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PURPOSE:
A structural system is not only affected by external conditions, but also by the
properties and behavior of the materials which comprise it. These also determine the
nature of the system's reaction(s) to external forces. The study of Strength of
Materials is concerned specifically with the following issues:
The internal reactions of a member caused by the external forces acting on that
member or system.
The changes in dimensions of a member caused by these forces.
The physical properties of the material in the member that defines the response
of the material.
The behavior adopted by any particular material in countering the applied forces.
SIGNIFICANCE:
To get familiar with auxiliary instruments that are vital for the measurements
To observe the limitations of various instruments
To study field of application of different instruments e.g., Vernier Calliper and
micro-meter are used for linear measurements but cannot be use for angular
measurements.
INSTRUMENTS:
Instruments to be employed during different tests are:
Vernier Calliper
Micro-meter Screw Gauge
Baty‟s Deflection Gauge
Extensometer
Dial Gauge
Callipers
Spring Divider
VERNIER CALLIPERS
It is used for linear dimensions, internal and external diameter of different objects.
Linear dimensions include length, width and breadth etc
Scales
It has two scales
1. Main scale or major scale
Least count
Least count is the least value of measurement that can be taken by any instrument
precisely. Least count of Vernier Calliper available in the strength of material lab has
least count of 0.05mm
Purpose
It is used to measure thickness, external diamet and length of small objects. It
is more accurate than vernier caliper as its least count is more refined than vernier
calliper
Scales
It consists of two scales
1. Main Scale or Horizontal Scale
2. Minor Scale or micrometer screw -scale
Least count
It has a least count of 0.01 mm
BATY’S DEFLECTION GAUGE
Purpose
It is used to measure the deflection in beams which is the vertical devotion of
a material from its longitudinal axis. The maximum deflection in beams should not be
greater than 1 inch as it is the maximum value of deflection that can be measure
using gauge. It is provided with a “push” button to on/off the magnetic field.
Magnetic field is used to grip the object with instrument so the deflection can be
measure easily.
Scales
It has two scales
1. Main Scale or Smaller circular scale: Main scale comprises of 10 divisions.
2. Minor Scale or Larger Circular scale: Minor Scale is divided into 100 divisions.
Least count
Least Count of defection gauge is 0.001 in
Parts of Extensometer:
Main Dial Gauge
Compressible Pin
Curved Limb
Straight Limb
DIAL GAUGE
Purpose
Dial Gauges are use to measure deflections. It can also use to measure linear
dimensions like length, width and height etc.
Measuring Capacity
At maximum, It can measure to 1”. At minimum, it can measure to about
0.0025” which is the Least Count of this instrument. It is a highly sensitive instrument
and can measure very small deformations correctly.
Scale:
It has two scales
1 Main Scale or Smaller circular scale: The dial is divided into 25 parts.
2 Minor Scale or Larger circular scale: The larger circular dial is divided into 100
parts.
CALIPERS:
The term “caliper” is used for any measuring device which is used to measure
the distance between two opposite sides of an object.
Outside Calipers
Purpose:
It is used to measure external diameter and length of small objects roughly. It
is used in combination of a meter ruler.
Scale
It has no scale. It is used in conjunction with the meter rod.
Least Count
It has least count of one foo-Ruler, which is 0.5mm
Inside Calipers
Purpose
It is used to measure internal diameters of circular and hollow objects.
Scale
It has no scale
Least Count
It has least count of one foot ruler, which is 0.5mm
Fig: Outside Caliper
Spring Divider:
Spring Divider is used to measure linear dimensions like length, width and
diameter of smaller objects. It is used to mark gauge length. It is used in combination
of one foot ruler.
Scale
It has no scale
Least Count
It has least count of one foot ruler, which is 0.5mm
TENSION TEST
Purpose:
Related Theory:
STRESS:
Stress is defined as the total internal resisting force per unit resisting area.
Under the action of applied load „P‟, the stress produced on unit resisting area „A‟ is
symbolically represented by the Greek symbol Sigma “ζ” which is mathematically
calculated as:
𝑃
𝜎=
𝐴
Where “ζ” is in Pascal (N/m2) or psf (lbs/ft2)
STRAIN:
Strain is the measure of change in dimension of any element under the action
of load. It gives the value of relative change with respect to the original dimension.
Mathematically, it is defined as the ratio of change in length to the original length. If
on an element of length „L‟, due to application of load the new length is „L2‟, the unit
strain produced is symbolically denoted by Greek symbol epsilon „ε‟ and computed
as:
𝛿𝐿
𝜖=
𝐿
Where, δL = L2 - L
As strain is the ratio, it‟s a unit-less quantity but for convenience, it is often
represented in the units of “mm/mm” or “inch/inch”
STRESS-STRAIN DIAGRAM:
It is a diagram that shows the relation between stress and strain exhibited by
particular material. The stress-strain curves are extremely important graphical
measure of mechanical properties of materials like modulus of elasticity, modulus of
toughness, rigidity, yield strength and ultimate strength.
This diagram is plotted from the results of tensile test in which one end of
material is clamped in loading frame and other end is subjected to controlled
displacement i.e., displacement at uniform rate. The machine displays the
corresponding value of load P. With the known dimensions of cross-section of the
member and knowing the Length, stress and strain values can be computed. With
strain (in percentage) on abscissa and stress (in Pa) on ordinate, the graph is plotted
against calculated values obtained from tensile test. The resultant graph is the
stress-strain curve for the testing material. A typical Stress-strain curve for a
structural steel is shown in the figure 01:
PROPORTIONAL LIMIT:
Proportional limit is the maximum value of stress that may be developed
during a simple tensile test such that the stress is the linear function of strain.
ELASTIC LIMIT:
Elastic Limits is the stress beyond which the material will remain no more
elastic when unloaded but will retain a permanent deformation known as permanent
set.
YIELDING ZONE:
In this zone, against a prominent increase in strain, there is a little change in
stress. This zone is referred as yielding zone as material elongates or “yield” in this
zone. In this zone, material deforms permanently
YIELD POINT:
The point on the stress-strain curve which is once passed, there is an
appreciable elongation or yielding of a material without any considerable increase in
the stress.
YIELD STRENGTH:
Yield Strength of a material is defined as the stress applied to the material at
which plastic deformation starts to occur while the material is loaded.
TENSILE STRENGTH:
Maximum or highest ordinate on the Stress-Strain Diagram is called “Tensile
or Ultimate Strength” of sample. It is commonly considered as the maximum strength
of material.
NECKING ZONE:
Localized decrease in cross sectional area of the sample after the ultimate
strength is called necking. This continues up to rupture. After the rupture when the
sample breaks then cup cone shape is formed at breaking edges.
RUPTURE STRENGTH:
It is the stress at failure. Rupture strength is always less than the ultimate
strength. For brittle materials, the ultimate and rupture strength are almost same.
YOUNG’S MODULUS:
Young‟s modulus, also termed as elastic modulus or modulus of elasticity is
the mathematical description of a material‟s tendency to deform elastically when a
force is applied to it. The elastic modulus of a material is defined as the slope of its
stress-strain curve in the elastic deformation region. Its units are those of stress as
strain is a dimensionless quantity.
MODULUS OF RESILIENCE:
The Resilience of the material is its ability to absorb energy without creating a
permanent distortion. Modulus of resilience is the work done on a unit volume of
material as the force is gradually increased. This may be calculated as the area
under the stress-strain curve from the origin O to up to the elastic limit E.
MODULUS OF TOUGHNESS:
The toughness of a material is its ability to absorb energy without causing it to
break. Modulus of toughness is the work done on a unit volume of material as the
force is gradually increased from O to R. This may be calculated as the area under
the entire stress-strain curve (from O to R).
PROCEDURE:
Note down the shape and size of specimen, measure the length of specimen.
Find the cross sectional area of specimen.
Mark the gauge length on the specimen throughout the length of the specimen for
determination of % elongation after fracture, i.e. Ductility.
Fix the extensometer to measure the elongation up to its region and grip the
specimen in machine jaws. Note the gauge length of extensometer and its least
count.
Calculate the expected Yield and Ultimate load and decide suitable load
increment and draw a table for recording readings of loads and extensions.
Apply the load in desire increment and take readings of extensometer.
Remove the extensometer at its limit and record the elongation with a spring
divider and steel ruler up to breaking point.
Join the two broken pieces together and measure the approximate diameter at
failure zones for determination of final cross sectional area.
Measure the change in lengths for gauge lengths marked throughout the lengths
of specimen for estimation of effect of gauge length on % age elongation
(ductility).
PRECAUTIONS:
Remove the zero error from the vernier caliper and extensometer, if applicable
Measure the gauge length of sample accurately
Increase the load gradually on the sample
OBSERVATION AND CALCULATIONS:
PURPOSE:
To study flexural behavior of wooden beam
To draw elastic curve
To find Modulus of Resilience
RELATED THEORY:
SHEAR FORCE:
Algebraic sum of all forces taken on one side of the member is termed as
shear force. Shear force tend to slides two part of the section against each other.
The resultant of shear force is the shearing action.
BENDING MOMENT:
Algebraic sum of all moments about centroidal axis of any selected section of
all loads acting either to left or right side of the section. As a result of bending, both
tension and compression come into play on opposite sides of the same section.
ELASTIC CURVE:
A line representing the deformed form of the neutral axis of the deformed
beam is known as Elastic Curve.
FLEXURAL STRESS:
Stresses produced by the bending moment are known as Flexural Stresses.
The Flexural stress formula gives relationship in bending moment and flexural
stresses.
𝑴𝒚
𝝈=
𝑰
Where:
M= Bending Moment at section along the length where stresses are required
I = Moment of inertia of the cross-section
y = vertical distance between neutral surface to the fiber where stresses are required
ζ = Flexural stress at y distance from Neutral Surface
MODULUS OF RUPTURE:
Also known as bending strength, Rupture Strength or Flexural Strength, it is
the ability of material to absorb energy before failure. It is calculated by determining
the energy absorbed per unit volume when the specimen is loaded from zero to
failure. It is the maximum tensile stress which can be developed in the beam before
failure.
σmax = PL/bh2
APPARATUS:
1000 kN UTM.
Wooden Beam Sample
Deflection Gauges
Vernier Calliper
PROCEDURE:
Measure the length, width and thickness of the beam.
Mark the point showing location of supports, point loads, and deflection gauge.
Set the wooden beam according to one point loading.
Apply load gradually at the applied load.
Remove the deflection gauge in order to prevent from their breakage.
Keep on applying load until failure.
Note the failure load.
PRECAUTIONS
Make sure that the beam and load is placed at the proper position.
Cross section of the beam should be large
OBSERVATION AND CALCULATIONS:
Paste the graph obtained from UTM in the space provided below:
Fill the Table considering the graph available:
Flexural Stresses:
Calculate the maximum flexural stresses produced in the section and show which fibers of section are in
tension and in compression.
COMPRESSION STRENGTH TEST
PURPOSE:
To study stress-strain behavior of wooden sample under compressive load.
To study the effect of orientation of wooden beam on its compressive strength.
To study the effect of compressive force on wooden section when section is
placed such that its fibers are perpendicular or parallel to the direction of
application of load.
RELATED THEORY:
COMPRESSION STRENGTH:
Maximum compressive load resisting per unit area of a body is called
“Compressive Strength” of the body. It is the capacity of a material to withstand
compressive forces. When the limits of compressive strength are crossed, materials
are crushed.
MODULUS OF STIFFNESS:
Stiffness is the resistance of an elastic body to deform by an applied force. It is
the measure of resistance offered by an elastic body to compression. It is the load
required to produce unit displacement. We can also say that load corresponding to
unit displacement is called “Modulus of Stiffness”.
Where,
If there is unit displacement, then k = (P/1), thus we can say that the load is
the measure of stiffness of the materiaVl for unit displacement. Units of „k‟ is (N/mm)
MODULUS OF STIFFNESS:
Load required to produce unit displacement or deformation is called modulus
of stiffness.
FORMULA
Let,
A= Area of x-section
E= Modulus of elasticity of section
P= Applied load
L= Original length
d= Deformation in length
As we know that more the load is applied, more will be the deformation.
P∝d
Converting sign of proportionality into sign of equality, a constant “k” is introduced,
P=kd
d=P/k
K = P when d = 1 (unit deformation)
δ = PL / AE
PROCEDURE:
Take all the dimension of cubes with the help of Vernier Calipers
Place the wooden cube in between the jigs of UTM.
Apply the load gradually on the wooden cubes up to the failure of rupture and
note down the readings.
Calculate failure strength of wood for both cases.
PRECAUTIONS:
Check the zero error of Vernier Caliper
The load should be apply gradually and uniformly
Place the specimen at center of compression pads,
Stop the UTM as soon as the specimen fails
Cross sectional area of specimen for compression test should be kept large as
compared to the specimen for tension test: to obtain the proper degree of
stability.
OBSERVATION AND CALCULATIONS:
Paste the graph obtained from UTM in the space provided below:
Fill the Table considering the graph available:
Charpy Test
Izod Test
SIGNIFICANCE:
“These test methods of impact testing relate specifically to the behavior of
metal when subjected to a single application of a force. For some materials and
temperatures, the results of impact tests on notched specimens, when correlated
with service experience, have been found to predict the likelihood of brittle fracture
accurately.”
Courtesy: ASTM E-22 Standard
TEST SPECIMENS:
The type of specimen chosen depends largely upon the characteristics of the
material to be tested. A given specimen may not be equally satisfactory for soft
nonferrous metals and hardened steels; therefore, many types of specimens are
recognized. In general, sharper and deeper notches are required to distinguish
differences in very ductile materials or when using low testing velocities.
The specimen shown in Fig. 1 is most widely used and most generally
satisfactory. They are particularly suitable for ferrous metals, excepting cast iron.
The specimen commonly found suitable for die-cast alloys is shown in Fig. 2.
The specimen commonly found suitable for powdered metals (P/M) is shown in
Figs. 3. The specimen surface may be in the as-produced condition or smoothly
machined, but polishing has proven generally unnecessary. Un-notched
specimens are used with P/M materials. In P/M materials, the impact test results
are affected by specimen orientation. Therefore, unless otherwise specified, the
position of the specimen in the machine shall be such that the pendulum will
strike a surface that is parallel to the compacting direction.
Fig.01:
Fig.2
Fig.3
Before looking up the procedure lets first define what is meant by „toughness‟
since the impact test is only one method by which this material property is measured .
TOUGHNESS:
LOAD:
Load is the quantity that can be carried at one time by a specified means or a
mass or weight supported by something.
TYPES OF LOAD:
Any load, as on a structure, which does not change in magnitude or position with
time is called Static load.
Any load which is no static, such as a wind load or a moving live load is called
Dynamic load. We can also say that A load associated with the elastic
deformations of a structure subjected to time-dependent external forcesis
Dynamic load.
The dynamic effect on a structure, either moving or at rest, of a forcible
momentary contact of another moving body. This type of load is called Impact
load.
∆𝐸 = 𝑚𝑔(ℎ1 − ℎ2 ) ………..eq.1
ℎ1 − ℎ2
sin(𝜃 − 90) =
𝑅
ℎ1 = ℎ0 + 𝑅 sin(𝜃1 − 90)
Similarly ℎ2 = ℎ0 + 𝑅 sin(𝜃2 − 90)
∆𝐸 = 𝑚𝑔𝑅 cos
(𝜃1 − 𝑐𝑜𝑠(𝜃2 )
This is the energy that will be stored in the material before the failure and is called as
toughness.
E = Energy stored
V = Volume
PROCEDURE:
Check the center of the pendulum. If it‟s not centered then adjust the moveable
base.
Drop the hammer from its initial position and calculate the free fall angle 𝜃1.
Place the sample in the machine and again drop the hammer from maximum
position and note down the angle 𝜃2.
Calculate change in energy ΔE using formula.
Calculate Modulus of Toughness by the following formula
MOT= (ΔE/V)