Stanvac Superon Group

Steel Plant Applications

ISO Certified Modern Manufacturing Facilities

Stanvac – Superon Group : Corporate Office, Gurgaon, Plant II – Manesar

Haryana, India

Plant III – Gurgaon Plant IV, Gurgaon

Coatings Plant & Test Labs
 Grease & Lube Oil Plant

Bulk Blending Lube Oil Plant Grease Plant Speciality Grease Blending

Tribological Testing Test Lab QC Lab Warehousing

 Electrode Manufacturing Unit

View of Production Floor View of Production Floor Mechanical Lab

Chemical Lab Humidity Controlled Storage Baking Ovens

Our Solutions- Steel Industry

Why Superon Stanvac

Superon in Steel in Steel
 ILL effects of Welding

Heat input, while welding leads to

Creation of HAZ besides the Welded Zone
HAZ is the vulnerable area- for the welded joints
to fail
HAZ is hard and brittle – hence Cracks
Sudden/ Dynamic loads make the welded area
crack from the HAZ
Superon’s Technology basis for
component life enhancement

- Lowest in class HAZ

 How Superon Achieves lowest in Class HAZ

• Lowest in class input amperes

• Lowest in class arc gap

 We can Demonstrate our
technologies via comparitive
Demonstrations

• Lowest Input Amps

• Lowest Arc Gap

• Bead Finish
Superon’s Applications in Process
Industries
• Cement

• Power

• Sugar

• Steel

• Paper

• Forging…
 Features Applications Demo Free trials
Outcome- FADFO
• Total application
– Payment after successful completion of the trial
period
– Pro-Rata payments for longer trial periods.
– Full job on FOC basis to prove the superiority

One of the above depending on the application and your

requirements
Superon In Steel
 Wagon Tippler Structure
• Application Requirements
– Heavy Loads
– Sudden & Impact Loadings

• Base Material
– Structural Steel

• Superon Recommendation
– Joining with Super Stan Alloy ST 22

• Product USP’s
– ST 22 Has good resistance to Surface
contaminations
– It has a tensile strength of 88000 Psi.
– Can give X Ray Weld deposits
– Self Releasing Slag
– Touch Welding
– No HIC
– Tough Weld deposits
 Wagon Tippler Gear and Pinion
• Application Requirements
– Heavy Loads
– Sudden & Impact Loadings

• Base Material
– Forged Steel

• Superon Recommendation
– Joining with SSA TC 41
– Build up with SSH NA 75

• Product USP’s
– TC 41 has very good ductility
– High tensile strength of 87000 Psi
– No need for PWHT
– NA 75 has a deposited hardness of 30
HRc and work hardens to 50 HRc
– Works well with High Alloys Steels
 Stacker & Reclaimer
• Application Requirements
– High Abrasion
– High Erosion

• Base Material
– Structural Steel/ Managanese Steel

• Superon Recommendation
– Joining with SSA EM 35
– Hardfacing with SSH AC 76

• Product USP’s
– EM 35 has high elongation coupled with high
tensile strength of 1,00,000 PSI.
– Can join Manganese steels to Carbon steel with
ease
– AC 76 gives a single layer hardness of 60+ HRc
– No / Minimal Stress relief check making it best
for erosion resistance
 Kiln Shell Joining
• Application Requirements
– High temperatures
– High strength Joining
– Joining of Fatiqued to New steel

• Base Material
– Structural Steel

• Superon Recommendation
– Buttering Layer of ST 22
– Joining with SSA TC 41

• Product USP’s
– ST 22 Has good resistance to Surface
contaminations
– It has a tensile strength of 88000 Psi.
– Can give X Ray Weld deposits
– Self Releasing Slag & Touch Welding
– No HIC & Tough Welds
– TC 41 has very good ductility
– High tensile strength of 87000 Psi
– No need for PWHT
 Kiln Anchor Joining
• Application Requirements
– High temperatures
– High strength Joining
– Joining of SS to Carbon steel

• Base Material
– 310 to Carbon Steel Joining

• Superon Recommendation
– SSA CN 54 KILN

• Product USP’s
– SSA CN 54 has a high strength
– Full length of welding with out red
hotness
– Uniform chemistry without
chromium loss A VIEW OF SPONGE IRON ( DRI ) UNIT

– Self releasing slag design

– Nil moisture absorption
 Kiln Tyre Welding
• Application Requirements
– High temperatures
– High strength Joining
– Joining of High alloy steels

• Base Material
– High Alloy Steel

• Superon Recommendation
– Buttering layer of SSA ST 22
– Joining with SSA TC 41

• Product USP’s
– ST 22 Has good resistance to Surface
contaminations
– It has a tensile strength of 88000 Psi.
– Can give X Ray Weld deposits
– Self Releasing Slag & Touch Welding
– No HIC & Tough Welds
– TC 41 has very good ductility
– High tensile strength of 87000 Psi
– No need for PWHT
 Kiln Girth Gear
• Application Requirements
– High temperatures
– High strength Joining
– Joining of High alloy steels

• Base Material
– High Alloy Forged Steel

• Superon Recommendation
– Buttering layer of SSA ST 22
– Joining with SSA TC 41

• Product USP’s
– ST 22 Has good resistance to Surface
contaminations
– It has a tensile strength of 88000 Psi.
– Can give X Ray Weld deposits
– Self Releasing Slag & Touch Welding
– No HIC & Tough Welds
– TC 41 has very good ductility
– High tensile strength of 87000 Psi
– No need for PWHT
 Kiln Support Roller
• Application Requirements
– High Pressure
– Temperature
– Compressive Strengths

• Base Material
– Cast Steel

• Superon Recommendation
– Build up with SSA ST 22
– Joining with TC 41

• Product USP’s
– ST 22 Has good resistance to Surface
contaminations
– It has a tensile strength of 88000 Psi.
– Can resists Spalling
– Self Releasing Slag & Touch Welding
– No HIC & Tough Welds
– TC 41 has very good ductility
– High tensile strength of 87000 Psi
– No need for PWHT
 Coal Bends
• Application Requirements
– Heavy Erosion
– Abrasion

• Base Material
– Structural Steel

• Superon Recommendation
– Hardfacing with SSH AC 76

• Product USP’s
– SSH AC 76 exhibits an Hardness of
63- 68 HRc
– Can give a single layer hardness of
60+ HRc
– Deposits less minimal or no stress
relieving checks
– Minimal Dilution with the base metal
 Kiln Tip Casting Plates
• Application Requirements
– Abrasion & Erosion
– Heat

• Base Material
– HRCS Casting

• Superon Recommendation
– Base Layer with SSA CN 54
– Hardfacing with SSH HT 79

• Product USP’s
– CN 54 Gives a good base layer for the
anchoring of the hardfacing deposit
– Can resist temperatures
– HT 79 can retain hardness at elevated
temperatures
– Slag Less deposit
– Minimal Stress relieving checks and
high deposition efficiency
 Kiln Air Tubes
• Application Requirements
– Abrasion & Erosion
– Heat

• Base Material
– Structural Steel

• Superon Recommendation
– Joining with SSA CN 54

• Product USP’s
– CN 54 Gives a good base layer for the
anchoring of the hardfacing deposit
– Can resist temperatures
– Full deposition of the Alloy
– Uniform Chemistry throughout the
weld bead
– No red hotness during welding in the
alloy
 Coke Oven Doors
• Application Requirements
– Abrasion & Erosion
– Heat

• Base Material
– Structural Steel
RAM CAR
• Superon Recommendation
– Joining with SSA CN 54

• Product USP’s
– CN 54 Gives a good base layer for the OVENS
anchoring of the hardfacing deposit
– Can resist temperatures
– Full deposition of the Alloy
– Uniform Chemistry throughout the
weld bead
– No red hotness during welding in the
alloy
 Coke Crushers
• Application Requirements
– High Abrasion
– Mild Erosion & Impact

• Base Material
– 14 % Manganese Steel

• Superon Recommendation
– Build up with SSH MN 73
– Hardfacing with SSH AC 76

• Product USP’s
– SSH MN 73 gives good work hardening
type of deposit
– As deposited it gives 30 HRc and work
hardens to 45- 50 HRc
– SSH AC 76 exhibits an Hardness of 63- 68
HRc
– Can give a single layer hardness of 60+
HRc
– Deposits less minimal or no stress
relieving checks
– Minimal Dilution with the base metal
 Coke Oven – Flash Plates
• Application Requirements
– High Heat
– Carbon Rich atmosphere

• Base Material
– Cast Steel/ Iron

• Superon Recommendation
– Joining with SSA FN 62

• Product USP’s
– Innovative Core wire design
– Can resist highly contaminations
– High tensile strength of 78,000 psi
– Has high penetrations on cast iron
 Coke Oven – T pieces
• Application Requirements
– High Heat
– Carbon Rich atmosphere

• Base Material
– Cast Iron

• Superon Recommendation
– Joining with SSA FN 62

• Product USP’s
– Innovative Core wire design
– Can resist highly contaminations
– High tensile strength of 78,000 psi
– Has high penetrations on cast iron
 Coke Oven – Pusher Ram
• Application Requirements
– High Heat
– Carbon Rich atmosphere

• Base Material
– Cast Iron/ Cast Steel

• Superon Recommendation
– Joining with SSA FN 62- CI
– Joining with SSA TC 41 - CS

• Product USP’s
– FN 62Innovative Core wire design
– Can resist highly contaminations
– High tensile strength of 78,000 psi
– Has high penetrations on cast iron.
– TC 41 doesn’t undergo Heat
treatment
– Doesn’t form carbides
– Good bond strength of 87000 PSI
 Coke Oven – Saturater Body
• Application Requirements
– High Heat
– Carbon Rich atmosphere

• Base Material
– Stainless Steel - 310

• Superon Recommendation
– Joining with SSA CN 54

• Product USP’s
– SSA CN 54 has a high strength
– Full length of welding with out red
hotness
– Uniform chemistry without
chromium loss
– Self releasing slag design
– Nil moisture absorption
 Coke Oven – Columns
• Application Requirements
– High Heat
– Carbon Rich atmosphere

• Base Material
– Cast Steel/ Cast Iron

• Superon Recommendation
– Joining with SSA TC 41- CS
– Joining with SSA FN 62 - CI

• Product USP’s
– FN 62Innovative Core wire design
– Can resist highly contaminations
– High tensile strength of 78,000 psi
– Has high penetrations on cast iron.
– TC 41 doesn’t undergo Heat
treatment
– Doesn’t form carbides
– Good bond strength of 87000 PSI
 Coke Oven – Columns
• Application Requirements
– High Heat
– Abrasion & Erosion

• Base Material
– Cast Steel/ Manganese Steel

• Superon Recommendation
– Hardfacing with SSH CC 84

• Product USP’s
– CC 84 gives a hardness of 54-57 HRc
– Can be built up to high thickness
– No stress relieving checks
– Can take high impact
NAME OF THE APPLICATION: COKE CUTTER
CAPACITY: 65000T/HOUR
BASE METAL: Mn STEEL
YEARLY POTENTIAL: 100L (under development)
NAME OF THE APPLICATION:GRIZZL

– Can take erosion & Heat (under development)

 Blast Furnace – Charging
• Application Requirements
Chutes
– High Heat
– Abrasion & Erosion

• Base Material
– Cast Steel

• Superon Recommendation
– Hardfacing with SSH HT ( T ) 93

• Product USP’s
– HT ( T) 93 gives a high hardness of
63-67 HRc
– Tubular design makes it a high
deposition efficiency
– No red hotness through the length
and no flux dropping
– Uniform chemistry through out
– Can take high heat and abrasion
combined with Erosion
 Blast Furnace – Bell &
• Application Requirements
Hopper
– High Heat
GOUGING OF THE SEAT AREA
– Abrasion & Erosion

• Base Material
– Cast Steel

• Superon Recommendation
– Hardfacing with SSH DF 86

• Product USP’s
– Gives a hardness of 35-39 HRc
– No cracks
– Can retain hardness at high
temperatures
– Can be machines to have a good air
tight joints – Kerosene test
– Erosion & Abrasion Resistance
combined with Heat
 Blast Furnace – Laddle Car
• Application Requirements
– High Heat

• Base Material
– Cast Steel

• Superon Recommendation
– Joining with SSA ST 22

• Product USP’s
– ST 22 Has good resistance to Surface
contaminations
– It has a tensile strength of 88000 Psi.
– Can give X Ray Weld deposits
– Self Releasing Slag & Touch Welding
– No HIC & Tough Welds
 Blast Furnace – Slag Pot
• Application Requirements
– High Heat

• Base Material
– Cast Steel

• Superon Recommendation
– Joining with SSA ST 22

• Product USP’s
– ST 22 Has good resistance to Surface
contaminations
– It has a tensile strength of 88000 Psi.
– Can give X Ray Weld deposits
– Self Releasing Slag & Touch Welding
– No HIC & Tough Welds
 Dummy Bar Link
• Application Requirements
– High Heat

• Base Material
– Cast Steel

• Superon Recommendation
– Joining with SSA ST 22

• Product USP’s
– ST 22 Has good resistance to Surface
contaminations
– It has a tensile strength of 88000 Psi.
– Can give X Ray Weld deposits
– Self Releasing Slag & Touch Welding
– No HIC & Tough Welds
 Hot Blast Valve
• Application Requirements
– High Heat
– Erosion

• Base Material
– Forged Steel

• Superon Recommendation
– Joining with SSA TC 41
– Hardfacing of Seats with SSH Co 6

• Product USP’s
– TC 41 has very good ductility
– High tensile strength of 87000 Psi
– No need for PWHT
– SSH Co 6 Deposits exhibits an hardness of
45 HRc
– Can resist corrosion and abrasion at
higher temperatures
– High Resistance to Impact, friction &
Abrasion
 Electrode Holder
• Application Requirements
– Heat
– Electrical Conductivity

• Base Material
– ETP Copper

• Superon Recommendation
– Joining and Fill up with SSA CU 14

• Product USP’s
– SSH CU 14 gives a pure copper
deposits
– Deposits Conduct electricity and is
compatible to ETP Coppers
– No porosites or blow holes are
observed in the deposit.
 Laddle
• Application Requirements
– Heat
– Compressive strength & Frictional
resistance

• Base Material
– Cast Steel

• Superon Recommendation
– Build up with SSA ST 22
– Top surfacing with SSA DS 31

• Product USP’s
– SSA ST 22 gives a tough and X ray
quality welding
– Deposits can resist Contamination
and can be used on fatiqued base
metal
– DS 31 has high tensile strength.
– These can resist frictional resistance
– Can take shock loads
 Convertor Hood
• Application Requirements
– Heat
– High Erosion of Flue gases

• Base Material
– HR Tube steel

• Superon Recommendation
– Joining with SSA TC 41

• Product USP’s
– TC 41 has very good ductility
– High tensile strength of 87000 Psi
– No need for PWHT
– Can take thermal Cycling.
– Good Elongation makes it ideal for
these applications
 Sinter Stars
• Application Requirements
– Heat
– Impact & Abrasion
– Mild Erosion

• Base Material
– Steel Casting

• Superon Recommendation
– Build up with NA 75
– Hardfacing with SSH HT ( T ) 93

• Product USP’s
– NA 75 bonds well with base metal
– As deposited exhibits 30 HRc and
work hardens to 50 HRc
– Can resist temperatures
– HT ( T ) 93 can retain hardness at
elevated temperatures
– Slag Less deposit
– Minimal Stress relieving checks and
high deposition efficiency
– Tubular Design with no red hotness &
flux dropping through out the length
 Knife Bars
• Application Requirements
– Heat
– Impact & Abrasion
– Mild Erosion

• Base Material
– Steel Casting

• Superon Recommendation
– Build up with NA 75
– Hardfacing with SSH HT ( T ) 93

• Product USP’s
– NA 75 bonds well with base metal
– As deposited exhibits 30 HRc and work
hardens to 50 HRc
– Can resist temperatures
– HT ( T ) 93 can retain hardness at
elevated temperatures
– Slag Less deposit
– Minimal Stress relieving checks and
high deposition efficiency
– Tubular Design with no red hotness &
flux dropping through out the length
 Mixer Ploughs
• Application Requirements
– High Abrasion
– Erosion

• Base Material
– Steel Casting

• Superon Recommendation
– Base Layer of NA 75
– Hardfacing with HT ( T ) 93

• Product USP’s
– NA 75 bonds well with base metal
– As deposited exhibits 30 HRc and work
hardens to 50 HRc
– Can resist temperatures
– HT ( T ) 93 can retain hardness at
elevated temperatures
– Slag Less deposit
– Minimal Stress relieving checks and
high deposition efficiency
– Tubular Design with no red hotness &
flux dropping through out the length
 Pellet Cars
• Application Requirements
– High Heat
– Erosion

• Base Material
– HR Steel Casting

• Superon Recommendation
– Joining with SSA TC 41

• Product USP’s
– SSA TC 41 doesn’t get heat treated
due to nickel rich deposits
– Has good Tensile strength of 87000
Psi.
– Has good thermal cycling properties
– Good Ductility of 40 %
– Doesn’t get oxidised hence good for
high temperature applications
 ID Fans
• Application Requirements
– High Heat
– Erosion

• Base Material
– Structural Steel

• Superon Recommendation
– Joining with SSA ST 22
– Hardfacing with SSH HT ( T ) 93

• Product USP’s
– ST 22 Has good resistance to Surface
contaminations
– It has a tensile strength of 88000 Psi.
– Can give X Ray Weld deposits
– Self Releasing Slag & Touch Welding
– HT ( T ) 93 can retain hardness at elevated
temperatures
– Slag Less deposit
– Minimal Stress relieving checks and high deposition
efficiency
– Tubular Design with no red hotness & flux dropping
through out the length
 Gear Box Casings
• Application Requirements
– Load Bearing

• Base Material
– Cast iron – Gear Boxes

• Superon Recommendation
– Joining with SSA FN 62

• Product USP’s
– Innovative Core wire design
– Can resist highly contaminations
– High tensile strength of 78,000 psi
– Has high penetrations on cast iron
 Roller Shafts
• Application Requirements
– Huge Torsional loads
– Dynamic Loading

• Base Material
– Forged Steel - Shafts

• Superon Recommendation
– Joining with SSA DS 34

• Product USP’s
– DS 34 has the highest tensile strength
of 1,35,000 Psi
– Deposits can take shock loads and
highly crack resistant
– Can work at Amphereages as low as
40 Amps
– Resistance to contaminations
– Highly Crack Resistant
 Skid Buttons of Furnace
• Application Requirements
– High Heat
– Thermal Cycling

• Base Material Superon

– HR Forgings

• Superon Recommendation
– Joining with SSA TC 41
– Hardfacing with SSH UL 81

• Product USP’s
– TC 41- can be used for thermal
cycling
– Good resistance to crack and for high
alloy steels
– UL 81 has high hardness of 68-70
HRc.
– Retains hardness at elevated
temperatures.
– Can take impact loads also
 ROT Rolls
• Application Requirements
– High Heat
– Thermal Cycling

• Base Material
– Cast Steel
ROLLS

• Superon Recommendation
– Joining with SSA TC 41
– Hardfacing with SSH CR 77 TABLE ROLLS

• Product USP’s
– TC 41- can be used for thermal cycling
– Good resistance to crack and for high alloy
steels MILL SPINDLE
– CR 77 has hardness of 59-61 HRc
– Deposits are bald, showing no impressions
on the product
– Can withstand high temperatures
 BBM Spindles
• Application Requirements
– Heavy Shock Loads
– Cyclic loads

• Base Material
– Forged Steel

• Superon Recommendation
– Base Layer of SSA ST 22
– Build up with SSA DS 34

• Product USP’s
– ST 22 has highest resistance to
contaminations and good toughness.
– DS 34 has the highest tensile strength of
1,35,000 Psi
– Deposits can take shock loads and highly
crack resistant
– Can work at Amphereages as low as 40
Amps
– Resistance to contaminations
– Highly Crack Resistant
 Mill Entry Guides
• Application Requirements
– Heat
– Impact & Friction

• Base Material
– Cast Steel

• Superon Recommendation
– Base layer of SSA ST 22
– Hardfacing with SSH CO 12

• Product USP’s
– ST 22 has highest resistance to
contaminations and good toughness.
– SSH Co 12 has high hardness of 50
HRc
– Deposits can take impact and also at
high temperatures
– Deposits are optimally hard enough –
not to leave scratch marks on the end
product
 Crane Wheels
• Application Requirements
– Friction
– Compressive Loads

• Base Material
– Cast Steel

• Superon Recommendation
– Base layer of SSA ST 22
– Built up with SSH FC 72

• Product USP’s
– ST 22 has highest resistance to
contaminations and good toughness.
– FC 72 has good spalling resistance
– FC 72 deposits exhibit good
resistance to Friction
– Deposits are 28-32 HRC hard which
will not wear off the rails
– Easily machinable by carbide tipped
tools
 Coiler Drum
• Application Requirements
– Heat- Thermal Cycling
– High Loads

• Base Material
– Cast Steel

• Superon Recommendation
– Base layer of SSA ST 22
– Built up with SSA TC 41

• Product USP’s
– ST 22 has highest resistance to
contaminations and good toughness.
– TC 41 doesn’t undergo heat
treatment.
– Deposits are ductile enough to
accommodate the needs
– Highly crack resistant.
 Hot Shear Blade
• Application Requirements
– Heat
– Friction
– Impact

• Base Material
– Die Steel

• Superon Recommendation
– Hardfacing with SSH CO 12

• Product USP’s
– SSH Co 12, can retain its edges at
high temperatures
– Hardness of 50 HRc.
– Good oxidation resistance
– Deposits can also take impact
Stanvac in Steel
 Steel Plant Applications Coke Plant

Machine Shell Plate

Component Gas Holder

Base Metal Str Steel

Stanvac 815 Stangard Steel

Solution putty

• Superior Adhesion
• Adheres to any surface
Customer Benefits • High strength & Fast Setting
• Excellent chemical resistance
 Steel Plant Applications Coke Plant

Ammonia Liquor
Machine
tank

Leakages in tank/
Component
Pipes

Base Metal Str Steel

Stanvac Insta Steel putty/ Z

Solution 730 Steel weld

• Very Tough bond

Customer • Withstands temperature up to 3000C
Benefits • Withstands Vibration
• Chemical Resisance
 Steel Plant Applications Coke Plant

Machine CO Gas Lines

Component Leakages in pipes

Base Metal Str Steel

Stanvac Insta Steel putty/ Z

Solution 730 Steel weld

• Very Tough bond

Customer • Withstands temperature up to 3000C
Benefits • Withstands Vibration
• Chemical Resisance
 Steel Plant Applications Coke Plant

Machine CO Gas Lines

Component Insulated lines

Base Metal Str Steel

Stanvac 706 Stangard/ 710

Solution Aluclad

• Heat Resistance- upto1600C

• Stops Corrosion due to sweating
Customer Benefits • No reduction of shell thickness
• 710- Stop Moisture Entry into the Ducts
 Steel Plant Applications Coke Plant

Transformer
Machine
Leakages

Component Transformer

Base Metal Sheet metal

Stanvac Z982 Industrial

Solution leak repair Kit

• Low down time hence no loss of working hours

Customer • Suitable for oily/ contaminated surfaces
Benefits • Durable solution.
• Multi product combination – Fast insitu leakage arresting
 Steel Plant Applications Coke Plant

Machine Coal Burner Pipe

Component Burner Assembly

Base Metal Sheet metal

Stanvac
731Stangard
Solution

• Abrasion Resistant
• Erosion Resistant
Customer Benefits • Insitu applications- No down time
• High cost benefit
 Steel Plant Applications Coke Plant

Machine Waste Gas Ducts

Component Waste Gas Bends

Base Metal Sheet metal

Stanvac
731Stangard
Solution

• Abrasion Resistant
• Erosion Resistant
Customer Benefits • Insitu applications- No down time
• High cost benefit
 Steel Plant Applications Coke Plant

Machine Fan Impellors

Component Fan Impellors

Base Metal Sheet metal

Stanvac 731 Stangard/ 1180

Solution Stangard

• Abrasion Resistant
• Erosion Resistant
Customer Benefits • Insitu applications- No down time
• High cost benefit
 Steel Plant Applications Coke Plant

Machine Slag Granulators

Pump Casings &

Component
Impellors

Base Metal Cast Iron

Stanvac 1170/ 1180* (712

Solution CRS)

• Improves the efficiency- lower energy consumption

Customer • Higher Abrasion/ Erosion resistance- Higher life.
Benefits • Zirconium Ceramic based Putty
 Steel Plant Applications Coke Plant

Machine Slag Granulators

Component Box and Structures

Base Metal Str. Steel

Stanvac
1140/718EGF
Solution

• 98% H2SO4 33% HCL resistance

• 100 % Volume Solids
Customer Benefits • High Build
 Steel Plant Applications Coke Plant

Acid bunds
Machine
&Pickling area

Storage area &

Component
floors

Base Metal Concrete

Stanvac
756+ 4029 system
Solution

• 98% H2SO4 33% HCL resistance

• 100 % Volume Solids
Customer Benefits • High Build
 Steel Plant Applications
Machine Stacker Reclaimer

Alkyde Enamel
Component
Structures

Fabricated
Base Metal
structure

Stanvac Polyhyb 2050

Solution (1040+725)

• Self Priming , Fast curing & Easy Recoatability

• Cross linked polymers
• Provides cathodic Protection
Customer • Barrier Permeability
Benefits • Higher Salt Spray resistance & UV – Both Indoor/ Outdoor
• 5 % ( Mild)Acid/ Alkali Resistance
• Self extinguising
 Steel Plant Applications
Machine Stacker Reclaimer

Component Conveyor Belts

Rubber with
Base Metal
Cotton/ Nylon Ply

Stanvac 717 Polyurethane

Solution Kote- Black

• Better than Hot/ Cold Vulcanising

Customer • Fast curing- Lower down time
• Excellent elongation > 600 %
Benefits • Good adheshion on rubber- Brushable & Putty grades
 Steel Plant Applications
Machine Sinter/ Coke Plants

Component Pipe Bends

Base Metal St. Steel

Stanvac 731Stangard ER
Solution Xtreme/1180*

• Zirconium Carbide based- High abrasion/ erosion

resistant.
Customer
• Lower down time.
Benefits • Insitu application.
• Enhanced life > 7 times MS
 Steel Plant Applications
Electrical panel
Machine
Areas

Die Electric
Component
Flooring

Concrete/ Tiles/
Base Metal
marbles

Stanvac 1311 Insulkote A /

Solution B

• Meets requirement of 15652-2006

• BDV of more than 34/ 45 KV in air medium
Customer • Abrasion resistant & No tracking due to non
Benefits accumulation of dust.
• Non Inflammable
• Repairable
 Steel Plant Applications
Pumps- Slag &
Machine
Utilities

Casing &
Component
Impellors

Base Metal Grey Cast Iron

Stanvac 1170/1180 or
Solution 731/1180

• Improves the efficiency- lower energy consumption

Customer • Higher Abrasion/ Erosion resistance- Higher life.
Benefits • Zirconium Ceramic based Putty
 Steel Plant Applications
Machine Work Shop

Shafts/Emergency
Component
Leak Reapairs

Forged Steel / bar

Base Metal
stock

Stanvac 815 Stangard

Solution Steel Putty

• Ultra High Compressive strength

• Fast curing
Customer Benefits • Repeated no of applications
• Machinability. Good Shore hardness
• Temperature range -100C to +2000C
 Steel Plant Applications
Machine Cooling Towers

Component Cooling Tower

Base Metal Concrete

Stanvac
1311 MVT System
Solution

• Stops carbonation of the concrete

• Improved Aesthetics
Customer • Enhances Life.
Benefits • High Tolerance to Salt & Chloride
• Wet Tolerance capability – best suited for Cooling
towers
 Steel Plant Applications
Machine Machine Beds

Component Machine Beds

Base Metal Concrete

Stanvac
751 Stanfloor
Solution

• Quick Setting
• No Shrinkage- 100 % Solids
Customer
• Chemical Resistant
Benefits • Can be made self levelling
• Longer Life
 Steel Plant Applications
Machine Battery room

Component Flooring

Base Metal Concrete Floor

Stanvac
4029 System
Solution

• 98% H2SO4 33% HCL resistance

• 100 % Volume Solids
Customer Benefits • High Build
 Steel Plant Applications
Machine GCT

Scrubber
Component
Structure/ Flooring

Base Metal Steel/ Concrete

Stanvac 706/756+ 718EGF/-

Solution NV+ 727*- System

• 98% H2SO4 33% HCL resistance

• 100 % Volume Solids
Customer Benefits • High Build
• Resists thermal Shocks and temp up to
1000C & 1400C intermittent
 Steel Plant Applications

Machine GCT

Component Flue Gas Ducts

St Steel With
Base Metal
Insulation

Stanvac Aluclad 710/ 706

Solution Stangard

• Heat Resistance- upto1600C

• Stops Corrosion due to sweating
Customer Benefits • No reduction of shell thickness
• 710- Stop Moisture Entry into the Ducts
 Steel Plant Applications
Machine Chimney

Chimney Metal/
Component
Concrete

Base Metal Metal/ Concrete

Stanvac
HHC 600/754+ 727
Solution

• Heat Resistance- upto 6000C

• Corrosion at high temperature resistance
Customer Benefits • No reduction of shell thickness
• Protects Carbonation- No growth of moss,
lichen & Algae
 Steel Plant Applications

Machine Complete Plant

Pipe
Component
Reinforcement

Base Metal MS

Superon 824- Pipe

Stanvac
re strengthening
Solution
system

• Withstands up to 45 KSC line pressure

Customer • Rebuilds the pipe line without necessity for changing
Benefits • Excellent Chemical Resistance
• High Compressive Strength
Thank You