URC CONSTRUCTION (P) LTD PROJECT SHE MANAGEMENT SYSTEM

HAZARD IDENTIFICATION AND RISK ASSESSMENT

Document No : URCC-SHE-F00 Revision : R 0

JOB : CONSTRUCTION OF 2 Nos. ROLLING STOCK DEPOTS AT RANGE HILL & VANAZ INCLUDING CIVIL AND E&M WORKS FOR PUNE METRO
Common Activity: CONCRETING WORK ( by Transit Mixture, Boom Placer ) .

Concreting by Cuts, frictions, crush and back

Fractures/ Major -
1 Transit Mixture, movement of Transit Mixtures./ P D R A Injuries - - - 4 2 8
Boom Placer Boom Placer / Vibrator

Risk of workers
Fall / tilting of Boom Placer P D R A getting hurt by - - - - 2 2 4
flying boom
 Slip, Trip and falling. Failure of Cuts/frictions /
P ID R A - - - - 4 2 8
PPEs Major Injuries

Common Activity : Material Handling ( lifting & shifting of Shuttering material and Cement bag / cubes)

Manual
Material
Handling
( lifting & Strain, Cramp, major
Repetitive heavy Lifting causing
2 shifting of ergonomically hazards E ID R A Injuries, material - CE - - 4 2 8
Shuttering handling
material and
Concrete
Block)

Fractures, sprains
and strains,
Bulky/ oversized and unstable slip/trip / Falling.
load handling, uneven surface PS ID R A Damage due to - - - - 2 2 4
area, obstructions. Direct holding Unstable load or
of load by bare hand Human error./
Electorcution risk
 Overloading with lifting Fracture / Major
appliances, wrong rigging PS D R A Injuries/ Impact - - - IPC 1 3 3
practices, and sharp edges of Damage
load.

Common Activity : HEIGHT WORK

HEIGHT
3 Fall and falling objects. Slip & Trip P ID R A Major Injuries - - - IPC 4 2 8
WORK
Incomplete platform. Unsafe P D R A Major Injuries - - - - 3 2 6
scaffold, Sick /un- healthy person

Lifting the material to height w/o

Safety, Failure of guide rope/ life P D R A Major Injuries - - - - 4 2 8
line

Failure of PPEs, incorrect type

body harness without double P D R A Major Injuries - - LC - 1 4 4
lane yard
 Improper lifting, Horseplay
shortcuts, haphazard lifting PS ID R A Major Injuries - - - - 4 2 2
practices.

Height phobia, Poor illumination. PS D R A Major Injuries - - - - 3 2 6

Curing work ( by Sliping hazards and pipe hitting P ID R A Major Injury - - - - 5 2 10

water / steam) to eyes of worker.

Common Activity : SCAFOLD ERRECTION and HEIGHT WORK (e.g.Repairing and strengthening of concrete structures)
 SCAFOLD
ERRECTION
4 Fall and falling objects. Slip & Trip P ID R A Major Injuries - - - - 4 2 8
and HEIGHT
WORK

Incomplete platform. Unsafe P/PS ID R A Major Injuries - - - - 3 2 6

scaffold, Sick / Ill healthy person
Ground soil condition, missing P ID R A Major Injuries - - - IPC 2 4 8
components

Erecting the material to height,

Failure of guide rope/ anchorage P ID R A Major Injuries - - - - 2 4 8
line
Failure of PPEs, Full body harness P ID R A Major Injuries - - LC - 2 4 8
without double lane yard

No preplanning for height work PS ID R A Major Injuries - - - - 2 4 8

 Some mentally disturbed person PS ID R E Major Injuries - - - IPC 2 4 8
climbs on top of girder

height phobia, Poor illumination. PS D R A Major Injuries - - - - 3 2 6

Batching Plant operation

Batching Plant
5 P ID R A Major Injury - - - - 1 3 3
operation
Unsafe handling of Aggregate PS D R A Major Injury - - - - 5 2 10
and other material

Mixer drums P D R A Major Injury - - - - 4 4 16

Working under mixer on ground P D R A Major Injury - - - - 4 4 16

level
Working inside Cement Godown P D R A Major Injury - - - - 4 4 8

Fugitive cement dust C D R A Major Injury - - - IPC 5 2 10

 Maintenace hazards P ID R A Major Injuries - - - - 4 4 16

Height phobia, Poor illumination PS ID R A Major Injuries - - - - 3 2 6

on top of silos

Common Activity :Quality / HSE System related activities

Quality / HSE
System
6 Chemicals Hazard C ID R A Major Injuries - - LC - 4 2 8
related
activities

Untrained Workers / Staff PS ID R A Major Injuries - - - - 1 2 2

 Risk of workers
Wrong handling of Cones & QC getting hurt while -
PS D R A - - - 3 2 6
lab equipments operating heavy QC
equipments

Risk of workers
Wrong side driving / reversing getting hurt by
PS D R A wrong side driving / - - - - 4 3 12
TMs
Reversing TMs

Work in dark / Night Work P D R A First Aid, LTI - - - - 3 2 6

Heavy Loads for Load test P ID R A First Aid, LTI - - - - 3 2 6

 Making mistake or
Peer Pressure PS ID R N rushing to site, rash - - - IPC 5 1 5
driving

Serious reation
First Aid expiry items P ID R E - - LC - 4 4 16
Injury

Major Injuries /
Electrocution , Short circuiting P ID R A - - LC IPC 2 4 8
Damage

Common Activity :Traffic Management related activities

 Traffic
Management Vehicular movement in dark / Property Damage / -
7 P D R A - LC IPC 3 2 6
related low illumination Minor / Major Injury
activities

Unhealthy, alcohol drunken and

unauthorised people at work PS D R A First Aid, LTI - - - IPC 2 1 2
area including our staff and
workers

Unware innocent Public P D R A First Aid, LTI - - LC IPC 5 2 10

 Rash and negligent behavior of PS ID R A First Aid, LTI - - - IPC 5 2 10
Public / Company Drivers

Abbrevations:

D/ID Direct/Indirect Likelyhood Rating Severity Rating Risk Level

Probability
R/NR Routine/Non Routine Exposure of Score Severity Score Risk 1 <=4 Very Low
Risk Score
=
N/A/E Normal/Abnormal/emergency Continuous 5 Several Fatality 5 Likely 2 05 <=08 Low
hood
Score
DE Domino Effect Daily 4 One Fatality 4 X 3 09 <=12 Medium
Severi
IPC Interested Party Concern Monthly 3 Serious Injury 3 ty 4 13 <=16 High
Score
CE Chronic Effect Yearly 2 Major Injury 2 5 17 <=25 Very High

More than one

LC Legal Concern 1 Minor Injury 1
year
 PREPARED BY (URC) CHECKED & VERIFIED BY (URC)

Name Mr.SHREE SARAVANAA Mr. Arun Srivastava / Mr. Mahesh Naik

Designation Sr.Manager -SHE Chief SHE.Manager / Quality Incharge

Signature/ Date
SYSTEM
ASSESSMENT
Date of Revision : 23.04.2019 Issue : 00

M WORKS FOR PUNE METRO RAIL PROJECT.

Safe under speed limit movement of Reverse

Equipments to be ensured. Trained Alarm is
Operator and Drivers. Ensure adequate fixed but Check with P&M
lighting arrangements. Tool Box Talk not in that reverse alarm In- Charge - Depot & P&M, SHE
before start work. No resting under
L working in to be fitted with
parked vehicle. Reversing of boom Engineer
tandem reverse gear circuit
placer and TMs guidance of trained with only.
traffic marshal.Display board of over reverse
speeding at site.Ensure reversing alams gear
are working at all the times.

After
Ensure Boom placer is placed on placement Keep vigilent on
levelled compacted ground, if necessary water such unsafe In- Charge - Depot / Depot &
VL place wooden pallets under outriggers. leakage condition all the P&M, SHE Engineer
Only authorized operator to run boom below times
placer all the times. outrigger
 Ensure fall protection (hand rails, and
toe guard.) Safety net, life line. Safety In- Charge - Depot & P&M,,
L harness and other required PPEs for Stores, SHE Engineer
height work

Correct manual handling procedure to

be follwed, Good housekeeping and Specific training of
safe access for free movement of material handling. In- Charge - Depot & P&M,,
L person to be ensured all the times. Work under good Stores, SHE Engineer
Organizing manual handling tasks in a Supervision,
safe way, with loads split into smaller
ones.

Organizing tasks to avoid manual

handling completely, or at least restrict Uneven
it to trained and experienced person Manual lifting
road
only. Providing information and training surface would be only with
to workers on tasks, and the use of long rope and In- Charge - Depot & P&M,,
VL giving always
tools/equipment and correct handling ensure road Stores, Banksman, SHE Engineer
sudden to be taken before
techniques. Always guide load with the jerk and actual load travel
help of long vanila rope. Banksman to hit injury
be available all the times during lift /
unload and travel.
 Restrict over loading with hydra crane
and other lifting appliances all the 3rd Party Always paste 3rd
times. Trained rigger for rigging, packing certificate party certificate In- Charge - Depot & P&M,,
H with sharp edges of load to avoid any valid date copy with lifting Stores, SHE Engineer
damage of lifting tools and tackles. is over equipment
Ensure ASLI is working for all lifting
eqipments e.g cranes and hydras

Innocent Always keep one

No loose material to be kept / left at unrelated person underneath
height. Safe procedure for handling of person to avoid any mishap
H In- Charge - Depot & P&M
scaffold material. Do not throw amy passing /Check-up & Tool
material tool from height underneat Box Talk and
h Specific Training.
 Person did
not know Tag system to be
Experienced certified personnel for the
scaffold erection work. Safe techniques difference implemented for In- Charge - Depot & P&M,SHE
L for erection, safe access, complete Safe / Unsafe /
platform. Ensure authorized person at incomplet Engineer
Under construction
e and
site. Medically fit for height work Scaffolds
complete
platform

Ensure safe techniques for lifting

shifting of material during erection of Tool Box Talk and In- Charge - Depot & P&M, SHE
L scaffold at height. Proper Anchoring of Specific Training. supervisor
Guide Rope/ Life line with safety
harness

Worker
Ensure checking of PPEs with all worker cutting
at site. Ensure Double lane yard full one rope Tool Box Talk and
body harness with scaffold hook with all of safety Specific Training on In- Charge - Depot & P&M,,
H workers working at height. All belt for correct Safety Stores, SHE Engineer
workers /staff using Body harness must making Harness /PPEs.
be trained in correct usage of Body lifting
harness. hook
 Work under competent Supervision. Do
not allow shortcuts and half hearted
work for scaffold erection. No Tool Box Talk and In- Charge - Depot & P&M,,
L improvised (Jugaad) lifitng Specific Training. Stores, SHE Engineer
equipments / tools / Tackles to be
encouraged at site

Proper Illumination as per contract Always ensure

document (HSE). Medical checkup of all No egress egress arrangement In- Charge - Depot & P&M, SHE
L workers to avoid any sickness related to provided is available with supervisor
height phobia. access ladder

Surface cleaning & Proper drainage Algae

system shall be maintained. Curing developed Housekeeping to be In- Charge - Depot & P&M, SHE
work shall be done in safe manner. Any
M due to ensured all the
height work for curing should be Supervisor
stagnant times
provided with safe ladders for access water
and egress also
 for any work above 2 m height use of
WPS is mandatory. Experienced
personnel for scaffold erection work. Respective Incharges, P&M,,
L Safe techniques for erection, safe Stores, SHE Supervisor
access, complete platform. Ensure
authorized person at site. Medically fit
for height work

Experienced certified personnel for

scaffold erection work. Safe techniques
for erection, safe access, complete Respective Incharges, P&M, SHE
L platform. Ensure authorized person at Supervisor
site. Medically fit for height work.
Scaffolds to be tagged for safe to use/
unsafe to use or under construction
 Always be vigilent
for any leaking
water pipeline
Leaking
Ensure good soil compaction for nearby base of Respective Incharges, P&M, SHE
water
H scaffold verticals positioning. All scaffolding Check-
pipeline up & Tool Box Supervisor
components to be ensured with Talk
nearby and Specific scaffold
erection Training by
3rd party.

Ensure safe techniques for lifting Check-up & Tool

shifting of material during erection of
L Box Talk and In- Charge - Depot
scaffold at height. Proper Anchoring of Specific Training.
Guide Rope/ Life line.
 Always check for
Anchorage sturdy and of
Ensure Designed PPEs with all worker at rope sufficient strength
site. Ensure training of how to use
Double lane yard full body harness with but not of provided.Tool Box RespectiveSupervisor
provided anchorage Incharges, P&M, SHE
H
scaffold hook / and anchorage line to all sufficient Talk and Specific
workers working at height. strength Training on safe use
of PPEs.

directly
supervisor
decided to Always look for such
Always plan in advance for any height work w/o unsafe acts and Respective Incharges, P&M, SHE
L work to reduce risk and do as much informatio inform to respective Supervisor
work at ground level as possible. n to incharges
respective
incharge
 Security to be
During instructed to act
Security to be vigilent for all ladders for holidays accordingly Respective Incharges, P&M,
some
H such unsafe acts. If no work is emergency HR&Admin incharges, SHE
person
underway remove such ladders situation and inform Supervisor
doing HR/Admin/Hse
unsafe act immediately

Sick
ProperIllumination. Medical checkup of coming at Always
person look out for Respective Incharges, P&M, HR
such unsafe
L all workers to avoid any sickness of of worker & admin Incharhes, Security
site to condition
height phobia. Person, SHE Supervisor
avoid at entry point level.
absentism

Only after commissioning of Batching

equipment verified as safe to operte by In- Charge - Depot & P&M,,
VL Incharge Casting Yard & P&M, is Stores, SHE Engineer
allowed to be used.
 Only authorized operator for equipment Worker Attentive Loader
/ loadingoperation, Attentive flagman resting on operator In- Charge - Depot & P&M,,
M to check
for guidance during back movement of Agregate for such unsafe Stores, SHE Engineer
act
unloading dumpers. stack

Limit
No person is allowed to give signal to switch not Limit switch to be
B/P operator to start mixing except B/P available made available all In- Charge - Depot & P&M, SHE
H to check and verify himself whether so system the times for closing Engineer
cleaning operation is finished and no bypassed of mixing drum
person is still inside mixer by cover
electrician

Never allow any person to work under In- Charge - Depot & P&M, SHE
H mixer when B/P is under operation Engineer
 Never allow any person to work alone
inside cement godown whether B/P is
under operation or idle. Always use
Buddy system to raise alarm if someone
gets trapped under falling cement bags. In
Store Cement bags as per IS code emergenc
recommendation oonly. Proper y only one Do not encourage
illumination is to be maintained all the person any single person to In- Charge - Depot & P&M,,
H times. Cement shall be stored on the working go inside cement Stores, SHE Supervisor
wooden planks at minimum 150 mm inside godown.
clear distance from the floor . The cement
height of the bags shall be not more godown
than 10 bags to avoid the toppling over
when arranged alternatively length wise
and cross wise. About 600 mm clear
cover shall be left from the any exterior
walls to allow the circulation of the air.

Regular cleaning &

Use properly maintained Cement filters Filter
M maintenace to be In- Charge - Depot & P&M,
over Silos choked practised
 Only trained and experienced person to
carry out maintenance activities inside In- Charge - Depot & P&M, P&M
H Drum of Mixer. All possible movement Engineer
to be blocked while maintenace is going
on inside.

ProperIllumination. Medical checkup of Specific Training on In- Charge - Depot & P&M, SHE
L all workers to avoid any sickness of WAH. supervisor
height phobia.

First aid
All chemicals if used in QC lab must be not
prepared Follow up training In- Charge - Depot & QC, Stores,
provided with MSDS. Only authorised
L for Hazards
person to use chemicals with necessary as SHE Engineer
PPEs mentioned mentioned in MSDS
in MSDS

Induction Training for all New workers

to be conducted. Regular HSE
VL HSE Plan HSE Incharge
awareness training to be practised as
and when requirement arises
 More then one worker shall be taken
for handling the heavy equipments
during QC operation. Only trained and In- Charge - Depot & QC,,
L authorised workman to operate QC Lab Stores, SHE Engineer
equipments under guidance from QC
Engineer.

Induction Training for all New driverss During

to be conducted. Regular HSE rain Always stay away In- Charge - Depot & P&M, QC,
M awareness training to be practised for someone from reversing / Stores, SHE Engineer, Incharge
Drivers. Do not sit behind TM for sit nder parked TMs Admin, TM operator
sample collection TM

Concrete sampling work and any other

related activities shall not be allowed in In- Charge - Depot & QC,,
L dark hrs. During night shift adequate Stores, SHE Engineer
level of illumination shall be
maintained.

Only safe material ahandling practices

to be followed for handling heavy Loads
for load test. Use trained and
L QC Incharge
experienced workers only.Load test is to
be conducted Under supervision by QC
Incharge
 Always try to understand what is If you think it over
requirement. If not clear ask for 2nd most of the point
opinion, but do not rush to spot Peer asking are
H without preparation. Plan your work so repetitive in nature Applicable to all
no emergency situation arises. Do not so take preventive
ask driver to run fast on road due to action for same
Peer Pressure. mistakes

First Aid Box is to be controlled by

Qualified First-Aider. Always look for
H missing medicines / liquids in Box. No
person is ordered to administer first aid
directly.

Prohibition for unauthorized person at Someone

QC Lab and Curing Tank. If possible picks up Barricade water
ban/ provide physical barrication hot water tank area if using
against entry of any unauthorised from In Charge QC, P&M, Electrical
H electric heater rod
person near curing tank. Good curing Foreman
for heating water
condition of electrical accessories. tank for for test cubes
Provision for good Insulation work with personal
electrical setup. use
 Work shall not allow in dark hrs.
During night shift adequate level of
illumination shall be maintained.
Adequate barricading to be provided Always slow down
Blind turns at blind turns/ TBT In- Charge - Depot & P&M
L to safeguard both public and RMRG in road to repeat this &SHE Engineer
workers/ staff. All equipment to be hazard
ensured for working condition for
headlights horn and other necessary
gadgets fitment.

People, who are physically fit and not

under drugs abuse only shall be allowed Personunder She poliDepot on
at work. Immediate medical treatment alkohol Drugs and alcohol In- Charge - Depot , SHE
H shall be provided if any found with may turn to be adhered at all Engineer
illhealth during working hrs. All drivers / up directly times
operators to possess valid legal at duty
documents during working hours

Traffic Marshal to be deployed Some Entry gates to be

wherever it is necessary for smooth children opened at
operation of Metro construction related may slip minimum points In- Charge - C Y &Depot,
H activities. Traffic Marshal with adequate into Metro and it should be Execution Incharges/ Engineer,
safety gadgets to be vigilant for guiding area for manned by Security Admin Incharge
unaware public to keep them away playing or guards round the
from dangers. stealing clock
 All workers including Traffic Marshals to Always wear your
remain vigilant during duty time and safety reflective
while coming and going back from duty jackets to be more In- Charge - Depot & P&M,,
H to maintain sufficient distance from visible. Never try to Stores, SHE Engineer
such elements. Check Drivers for stop a vehicle by
Alcohol consumed or not before shift. standing in front of
No use of mobile phone while working. speeding vehicle.

Control Plan Categories of Hazards

Normal Precaution Adhered P Physical Hazards

Prepare OCP if not there, Training & Strict Supervision C Chemical Hazards

Follow OCP + Step 2 E Ergonomical Hazards

Prepare Riask Control + step3 & bring to Level 3 B Biological Hazards

Alternative: Safe Process / outsource / +Step 4 PS Psycho-Social Hazards

 D BY (URC) APPROVED BY Remarks if any:

Mr. Mahesh Naik Mr. Ramamoorthy.K

ality Incharge Project Head