet bed is dried by diverting a small the valves which operate on real time. It also shows the

portion of the super - dry air from the outlet at near dew point (if applicable). User friendly multi-lingual PLC
atmospheric pressure. The purge flow rate is adjustable helps the end users to understand the operation system
to suit the specific outlet conditions (desired dewpoint).
and field issues easily.
The super dry air flows in a counter direction through
the wet bed, sweeping all the water vapour previously
absorbed by the desiccant. > ACTIVATED ALUMINA

Dalgakıran uses a mixture of adsorption media in its


DA ensures pressure equalization in the twin towers prior
heatless range of desiccant dryers to achieve consistent
to switching. This prevents line surge and minimizes
dewpoint. Activated Alumina, Molecular Sieve and
desiccant attrition. The tower being reactivated will be
gradually re-pressurized at the end of its reactivation Silica Gel are used in varying ratios depending on the

cycle before switchover take place. Purge flow and de- application.

16
DA Series Heatless Desiccant Air Dryers

TECHNICAL DATA
,QOHW)ORZ5DWH 3UHVVXUH ',0(16,216 Active
,QOHW2XWOHW 7RWDO:HLJKW
MODEL 'URS Alumina 92/7$*(
&RQQHFWLRQ6L]H .J
(m3/min) (scfm) (mbar) :LGWK Length Height .J

'$ 130 80 1” ” 757 450 1315 110 43 230-1-50/60Hz.

'$ 185 100 1” ” 760 450 1567 130 48 230-1-50/60Hz.

'$ 250 150 1” ” 650 760 1589 160 77 230-1-50/60Hz.

'$ 300 200 1 1/2” ” 742 900 1615 215 85 230-1-50/60Hz.

'$ 360 215 1 1/2” ” 742 900 1615 215 90 230-1-50/60Hz.

'$ 440 250 1 1/2” ” 650 900 1792 340 124 230-1-50/60Hz.

'$ 575 300 1 1/2” ” 650 900 1990 450 192 230-1-50/60Hz.

'$ 680 400 2” ” 750 1000 2164 535 202 230-1-50/60Hz.

'$ 850 500 2” ” 800 1050 2303 700 265 230-1-50/60Hz.

'$ 1000 600 2” ” 860 1120 2397 785 364 230-1-50/60Hz.

'$ 1250 700 DN 80 ” 1010 1300 2310 980 407 230-1-50/60Hz.

'$ 1500 800 DN 80 ” 1010 1300 2547 1210 448 230-1-50/60Hz.

'$ 1800 1000 DN 80 ” 1010 1392 2415 1250 500 230-1-50/60Hz.

'$ 2200 1250 DN 80 ” 1110 1490 2482 1525 690 230-1-50/60Hz.

'$ 2700 1500 DN 80 ” 1210 1949 2245 1870 836 230-1-50/60Hz.

'$ 3200 1750 DN 100 ” 1210 1920 2460 2215 950 230-1-50/60Hz.

'$ 3600 2000 DN 100 ” 1210 1830 2596 2300 1130 230-1-50/60Hz.

'$ 4400 2500 DN 100 ” 1210 1920 2486 2800 1394 230-1-50/60Hz.

'$ 5000 3000 DN 125 ” 1350 1920 2960 3180 1640 230-1-50/60Hz.

'$ 6300 4000 DN 150 ” 1650 2500 2760 4000 2230 230-1-50/60Hz.

'$ 7200 4500 DN 150 ” 1650 2500 2924 4570 2624 230-1-50/60Hz.

'$ 8800 5000 DN 150 ” 1650 2500 3200 5585 2788 230-1-50/60Hz.

'$ 10800 6000 DN 200 ” 1720 2500 3720 6855 3100 230-1-50/60Hz.

,QOHWWHPSHUDWXUH  ƒ& ;35(),/7(5 <35(),/7(5 3$)7(5),/7(5


For special

!
:RUNLQJSUHVVXUH  EDU
(ႈFLHQF\UDWLQJ (ႈFLHQF\UDWLQJ (ႈFLHQF\UDWLQJ
0D[LPXPZRUNLQJSUHVVXUH  requirements please
EDU 5 Micron particle
1 Micron particle 0,01 Micron particle contact
0D[LPXPZRUNLQJWHPSHUDWXUH  ƒ& removal (removes
removal & 0.5mg/m3 removal & 0.01mg/m3
0D[LPXPLQOHWWHPSHUDWXUH ƒ& desiccant particles after Dalgakıran technical
oil removal oil removal WKHGU\HU department
3UHVVXUH'HZ3RLQW  ƒ&

The dryers are designed according to Pneurop, conditions as per ISO7183

      
%DUJ
      
  30    
,QOHW7HPSƒ&
      

17
DBP Series Blower Purge Heated Desiccant Air Dryers

DBP 850 / 1000 / 1250 / 1500 / 1800 / 2200 / 2700


/ 3200 / 3600 / 4400 / 5000 / 6300 / 7200 / 8800 / 10800

Dalgakıran DBP Series Heated Desiccant Air


Dryers provide -40 oC pressure dew point. A
centrifugal blower and high efficiency heater
eliminates the use of valuable compressed air to
be used for desiccant regeneration. Pre-filters and
after-filters are supplied along with Dalgakıran
Heated Air Dryers to keep the air stream clean and
maintain the integrity of the desiccant medium.
A very reliable electronic controller makes sure
that the dryer operates perfectly all through the
service life of the dryer.

>PRINCIPLE OF OPERATION •High pressure switches and alarms

The completely automatic drying system uses blower to •Externally heated or heatless dryer functions integrated

pull ambient air and pass it through the heater. This hot to the DBP dryer

air stream flows opposite to drying flow direction. Hot Air

above 200 0C regenerates the moisture inside desiccant > NORMAL WORKING CONDITIONS

bed and strips it completely of all moisture. The advanced • 7 bar Inlet Pressure 35 oC Inlet Temperature
control system monitors the dew point and adjusts the • 100 % Inlet Air rel. humudity
heating / regeneration accordingly there by providing • Nominal pressure dew point is - 40 oC
valuable energy savings. The heater circuit is completely • Maximum working pressure 10 bar(g)
insulated ensuring maximum heating efficiency.

> PLC IS STANDARD


•Dew point monitoring and control
DBP Blower Purge Dryers has a very reliable electronic
•Computer Control
controller that makes sure that the dryer operates
•Display Status perfectly all through the servicelife of the dryer. Touch
•Display Alarms screen PLC is capable of showing the cycles as well as
the valves which operate on real time. It also shows the
•Display Pressure
dew point (if applicable). User friendly multi-langual PLC
•Remote Start / Stop
helps the end users understand the operation system
•Low Pressure Alarm and field issues easily.
•Minimum Pressure monitoring valve

18
DBP Series Blower Purge Type Heated Desiccant Air Dryers

> ACTIVATED ALUMINA

Dalgakıran uses a mixture of adsorption media in its heatless range of desiccant dryers to achieve consistent dewpoint.

Activated Alumina, Molecular Sieve and Silica Gel are used in varying ratios depending on the application.

TECHNICAL DATA

$,5)/2: 35(6685('523 $9(5$*(32:(5 92/7$*(


7<3( &211(&7,216,=( 
(m3/h) (mbar) (kW) kg

'%3 2” 850 ” 6,5 264

'%3 2” 1000 ” 7,5 364

'%3 DN80 1250 ” 8 407

'%3 DN80 1500 ” 10 443

'%3 DN80 1800 ” 12 500

'%3 DN80 2200 ” 17 690

'%3 DN80 2700 ” 19 714

'%3 DN100 3200 ” 20 790

'%3 DN100 3600 ” 26 816

'%3 DN100 4400 ” 28 1100

'%3 DN125 5000 ” 33 1320

'%3 DN150 6300 ” 35 1575

'%3 DN150 7200 ” 40 1800

'%3 DN150 8800 ” 56 2200

'%3 DN200 10800 ” 75 2700

,QOHWWHPSHUDWXUH  ƒ& ;35(),/7(5 <35(),/7(5 3$)7(5),/7(5


For special

!
:RUNLQJSUHVVXUH  EDU
(ႈFLHQF\UDWLQJ (ႈFLHQF\UDWLQJ (ႈFLHQF\UDWLQJ
0D[LPXPZRUNLQJSUHVVXUH  requirements please
EDU 5 Micron particle
1 Micron particle 0,01 Micron particle contact
0D[LPXPZRUNLQJWHPSHUDWXUH  ƒ& removal (removes
removal & 0.5mg/m3 removal & 0.1mg/m3
0D[LPXPLQOHWWHPSHUDWXUH ƒ& desiccant particles after Dalgakıran technical
oil removal oil removal WKHGU\HU department
3UHVVXUH'HZ3RLQW  ƒ&

The dryers are designed according to Pneurop, conditions as per ISO7183

      
%DUJ
      
  30    
,QOHW7HPSƒ&
      

19
GO Series Compressed Air Filters
GO 25 / 50 / 100 / 150 / 200 / 250 / 300 / 500 / 600
/ 851 / 1210 / 1520 / 1820 / 2220 / 2700

The compressed air coming from the


production line compressor may contain
unwanted elements such as oil, dust
and humidity. The air in the external
environment will also affect the quality of
the final product. This air must be filtered
prior to the final stage of production.

DALGAKIRAN COMPRESSED AIR FILTERS


Dalgakıran GO Series Compressed Air Filters have been designed to answer the current requirements of compressed air
filter world. It enables more comfortable usage for end user better endurance, higher efficency with lower pressure drop
and more port size options.

FEATURES
The air filters have 4 ranges of efficiencies and 235 psi (16barg) - 1/4” to 3” NPT/BSP pipe sizes. A protected auto
float drain (2mm orifice) is standard for reliable removal of liquid contaminants. Zero-porosity aluminum and durable
epoxy powder-coat finish, along with a corrosion resistant internal coating gives long service life. Filter combinations
are configured to meet specific application requirements filter comply with PED and perform as per related ISO 8573
standards.

These filters are equipped with differential pressure gauges for easy maintenance and energy efficiency.

ELEMENT FEATURES
1- Deep pleating also enables a
Dalgakıran GO filters offers Superior lower pressure drop
protection - from 1 micron to 0,01
micron. Durable element construction 2- Supreme collapse resistance
and efficient drain layer ensures due to usage of flutted stainless
continued performance after optimal tube provides strength against
element change. pressure drops while improving
the performance by passing air
diagonally through the element.

3- PVC impregnated foam


favours Water / Oil drainage

20
GO Series Compressed Air Filters

TECHNICAL DATA
0D[:RUNLQJ
)/2:5$7( +286,1*',0(16,216 PP
&211(&7,21 Pressure (/(0(17
MODEL
SIZE MODEL
(m3/min) (scfm) (barg) A % C D

GO 25 1/2” 25 15 16 MO25 102 214,5 192,5 45

GO 50 1/2” 50 30 16 MO50 102 214,5 192,5 45

GO 100 1/2” 100 59 16 MO100 102 252,5 230,5 45

GO 150 1” 150 88 16 MO150 123 297,5 270,5 45

GO 200 1” 200 118 16 MO200 123 361,5 334,5 45

GO 250 1” 250 147 16 MO250 123 401,5 374,5 45

GO 300 11/2” 300 176 16 MO300 123 458 422,5 45

GO 500 11/2” 500 294 16 MO500 123 488 452,5 45

GO 600 11/2” 600 353 16 MO600 123 533 497,5 45

GO 851 2” 851 500 16 MO851 160 622,5 581 45

GO 1210 2” 1210 712 16 MO1210 160 692,5 651 45

GO 1520 3” 1520 895 16 MO1520 194 725,5 669 45

GO 1820 3” 1820 1070 16 MO1820 194 865 808 45

GO 2220 3” 2220 1305 16 MO2220 194 919,5 863 45

GO 2700 3” 2700 1588 16 MO2700 194 1063,5 1007 45

PRE GENERAL OIL ACTIVATED


SPECIFICATIONS INDICATOR TYPE DRAIN TYPE
FILTERING PURPOSE REMOVAL CARBON
Electro-adjustable
Grade P X < A Gauge with or without
External float type
Particle Removal (Micron) 5 1 0,01 0,01 electrial contact
Zero-loss drain
0D[2LOFDUU\RYHUDWƒ& PJP   5 0,5 0,01 0,003
0D[ZRUNLQJWHPSHUDWXUH ƒ&   
80 80 80 25
Initial pressure loss (mbar) 40 80 100 80
Pressure loss for element change (mbar) 700 700 700 700
Element colour code GREEN BLUE RED METAL SS

Correction Factor
23(5$7,1*35(6685( EDUJ  3        For maximum flow rate, multiply
model flow rate show in the
36,*         
above table by the correction
&255(&7,21)$&725          factor corresponding to the
working pressure.

NOTES
1) Grade A must not operate in oil saturated conditions.
2) Grade A elements should be replaced periodically to suit the applications but must be changed at least every six months.
3) Grade A will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works if in doubt.
4) Flow rates are based on a 7 bar operating pressure, for flows at other pressures use correction factor given above.
5) All filters are suitable for use with mineral and synthetic oils.
6) Gauge type pressure indicators are fitted to models GO25 to GO2700 as standard.
7) All filters are in confirmity with the Pressure Equipment Directive (97/23/EC)
ORDERING
The complete filter model number contains the size and grade, example - 1” general purpose filter model GO250MX with replacement filter element model
M0250X. 250 Represent 250m3 /h capacity and x represents the general purpose element.

21
F Series Flanged Housing Range Filters
F 2400 / 3600 / 4800 / 7200 / 9600 / 12000 /
16800 / 19200 / 20400 / 27600 / 33600

The compressed air coming from the


compressor may contain unwanted
elements such as oil, dust and humidity.
The air in the external environment will also
affect the quality of the final product. This
air must be filtered prior to the final stage of
production.

> FEATURES > EXTERNAL FLOAT DRAIN

- Elements are assembled by the help of a tie rod


Dalgakıran External Drain is designed to remove liquid
System.
- Two external float drains for excellent drainage
condensation from collection points in a Compressed Air
- Unique design for pre-separation zone
- Strong welded design System. Durable epoxy powder-coat finish and corrosion-
- CE and ASME tanks available
- Design for easy element change from top flange resistant internal anodised coating for long service life.

TECHNICAL DATA
)/2:5$7( +286,1*',0(16,216 PP
'5$,13257 ,1/(7287/(7 (/(0(17 180%(52)
MODEL
SIZE 32576,=( MODEL (/(0(176
(m3/h) (m3PLQ A % C D E

) 1/2” DN80 2400 40 M1200 2 450 1287 277 747 650

) 1/2” DN100 3600 60 M1200 3 450 1317 277 767 650

) 1/2” DN100 4800 80 M1200 4 530 1344 279 769 650

) 1/2” DN150 7200 120 M1200 6 580 1425 331 769 650

) 1/2” DN150 9600 160 M1200 8 650 1439 333 798 650

) 1/2” DN200 12000 200 M1200 10 750 1504 345 825 650

) 1/2” DN200 16800 280 M1200 14 800 1545 383 833 650

) 1/2” DN250 19200 320 M1200 16 850 1583 417 862 650

) 1/2” DN300 20400 340 M1200 17 850 1680 447 887 650

) 1/2” DN350 27600 460 M1200 23 850 1778 487 917 650

) 1/2” DN350 33600 560 M1200 28 850 1778 487 917 650

22
F Series Flanged Housing Range Filters

PRE GENERAL OIL ACTIVATED


SPECIFICATIONS DRAIN TYPE
FILTERING PURPOSE REMOVAL CARBON

Grade Electro-adjustable
P X < A
Particle Removal (Micron) External float type
5 1 0,01 0,01
0D[2LOFDUU\RYHUDWƒ& PJP   Zero-loss drain
5 0,5 0,01 0,03
0D[ZRUNLQJWHPSHUDWXUH ƒ&   80 80 80 25
Max.working pressure 16 16 16 16
Initial pressure loss (mbar) 40 80 100 80
Pressure loss for element change (mbar) 700 700 700 700
Element colour code GREEN BLUE RED METAL SS

CORRECTION FACTOR

For maximum flow rate, multiply model flow rate show in the below table

by the correction factor corresponding to the working pressure.

23(5$7,1*35(6685( EDUJ  3       

36,*         

&255(&7,21)$&725         

NOTES

1) Grade A must not operate in oil saturated conditions.

2) Grade A elements should be replaced periodically to suit the

applications but must be changed at least every six months.

3) Grade A will not remove certain gases including carbon monoxide

and carbon dioxide. Please refer to works if in doubt.

4) Flow rates are based on a 7 bar operating pressure, for flows

at other pressures use correction factor given above.

5) All filters are suitable for use with mineral and synthetic oils.

6) Other standards for flanged connections are available.

7) Direction of air flow, inside to out, through filter element

23
Mist Eliminator Compressed Air Filters
ELM 150 / 300 / 600 / 800 / 1200 / 1600 / 2100 / 2750 / 4200
/ 6000 / 8000 / 10000 / 12000

Mist eliminator capture the oil mist

inside the compressed air. It’s preferred

because of the low pressure loss at

high capacity applications.

> APPLICATIONS INCLUDE > FEATURES


- Very Low pressure drop
- Capturing oil fog, mist, or smoke from exhaust and
- Large oil catching efficiency
pressure unloading vents on oil flooded compressors,
- Easy field cleaning
vacuum pumps and blowers
- Positive sealing O-rings
- Any application requiring Low Delta P coalescing of - Temperature (continuous) 4 °C (40 °F) min. 80 °C (176 °F) max.
large air volumes - Auto Float Drain is Standard
- Vacuum Freeze Drying - Multiple drain Style Options Available
- Vacuum Out - Gasing - Pressure Rating of 14 barg (200 psig)
- Vacuum Coating - Removal of particles down to 0.01 micron including
- Food Processing coalesced liquid water and oil providing a maximum
remaining oil aerosol content of 0.01 ppm
- Nailers / Staplers
- Increased surface area in a given volume allows low
- Industrial Vacuum Processes
velocity separation of ultra fine oil mist
- Cement & Paper Processing
- Elements are grounded to canister minimizing static
electricity problems
> DESIGN
Mist Eliminators are designed to meet
the demand for:
- Efficient removal of oil-mist carryover from
piston or oil flooded rotary compressors
- Long service life
- Strength to withstand strenuous
operating conditions
- Protection from oil slugs or compressor
Air/ Oil separator failure

24
Mist Eliminator Compressed Air Filters

TECHNICAL DATA
)/2:5$7( +286,1*',0(16,216 PP
'5$,13257 ,1/(7287/(7 (/(0(17
MODEL
SIZE 32576,=( MODEL
(m3/h) (scfm) A % C D OE OE * H

(/0 1/2” DN50 255 150 14 500 1003 209 459 203 103 305 330

(/0 1/2” DN50 510 300 14 500 1105 209 559 203 103 407 435

(/0 1/2” DN50 1020 600 14 500 1461 209 916 203 103 762 790

(/0 1/2” DN80 1360 800 14 500 1655 279 1084 203 103 915 950

(/0 1/2” DN80 2040 1200 14 600 1520 281 931 254 103 762 790

(/0 1/2” DN80 2720 1600 14 600 1671 281 1086 254 103 915 950

(/0 1/2” DN100 3570 2100 14 700 1575 335 953 300 129 762 790

(/0 1/2” DN100 4675 2750 14 700 1726 335 1100 300 129 915 950

(/0 1/2” DN150 7140 4200 14 800 1670 393 983 365 181 762 790

(/0 1/2” DN150 10200 6000 14 800 1925 393 1258 365 181 950 1045

(/0 1/2” DN200 13600 8000 14 850 2020 417 1277 386 233 1016 1045

(/0 1/2” DN250 17000 10000 14 1000 2118 417 1307 407 337 1016 1045

(/0 1/2” DN300 20400 12000 14 1000 2688 497 1847 437 337 1524 1550

DRAIN TYPE
CORRECTION FACTOR
Electro-adjustable
For maximum flow rate, multiply model flow rate show in the below table
External float type
by the correction factor corresponding to the working pressure.
Zero-loss drain

Manual
23(5$7,1*35(6685( EDUJ  3      

36,*        

&255(&7,21)$&725        

> MIST ELIMINATOR ELEMENT


- Ultra low pressure drop reduces energy costs.
- Positive gasket seals eliminate media bypass
- Filter change out differential 2.5 psig (170 mbar)
- True Air / Oil Separator
- Long service life

25
HGO Series High Pressure Range Compressed Air
HGO 100 / 300 / 600 / 850 / 1200 / 1600 / 2500 / 3000

Dalgakıran High Pressure Range


Compressed Air Filters are no welded
design. As a result it is very strong and
robust. Very thick wall thickness and In-
house high pressure test facilities assure
the performance.

> FEATURES OF HIGH PRESSURE RANGE COMPRESSED > ANODISED ALUMINUM DESIGN WITH HIGH
AIR FILTERS
PERFORMANCE
Dalgakıran manufactures a line of High Performance
All inner and outer surfaces of 50 bar Aluminum design
Compressed Air Filters, Moisture Separators in two
different range; Filters are Anodised, where 350 bar Carbon Steel design
1) 50 bar Range made of Aluminum, No welding, strong
Filters are epoxy electro powder painted.
and reliable design.
2) 350 bar Range made of Steel. No welding, and very
reliable for High Pressure appilications.

TECHNICAL DATA
)/2:5$7($7EDUV 0$; +286,1*',0(16,216 PP
:25.,1* (/(0(17
MODEL 32576,=(
35(6685( MODEL
(m3/h) (scfm) (bar) A % C D

+*2 1/4” 100 42 50 M25 113,4 115,4 25,75 155

+*2 1/2” 300 125 50 M50 113,4 115,4 25,75 158,5

+*2 3/4” 600 250 50 M100 109,4 115,4 32,25 207

+*2 1” 850 350 50 M150 133 138 37,35 250

+*2 1” 1200 500 50 M200 133 138 37,35 314

+*2 11/2” 1600 940 50 M250 128 138 44,4 368

+*2 2” 2500 1470 50 M2500 145 158 51,5 393

+*2 21/2” 3000 1765 50 M3000 160 178 57,6 386

26
HGO Series High Pressure Range Compressed Air Filters

PRE GENERAL OIL ACTIVATED


SPECIFICATIONS DRAIN TYPE
FILTERING PURPOSE REMOVAL CARBON

Grade P X < A HG / Manual with steel

Particle Removal (Micron) 5 1 0,01 0,01


0D[2LOFDUU\RYHUDWƒ& PJP3) 5 0,5 0,01 0,03
Max. working pressure (bar)* / *350 bar is an option 50 50 50 50
0D[ZRUNLQJSUHVVXUH ƒ&   80 80 80 25
Initial pressure loss (mbar) 40 80 100 80
Pressure loss for element change (mbar) 700 700 700 700
Element colour code GREEN BLUE RED METAL SS

NOTES

1) Grade A must not operate in oil saturated conditions.

2) Grade A elements should be replaced periodically to suit the applications

but must be changed at least every six months.

3) Grade A will not remove certain gases including carbon monoxide

and carbon dioxide. Please refer to works if in doubt.

4) All filters are suitable for use with mineral and synthetic oils.

5) The above housings require only one filter element.

6) Direction of air flow, inside to out, through filter element. Except grade A

7) Manual drain is standard. Electronic timer is optional.

ORDERING

The complete filter model number contains the size and grade,

Example - 1/4” general purpose filter model HG 100 MX with replacement

filter element model M 100 X.

27
G WS Series Water Separators
G 25 WS / 100 WS / 200 WS / 300 WS
/ 600 WS / 1200 WS / 2200 WS

Dalgakıran G WS Series water separators


have been designed for the removal of
bulk liquid water and particulate from
compressed air and gases. Unique
centrifugal action removes contaminants
with low-pressure drop for energy
savings.

Dalgakıran water separators are available in 1/4” - 3” NPT pipe sizes for flows up to1294 scfm (2200 m3 / h). While
highly efficient, condensate separators will not remove 100 % of the oil from the air stream. Additional coalescing and
particulate filters downstream are normally required to remove the final traces of oil, water and particles, which migrate
through the separator.

28
G WS Series Water Separators

TECHNICAL DATA
)/2:5$7( +286,1*',0(16,216 PP
&211(&7,21
MODEL
SIZE
(m3/h) (scfm) A % C D

*:6 1/4” 25 14 102 257 235 155

*:6 1/2” 100 58 102 257 235 200

*:6 3/4” 200 117 123 280 253 270

*:6 1” 300 176 123 280 245,5 370

*:6 1 1/2” 600 353 123 295 259,5 460

*:6 2” 1200 706 160 481 440 565

*:6 3” 2200 1294 194 547 490,5 585

Recommended Operating Temperature ƒ&


Recommended Minimum Operating Temperature ƒ&
7\SLFDO3UHVVXUH/RVVDW5DWHG)ORZ  50 mbar
Maximum Working Pressure 16 barg

Notes:

Automatic drain valves are fitted as standard. All separator bodies are

coated with electrostatic powder paint finish both inside and out side.

Correction Factor

For maximum flow rate, multiply model flow rate show in the above table by the correction

factor corresponding to the working pressure.

23(5$7,1*35(6685( EDUJ  3       

36,*         

&255(&7,21)$&725         

29
Flanged Water Separators
GF 25
2500
WSWS/ G/100
3200
WSWS
/ G/ 200
4300WS
WS/ /G6500
300 WS
WS / 8500 WS
// G
11000
600 WS / 14000
G 1200WS
WS / G 2200 WS

Dalgakıran Flanged water separators


have been designed for the removal
of bulk liquid water and particles from
compressed air and gases. Unique
centrifugal action removes contaminants
with low-pressure drop for energy
savings.

Dalgakıran flanged water separators have been designed for the removal of bulk liquid water and particulate from

compressed air and gases. Unique centrifugal action removes contaminants at low-pressure drop for maximum energy

savings. Dalgakıran flanged water separators are available from DN80 - DN200 flange sizes and flows up to 14000 m³

(8236 scfm) (For larger sizes please contact the sales team)

NOTE:
While highly efficent, condensate separators will not

remove 100 % of the oil from the air stream. Additional

coalescing and particulate filters downstream maybe

required to remove the fine traces of oil, water and

particles.

30
Flanged Water Separators

TECHNICAL DATA
)/2:5$7( +286,1*',0(16,216 PP
&211(&7,21
MODEL
SIZE
(m3/h) (scfm) A % C D E F

):6 DN80 2500 1407,5 200 934 450 75 280 1289

):6 DN100 3200 1882,3 220 964 450 75 280 1319

):6 DN100 4300 2529,4 220 928 530 75 280 1283

):6 DN150 6500 3823,5 285 1092 580 75 280 1447

):6 DN150 8500 5000 285 1091 650 75 280 1446

):6 DN200 11000 6470,5 340 1168 750 75 280 1523

):6 DN200 14000 8235,2 340 1201 800 75 280 1556

CORRECTION FACTOR

For maximum flow rate, multiply model flow rate show in the above table by the correction

factor corresponding to the working pressure.

23(5$7,1*35(6685( EDUJ  3      

36,*        

&255(&7,21)$&725        

Recommended Operating Temperature ƒ&


Recommended Minimum Operating Temperature ƒ&
7\SLFDO3UHVVXUH/RVVDW5DWHG)ORZ 50 mbar
Maximum Working Pressure 14 barg

NOTES:
Float drain valves are fitted as standard. All separator bodies are
electrostatic powder coated.

31
DNG Series PSA Nitrogen Generator
GDNG
25 WS
10 //20
G 100
/ 35 WS
/ 60//G95200
/ 120WS/ 150
/ G /300
250WS
/ 330 / 450 / 510 /
/570 / 730
G 600 WS / 910
/ G /1200
1110 WS
/ 1230/ G/ 1370
2200/ WS1820 / 2050 / 2950 / 3540 /
4160 / 5560 / 9170 / 11200

> DNG SERIES


(Capacity 0,2Nm3/h – 2500Nm3/h; Purity 95 % - 99,999 %)

> HOW IT WORKS ?


Pressure Swing Adsorption (PSA) type Nitrogen Genera-
tion system is used to separate and enrich Nitrogen from
Oxygen employs CMS (Carbon Molecular Sieve) for adsor-
bent. Carbon Molecular Sieve (CMS) adsorbs Oxygen and
Water Vapor molecules under certain pressure - while al-
lowing Nitrogen to pass through.
The nitrogen molecules (4.3 Angstrom in size) passes
through the column, but the oxygen molecules (3.9 Ang-
strom in size) are adsorbed on the carbon molecular sieve
(4 Angstrom opening).

Clean and dry air is directed to one of the adsorber beds


where oxygen and water vapor is adsorbed faster than ni-
trogen in the pore structure of the CMS, thus increasing
the nitrogen purity of the product gas stream to the de-
sired level (95 – 99.999 % as required by customer). This
product flows out of the top of the adsorber bed, through
the valve, and into the product receiver at a pressures
lightly below the feed air pressure.

> THE NITROGEN GENERATOR IS A TWO-BED ADSORB-


ER SYSTEM. >THE CYCLE IS COMPOSED OF FOLLOWING
The Nitrogen Generator consists of two adsorber ves- STEPS
sels filled with CMS, a valve assembly, air filters,
main pressure regulator, and a product receiver tank.
PSA PROCESS
A. Pressurization Step:
Process to increase adsorption pressure in adsorption
tower under selected operation condition.
B. Adsorption Step:
Nitrogen gas is generated under constant pressure.
C. Blow Down Step:
Restoring in the adsorption tower.
D. Purge Step:
Stage to restore the adsorption tower completely.
E. Pressure Equalization Step:
Stage in where loss can be reduced by using a part of en-
ergy to be lost.

32
DNG Series PSA Nitrogen Generator

APPLICATIONS: PLASTIC
• Ejecting high pressure gas (Sustaining vacuum,
METAL INDUSTRY shortening cooling time in Ejection)
• Annealing of ferrous and non-ferrous metal • Suppressing gas generation in ejection
(Inert circumstance)
• Metallurgical heat treatment (Carbonizing)
• Soldering / Brazing
• Plasma sheet metal cutters
• Inert gas in welding process
• Sintering of metal powder

CHARGE NITROGEN GAS IN TIRE


• Reducing noise reduction, improving fuel efficiency,
reducing tire unbalance and improving driving comport

CHEMICAL INDUSTRY
• Transportation of raw material in storage tank
• Container ventilation and prevention of explosion in
reaction tank
• Sealing of nitrogen in storage tank
• Cleaning tank and container
• Pressure testing of pipe

> FEATURES
Dalgakıran Provides Necessary Nitrogen Buffer Tank As
Standard!
• Simple structure, compact design, full automated op-
eration
PRODUCTION PROCESS AND STORAGE OF FOOD • 7/24 Nitrogen production in your own place
• Storage of low oxygen CA or super low oxygen • Touch Screen PLC for controlling the complete system
• Charge of nitrogen gas in packing and transportation • PLC Screen for Monitoring and visualization the progress
of coffee, snack or dry nut • Rapid start-up
• Safety system
• Due to well design of silencer, low noise levels during
depressurization and purge
• Durable piston valves for long-life operation
• On demand production, low cost
• High performance. Design the purity and capacity of ni-
trogen gas meeting to customer’s requirements.
PURGE (Nitrogen Purity 95 %~99.999 % is available)
• Diluting or transposing gas or vapor to eliminate • Minimum maintenance cost replace filter ele-
dangerous gas and oxidized substance
ment periodically only and get normal service for the
compressor

OPTIONAL
• Oxygen Analyzer
• Flow Meter
• Dew Point Sensor
• Nitrogen purity can be seen on screen

33
DNG Series PSA Nitrogen Generator

Reference Conditions
Inlet air dewpoint
Inlet Outlet Ambient
Compressed Air Pressure Nitrogen Pressure Temperature 0
3 C -40 0C
(under 99.5 % purity) (above 99.5 % purity)

Refrigerant air dryer and activated Desiccant air dryer and activated
7,5 Bar (g) 6 Bar (g) 25 0C carbon filter is required carbon filter is required

TECHNICAL DATA
)UHH1LWURJHQ'HOLYHU\#IROORZLQJSXULW\OHYHO 1P3/h)
MODEL
        

'1* 2,7 2,2 1,9 1,5 1 0,8 0,7 0,5 0,2

'1* 4,4 3,5 3,1 2,4 2 1,3 1,1 0,8 0,4


Modular
'1* 8,1 6,5 5,6 4,4 3,5 2,3 2,0 1,4 0,7

'1* 13,5 10,8 9,4 7,3 6 3,8 3,4 2,4 1,2

'1* 21,2 17,0 14,8 11,5 9,5 6,0 5,3 3,7 1,9

'1* 28,2 22,5 19,6 15,3 12 8,0 7,1 5,0 2,5

'1* 35,1 28,1 24,4 19,0 15 10,0 8,8 6,2 3,1

'1* 57,0 45,5 39,6 30,8 25 16,2 14,3 10,0 5,0

'1* 75,1 60,0 52,2 40,6 33 21,4 19,0 13,2 6,6

'1* 101,4 81,0 70,5 54,9 45 28,9 25,5 17,8 8,9

'1* 114,4 91,4 79,6 62,0 51 32,6 28,8 20,1 10,0

'1* 128,1 102,4 89,1 69,3 57 36,5 32,2 22,5 11,2

'1* 163,8 130,9 114,0 88,7 73 46,6 41,2 28,8 14,4

'1* 204,1 163,1 142,0 110,5 91 58,1 51,4 36,0 18,0


Twin
'1* 248,2 198,3 172,6 134,3 111 70,7 62,5 43,6 21,8 Tower

'1* 275,7 220,3 191,8 149,2 123 78,5 69,4 48,4 24,2

'1* 307,5 245,6 213,8 166,4 137 87,5 77,4 54,0 27,0

'1* 406,6 324,8 282,8 220,1 182 115,7 102,3 71,4 35,7

'1* 458,5 366,3 318,9 248,2 205 130,5 115,4 80,5 40,2

'1* 660,6 527,8 459,5 357,6 295 188,0 166,3 116,0 58,0

'1* 792,0 632,8 550,9 428,7 354 225,4 199,4 139,1 69,5

'1* 931,0 743,7 647,4 503,8 416 265,0 234,3 163,5 81,7

'1* 1241,7 992,0 863,6 672,1 556,0 353,4 312,5 218,1 109,0

'1* 2048,0 1636,1 1424,3 1108,4 917,0 582,9 515,5 359,7 179,7

'1* 2501,2 1998,3 1740,0 1353,8 1120,0 712,0 629,6 439,4 219,4

34
DNG Series PSA Nitrogen Generator

TECHNICAL DATA
Connections 'LPHQVLRQVPP
Weight
MODEL %XႇHU7DQN /
1LWURJHQ kg
$LU,QOHW Length :LGWK Height
Outlet
'1* 20 1/4” 1/4” 350 370 1108 40
'1* 30 1/4” 1/4” 495 410 1250 67
'1* 50 1/4” 1/4” 495 410 1750 86
'1* 80 1/4” 1/4” 622 430 1450 124
'1* 120 1/4” 1/4” 760 772 1580 184
'1* 150 3/8” 1/4” 690 900 1558 228
'1* 190 3/8” 1/4” 698 900 1759 313
'1* 310 3/4” 1/4” 680 960 2216 491
'1* 410 3/4” 1/4” 857 1016 2277 692
'1* 550 3/4” 3/8” 1010 1075 2386 677
'1* 630 1” 3/8” 1100 1294 2413 912
'1* 700 1” 3/8” 1010 1300 2547 951
'1* 900 1 1/4” 1/2” 1110 1513 2479 1091
'1* 1200 1 1/4” 1/2” 1110 1460 2793 1395
'1* 1360 1 1/4” 3/4” 1252 1533 2831 1704
'1* 1510 1 1/4” 3/4” 1212 1653 3054 2031
'1* 1680 1 1/2” 3/4” 1210 1653 3268 2096
'1* 2300 2” 1” 1535 1905 2910 2686
'1* 2300 2” 1” 1693 2114 3328 3009
'1* 2300 21/2” 1 1/4” 1795 2518 3047 3065
'1* 2300 21/2” 1 1/4” 1795 2518 3341 3214
'1* 2300 21/2” 1 1/4” 1875 2583 3747 3466
'1* 2300 DN80 1 1/4” 1754 2105 4080 4144
'1* 2300 DN100 1 1/4” 1904 2285 4428 5298
'1* 2300 DN125 1 1/4” 1968 2361 4576 5846

Note: Dalgakıran supplies buffer tank volumes for 99,5 % and higher Nitrogen purities. For purities lower than 99,5 %, it may be necessary to use
additional tank. “Dalgakıran reserves the right to change the design and /or dimensions and /or weight of his products at any time without any notice
or liability.”

CORRECTION FACTOR
CMS Temperature (0C) Correction Factor (Kt) Inlet Pressure (Barg) Correction Factor (Kp) Purity (%) Air / Nitrogen Ratio

5 0.85 6 0.82 95 2.30


10 1 6.5 0.88 97 2.56
15 1 7 0.94 98 2.68
20 1 7.5 1 99 3.01
25 1 8 1.05 99.5 3.34
30 0.91 8.5 1.1 99.9 4.46
35 0.82 9 1.14 99.95 4.56
40 0.74 9.5 1.2 99.99 5.75
45 0.6 10 1.21 99.999 9.38

EXAMPLE:
If nitrogen requirement of the plant is 20 Nm3/h at 99,5% purity while air pressure is 7 barg and ambient temperature is 40 oC,

Calculation of DNG model as follows: For 40 oC ambient, Kt = 0,74


For 7 barg inlet, Kp = 0,94

DNG Model Flow = (Required N2 Flow) / (Kt x Kp) = (20Nm3/h) / (0,74 x 0,94) = 28,7 Nm3/h

Therefore the correct N2 Generator will be DNG-330

For required air flow to Nitrogen generator is; Air / Nitrogen Ratio = 3,34 (99,5 % purity)
Air flow = 28,7Nm3/h x 3,34 =95,85 Nm3/h

35
DALGAKIRAN MAKİNE SANAYİ VE TİCARET ANONİM ŞİRKETİ
Eyüp Sultan Mah. Müminler Cad. No: 70 34885 Sancaktepe / Istanbul-Turkey
Tel : +90 216 311 71 81 Fax: +90 216 311 71 91 / www.dalgakiran.com / satis@dalgakiran.com

UKRAINE
Kiev, 03062 Business Center “Nivki City” Pobedy av., 67 Building “G”, Of. 309-310
Phone: +38 (044) 581 13 77 Fax: +38 (044) 501 54 74 / www.dalgakiran.com.ua / info@dalgakiran.com.ua

RUSSIA
Nauchniy Drive No: 19, Office 709, Moskow / Russia, 117246
Phone: +7 (495) 461 62 35
www.dalgakiran.su / infom@dalgakiran.com

DK EN EKIPMAN KAPAK BASKI.indd 2 14.06.2017 17:35:09

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