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Anna University, Chennai
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Agitator and Wiper Design Modification for Milk Khoa Machine View project
All content following this page was uploaded by Rajasekaran Elanchozan on 25 May 2018.
Department of CIVIL, CSE, ECE, EEE, MECHNICAL Engg. and S&H of Muthayammal College of Engineering, Rasipuram, Tamilnadu, India
Department of CIVIL, CSE, ECE, EEE, MECHNICAL Engg. and S&H of Muthayammal College of Engineering, Rasipuram, Tamilnadu, India
98%. When the existing agitator is not suitable and does This report contains five chapters. The first chapter gives
not provide a comfortable working condition to the the introduction of agitator; it’s important and need for
workforce thus creating problems in the output of the agitator. The second chapter presents an over view of the
different parameters of the organization efficiency like literature reviewed, pertaining to this project. The details
quality, quantity, delivery schedule and work force of milk khoa manufacturing process are given in the third
satisfaction. chapter. The methodology and components used to
B. Agitator fabricate the agitator device presented is in the fourth
Agitators are devices that are used to stir or mix fluids, chapter. The task completed and work plan is explained
especially liquids, which is one of the basic mechanical in the fifth chapter.
process engineering operations. Essentially, agitators are
used for the homogenization of liquids or liquid-solid II. REVIEW OF LITERATURES
mixtures by generating horizontal and vertical flows.
These flows are generated by rotating agitator blades. [1], Saeed Asiri, et al., “Design and Implementation of
[3] Differential Agitators to Maximize Agitating
Performance”. This research is to design and implement a
B. Types of Agitator new kind of agitators called differential agitator.
Mechanical agitators can be divided into seven basic parametric study and shape optimization has been carried
groups, namely out. a numerical analysis, knowing the material
1. Paddles 2.Turbines, 3. Propellers, 4. Helical prosperities and the loading conditions, the fem using
screws, 5. Cones, 6. Radial flow propellers and 7. High ANSYS was used to get the optimum design of the
speed disc. Mixing by agitator take place due to geometrical parameters of the differential agitator
momentum transfer. High velocity streams, produced by elements while the experimental test was performed to
the impeller, entrain the slower mixing or stagnant liquid validate.[2].
areas from all parts of the vessel and a uniform mixing
occurs. As viscosity increase, frictional drag forces retard Steven Wang et ,el al,. “Energy efficient solids
the high velocity stream and confine them to immediate suspension in an agitated vessel–water slurry”. Power
vicinity of the impeller. Thus stagnant areas develop and consumption required to suspend water–solid slurries in a
uniform mixing is not achieved.[1] mechanically agitated tank has been studied over a wide
Agitators having a small blade area which rotate range of design and solids conditions with the goal to
at high speed, for instance, propellers, flat or curved blade improve the agitation energy efficiency.[3].
turbine are used to mix liquids having low viscosities.[1]
C. Need of Automation/ Semi Automation Tomas Jirout,, et al “Impeller Design for Mixing of
Now a day’s most of the manufacturers are Suspension”. This paper deals with effect of impeller type
making khoa by manual and semi-automatic methods. on off-bottom particle suspension. On the basis of
The product manufactured by the above said methods are numerous suspension measurements correlations are
not sufficient to cope up with the supply and to meet out proposed for calculation just suspended impeller speed for
the demand. Increasing the temperature when the milk eleven impeller types and geometries in the wide range of
boils to the maximum temperature 120ºc and then milk concentrations and particle diameters.[4].
particle will stick on inside the pan surface. Agitator is act
as an important role for mixing of the milk properly until Domanskii,.et al.,“Large size Agitator with Precession
the boiling stage 120ºc and then the agitator used to Impeller for ore Slurries—Study, Design, Tests” An one-
remove the milk particle from the pan. If automatic dimensional mathematical model addressing the field of
methods are introduced, the demand will be adjusted and tangential velocities, agitation power and other
fulfilled.[1]-[12] hydrodynamic features necessary for designing large-size
D. Objective unbaffled agitators with a precession impeller is proposed
in this study. The adequacy of the model is confirmed by
1. To find a better stirring method. tests. [5].
2. To increase the productivity of the khoa making
machine. S. Masiuk et al,.”Comparison density of maximal energy
3. To remove the drudgery from the working for mixing process using the same agitator in rotational
condition. and reciprocating movements”, The aim of this paper is to
E. Organization of The Report present experimental investigations of the influence of the
Department of CIVIL, CSE, ECE, EEE, MECHNICAL Engg. and S&H of Muthayammal College of Engineering, Rasipuram, Tamilnadu, India
new construction of agitator with the inclined blades on J. Aubin,.et al., Blending of Newtonian and Shear-
the maximal power consumption and mixing time. The thinning Fluids in a Tank Stirred with a Helical Screw
comparison of two kinds movement (rotational or Agitator” Newtonian and non-Newtonian laminar fluid
reciprocating) of the same agitator is based on the so- flow has been simulated using Computational Fluid
called density of maximal mixing energy. This energy is Dynamics for a cylindrical vessel stirred by a helical
defined as the product of the power input to the mixed screw agitator. Simulations have been performed for
liquids and mixing time. The power consumption is vessel geometry with and without a draft tube. Simulated
calculated from the easured force acting on a patterns in the vessel have been examined and compared
dynamometric ring. A thermal-response technique is used with the experimental work of previous authors. The
for mixingtime measurements. [6]. power number and the circulation number have been
evaluated, and interpreted in a similar manner to other
Niedzielska et al., “Heat Transfer and Power works. [10].
Consumption for Ribbon Impellers”. Experimental
investigations and model calculations of power III.MANUFACTURING PROCESS OF MILK KHOA
consumption and heat transfer coefficients from a vessel A. Existing Process and Basic Design
wall to mixed liquid for ribbon impellers operating in a
The manufacturing of milk khoa is by using the saucer
laminar regime are discussed in the paper. On the basis of
type of pan by using the steam for heat generation.
the obtained results, the heat transfer efficiency of
Increasing the temperature when the milk boils to the
particular impellers was calculated and geometrical
maximum temperature 120ºc and milk particle will stick
dimensions of the most efficient ribbon impeller were
on inside the pan surface. Agitator is act as an
determined. [7].
important role for mixing of the milk properly until the
boiling stage at120ºc and the agitator used to remove the
S. Masiuk et al,.”Mixing Energy Measurements in Liquid
milk particle from the pan.
Vessel With Pendulum Agitators”. The aim of this paper
is to present investigations of the influence of geometry of
the pendulum agitators with clapping blades and of the
physical parameters of mixed fluid on the homogenization
time, the power consumption and the energy of mixing.
Measurements were carried out using a vertical
cylindrical vessel having a diameter of 0.5 m filled with
0.5 m height of liquid. An agitator was inserted centrally
into the mixer and mounted on a rod jointed with a
mechanism transforming the rotational movement into the
forward–backward movement in the horizontal direction.
The mixing power of an agitator was calculated from
measured deforming force acting on a dynamometric ring.
The homogenization time was determined. [8].
Department of CIVIL, CSE, ECE, EEE, MECHNICAL Engg. and S&H of Muthayammal College of Engineering, Rasipuram, Tamilnadu, India
Department of CIVIL, CSE, ECE, EEE, MECHNICAL Engg. and S&H of Muthayammal College of Engineering, Rasipuram, Tamilnadu, India
Department of CIVIL, CSE, ECE, EEE, MECHNICAL Engg. and S&H of Muthayammal College of Engineering, Rasipuram, Tamilnadu, India
From the literature review and the expert opening we have • Working temperature: 30-200℃
decided to select the magnetic driver system for this • Material: SS 304
design modification of the project.[8] Advantages
• Absolutely tight system.
Vessels other than Bioreactors like media preparation, • No danger of contamination and leakage.
buffer preparation, etc., which are part of the bioprocess • Optimal for aseptic production.
require mixing. Magnetic mixers are used in these types • Easy cleaning and sterilization.
of vessels. The Magnetic Mixers are similar to the • Control of temperature.
Magnetic agitator other than the impellers and normally
come without a shaft. V. CONCLUSIONS
To finalize the best design among the available three
designs, we have planned to do evaluation of design by
ANSYS and we have planned to use PRO-E for modeling,
thus the best design will be recommended.
REFERENCES
[1] M.V Joshi’s Process Equipment Design , 4th ed., V.V. Mahajani.,
S.B.Umarji Mumbai, 2009 P.No 373.
[2] Saeed Asiri, et al., “Design and Implementation of Differential
Agitators to Maximize Agitating Performance”. KingAbdulaziz
University, Saudi Abrbia, 2012, 2(6): 98-112.
[3] Steven Wang et ,el al,. “Energy efficient solids suspension in an
agitated vessel–water slurry”.
Department of Chemical Engineering, Monash University, Clayton
Victoria 3800, Australia, 74 (2012) 233–243.
[4] Tomas Jirout,, et al “Impeller Design for Mixing of Suspension”.
Czech Technical University in Prague, Faculty of Mechanical
Engineering, Department of Process Engineering, ( 2 0 1 1 ) 1144–1151
Figure.4.(e) Magnetic Motor [5] I.V. Domanskii,.et al.,“Large size Agitator with Precession
Impeller for ore Slurries—Study, Design, Tests”. Department of the
Working Principle Hydrometallurgy, JSC ‘‘Polymetal Engineering’’, 2, Prospect
Narodnogo Opolchenia, St. Petersburg 198216, Russian Federation,
(2011 )2277–2284.
Hygienic-magnetic mixing is mainly designed for the [6] S. Masiuk et al,.”Comparison density of maximal energy for
field of pharmaceutical, biological engineering and food mixing process using the same agitator in rotational and reciprocating
movements”, Institute of Chemical Engineering and Environmental
industries according to GMP modification. Good Protection Processes, Szczecin University of Technology, 47 (2008)
performance, reasonable structure, small size, reliable. 1252–1260.
There are magnets inside, outside magnets, electrical [7] A. Niedzielska et al., “Heat Transfer and Power Consumption for
isolation kits and transmission components and other Ribbon Impellers”. Technical University of Lodz, ul. Wolczanska 213,
90-924 Lodz, Poland, (2005) 2439 – 2448.
parts. Apply to all stainless steel reactors. Contact
materials used in all parts 316L\304 materials, Magnetic [8] S. Masiuk et al,.”Mixing Energy Measurements in Liquid Vessel
Coupling driven by the principle of axial mixing With Pendulum Agitators”. Department of Chemical Engineering,
operation work. Technical University of Szczecin, Al. Piastów 42, 71-065 Szczecin,
Poland ,43 (2004) 91–992002.
[9] B. F. C. Laurent et al .,”Performance of single and six-bladed
Mixing unit is installed on the bottom , which can mix powder mixers” Department of Chemical Engineering, University of
under few matter, with unique mixing oars, and can be Cambridge, Pembroke Street, Cambridge CB2 3RA, UK, 57 (2002)
1695 – 1709
suitable to mix various mediums. [10] J. Aubin,.et al., Blending of Newtonian and Shear-thinning
Fluids in a Tank Stirred with a Helical Screw Agitator” ENSIGC,
Features Toulouse CeÂdex, France,2000.
• Simple structure [11] PD sheet “ASME Boiler and Pressure code “ II Part –D
Properties (Metric)Material,2007. Page No: 135-156.
• Mechanical sealing [12] http://www.aftonplastics.com/materials.html.”PEEK Material
• East to dismantle Properties Data Sheet”.
• Easy to clean
• No dead space
Technical Data