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MOBIL PRODUCING NIGERIA

EAST AREA PROJECTS


EPC-3 BRT EXPANSION

DOCUMENT TITLE: DATA SHEET AND TECHNICAL


SPECIFICATION FOR INTEGRAL
DOUBLE BLOCK
AND BLEED VALVES

DOCUMENT TYPE: SPECIFICATION

DOCUMENT NO.: NGBT-JGE-BT-LL-610-E3-0310

CONTRACTOR :

JGC JOB No. : 0-3763-20-0000 JGC Doc. No. :  S-00-136G-310 Page : 1/8

Prepared Reviewed Approval


Revision Issued For Endorsed By Issue Date
By By Date
A For Review C. Palafox H. Mihira Y. Arai 11-Aug-2005
0 For Construction G. de Guzman H. Mihira Y. Arai 13-Feb-2006
50 As Built G. de Guzman H. Mihira Y. Arai 28-Nov-2007
CLIENT DOC. No.
NGBT-JGE-BT-LL-610-E3-0310
Project Specification REV.
0-3763-20-0000 S-00-136G-310 50
SHEET 2 OF 8

CONTENTS

1 SCOPE............................................................................................................................................................23
2 EDITION OF APPLICABLE CODE AND STANDARDS.......................................................................23
3 TECHNICAL REQUIREMENTS...............................................................................................................23
4 TESTS, INSPECTIONS, AND EXAMINATIONS....................................................................................25
5 Rust prevention, packing and Painting at Manufacturer’s factory..................................................................26

ATTACHMENT 1 DATA SHEETS FOR INTEGRAL DOUBLE BLOCK AND BLEED VALVES ...........7
CLIENT DOC. No.
NGBT-JGE-BT-LL-610-E3-0310
Project Specification REV.
0-3763-20-0000 S-00-136G-310 50
SHEET 3 OF 8

1 SCOPE
This specification together with the below specifications, covers the minimum requirements for the integral
double block and bleed valves to be used in the EPC-3 BRT Expansion Project.

Document Number Title


NGBT-JGE-BT-MS-600-S0-2000 Painting Producting Facilities
NG03-KBE-ALL-MS-600-S5.0011 Welding Procedure
NG03-KBE-ALL-RS-600-S5.0002 Pressure Containing Equipment- Welding and Inspection
NG03-KBQ-ALL-QS-600-S7.0030 Upstream Positive Material Identification
NG03-KBE-ALL-LS-610-S3.0040 Valve Selection
NG03-KBE-ALL-MS-600-S5.0390 Casting Quality for Valves and Other Equipment in
Critical Service
NG03-KBE-ALL-MS-600-S5.0015 Preservation and Protection During Shipping and
Construction

2 EDITION OF APPLICABLE CODE AND STANDARDS

 The latest codes and standards as of 1st Jan 2005 shall be applicable.

3 TECHNICAL REQUIREMENTS

The integral double block and bleed valves supplied to this project shall comply with the following
requirements. Where the applicable codes and standards specify more stringent requirements, they shall take
precedence over this paragraph.

3.1 General Requirements


(1) Integral double block and bleed valves shall be designed and fabricated in accordance with ASME
B16.34 unless specified otherwise, and Attachment-1 “Data Sheets for Integral Double Block and
Bleed Valves”.

(2) Face to face dimensions of valves shall conform to ASME B16.10.

(3) All resilient seated valves shall comply with API 607 or API 6FA fire safe design.

(4) Integral double block and bleed valves shall have a bleed (cavity drain) connection from its lower
body. Bleed valve is outside the integral valve.

(5) Integral double block and bleed valves shall have a pressure self relieving mechanism only to safety
side of the valve as indicated in Attachment-1 “Data Sheets for Integral Double Block and Bleed
Valves”, to protect the body in case that its bleed valve is closed and relieving is required by thermal
expansion, etc.

3.2 Hardness requirements


Refer to NG03-KBE-ALL-MS-600-S5.0435 Paragraph 3.1, 3.2, 3.3, 3.4, 3.6, and 3.7. “Piping” in Paragraph
3.6 shall be replaced with “Valve body”, “Fabricator” in Paragraph 3.6 (1) shall be replaced with “Vendor”,
and “Fabrication” in Paragraph 3.6 (2) shall be replaced with “Manufacturing”.

(1) Carbon steels


 Base metal Max. 200 HB
 HAZ Max. 200 HB
 Weld metal Max. 200 HB

(2) Flanges with ring joint facing shall satisfy the following hardness limitations:
 Carbon Steels Min. 160 HB
CLIENT DOC. No.
NGBT-JGE-BT-LL-610-E3-0310
Project Specification REV.
0-3763-20-0000 S-00-136G-310 50
SHEET 4 OF 8

3.3 Welding
Refer to NG03-KBE-ALL-MS-600-S5.0011 and NG03-KBE-ALL-RS-600-S5.0002. These specifications
shall be applicable to welds in valves such as repairs.

Using FCAW is subject to Purchaser/ Company’s approval before order placement. Welding consumables
used for FCAW on austenitic stainless steel welding shall have Bismuth content maximum 0.002%.

3.4 Materials
(1) Valves shall satisfy the following chemical restrictions.
Carbon steels
 CE Max. 0.43%
Carbon equivalent : CE = % C + %Mn + %Cr + %Mo + %V + %Ni + %Cu
6 5 15

(2) No asbestos containing products shall be used anywhere.

(3) Bolts and nuts of pressure-containing joints shall be as follows:

Valve Body Material Bolts and Nuts


Carbon Steel ASTM A193-B7 / A194-2H
Low Temperature Carbon Steel ASTM A320-L7/ A194-7

Bolts and nuts of pressure containing joints shall be as specified in the table.

(4) Stem packing of valves shall be as per NG03-KBE-ALL-LS-610-S3.0040 Paragraph 6.7.3. Bolted
bonnet/cover gaskets shall be compatible with the body material, the design temperature, and/ or the
process medium.

(5) Stems shall be made from forged materials.

(6) Spring materials shall be Inconel X-750.

3.5 Design

(1) End flanges and flanges for bleed connections shall be in accordance with ASME B16.5.

(2) Flange facing finish shall be 125 to 250 micro inches root mean square.

(3) Flanged valves shall be made with integrally forged or cast flanges.

(4) All valve stems shall be provided with a means to prevent “blow out”. Packing glands shall not be used
to provide this protection.

(5) Vendor shall provide extended stems for valves that require insulation as indicated in the data sheets.

(6) Valves shall be of trunnion-mounted design.

(7) The maximum operating force shall not exceed 45 kg (100lbs) and 34 kg (75lbs) at breakout/closure
and midstroke, respectively. Quarter turn valves shall be provided with levers that are 450mm (18 in)
maximum length. The following valves shall be gear operated as a minimum:
CL150 --- NPS 6 and larger
CL900 --- NPS 4 and larger
(8) Handwheel orientation of gear-operated valves shall be changeable at construction site by the
Purchaser without special tools and technique at every 90 degrees. Manufacturer shall submit the gear
orientation procedure at construction site.

(9) Flow direction shall be clearly and permanently marked on the body.

3.6 Additional Requirements for SP63101-11 and SP63102-11


CLIENT DOC. No.
NGBT-JGE-BT-LL-610-E3-0310
Project Specification REV.
0-3763-20-0000 S-00-136G-310 50
SHEET 5 OF 8

(1) Valves shall be designed and fabricated in accordance with API 6D.

(2) Valves shall be full-bore and top-entry ball valves.

(3) Valves shall be provided with emergency seat and stem sealant injection ports.

(4) Inside diameters of bores shall be as follows:


SP63101-11 : 11.873 inch (301.6mm)
SP63102-11 : 9.75 inch (247.65mm)

3.7 Marking

(1) Double block and bleed valves shall have the following identification:

(a.) Tag No.


(b.) Size
(c.) Rating
(d.) Material Code
(e.) Trade Mark
(f.) Flow direction

(2) Valves shall be marked with API Monogram “API 6D” or with the designation of “B16.34” on a
permanently attached nameplate, whichever is applicable.

4 TESTS, INSPECTIONS, AND EXAMINATIONS

Valves supplied to this project shall comply with the following requirements. Where the applicable codes and
standards specify more stringent requirements, they shall take precedence over this paragraph.

(1) Positive materials identification (PMI) shall be performed in accordance with the project specification,
NG03-KBQ-ALL-QS-600-S7.0030 and the below list.

Extent of PMI Examination

Body Material
Body/Bonnet N/A
Body Bolting 5%
Stem/Shaft 5%

(2) Valves shall be pressure tested in accordance with API598 and NG03-KBE-ALL-LS-610-S3.0040
paragraph 8.3.

Valve pressure test shall include the following tests, as a minimum.


5 Body/ Shell Hydrostatic Test
6 Closure/ Seat Leakage Test
7 Stem Backseat Test

(1) Casting qualification shall be in accordance with NG03-KBE-ALL-MS-600-S5.0390.


CLIENT DOC. No.
NGBT-JGE-BT-LL-610-E3-0310
Project Specification REV.
0-3763-20-0000 S-00-136G-310 50
SHEET 6 OF 8

8 RUST PREVENTION, PACKING AND PAINTING AT MANUFACTURER’S FACTORY

8.1 Rust Preventions to Valves


Refer to NG03-KBE-ALL-MS-600-S5.0015 “Preservation and Protection During Shipping and Construction”.

8.1.1 Valves shall be properly packed and rust prevented by manufacturers. Details of packing and rust preventions
are subject to Purchaser’s approval.

8.1.2 Rust preventions on gasket contact surfaces of valves shall be easily removable using common solvent such as
thinner or acetone at construction site.

8.2 Packing

8.2.1 Flanged end of valves shall be sealed with plastic caps.

8.2.2 Integral double block and bleed valves shall be shipped in the fully open position.

8.3 Painting on Valves

8.3.1 Integral double block and bleed valves shall be painted in accordance with the paint system specified in the
data sheets and NGBT-JGE-BT-MS-600-S0-2000 (S-00-13A0-001) “Painting Producting Facilities” by
manufacturers. The following parts shall also be painted in accordance with the same painting system as valve
body by manufacturers.

 Outer surface area from the outer-edge of raised face to outer-end of flange
 Inside surface of bolt holes of end flange
 Hand wheels
 Levers

8.3.2 Valve stem, threads, beveled ends, and gasket contact surfaces of end flanges shall not be painted.