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aidro

hydraulics
aidro
Aidro srl company was founded in 1982 and successfully operates on
the hydraulic market, specializing in the design, production and sale of
hydraulic valves and components.

MAIN APPLICATIONS:
Agriculture and forestry machinery
Lifting platform for men and for goods
Trucks and Buses
Mini Power Packs Systems
Industrial presses
Pumping stations and compressors
Chemical plants, gas and oil installations

Aidro Offices in Italy

Registered Address: Operative Address and Warehouse:


aidro s.r.l. aidro s.r.l.
Via Camperio 9 Via Prati Bassi 36
20100 - Milano 21020 - Taino (VA)
Italy Italy
Phone: +39 0331 960250
Fax: +39 0331 960075
Mail: aidro@aidro.it
web: www.aidro.it

GENERAL INDEX
SECTION 1 - HDF STACKABLE VALVES 6
SECTION 2 - Cetop 02 40
SECTION 3 - Cetop 03 68
SECTION 4 - Cetop 05 138
SECTION 5 - Cetop 07- Cetop 08- Logic elements 166
SECTION 6 - ATEX valves 198
SECTION 7 - Proportional valves 214
SECTION 8 - Cartridge valve SAE08, SAE10 228
SECTION 9 - In line control valves 282
SECTION 10 - Various screw in cartridge 288
SECTION 11 - Accessories 298
aidro

SECTION 1

Stackable valves HDF series


Description item table page

General introduction to HDF system 8


Directional valve solenoid operated HDF*-ES-* HD-220/1 13
Hand pump AMF-HP2 AM-F00 19
Throttle valve HFC-14 AM-F14 21
Pilot operated check valve AMF*-CP-AB AM-F50 23
Combinated Pressure relief AMF-MOP/* AM-F60 25
Combinated Pressure relief + bypass AMF-MOP/*-EV2* AM-F61 29
Pressure relief AMF-MO-BA AM-F65 31
Pressure reducing direct operated AMF-RO-P/* AM-F70 33
Proportional pressure reducing AMF-RE-P-* AM-F75 35
Inlet/outlet modules AMF-SE-* AM-FSE 38

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aidro
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HDF-ES-*
STACKABLE SOLENOID VALVES SYSTEM

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27/05/07

HDF(*) STACKABLE VALVES SYSTEM

1) Generalities
HDF(*) system is designed to create very compact hydraulic control groups, by the use of stackable
solenoid valves (and modules), that don’t need the use of a base plate.
All connections A and B to “users” are ¼’’ BSPP and they are located directly on the solenoid
valves bodies or on the pilot operated check valves.
The HDF(*) system is optimized to control flows up to 20 l/min with max pressure of 25 MPa.
Ideal use of HDF(*) system is on various type of minipowerpacks.
1.1) The basic system uses HDF-ES-** solenoid valves, packed in a very compact overall dimensions,
where the 4-way solenoid valve share common P and T lines (in parallel or in series connection)
and A and B ports are located on the top of each 4-way valve.
1.2) The more sophisticated systems uses HDF2-ES-** solenoid valves, where connections to A and B
lines are internal and therefore it is possible to stack modules that control flow or pressure on
individual A and/or B ports : typically the use of p.o. check valve is current.
1.3) Elements from HDF and HDF2 systems can be mixed and can be stacked together, then giving an
optimum of flexibility
1.4) Installation normally is made by fastening, by 3 tie rods, the stack of HDF(*) valves on a plate or
manifold or block where a surface presents suitably located P and T connections.
This principle permits the best installation of HDF(*) stacks on minipowerpacks, on control blocks
or, as a piggy back, on banks of larger 4-way control valves.
1.5) In current application of HDF system, a “closing” plate is needed to seal the P and T lines that are
passing through the stack of valves.
In case of repetitive or large scale application, the use of “blind” final elements could be of great
help:
- solenoid valves type HDFC-ES-** (P and T ports on face with seals)
- solenoid valves type HDFB-ES-** (P and T ports on face without seals)
- p.o. check valves type AMFC-CP-AB
These eliminate the need of a “closing” plate and permit shorter tie rods

2) Components for the HDF system

2.1) 4-way solenoid valve (see table HD220/1)


2.1.1) Valves type HDF-ES-***, see table HD220/1. Those are the basic elements with A and B ports
(1/4” BSP) on top of valve; P and T passing through.
2.1.2) Valves type HDF2-ES-***, see table HD220/1. Those valves have P and T passing through and
internal connection for A and B line.
Normally the A and B 1/4” BSP ports must be plugged and a suitable control module is associated
to the valve.
2.1.3) In the basic versions the spool can be manually shifted by acting on the emergency pins. This
manual override can be replaced by lockable override nut device type G01-E

2.2) Control modules


2.2.1) Pilot operated check valve type AMF-CP-AB (see table AM-F50)
Associated to HDF2-ES-*** solenoid valve, operates on A and B lines and presents A and B ports
connections 1/4” BSP on sides.

2.2.2) Relief valves


2.2.2.1) AMF-MOP/*-CC ; AMF-MOP/*-P1 ; AMF-MOP/*-T1 (see table AM-F60)
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Relief valve acting on main (common) P line (passing) with discharge on (common) T line
(passing). Version P1 presents an auxiliary 1/4” BSP port P on one side. In the same way Version
T1 presents an auxiliary 1/4” BSP port T on one side.
2.2.2.2) Relief combined with variable flow control valve type AMF-MOP/*-CF (see table AM-F60)
This valve presents, in parallel with the relief valve, a regulated bleeding flow from P line to T line.
Version with graduated knob for the throttle valve is available (AMF-MOP/*-CV).
2.2.2.3) Relief combined with pressure compensated flow control valve type AMF-MOP/*-Q* (see table
AM-F60)
This valve presents, in parallel with the relief valve, a pressure compensated bleeding flow from P
line to T line. Bleeding flow rate can be fixed (AMF-MOP/*-Q(*)) or adjustable (AMF-MOP/*-
QV).
2.2.2.4) Relief combined with electric by-pass valve type AMF-MOP/*-EV2* (see table AM-F61)
This valve presents in parallel with pressure relief valve a directional valve that allows connection
of P and T lines with electric command. Normally open (AMF-MOP/*-EV2O) and normally
closed (AMF-MOP/*-EV2C) versions are available.
2.2.2.5) A and B pressure relief valve type AMF-MO-BA (see table AM-F65)
Relief valve acting on A and B line with discharge on (common) T line. P line is passing.

2.2.3) Pressure reducing valves


This valve type AMF-RO-P/* is a 3-way direct operated pressure reducing valve (see table AM-
F70), that permits to obtain a lower pressure line.

2.2.4) Plates
2.2.4.1) Inlet/outlet modules type AMF-SE-* (see table AM-FSE)
This is a plate with standard HDF-ES interface (inlet) on one face and additional P and T ports
(1/4” BSP) on one side. This plate is equipped with a NC 2/2 solenoid valve that discharge P line
on T line (AMF-SE-CO);. This function is typical for simple acting cylinders.
In series with the NC 2/2 solenoid valve is possible to use a flow control valve that can be : throttle
adjustable (AMF-SE-CV); fixed flow, pressure compensated (AMF-SE-Q(*)); adjustable flow
pressure compensated (AMF-SE-QV)
2.2.4.2) Inlet/outlet module type PD1-PT (see table HD220/1).
This plate presents HDF-ES interface (inlet) on one face and P and T ports (1/4” BSP) on one side.
2.2.4.3) Inlet/outlet module type PD1-03/32-5 (see table HD220/1).
This plate presents HDF-ES interface (outlet) on one face and P and T ports (3/8” BSP) on the
other face.
2.2.4.4) Intermediate plate type AMF-PM-TP (see table HD220/1).
This modules permits change of circuit from “parallel” to “series” (T1P2).
2.2.4.5) Steel closing plate type PD1-03/32-0 (see table HD220/1).
2.2.4.6) Aluminium closing plate type PD1-AL-0 (see table HD220/1).
Closing plate is not necessary when HDFC-ES-*** or AMFC-ES-*** are used.

2.2.5) In line valves and accessories


2.2.5.1) In line throttle and check valve type HFC-14 (see table AM-F14).
This valve can be screwed directly on the A and B exit ports of the HDF-ES-*** valves, obtaining
free direct flow and restricted reverse flow (adjustable).
The presence of a “turning connector” allows the contemporary mounting of two valves on both
ports of the solenoid valve.
2.2.5.2) If a fixed throttle on P or T lines is needed is possible to use the “section reducers” type 3S-**, that
can be installed on the interested port under the seal.
2.2.5.3) To install the stack a mounting angle kit, type MAF-KIT-2, is available (see table HD220/1).

3) Circuit examples

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The use of HDF system permits to obtain hydraulic circuits in very low dimensions. The following
scheme can be taken as an example :

With HDF(*) stackable system is possible to realize this circuit using seven elements :

1. Inlet plate PD1-03/32-5 with P and T G 3/8 ports


2. By-pass valve in parallel with a pressure relief (AMF-MOP/*-EV2O)
3. 4-way solenoid operated valve (HDF-ES-1C-****)
4. 4-way solenoid operated valve with internal A and B ports (HDF2-ES-3C-****)
5. Double p.o. check valve (AMF-CP-AB)
6. 4-way solenoid operated valve with internal A and B ports (HDF2-ES-3C-****)
7. Relief valve operating on A and B lines separately (AMF-MO-BA)
8. Double p.o. check valve, blind version(AMFC-CP-AB)
9. Mounting angle kit MAF-KIT-2

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Tandem circuit example
The use of AMF-PM-TP module permits to realize, shifting the flow from P to T line, a tandem
circuit in very simple way. This leads to a small size of the block. This solution implies the need for
an additional T port, which is available, for example in the closing element PD1-PT.
An example of a circuit with series connection of two hydraulic motors is shown in the following
figures :

1. Pressure relief valve in parallel with a variable bleeding flow (AMF-MOP/*-CF)


2. 4- way solenoid operated valve (HDF-ES-4ML-****)
3. Intermediate plate for tandem circuit (AMF-PM-TP)
4. 4-way solenoid operated valve (HDF-ES-4ML-****)
5. Closing plate with additional G1/4 P(plugged) and T port (PD1-PT )
6. Stop on T line (between 1 and 2) type 3S-00

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HD-220/1 27/05/07 aidro
table HD-220/1 27/05/07

Directional Control Valves


Solenoid Operated – Stackable
Type HDF(*)-ES-*

HDF-ES interface

2 FUNCTIONAL SYMBOLS 1 HOW TO READ THE MODEL CODE FOR VALVES HDF(*)-*.
Spring/Stroke combination for spool type "1”
HDF (*) - ES - (1) (C) * - (024C) / 10
           

HDF: 4-way directional control valve – Pressure 25 Mpa (250 bar)


(*): ports variants (see 9 )
(C) : P and T not passing (closing element with seals)
   (B) : P and T not passing (closing element without seals)
(2) : additional ports A and B on mounting surface
ES: electrically controlled, standard
(1) : spool type (see 7 )
(C) : solenoid(s) and spring(s) arrangement, see also functional
symbols 2 .
C : 2 sol., spool is spring centered (3 position)
N : 2 sol., spool is detented (2 position)
LL : 1 sol. (a), spool is spring offset (2 position, end to end)
ML : 1 sol. (a), spool is spring offset (2 position, middle to end)
LM : 1 sol. (a), spool is spring offset (2 position, end to middle)
 * : Code reserved for option and variants
b: only for version LL, ML, LM
sol. b installed (instead of sol. a)
S-** : calibrated orifice on P port (see 11 )
ZT : body, solenoid tubes and coils are zinc trivalent plated
 (024C) : Electric voltage and solenoid coils
0000 : no coil(s)
012C : coil(s) for V12DC
024C : coil(s) for V24DC
220R : coil(s) for V220/50 – V230/60 AC
 Design number (progressive) of the valves
3 DESCRIPTION
The spool  shifts in to the valves body 
subject to the action of springs  and
solenoids 
Spool  depending from its shape and its
position in the valves body , opens and/or
closes passages between P, A, B, T ports,
thus controlling the direction of the hydraulic
flow.
Solenoids  and  are energized by electric
current flowing-in through connectors  and
; in case of electric cut-offs, the spool can
be manually shifted by acting on the
emergency pins , located at the end of the
solenoids and accessible through the
retaining nuts 

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aidro
 table HD-220/1 27/05/07

4 TYPICAL DIAGRAMS 5 TECHNICAL DATA


Typical p-Q curves for valves HDF – ES - * in standard configuration, with mineral oil at
36 cSt and at 50°C for flow P  A/B, A/B  T nominal flow 20 l/min
maximum rec. flow
25 l/min
rate
maximum nominal
pressure (P,A,B) 25 MPa (250 bar)
maximum pressure
at T port 20Mpa (200bar)
pressure drops see 4.
electric
see 6.
characteristics
protection to DIN
IP 65
40050
duty cycle 100%
7
service life > 10 cycles
dimensions see
installation see
mass appox

6 ELECTRIC CHARACTERISTICS
 = all spool P  A/B and A/B  T  = P  A/B spool 4
P  T spool 4 Valves type HDF-ES-* are operated by
solenoid that are energized:
- directly from a D.C. voltage
supply:
7 SPOOL IDENTIFICATION AND ITERMEDIATE POSITION TRANSITORIES V 12 DC
V 24 DC.
- by the use of connectors that
incorporate a full wave bridge
rectifier, from A.C. voltage
supply:
V 220/50 (V 230/60).
All connectors must conform to ISO
4400 (DIN 43650) and electric
circuitery must be able to carry the
following rated current values:
V 12 DC = 1,83 A
V 24 DC = 0,92 A
V 220 R = 0,08 A
Permissible supply voltage variation:
+5% -10%

8  FUNCTIONAL SYMBOLS

Spools, springs and solenoids


combination permit to obtain almost
every type of ports (P, A, B, T)
connection and sequence.
For almost all types of
solenoids/springs combination and for
all type of spools (with the exception of
spool 4), when solenoid “a” is
energized, hydraulic connections are P
 B and A  T; to obtain P  A and
B  T solenoid “b” must be energized.
The hydraulic connections that are
obtained in the “central” (neutral)
position when solenoids are not
energized is the characteristic mark of
the spool shape and from it derives its
identification number:
0 = P, A, B, T connected
1 = P, A, B, T closed
3 = P closed, A, B, T, connected
for other types see 7.

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 aidro
table HD-220/1 27/05/07

9 INSTALLATION DIMENSIONS
(all dimensions are mm)

HDF-ES-(1)C-* HDF-ES-(1)LL ; HDF-ES-(1)ML-* ; HDF-ES-(1)LM-*

INLET PLATE, STACKABLE WITH HDF(*)-ES CLOSING PLATES, STACKABLE WITH HDF(*)-ES
VALVES, TYPE PD1-03/32-5 VALVES

PD1-AL-O PD1-03/32-0 (iron)

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
aidro table HD-220/1 27/05/07

INSTALLATION DIMENSIONS
(all dimensions are mm)

HDFC-ES-* HDFB-ES-*

HDF2-ES-* TANDEM CIRCUIT INLET/OUTLET PLATE,


PLATE, STACKABLE STACKABLE WITH
WITH HDF(*)-ES VALVES, TYPE
HDF(*)-ES VALVES, PD1-PT
TYPE AMF-PM-TP

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 aidro
table HD-220/1 27/05/07

10 PORTS VARIANTS

HDFC-ES-* HDF2-ES-* HDFB-ES-*

Especially designed (with A and B


additional ports) to be stacked with the
Suitable to be used as closing element in a double pilot operated check valve type Suitable to be used as closing element in a
stack of HDF-ES-* valves AMF-CP-AB (see table AM-F50). HDF2- stack of HDF-ES-* valves
ES-* valves are supplied with G1/4 A and B
ports plugged

11 OPTIONS

Available for P and T lines “section reducer” or “stop” Standard retaining nut can be replaced by a mechanical
with O ring override nut device, code G01-E:
D (mm) CODE
0 3S-00
1,0 3S-10
1,5 3S-15
2,0 3S-20
2,5 3S-25

MOUNTING ANGLES KIT TYPE MAF-KIT-2

Fixing elements for HDF-ES-* stack :

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
aidro table HD-220/1 27/05/07

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
AM-F00  aidro tableAM-F00

Stackable Hand Pump


Type AMF-HP2

AMF : HDF-ES Interface

FUNCTIONAL SYMBOLS HOW TO READ MODEL CODE FOR AMF-HP2-*/10

AMF : module stackable with 4 way solenoid valve type HDF-ES

HP2 : hand pump 2 cm3

* : code reserved for options and variants

10 : design number (progressive) of the pump module

DESCRIPTION

On the intake stroke piston 3 moves backward


and fluid flows from port T trough check valve
10, while check valve 6 is kept close.
When lever moves piston 3 forward, check
valve 10 is kept close by spring 8, while check
valve 6 opens and permits fluid to flow in
pressure line.

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
aidro  tableAM-F00

DATA AND OPERATING LIMITS

Displacement 2 cm3 each (double) stroke

Maximum pressure 200 bar

Lever is normally used only in case of emergency and can be screwed in two different positions (vertical or horizontal)

HYDRAULIC FLUIDS
Seals and materials used on standard valve AMF are fully compatible with hydraulic fluids of mineral base, upgraded with
antifoaming anti antioxidizing agents.
The hydraulic fluid must be kept clean and filtered to ISO 4406 class 21/18/15, or better, and used in a recommended viscosity
range from 10 cSt to 60 cSt.

INSTALLATION DIMENSIONS

All dimensions are mm

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AM-F14 aidro
table AM-F14

In line throttle valve


Type HFC-14

FUNCTIONAL SYMBOL

DESCRIPTION

When fluid flows from A to B the check ball 


(kept in its position by the spring ) closes the
main passage, thus the fluid passes through the
restricted annular section, which area depends on
the position of the throttling spool .
During flow from B to A the fluid shifts the
check ball  against the spring  thus
permitting free flow.
Typically HFC-14 valves are mounted on the A
and B ports of HDF-ES-*** solenoid valves; the
presence of “turning connector” , acting on
nipple , allows easy installation and
contemporary mounting of flow valves on both A
and B ports. HDF-ES.***

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
aidro table AM-F14
TYPICAL DIAGRAMS

25
Knob Turns

1 2 3 4
20
Pressure Drop P (bar)

Free Flow
15

10

0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Flow Q (l/min)

INSTALLATION DIMENSIONS INSTALLATION

1. Lock the nipple  in a G1/4


port.
2. Put O-Ring  in its seat.
3. Fit the male thread of the valve
in the turning connector.
4. While keeping the valve in the
desired final orientation, screw
the turning connector until
blocking.

ADJUSTMENT OF THE
REGULATED FLOW

To reduce the flow rate in the


regulated direction (AB) turn
clockwise knob , after having
unlocked its retaining screw .

All dimensions are mm


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AM-F50   aidro table AM-F50

Stackable Valves AMF


Pilot Operated Check Valve
Type AMF(C)-CP-AB

AMF : HDF2-ES Interface

FUNCTIONAL SYMBOLS
HOW TO READ MODEL CODE FOR VALVES AMF-CP-AB

AMF(C) – CP – AB - * - * / 10
(1) (2) (3) (4) (5) (6) (7)

(1) AMF: module stackable with 4 way solenoid valve type HDF2-ES (with
P and T passing)

(2) (C) : end of stack module (P and T plugged)

(3) CP : check valve, pilot operated (hydraulically);

(4) AB : service lines where the controls operate;

(5) * : check valve opening pressure for free flow A  A1 and B  B1;

(6) * : code reserved for options and variants;

DESCRIPTION (7) 10 : design number (progressive of the valve);

Fluid flows freely on P and T lines (AMF-


CP-AB).
Fluid is blocked on P and T lines (AMFC-
CP-AB).

On service lines A and/or B with p.o. check,


fluid flows A  A1 (and/or B  B1)
overcoming the force of spring 1 acting on
poppet 2 and fluid is blocked A1  A
(and/or B1  B).
When, by switching the solenoid 4-way
directional valve, pressure is made available,
at, for instance, port B, fluid flows B  B1
and the pilot piston 3, shifting from its central
position, forces poppet 2 , on service line A,
to open and permit flow A1  A.
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
aidro  table AM-F50

DATA AND OPERATING LIMITS HYDRAULIC FLUIDS

Maximum rec. flow rate 20 l/min Seals and materials used on standard
valves AMF are fully compatible with
Maximum nominal pressure 25 MPa (250 bar) hydraulic fluids of mineral oil base,
upgraded with antifoaming and and
Pilot area ratio approx 4.7 antioxidizing agents.
piston/check valve The hydraulic fluid must be kept clean
and filtered to ISO 4406 class 21/18/15,
Piloting pressure to shift the pilot piston and to open the check or better, and used in a recommended
in A the piloting pressure must be, at B : viscosity range from 10 cSt to 60 cSt.

Pa1 +Pm -Pa


Pp =Pb = +Pa
4.7
where : Pp = piloting pressure
Pb = pressure in B
Pa = pressure in A
Pa1 = pressure in A1
Pm = check valve opening pressure
(spring)

INSTALLATION DIMENSIONS

AMF-CP-AB AMFC-CP-AB

A1 = 1/4’’ BSPP
B1 = 1/4’’ BSPP

Available for P and T lines “section


reducer” with O ring
D (mm) CODE

1,0 3S-10

1,5 3S-15

2,0 3S-20

2,5 3S-25
All dimensions are mm

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24

AM-F60     aidro
  table AM-F60

Stackable Valves AMF


Combined Pressure Relief
Type AMF-MOP/*

AMF : HDF-ES Interface

FUNCTIONAL SYMBOLS HOW TO READ MODEL CODE FOR VALVES AMF-MOP

AMF-MOP/*-CC AMF - MOP / (10) - (QV) - * / 10


(1) (2) (3) (4) (5) (6)

(1) AMF : module stackable with HDF-ES 4 way solenoid valve

(2) MOP : pressure relief on P line

AMF-MOP/*-T1 (3) (10) : pressure adjustment ranges


10 : from 32 to 100 bar
16 : from 63 to 160 bar
25 : from 100 to 250 bar

(4) (QV) : additional port or bleeding arrangement


AMF-MOP/*-P1 CC : no auxiliary port
P1 : P auxiliary port ¼’’ BSPP
T1 : T auxiliary port ¼’’ BSPP
CF : bleeding P  T by variable throttle
CV : bleeding P  T by variable throttle with graduated knob
QV : bleeding P  T by variable pressure compensated
AMF-MOP/*-C* flow control
Q(1) : bleeding P  T by fixed pressure compensated
flow control (1=1 l/min, 2=2 l/min, 3=3 l/min, …..)

(5) * : code reserved for options and variants

(6) 10 : design number (progressive) of the valves


AMF-MOP/*-QV

AMF-MOP/*-Q(*)

AMF-MOP/*-QV , for
description see page 4

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1 25
aidro
     table AM-F60

TYPICAL DIAGRAMS OF PRESSURE RELIEF VALVE DATA AND OPERATING LIMITS


OF PRESSURE RELIEF VALVE

300 Maximum rec. flow rate 20 l/min


Pressure Range 250
250 Maximum nominal
pressure 25 Mpa (250 bar);
Pressure p (bar)

200 Pressure Range 160


ADJUSTMENT OF THE RELIEF
150
Pressure Range 100 PRESSURE
100
Relief pressure is reached when the axial
hydraulic forces on piston 5 equal the force on
50
spring 8; the value of the relief pressure can be
therefore changed, within the range, by
0 changing the compression of spring 8.
0 5 10 15 20 25 To increase the relief pressure, turn clock wise
Flow Q (l/min) the adjustment nut 9.

INSTALLATION DIMENSIONS

AMF-MOP-CC AMF-MOP-P1 ; AMF-MOP-T1

(P1) = ¼’’ BSPP Available for P and T lines ”section


(T1) = ¼’’ BSPP reducer” with O ring
D (mm) CODE
1,0 3S-10
1,5 3S-15
2,0 3S-20
2,5 3S-25
All dimensions are mm
edizione 10-2013
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26 2
     aidro
  table AM-F60

TYPICAL DIAGRAMS OF FLOW CONTROL VALVE DATA AND OPERATING LIMITS


TYPE FT-266/2-34 OF FLOW CONTROL VALVE
Maximum rec. flow rate in
service lines 20 l/min
26
knob turns
24 Maximum flow rate in
22
2 3 4 5 6 bleeding line 16 l/min
20
18 Maximum nominal
16 pressure 25 MPa (250 bar)
p (bar)

14
12 ADJUSTMENT OF THE BLEEDING
10 FLOW
8
6 Bleeding flow, taken from main P line, is
4 regulated by a variable throttle valve (type
2 VCF-34 or FT266/2-34) that changes the
0 section of an annular passage to T line.
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 To decrease bleeding flow rate, from main P
Q (l/min) line to main T line, turn clockwise the
graduated knob or the adjustment screw, after
having unlocked its nut.

INSTALLATION DIMENSIONS

AMF-MOP-CF AMF-MOP-CV
(With VCF-34) (with FT-266/2-34)

Available for P and T lines “section


reducer” with O ring
D (mm) CODE
1,0 3S-10
1,5 3S-15
2,0 3S-20
2,5 3S-25
All dimensions are mm

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3 27
aidro
     table AM-F60
DATA AND OPERATING LIMITS
TYPICAL DIAGRAMS OF VARIABLE PRESSURE OF VARIABLE PRESSURE
COMPENSATED FLOW CONTROL VALVE COMPENSATED FLOW
TYPE FT-268/2-34 CONTROL VALVE
18 Maximum rec.flow rate 20 l/min

15 Maximum rec. flow rate in


Bleeding lines 16l/min
13
Maximum nominal
P-T flow (l/min)

10 Pressure 25 MPa (250 bar)

ADJUSTMENT OF THE
8

5 BLEEDING FLOW
3 Bleeding flow, taken from main P line, is
0
regulated by a variable pressure compensated
5 10 15 25 30 40 50 100 150 200 flow control valve (type FT 268/2), that
pressure drop (bar) 50 100 150 200 changes the flow rate to T line.
To decrease bleeding flow rate, from main P
line to main T line, turn anticlockwise the
graduated knob of valve FT-268/2-34
DESCRIPTION

Fluid flows in P line and a part a of it bleeds to T line trough orifice of the throttle 14. When pressure difference between P and
T increases the throttle 14 moves against the spring 12 reducing the area of lateral orifices, thus keeping bleeding flow rate
constant at the requested value.
When on line P the pressure exceeds the settled value the piston 5 is pushed by hydraulic axial forces, overcomes the force of
spring 8 and shifts, opening to the pressurized fluid annular passage to T, thus keeping the pressure level at the requested value

INSTALLATION DIMENSIONS

AMF-MOP-Q(*) AMF-MOP-QV
(with VSC-34/*) (with FT-268/2-34)

Available for P and T lines “section


reducer” with O ring
D (mm) CODE
1,0 3S-10
1,5 3S-15
All dimensions are mm 2,0 3S-20
2,5 3S-25

edizione 10-2013
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28
4

AM-F61  tableAM-F61
aidro
Stackable Valves AMF
Pressure Relief Combined With Electric By-pass
Type AMF-MOP/*-EV2*

AMF : HDF-ES Interface

FUNCTIONAL SYMBOLS HOW TO READ MODEL CODE FOR VALVES AMF-MOP/*-EV2*


AMF - MOP / (10) - EV2(O) - * - (012C) / 10
AMF-MOP/(*)-EV2O (1) (2) (3) (4) (5) (6) (7)

(1) AMF : module stackable with 4 way solenoid valve type HDF-ES

(2) MOP : pressure relief on P line

(3) (10) : pressure adjustment ranges


10 : from 32 to 100 bar
AMF-MOP/(*)-EV2C 16 : from 63 to 160 bar
25 : from 100 to 250 bar

(4) EV2(O) : spool type 2/2 by-pass solenoid operated valve


EV2O : normally open
EV2C : normally closed

(5) * : code reserved for options and variants

(6) (012C) : electric voltage and solenoid coils


0000 : no coil
DESCRIPTION 012C : coil for V12DC
OF AMF-MOP/*-EV20 024C : coil for V24DC
220R : coil for V220-230 RAC
Fluid flows freely from P line to T line
The spool 17 is normally kept open by (7) * : design number (progressive) of the valves
spring 13. When the solenoid 12 is
energized, the mobile armature 11
overcomes the force of spring 13 and
moves spool 17 thus closing passage
between P and T.
When on line P the pressure exceeds the
settled value, the piston 5 is pushed by
axial hydraulic forces, overcomes the force
of spring 8 and shifts in its cylindrical seat
and opens to the pressurized fluid annular
passage to T, thus keeping the pressure
level at the requested value.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

29

aidro  
table AM-F61 
TYPICAL DIAGRAMS OF PRESSURE RELIEF TYPICAL DIAGRAMS OF ELECTRIC
VALVE BY-PASS VALVE

300 10
Pressure Range 250

P  T Pressure Drop (bar)


250
Pressure p (bar)

200 Pressure Range 160


"C" Type

150 5
Pressure Range 100

100

50
"O" Type

0
0
0 5 10 15 20 25 0 5 10 15 20
Flow Q (l/min) Flow (L/min)

INSTALLATION DIMENSIONS DATA AND OPERATING


LIMITS

Maximum flow rate 20 l/min

Maximum nominal
pressure 25 MPa
(250 bar)

ADJUSTMENT OF THE
RELIEF PRESSURE

Relief pressure is reached when the


axial hydraulic forces on piston 5
equal the force on spring 8; the
value of the relief pressure can be
therefore changed, within the range,
by changing the compression of
spring 8.
To increase the relief pressure, turn
clock wise the adjustment nut 9.

HYDRAULIC FLUIDS

Seals and materials used on standard


valve AMF are fully compatible
with hydraulic fluids of mineral
base, upgraded with antifoaming
anti antioxidizing agents.
Available for P and T lines “section
The hydraulic fluid must be kept
reducer” with O ring
D (mm) CODE clean and filtered to ISO 4406 class
1,0 3S-10
21/18/15, or better, and used in a
recommended viscosity range from
1,5 3S-15
10 cSt to 60 cSt.
2,0 3S-20
2,5 3S-25
All dimensions are mm

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

30

AM-F65  aidro table AM-F65

Stackable Valves AMF


Pressure Relief Valve
Type AMF-MO-BA

AMF : HDF2-ES Interface

FUNCTIONAL SYMBOLS HOW TO READ MODEL CODE FOR VALVES AMF-MO-BA

AMF - MO - BA - (*) - (*) / 10


(1) (2) (3) (4) (5) (6)

(1) AMF : module stackable with 4 way solenoid valve type HDF2-ES
(2) MO : pressure relief valve
(3) BA : service lines where the control operates : A  T and B  T
(4) - : standard pressure range up to 250 bar
(5) (*) : code reserved for options and variants
(6) 10 : design number (progressive) of the valve

DESCRIPTION

Fluid flows freely on A, B, P and T lines.


When on service line, protected by the relief
valve, the pressure exceeds the settled value,
the piston 3 is pushed by axial hydraulic
forces, overcomes the force of spring 2, and
shifts in its cylindrical seat and opens to the
pressurized fluid annular passage to T, thus
keeping the pressure level at the requested
value

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31
aidro
  table AM-F65 
DATA AND OPERATING LIMITS

Maximum rec. flow rate in P and T lines 20 l/min

Maximum rec. flow rate in A and B lines 6 l/min

Maximum nominal pressure 25 MPa (250 bar)

ADJUSTMENT OF THE RELIEF PRESSURE

Relief pressure is reached when the axial hydraulic forces on piston 3 equal the force on spring 2 ; the value of the relief
pressure can be therefore changed, within the range, by changing the compression of spring 2.
To increase the relief pressure, turn clock wise the adjustment screw 9, after having unlocked its nut 8.

HYDRAULIC FLUIDS

Seals and materials used on standard valves AMF are fully compatible with hydraulic fluids of mineral oil base, upgraded
with antifoaming and antioxidizing agents.
The hydraulic fluid must be kept clean and filtered to ISO 4406 class 21/18/15, or better, and used in a recommended viscosity
range from 10 cSt to 60 cSt.

INSTALLATION DIMENSIONS

Available for P,T,A and B lines “section


reducer” with O ring
D (mm) CODE
1,0 3S-10
1,5 3S-15
2,0 3S-20
2,5 3S-25

All dimensions are mm

edizione 10-2013
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32
 table AM-F70 aidro
AM-F70 rev. 08/05/07 rev. 08/05/07

Stackable valves AMF


direct operated pressure reducing valve
type AMF-RO-P/*

AMF : HDF-ES Interface

 FUNCTIONAL SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES AMF-RO-P/*
AMF - RO - P / (6,3) - * / 10
     

 AMF : module stackable with 4-way solenoid valves type HDF-ES


 RO : direct operated pressure reducing valve
 P : line where the control operates (see functional symbols )
 (6,3) : PR regulated pressure range
6,3 from 1,6 to 6,3 MPa (16 to 63 bar)
16 from 4,0 to 16,0 MPa (40 to 160 bar)
20 from 5,0 to 21,0 MPa (50 to 210 bar)

 * : code reserved for special variants


 10 : design number (progressive) of the valve

 DESCRIPTION

This 3-way direct operated pressure


reducing valve is designed to
maintain the desired value of
pressure in the exit line(s) PR.
Normally fluid flows from P to PR.
The pressure in line PR acts on the
control spool 6 (against the force
due to spring 11), that shifts closing
flow P  PR until the pressure
falls back to the set value.
If pressure in PR line overcomes
the set value, the spool shifts until
it opens the passage PR  T,
allowing the oil to flow to the tank.
Additional M (manometer) G 1/4”
port is available (normally is closed
by plug 2).

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1 33
aidro
 table AM-F70 rev. 08/05/07
 TYPICAL DIAGRAMS (measured at  = 36 cSt and 50°C)

 INSTALLATION DIMENSIONS (all dimensions are mm)  DATA AND OPERATING LIMITS

Maximum nominal 20 l/min


flow rate

Regulated pressure see 

Max. input for /6,3  16 MPa (160 bar)


pressure
for /16  25 MPa (250 bar)
(P line)
for /20  32 MPa (320 bar)

 ADJUSTMENT OF THE REGULATED


PRESSURE

The pressure in PR line can be set by acting on the


adjustment element 13 (screw with internal hexagon
6mm), after having unlocked its retaining nut 14.
Clockwise rotation  PR pressure increases

 INSTALLATION

Leakage between valve and mounting surface is prevented


by the positive compression on their seats of 2 seals of OR
type 2037 (9.25 x 1.78 mm) or Quad-Ring (9.25 x 1.68 x
1.68 mm).

 HYDRAULIC FLUIDS

Seals and materials used on standard valves AMF-* are


fully compatible with hydraulic fluids of mineral oil base,
upgraded with antifoaming and antioxidizing agents.
The hydraulic fluid must be kept clean and filtered to ISO
4406 class 19/17/14, or better, and used in a
recommended viscosity range from 10 cSt to 60 cSt.

edizione 10-2013

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34
2
 table AM-F75 aidro
AM-F75 rev. 01/02/08
rev. 01/02/08

Stackable valves AMF


proportional pressure reducing valve
type AMF-RE-P-*

AMF : HDF-ES Interface

 FUNCTIONAL SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES AMF-RE-P-R2AMP
AMF - RE - P / (3,2) - (R4) * / 10

      

 AMF : module stackable with 4-way solenoid valves type HDF-ES


 RE : proportional pressure reducing valve
 P : line where the control operates (see functional symbol )
 (3,2) : PR pressure regulated range :
2 : from 0 to 20 bar (0 to 2,0 MPa)
3,2 : from 0 to 32 bar (0 to 3,2 MPa)

 (R4) : Supply voltage :


R2 : coil for V12DC
R4 : coil for V24DC

 * : connection to electric supply :


- : standard 3-PIN according to ISO 44000 (DIN 43650)
AMP : 2-poles AMP Junior-Timer
 10 : design number (progressive) of the valve
 DESCRIPTION

AMF-RE-P-* is a directly operated 3-way


valve controlled by proportional solenoid
10.
In the de-energized state, the spring 9
keeps the spool 5 in the position that closes
the P line and connects PR line to tank.
When the solenoid 10 is energized, it
pushes the spool with a force proportional
to the current. This force makes the spool
shift, thus gradually opening the passage
P-PR and closing the return line. In this
configuration the reduced pressure in PR
and the spring force act against the
solenoid force. This balance is maintained
by the spool 5 that opens the passage P-PR
if the reduced pressure is lower than value
sets by the solenoid, or opens the passage
to tank if the reduced pressure overcomes
the solenoid force.
Additional M (manometer) G 1/4” port is
available (normally closed by plug 1)

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35
aidro
 table AM-F75 rev. 01/02/08

 TYPICAL DIAGRAMS (measured at  = 36 cSt and 50°C)

24 35
20 bar type 32 bar type
20 30

16 25
p (bar)

20

p (bar)
12

15
8

10
4
5

0
0 200 400 600 800 1000 1200 0
R2
R2 0 250 500 750 1000 1250 1500
0 100 200 300 400 500 600
R4
0 125 250 375 500 625 750
I (mA) R4
I (mA)

p –Q characteristics  DATA AND OPERATING LIMITS

Maximum nominal flow 20 l/min


PR → T (no current) rate
P → PR (max current) Max input pressure 5 MPa (50 bar)
7 Regulated pressure AMF-RE-P/2-* :
range
up to 2,0 MPa (20 bar)
6 AMF-RE-P/3,2-* :
up to 3,2 MPa (32 bar)
5

4  SOLENOID TECHNICAL DATA


Δp (bar)

3 Control PWM signal 100 Hz


Max current 12 V : 1,5 A
2 24V : 0,75 A
Resistance at 20°C 12 V : 7,2 
24 V : 21 
1
Duty cycle 100 %
Insulation class F
0
Enclosure type to DIN
0 5 10 15 20 IP 65
40050
Q (l/min)

edizione 10-2013
aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
36
 table AM-F75 aidro
rev. 01/02/08

 INSTALLATION  HYDRAULIC FLUIDS

Leakage between valve and mounting surface is prevented by the Seals and materials used on standard valves AMF-* are fully
positive compression on their seats of 2 seals of OR type 2037 (9.25 compatible with hydraulic fluids of mineral oil base, upgraded with
x 1.78 mm) or Quad-Ring (9.25 x 1.68 x 1.68 mm). antifoaming and antioxidizing agents.
The hydraulic fluid must be kept clean and filtered to ISO 4406 class
19/17/14, or better, and used in a recommended viscosity range from
10 cSt to 60 cSt.

 INSTALLATION DIMENSIONS (all dimensions are mm)

aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
37

aidro  AM-FSE
table AM-FSE

Inlet/Outlet Modules
Stackable With HDF(*)-ES Valves
Type AMF-SE-*-*

AMF : HDF-ES Interface

FUNCTIONAL SYMBOLS HOW TO READ THE MODEL CODE FOR MODULES AMF-SE

AMF-SE-CV AMF - SE - (CV) - (012C)


(1) (2) (3) (4)

(1) AMF : plate stackable with 4 way solenoid valve type HDF-ES
and/or minipowerpacks type SCLA

(2) SE : with NC 2/2 solenoid valve ; function typical for


simple acting cylinders
AMF-SE-Q(*)
(3) (CV) : CV : throttle adjustable
Q1 : fixed flow 1 l/min, pressure compensated
Q2 : fixed flow 2 l/min, pressure compensated
Q4 : fixed flow 4 l/min, pressure compensated
QV : adjustable flow, pressure compensated
CO : no flow control

(4) (012C) : solenoid valve voltage : 012C = 12V DC


024C = 24V DC
AMF-SE-QV

AMF-SE-CO

AMF-SE-QV-**

edizione 10-2013
aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
38
  aidro table AM-FSE

INSTALLATION DIMENSIONS

AMF-SE-Q(*)-** ; AMF-SE-CO AMF-SE-CV-**

AMF-SE-QV-** FLOW CONTROL VALVES

- CV Type : flow from P to T line is regulated by a


VCF-34 throttle valve that changes the
section of an annular passage to T line.
To decrease the flow rate, from P to T
line, turn clockwise the adjustment screw,
after having unlocked its nut.
- Q(*) Type : flow is regulated by a VSC-34 fixed
pressure compensated flow control valve
- QV Type : flow from P to T line is regulated by a
FT-268/2-34 variable pressure
compensated flow control valve.
To decrease the flow rate, from P to T
line, turn anticlockwise the graduated
knob.

SOLENOID VALVE

2/2 NC solenoid valve is type EVC.34.04.0000 plus coil


type : C30-012C (V 12 DC)
C30-024C (V 24 DC)

This solenoid valve includes emergency manual override


of screw type.

All dimensions are mm

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39
aidro

SECTION 2

CETOP 02 series
Description item table pag
Directional valve solenoid operated HD2-Ei-* HD-215 42
Directional valve solenoid operated HD2-ES-* HD-210/2 45
Directional valve lever operated HD2-LO-* HD-250 49
Flow restrictor AM2-FO-* AM-210 51
Flow control valve (meter-out) AM2-FC-* AM-220 53
Flow control valve (meter-in) AM2-FX-* AM-225 55
Check valve AM2-CO-* AM-230 57
Check valve AM2-CO*/20 AM-231 59
Pilot operated check valve AM2-CP-* AM-250 61
Pressure relief direct operated AM2-MO-* AM-260/1 63
Pressure reducing AM2-RO-* AM-270 65

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aidro
aidro table HD-215 rev.
rev. 02/10/2007
02/10/07

DIRECTIONAL CONTROL VALVES


SOLENOID OPERATED – CETOP 02
TYPE HD2 – EI - *

2 FUNCTIONAL SYMBOLS 1 HOW TO READ THE MODEL CODE FOR VALVES HD2-*.
Spring/Stroke combination for spool type "1”
HD2 - EI - (1) (C) * - (024C) / 10
1 2 3 4 5 6 7
1 HD2 : 4-way directional control valve Cetop 02
2 EI : electrically controlled
3 (1) : spool type (see 7 )
4 (C) : solenoid(s) and spring(s) arrangement, see also functional
symbols 2 .
C : 2 sol., spool is spring centered (3 position)
LL : 1 sol. (a), spool is spring offset (2 position, end to end)
ML : 1 sol. (a), spool is spring offset (2 position, middle to end)
5 * : Code reserved for option and variants
b: only for version LL, ML
sol. b installed (instead of sol. a)
6(024C) : Electric voltage and solenoid coils
0000 : no coil(s)
012C : coil(s) for V12DC
024C : coil(s) for V24DC
110R : coil(s) for V98DC (V110/50 – V115/60 RAC)
220R : coil(s) for V198DC (V220/50 – V230/60 RAC)
7 Design number (progressive) of the valves

3 DESCRIPTION
The spool shifts in to the valves body
subject to the action of springs and
solenoids 1 2.
Spool , depending from its shape and its
position in the valves body , opens and/or
closes passages between P, A, B, T ports,
thus controlling the direction of the hydraulic
flow.
Solenoids 1 and 2 are energized by
electric current flowing-in through
connectors; in case of electric cut-offs, the
spool can be manually shifted by acting on
the emergency pins 5, located at the end of
the solenoids and accessible through the
retaining nuts l

edizione 10-2013
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aidro aidro
table HD-215 rev. 02/10/07

4 TYPICAL DIAGRAMS 5 TECHNICAL DATA


Typical ∆p-Q curves for valves HD2 – EI - * in standard configuration, with mineral
oil at 36 cSt and at 50°C for flow P → A/B, A/B → T nominal flow 20 l/min
maximum
rec. flow rate 25 l/min
nominal pressure (P,A,B)
25 MPa (250 bar)
max pressure 32 MPa (320 bar)
maximum pressure at T
port 160 MPa (160 bar)
pressure drops see 4.
electric characteristics see 6.
protection
to DIN 40050 IP 65
duty cycle 100%
service life > 107 cycles
dimensions see 10
installation see 11
mass approx 0,8/1,1 kg

6 ELECTRIC CHARACTERISTICS

Valves type HD2-EI-* are operated by solenoid that


c = all spool P → A/B and A/B → T d = P → A/B spool 4 are energized:
P → T spool 4 • directly from D.C. voltage supply:
V 12 DC (012C)
7 SPOOL IDENTIFICATION AND ITERMEDIATE POSITION V 24 DC (024C)
TRANSITORIES • by the use of connectors that incorporate a
full wave bridge rectifier, from A.C. voltage
supply:
V 110/50, V 115/60 or V 115/50 (110R)
V 220/50, V 230/60 or V 230/50 (220R)
All connectors must conform to ISO 4400 (DIN
43650) and electric circuitery must be able to
carry the following rated current values:
V 12 DC = 2,4 A
V 24 DC = 1,2 A
V 110 R = 0,30 A
V 220 R = 0,15 A
Permissable supply voltage variation: +5% -10%.

8  FUNCTIONAL SYMBOLS

Spools, springs and solenoids combination permit


to obtain almost every type of ports (P, A, B, T)
connection and sequence.
For almost all types of solenoids/springs
combination and for all type of spools (with the
exception of spool 4), when solenoid “a” is
energized, hydraulic connections are P → B and
A → T; to obtain P → A and B → T solenoid “b”
must be energized.
The hydraulic connections that are obtained in the
“central” (neutral) position when solenoids are not
energized is the characteristic mark of the spool
shape and from it derives its identification
number:
0 = P, A, B, T connected
1 = P, A, B, T closed
3 = P closed, A, B, T, connected
for other types see 7.

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aidro
aidro table HD-215 rev. 02/10/07

10 INSTALLATION 9 INSTALLATION DIMENSIONS

All valves HD2 - * conform with ISO and


CETOP specifications for mounting surface
dimensions (see also front page) and for
valves height. When assembled to its
mounting plate valve HD2 - * must be
fastened with 4 bolts M5 x 35 mm (or M5 x
** according to the number of modules)
tightened at 8 Nm torque.
Leakage between valve and mounting
surface is prevented by the positive
compression on their seats of 4 seals of
QUAD/O Ring type 7,65x1,68x1,68.
Connections to the electric supply is made
by standard 3-PIN connectors, according to
ISO 4400 (DIN 43650).
Connectors can be with different cable exit
size (PG9, PG11) and beside of the plain
connecting function they may incorporate
various features like
- signal led
- bridge rectifier for AC supply
- voltage surge suppressor, etc.

11 HYDRAULIC FLUIDS

Seals and materials used on standard


valves HD2 - * are fully compatible with
hydraulic fluids of mineral oil base,
upgraded with antifoaming and antioxidizing
agents.
The hydraulic fluid must be kept clean and
filtered to ISO 4406 class 19/17/14, or
better, and used in a recommended
viscosity range from 10 cSt to 60 cSt.

All dimensions are in mm.

12 12 VERSION “S*”:
CALIBRATED ORIFICE ON P PORT

Option “S*” is rappresented by elements 2, suitably


shaped to be inserted on P port of the solenoid valve,
having a calibrated orifice (of various sizes) able to restrict,
at the requested ΔP value, the flow rate entering the
solenoid valve.
Those elements have the following orifice diameter:
2S - 08 → D = 0.8 mm
2S - 10 → D = 1 mm
2S - 12 → D = 1.2 mm
2S - 15 → D = 1.5 mm
and are kept sealed on the P port of the valve by an OR 1
of 7.65x1.78 mm sizes (example OR 107-2031).

edizione 10-2013

44 aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
                                aidro
HD-210/2 table HD-210/2

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 table HD-210/2 

aidro srl – Italia – 21020 Taino(VA) , Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

2
46
                                aidro
  table HD-210/2

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aidro
                                 table HD-210/2

aidro srl – Italia – 21020 Taino(VA) , Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013
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HD-250 aidro
DIRECTIONAL CONTROL VALVES
LEVER OPERATED - CETOP 02
TYPE HD2-LO-*

ISO 4401-02

� FUNCTIONAL SYMBOLS � HOW TO READ THE MODEL CODE FOR VALVES HD2 - *
Spring/Stroke combination for spool type “1”
HD2 - LO - (1) - (C) - (b) - (*) / 10
➀ ➁ ➂ ➃ ➄ ➅ ➆
1C ➀ HD2 : 4-way directional control valve Cetop 02 - Pressure 32 MPa (320 bar)

➁ LO : standard, lever operated


1N ➂ (1) : spool type (see �)

➃ (C) : lever and spring(s) arrangement, see also functional symbols �


1LL C : spool is spring centered (3 position)
D : spool is detented (3 position)
N : spool is detented (2 position, end to end)
1LLb LL :
ML :
spool is spring offset (2 position, end to end)
spool is spring offset (2 position, middle to end)
➄ (b) : lever mechanism on B port side
1ML ➅ (*) : code reserved for special variants

➆ 10 : design number (progressive) of the valves


1MLb

1D

� DESCRIPTION
The end operated directional valves are used mainly
to control start, stop and direction of fluid.
They consist of housing ➀ with control spool ➁ and
the actuating section ➂ . The actuating section
consists either of the hand lever ➃ and of one or two
return springs ➄ , or of the hand lever ➃ and the
detent assembly ➅. The detent assembly holds the
spool in its last shifted position.

These directional valves are being manufactured as


two-position and three-position valves (see table with
functional symbols).
The valve housing ➀ is phosphate coated, where as
the components of the actuating section ➂ are zinc
coated.

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aidro aidro
 SPOOL IDENTIFICATION AND INTERMEDIATE POSITION TRANSITORIES  TECHNICAL DATA
Maximum
nominal flow 0,5 dm3/s (30 l/min)
maximum
rec. flow rate 30 l/min see 
maximum nominal
pressure (P,A,B) 32 Mpa (320 bar)
maximum
pressure at T port 10 Mpa (100 bar)
pressure drops see 
dimensions see 
installation see 
mass approx 1 kg
 PRESSURE DROPS
Δp-Q characteristics

 INSTALLATION DIMENSIONS
➀ P A, P B spool 0,8
➁ ➂spool 0,1,2,3,7,54,55,33,31
and P T spool 4
➃ A T, B T spool 4
P T spool 54,55
➄ P A, P B spool 4
 FUNCTIONAL SYMBOLS

The hydraulic connections that are


obtained in the “central“ (neutral) position
is the characteristic mark of the spool
shape and from it derives its identification
number:
0 = P,A,B,T connected
1 = P,A,B,T closed
3 = P closed, A,B,T connected
for other types see 
All standard valves have the lever
mechanism on the side of port “A”.
All 2 position, spring offset, standard
valves are operated by pulling the lever.
All 3 position standard valves have a +/-
15° angle stroke of the lever.
Average effort required on the lever to
operate the valve: less than 50N.
Other spool/spring/detent/lever position
combinations are possible and they are
indicated by a xxx 3 digits code.

 HYDRAULIC LIMITS OF USE

All valves can operate at 320 bar and 30


l/min, excepted types C54 and C55
Dimensions in millimetres whose limits are 10 l/min at 320 bar and
30 l/min at 100 bar.
edizione 10-2013

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aidro
aidro
AM-210 table AM-210aidro
Stackable valves cetop 02
flow restrictor valves
type AM2 - FO - *

ISO 4401-02

� FUNCTIONAL SYMBOLS � HOW TO READ THE MODEL CODE FOR VALVES AM2 - *

AM2 - FO - (AB) - * - ** / 10
AM3-FO-AB
P T B A
➀ ➁ ➂ ➃ ➄ ➅

➀ AM2 : stackable valve CETOP 02 - Pressure 32 MPa (320 bar)

➁ FO : flow restrictor valves with two-way control


P T B A
➂ (AB) : service lines where the control(s) operate(s); see also functional symbols �
AM3-FO-A
AB : controls on A and B. Fluid flows restricted A ↔ A, and B ↔ B
P T B A
A : flow is restricted A ↔ A; free on B, P and T
B : flow is restricted B ↔ B; free on A, P and T
P : flow is restricted on P; free on A, B and T
PT : flow is restricted on P and T; free on A and B
P T B A
➃ flow control characteristics (see also � )
AM3-FO-B - : standard control
P T B A
W : fine and sensitive control

➄ Code reserved for special variants (materials, seals, surface treatments etc.).

P T B A ➅ design number (progressive) of the valves.


AM3-FO-PT
P T B A

➆ ➅ ➃ ➀ ➁ ➇ ➄ ➂ 0

A B
P T B A ▼



AM3-FO-P
P T B A


P T B A
A B

51
table AM-210
aidro
aidro
 TYPICAL DIAGRAMS 
Typical Δp-Q curves for valves AM3 - FO - * in standard configuration, with mineral oil at 36 cSt maximum
and at 50° C with throttling axis at full retraction. rec. flow rate 0,5dm 3 /s (30
l/min)
maximum
nominal pressure 32 MPa (320 bar)
pressure drops see 
adjustement see 
dimensions see 
installation see 
mass approx 0.8 kg
 CONTROL OF THE FLOW

The control is made by throttling through


variable orifices obtained on sleeve ➁ and
partially obstructed by throttling axis ➃ .
Depending on the various sleeve/axis
combination, the control adjustement is:
- (standard) : orifices area is reduced
from 100% (*) to 0%
with 6 complete turns of
the adjustement screw.
W (fine and sensitive) : from 100% (*)
➀ Controlled channels ➂ Free channels
to 0% with 8 complete
turns - special variant
(*) 100% approx Q=0.5 dm3/s (30 l/min)
 INSTALLATION DIMENSIONS at ΔP=1MPa (10 bar)

The axis ➃ is shifted to increase throttling


by unlocking its nut ➂ and turning clock
wise the adjustement screw.
Suitable mechanical stops prevent dan-
gerous manoevring.

 ISTALLATION
*
All stackable valves AM2 - * conform with
** ISO and CETOP specifications for moun-
ting surface dimensions (see also front
page). Valves height 35 mm.
Leakage between valve and mounting sur-
face is prevented by the positive compres-
sion on their seats of 4 seals of OR type.
All valves have on their “mounting” surface
a ø 4 mm cylindrical hole and are equip-
ped on their “seals” surface by a ø 3 mm
locating pin, to conform with the norms.
In case of necessity, the pin can be easily
removed.

 HYDRAULIC FLUIDS

Seals and materials used on standard val-


ves AM2 - * are fully compatible with
hydraulic fluids of mineral oil base, upgra-
ded with antifoaming and antioxidizing
agents.
The hydraulic fluid must be kept clean
and filtered to ISO 4406 class 19/17/14, or
better, and used in a recommended
viscosity range from 10 cSt to 60 cSt.
AM2-FO-P : *=85; **=172 max
All dimensions are mm AM2-FO-PT: *=91; **=178 max edizione 10-2013

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AM-220 aidro

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AM-225 aidro

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AM-230 aidro

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
AM-231 aidro
Table AM-231
STACKABLE VALVES CETOP 02
CHECK VALVES
TYPE AM2 – CO - * /20

 FUNCTIONAL SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES AM2-CO.
AM2 – CO - (T) - * - ** / 20
     
 AM2 : stackable valve CETOP 02 – Pressure 32 MPa (320 bar)

 CO : check valve, spring operated

 (T) : service lines where the control(s) operate(s);


see also functional symbols 
 T : check on T: flow T1  T is blocked. A, B and P:
free.
P : check on P: flow P  P1 is blocked A, B and T:
free.
PT: check on P and T: P  P1 and T1  T are blocked. A and B: free.

 check valve opening (cracking) pressure (Pm):


- (standard) : Pm approx 0,2 MPa (2 bar)

 Code reserved for special variants (materials, seals, surface treatments etc.).

 Design number (progressive) of the valves.

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59

aidro Table AM-231
TYPICAL DIAGRAMS DATA AND OPERATING LIMITS

Typical p-Q curves for valves AM2 – CO - /20 in standard configuration, with mineral oil maximum
at 36 cSt and at 50°C. 3
rec. flow rate 0,5 dm /s (30 l/min)
maximum
nominal pressure 32 MPa (320 bar)
pressure drops see 
dimensions see 
installation see 
mass approx 0,5 kg

P  P1 and T1  T Free channels

INSTALLATION DIMENSIONS
INSTALLATION

All stackable valves AM2 - * conform with


ISO and CETOP specifications for mounting
surface dimensions (see also front page).
Valves height 30 mm.

Leakage between valve and mounting


surface is prevented by the positive
compression on their seats of 4 seals.

 HYDRAULIC FLUIDS

Seals and materials used on standard valves


AM2 - * are fully compatible with hydraulic
fluids of mineral oil base, upgraded with
antifoaming and antioxidizing agents.
The hydraulic fluid must be kept clean and
filtered to ISO 4406 class 19/17/14, or better,
and used in a recommended viscosity range
from 10 cSt to 60 cSt.

All dimensions are mm.

aidro srl – Italia – 21020 Taino(VA) , Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

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AM-250 aidro

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
AM-260/1 aidro

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
aidro

aidro srl – Italia – 21020 Taino(VA) , Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
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AM-270 aidro

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SECTION 3

CETOP 03 series
Description item table pag

Directional valve solenoid operated HD3-ES-*/10 HD-310/2 70


Directional valve solenoid operated HD3-ES-*/20 HD-320/2 75
Directional valve solenoid operated HD33-EF-* HD-330 79
Directional valve lever operated HD3-LO-* HD-350 82
Flow restrictor AM3-FO-* AM-310 84
Flow regulator (meter-out) AM3-FC-* AM-320 86
Flow regulator (meter-in) AM3-FX-* AM-325 88
Check valve AM3-CO-* AM-330 90
Check valve AM3-CO-*/20 AM-331 92
Pilot operated check valve AM3-CP-* AM-350 94
Pressure relief direct operated AM3-MO-* AM-360 96
Pressure relief pilot operated AM3-MP-* AM-365 98
Pressure reducing direct operated AM3-RO-* AM-370 100
Pressure reducing direct operated AM3-RO-BC/6,3 AM-375 102
Pressure reducing pilot operated AM3-RP-* AM-380 104
Pressure compensator (3 way - LS) AM3-LS-P3 AM-390 106
Pressure compensator (2 way) AM3-PC-* AM-391 108
Flow control pressure compensated AM3-Q3-P AM-395 110
Flow control pressure compensated AM3-Q*-A AM-396 112
Flow control pressure compensated QVC-06 QV-325 114

Cetop-03 sandwich valves with 3/4”16


UNF 2-way cartridge valves AM3-*/34 product overview 116

functions on P line AM3-*-P/34 AM3-*-P/34 118


functions on A and B lines (meter-in) AM3-*ABC/34 AM3-*ABC/34 120
functions on A and B lines (meter-out) AM3-*ABX/34 AM3-*ABX/34 122
Check valve AM3-CO-P/34 AM3-CO-P/34 124
Flow control AM3-FO-P/34 AM3-FO-P/34 126
Fixed Flow control pressure compensated AM3-Q*-P/34 AM3-Q*-P/34 128
Adjustable Flow control pressure compensated AM3-QV-P/34 AM3-QV-P/34 130
Lock solenoid operated AM3-EVD-P/34 AM3-EVD-P/34 132
Manifold (side entry) MR-3-*G PM-301 134
Manifold (bottom entry) MR.K-3-*G PM-311 136

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aidro HD-310/2 rev. 07/2011
table HD-310/2 (07/2011)

DIRECTIONAL CONTROL VALVE SOLENOID OPERATED


TYPE HD3-ES-*-/10
CETOP 03 - 35 MPa

1 HOW TO READ THE MODEL CODE FOR HD3-ES - Pressure 35 MPa (350 bar)

HD3 - ES - (1) (C) - * - (024C) (-) / 10


① ② ③ ④ ⑤ ⑥ ⑦ ⑧

① HD3 : 4-way directional control valve CETOP 03


② ES : electrically controlled
③ (1) : spool type (see 5 )
④ (C) : solenoid(s) and spring(s) arrangements (see 5 )
C : 2 solenoids, spool is spring centered (3 position)
LL : 1 solenoid, spool is spring offset (2 position)
ML : 1 solenoid, spool is spring centered (2 position)
N : 2 solenoids, spool is detented, see 16 (2 position)

⑤ * : Code reserved for options and variants
S-** : calibrated orifice on P port, see 14
K : water proof caps on emergency pin, see 13
T : soft shifting device, see 15
Z* : anti corrosion coating (variants), see 17
Sa, Sb : proximity sensors 18

⑥ (024C) : Electric voltage and solenoid coils
0000 : no coil(s)
012C : coil(s) for V12 DC
024C : coil(s) for V24 DC
048C : coil(s) for V48 DC
024A : coil(s) for V24/50 AC
115A : coil(s) for V110/50 – V 115/60 AC
230A : coil(s) for V220/50 – V 230/60 AC

⑦ - : Coil connection
- : DIN 43650-A ISO 4400
AMP : Amp Junior Timer – vertical configuration, see 19
AMPX : Amp Junior Timer – axial configuration, see 19
D : Deutsch, see 19

⑧ 10 : Design number (progressive) of the valves.

2 DESCRIPTION

The spool ⑤ shifts into the valve body ① sub-


ject to the action of springs ④ and solenoids ⑨ .
Spool ⑤ , depending from its shape and its
position in the valve body ① , opens and/
or closes passages between P, A, B and T ports,
thus controlling the direction of the hydraulic flow.

edizione 10-2013
aidro srl - Italia - 21020 Taino (VA), Via Prati Bassi 36 - Tel. (+39) 0331-960250 - Fax (+39) 0331-960075 www.aidro.it edizione 07-2011

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2/5
table HD-310/2 (07/2011) aidro
aidro
3 TYPICAL DIAGRAMS 4 TECHNICAL DATA

Typical P-Q curves for valves HD3-ES-* in standard configuration, Nominal flow 60 l/min
with mineral oil at =32 mm2/s and at T=40°C.
20
Maximum rec. flow rate see 7 80 l/Min
4 3
18
Maximum nominal 35 MPa
16 2
pressure (P, A, B) (350 bar)
14

12
1 Maximum pressure at T port 21 MPa
∆p (bar)

10
(210 bar)
8

6 Pressure drops see 3

2 Electric characteristics see 6

0
0 20 40 60 80
Protection to DIN 40050 IP 65
Q (l/min)

Spool P-A P-B A-T B-T P-T Duty cycle 100%


1C 1 1 2 2
Dimensions see 9
4C 3 3 4 4 1
0C 1 1 2 2 1 Installation see 8

3C 1 1 2 2
Mass 2,1/1,6 kg
1LL 1 1 2 2

1LLb 1 1 2 2
6 ELECTRIC CHARACTERISTICS
1ML 1 2
4ML 4 4 2
0ML 1 2 1
Valve type HD3-ES-* are operated by solenoid
that are energized :
3ML 1 2
• directly from a D.C. voltage supply
5 SPOOL IDENTIFICATION AND INTERMEDIATE POSITION TRANSITORIES V 12 DC = 012C
V 24 DC = 024C
• by the use of coils that incorporate a
full wave bridge rectifier, from A.C. voltage
supply :
V 110/50 - V 115/60 = 115A
V 220/50 - V 230/60 = 230A
Other available voltages are : 014C ; 048C ;
060C ; 102C ; 205C ; and V24/50 = 024A

All connectors must conform to ISO 4400 (DIN


43650) and electric circuitry must be able to
carry the following rated current values :
V 12 DC = 2,4 A V 115/50 = 0,26 A
V 24 DC = 1,2 A V 230/50 = 0,14 A

Coils with 2 electric pins, conforming with


AMP connectors or Deutsch connectors, are
only available for DC supply (example of code
: B03-012C AMPX or B03-012C D).

Permissible supply voltage variation : ± 10 %

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aidro
aidro table HD-310/2 (07/2011)

HYDRAULIC LIMITS OF USE


7

P-Q characteristics limits for safe use of HD3-ES-* solenoid operated valves. Measured at  = 32 mm2/s and T = 40°C
1C 1

400 4C 3
1 0C 2
350
3C 2
300 2 1LL 1

250 3ML 2

3 4ML 3
P (bar)

200
1ML 1
150 0ML 2

100 1MLb 1
1LLb 1
50
4MLb 3
0 0MLb 2
0 10 20 30 40 50 60 70 80 90
3MLb 2
Q (l/min)

8 INSTALLATION 9 INSTALLATION DIMENSIONS

All valves HD3-* conform with ISO and CETOP (dimensions are mm)
specifications for mounting surface dimensions (see
9 ) and for valves height. When assembled to its

mounting plate valve HD3-* must be fastened with


4 bolts M5x45 (or M5x** according to the number of
modules) tightened at 8 Nm torque.
Leakage between valve and mounting surface is
prevented by the positive compression on their seats
of 4 seals of Quad Ring type 9,25x1,68x1,68.

10 SOLENOID

Solenoid valves can be supplied without electric coils,


as HD3-ES-****-0000.
Coils are supplied separately; standard, 3 electric
pins, coils are :
- B03-012C ; B03-024C
- B03-115A ; B03-230A
Connections to the electric supply is made by stan-
dard 3-PIN connectors, according to ISO 4400 (DIN
43650).
Connectors can be with different cable exit size (PG9,
PG11) and beside of the plain connecting function
they may incorporate various features like
- Signal led
- Voltage surge suppressor, etc. (see 21 )

11 HYDRAULIC FLUID

Seals and materials used on standard valves HD3-*


are fully compatible with hydraulics fluids of mineral
base, upgraded with antifoaming and anti oxidizing
agents.
The hydraulic fluid must be kept clean and filtered
to ISO 4406 class 19/17/14, or better, and used in a
recommended viscosity range from 10 cSt to 60 cSt.

edizione 10-2013
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table HD-310/2 (07/2011)
aidro
aidro
13 VERSION "K": OVERRIDE PIN

Solenoid valves according to “K” version have extended emergency actuator


pins protruding from the solenoid shape, that permit a quick and easy “hand
operation” of the valves, without the need of any tool. The actuator pin and the
end of the solenoid are protected by a flexible rubber cap that makes easy
operation and protects from moisture and water splashes.

VERSION “S*” ; CALIBRATED ORIFICE ON P PORT


14
Option “S*” is represented by an element suitably shaped to be inserted on
P port of the solenoid valve, having a calibrated orifice (of various sizes) able
to restrict, depending on the ∆P value, the flow rate entering the solenoid
valve.
Those elements have the following orifice diameters :
• 3S-00 → D = 0 mm
• 3S-10 → D = 1,0 mm
• 3S-15 → D = 1,5 mm
• 3S-20 → D = 2,0 mm
• 3S-25 → D = 2,5 mm

and are kept sealed on the P port of the valve by an OR of 9,25x1,78 mm sizes (example OR 110-2037)

15 VERSION "T": SOFT SHIFTING

Solenoid valves with “soft shifting” devices are 2 or 3 positions valves controlled
by solenoids which incorporate calibrated orifices in the armature plungers. The
hydraulic controls on the shifting speed of the plunger, and therefore of the spool
in the valve’s body, permit progressive transitories, thus reducing or eliminating
water hammer effects in the circuit. Typically the shifting time of a “T” version
solenoid valve is, when energized, in the order of 300 → 500 ms (versus 30 →
50 ms of a standard valve) provided that the armature plunger properly works in
the hydraulic fluid. The appropriate conditions are given by assuring a minimum
counter pressure on T line and by bleeding the air from the solenoid acting on
purge’s valve 1, which is accessible after removing the rubber boot 2 from the
solenoid retaining nut 3.

16 VERSION "N": MECHANICAL DETENT ON SPOOL

Solenoids valves with detent typically are 2 position, 2


solenoid, no-spring valves where the spool is kept at the
extreme ends of its stroke by a mechanical device.
This permits that solenoids are energized by short time
current pulses and the spool remains at its position
regardless of forces due to hydrodynamics or gravitational/
inertial effects (vibrations).

17 ANTICORROSION OPTION
Example of ZK painted :
HD3-ES-3C-ZK-024C/10
On HD3-ES-* standard valves the body is phosphate coated, the
solenoid tubes are not treated and coils mantel and irons are zinc
trivalent plated. To increase the resistance to corrosive agents
different variants are available :
Example of ZK painted : HD3-ES-3C-ZK-024C/10
ZT : • Body, solenoid tubes and coils irons are zinc trivalent plated
ZL : • Body is coated with special TEMADUR 20 zinc painting
• Solenoids have 8-12 μm zinc plating
ZK : • Body is coated with special TEMADUR 20 zinc painting
• Solenoids tube and coils irons are “zinc-nickel” plated

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aidro table HD-310/2 (07/2011)

18 POSITION SENSOR "Sa,Sb"

Solenoid valves with spool position sensors are equipped


with a proximity sensor able to transform the spool position
into an electric signal. It can be used with directional control
valves with one or two solenoids. It's possible to have the
two different versions, normally open and normally closed
sensor. This option is mandatory in "safe" application, where
an electric signal of positive valves spool (displacement)
position is needed.

Technical Data of the Sensor


Supply Voltage 24 V DC
Supply voltage range 10..30 V DC
Rated current 200 mA
Protection IP67
Max. operating Pressure 50 bar (standard) - 210 bar (optional)
Indication yellow led

19 SOLENOID COILS types B03-xxxx

ISO 4400 (DIN 43650) 115A/230A = ISO 4400 (DIN 43650) AMPX = Amp Junior Timer D = Deutsch
(standard configuration) with integrated rectifier axial configuration
B03-0xxC B03-xxxA B03-0xxCAMPX B03-0xxD

20 QUENCHING DIODE

On request, DC coils can be supplied with an integrated bidirectional quenching


diode (transil type BZW06-19B) able to provide high overvoltage protection. Their
instantaneous response to transient overvoltages makes them particularly suited to
protect voltage sensitive devices.

21 CONNECTORS FOR ISO 4400 (DIN 43650) series KA132

Connectors are available for coils with ISO 4400 (DIN 43650) connection.
Most common configuration are:
Standard, simple, 3 pin connectors:

KA132000B9 = black with PG9


KA132000B1 = black with PG11
KA132000A1 = grey with PG11
KA132L34T9 = transparent with led indication
KA132T54T9 = transparent with led indication and diode transil for
protection against overvoltages

For more details and models see aidro table KA-132

aidro srl - Italia - 21020 Taino (VA), Via Prati Bassi 36 - Tel. (+39) 0331-960250 - Fax (+39) 0331-960075 www.aidro.it edizione
edizione 07-2011
10-2013

74
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aidro
HD-320/2 rev. 07/2011 aidro
table HD-320/2 (07/2011)

DIRECTIONAL CONTROL VALVE SOLENOID OPERATED


TYPE HD3-ES-*-/20
CETOP 03 - 32 MPa

1 HOW TO READ THE MODEL CODE FOR HD3-ES - Pressure 32 MPa (320 bar)

HD3 - ES - (1) (C) - * - (024C) (-) / 20


① ② ③ ④ ⑤ ⑥ ⑦ ⑧

① HD3 : 4-way directional control valve CETOP 03


② ES : electrically controlled
③ (1) : spool type (see 5 )
④ (C) : solenoid(s) and spring(s) arrangements (see 5 )
C : 2 solenoids, spool is spring centered (3 position)
LL : 1 solenoid, spool is spring offset (2 position)
ML : 1 solenoid, spool is spring centered(2 position)

⑤ * : Code reserved for options and variants
S-** : calibrated orifice on P port, see 14
K : water proof caps on emergency pin, see 13

⑥ (024C) : Electric voltage and solenoid coils
0000 : no coil(s)
012C : coil(s) for V12DC
024C : coil(s) for V24DC
115A : coil(s) for V110/50 – V 115/60 AC
230A : coil(s) for V220/50 – V 230/60 AC

⑦ - : Coil connection
- : DIN 43650-A ISO 4400
AMP : Amp Junior Timer – vertical configuration, see 15
AMPX : Amp Junior Timer – axial configuration, see 15
D : Deutsch, see 15

⑧ 20 : Design number (progressive) of the valves.

2 DESCRIPTION

The spool ⑤ shifts into the valve body ① sub-


ject to the action of springs ④ and solenoids ⑨ .
Spool ⑤ , depending from its shape and its
position in the valve body ① , opens and/
or closes passages between P, A, B and T ports,
thus controlling the direction of the hydraulic flow.

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aidro
table HD320/2 (07/2011)
aidro
3 TYPICAL DIAGRAMS 4 TECHNICAL DATA

Typical P-Q curves for valves HD3-ES-* in standard configuration, Nominal flow 50 l/min
with mineral oil at =32 mm2/s and at T=40°C.
Maximum rec. flow rate see 7 60 l/Min

Maximum nominal 32 MPa


pressure (P, A, B) (320 bar)

Maximum pressure at T port 21 MPa


(210 bar)

Pressure drops see 3

Electric characteristics see 6

Protection to DIN 40050 IP 65

Duty cycle 100%

Dimensions see 9

Spool P-A P-B A-T B-T P-T


Installation see 8
1C 2 2 2 2
4C 4 4 4 4 2 Mass 1,6/1,2 kg
0C 2 2 3 3 2
3C 2 2 3 3 ELECTRIC CHARACTERISTICS
6
1LL 3 3 4 4
1LLb 3 3 4 4
Valve type HD3-ES-* are operated by solenoid
1ML 2 2 that are energized :
4ML 4 4 2 • directly from a D.C. voltage supply
0ML 2 3 2 V 12 DC = 012C
3ML 2 2 V 24 DC = 024C
• by the use of coils that incorporate a
5 SPOOL IDENTIFICATION AND INTERMEDIATE POSITION TRANSITORIES full wave bridge rectifier, from A.C. voltage
supply :
V 110/50 - V 115/60 = 115A
V 220/50 - V 230/60 = 230A
Other available voltages are : 014C ; 048C ;
060C ; 102C ; 205C ; and V24/50 = 024A

All connectors must conform to ISO 4400 (DIN


43650) and electric circuitry must be able to
carry the following rated current values :
V 12 DC = 2,4 A V 115/50 = 0,26 A
V 24 DC = 1,2 A V 230/50 = 0,14 A

Coils with 2 electric pins, conforming with


AMP connectors, are only available for DC
supply (example of code : B02-012C AMP).

Permissible supply voltage variation : ± 10 %

edizione 10-2013
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aidro aidro
table HD-320/2 (07/2011)

HYDRAULIC LIMITS OF USE


7

P-Q characteristics limits for safe use of HD3-ES-* solenoid operated valves. Measured at  = 32 mm2/s and T = 40°C
1C 1

350
4C 5
0C 1
300 1
3C 2
2
250 1LL 3
3
4 3ML 2
200 5 4ML 5
P (bar)

150 1ML 1
0ML 1
100
1MLb 1
50 1LLb 3
4MLb 5
0
0 10 20 30 40 50 60 70 0MLb 1
Q (l/min) 3MLb 2

8 INSTALLATION 9 INSTALLATION DIMENSIONS

All valves HD3-* conform with ISO and CETOP speci- (dimensions are mm)
fications for mounting surface dimensions (see 9 )
and for valves height. When assembled to its mount-
ing plate valve HD3-* must be fastened with 4 bolts
M5x45 (or M5x** according to the number of mod-
ules) tightened at 8 Nm torque.
Leakage between valve and mounting surface is pre-
vented by the positive compression on their seats of 4
seals of Quad Ring type 9,25x1,68x1,68.

10 SOLENOID

Solenoid valves can be supplied without electric coils,


as HD3-ES-****-0000.
Coils are supplied separately ; standard, 3 electric
pins, coils are :
- B02-012C ; B02-024C
- B02-115A ; B02-230A
Connections to the electric supply is made by stan-
dard 3-PIN connectors, according to ISO 4400 (DIN
43650).
Connectors can be with different cable exit size (PG9,
PG11) and beside of the plain connecting function
they may incorporate various features like
- Signal led 12
- Voltage surge suppressor, etc.

11 HYDRAULIC FLUID

Seals and materials used on standard valves HD3-*


are fully compatible with hydraulics fluids of mineral
base, upgraded with antifoaming and anti oxidizing
agents.
The hydraulic fluid must be kept clean and filtered
to ISO 4406 class 19/17/14, or better, and used in a
recommended viscosity range from 10 cSt to 60 cSt.

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aidro
table HD320/2 (07/2011)
aidro
13 VERSION "K": OVERRIDE PIN

Solenoid valves according to “K”


version have extended emergency
actuator pins protruding from the
solenoid shape, that permit a quick
and easy “hand operation” of the
valves, without the need of any tool.
The actuator pin and the end of the
solenoid are protected by a flexible
rubber cap that makes easy operation standard manual override Version "K" Override pin
and protects from moisture and water
splashes.

14 VERSION “S*” ; CALIBRATED ORIFICE ON P PORT

Option “S*” is represented by an element suitably shaped to be


inserted on P port of the solenoid valve, having a calibrated orifice
(of various sizes) able to restrict, depending on the ∆P value, the
flow rate entering the solenoid valve.
Those elements have the following orifice diameters :
• 3S-00 → D = 0 mm
• 3S-10 → D = 1,0 mm
• 3S-15 → D = 1,5 mm
• 3S-20 → D = 2,0 mm
• 3S-25 → D = 2,5 mm

and are kept sealed on the P port of the valve by an OR of


9,25x1,78 mm sizes (example OR 110-2037)

15 SPECIAL COIL CONNECTIONS

AMP =Amp Junior Timer AMPX = Amp Junior Timer D = Deutsch


vertical configuration axial configuration

16 QUENCHING DIODE

On request, coils can be supplied with an integrated bidirectional quenching


diode (transil type BZW06-19B) able to provide high overvoltage protection. Their
instantaneous response to transient overvoltages makes them particularly suited to
protect voltage sensitive devices.

edizione 10-2013
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HD-330 rev. 07/2011
aidro aidro
table HD-330 (07/2011)

DIRECTIONAL CONTROL VALVE


SOLENOID OPERATED – CETOP 03
Qmax = 40 l/min TYPE HD33-EF-* Pnom = 25 MPa (250 bar)

1 HOW TO READ THE MODEL CODE FOR HD33-EF

HD33 - EF - (1) (C) - * - (024C) (-) / 10


① ② ③ ④ ⑤ ⑥ ⑦ ⑧

① HD33 : 4-way directional control valve CETOP 03


② EF : electrically controlled
③ (1) : spool type (see 5 )
④ (C) : solenoid(s) and spring(s) arrangements (see 5 )
C : 2 solenoids, spool is spring centered (3 position)
LL : 1 solenoid, spool is spring offset (2 position)
ML : 1 solenoid, spool is spring centered(2 position)

⑤ * : Code reserved for options and variants

⑥ (024C) : Electric voltage and solenoid coils
0000 : no coil(s)
012C : coil(s) for V12DC
024C : coil(s) for V24DC

⑦ - : Coil connection
- : DIN 43650-A ISO 4400
AMPX : Amp Junior Timer

⑧ 10 : Design number (progressive) of the valves.

2 DESCRIPTION

The spool ⑤ shifts into the valve body ① sub-


ject to the action of springs ④ and solenoids ⑨ .
Spool ⑤ , depending from its shape and its
position in the valve body ① , opens and/
or closes passages between P, A, B and T ports,
thus controlling the direction of the hydraulic flow.

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aidro
table HD-330 (07/2011)
aidro
TYPICAL DIAGRAMS TECHNICAL DATA
3 4

Typical P-Q curves for valves HD33-EF-* in standard configuration, Nominal flow 25 l/min
with mineral oil at =32 mm2/s and at T=40°C.
Maximum rec. flow rate see 7 40 l/Min

Maximum nominal 25 MPa


pressure (P, A, B) (250 bar)

Maximum pressure at T port 16 MPa


(160 bar)

Pressure drops see 3

Electric characteristics see 6

Protection to DIN 40050 IP 65

Duty cycle 100%


Spool P-A P-B A-T B-T P-T
1C 2 2 2 2 Dimensions see 9

4C 4 4 1 1 1
Installation see 8
0C 2 2 3 3 1
3C 2 2 3 3 Mass 1,25/1,10 kg
1LL 1 1 1 1
1LLb 1 1 1 1
1ML 2 2
4ML 4 1 1
0ML 2 3 1
3ML 2 3

5 SPOOL IDENTIFICATION AND INTERMEDIATE POSITION TRANSITORIES 6 ELECTRIC CHARACTERISTICS

Valve type HD33-EF-* are operated by sole-


noid that are energized :
directly from a D.C. voltage supply
V 12 DC = 012C
V 24 DC = 024C

3 pin connectors must conform to ISO 4400


(DIN 43650)

Permissible supply voltage variation : ± 10 %

edizione 07-2011
10-2013
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aidro aidro
table HD-330 (07/2011)

HYDRAULIC LIMITS OF USE


7

P-Q characteristics limits for safe use of HD33-EF-* solenoid operated valves. Measured at  = 32 mm2/s and T = 40°C
1C 2
4C 3
300
0C 1
2 3C 3
250 2
1 1LL 1
3ML 3
200 3
4ML 3
P (bar)

150 1ML 2
0ML 1
100 1
2 1MLb 2
3 1LLb 1
50
4MLb 3
0MLb 1
0
0 10 20 30 40 50 3MLb 3
Q (l/min)

8 INSTALLATION 9 INSTALLATION DIMENSIONS

All valves HD33-* conform with ISO and CETOP (dimensions are mm)
specifications for mounting surface dimensions (see
9 ) and for valves height. When assembled to its

mounting plate valve HD33-* must be fastened with


4 bolts M5x45 (or M5x** according to the number of
modules) tightened at 8 Nm torque.
Leakage between valve and mounting surface is pre-
vented by the positive compression on their seats of 4
seals of O Ring type 9,25x1,78.

10 SOLENOID

Solenoid valves can be supplied without electric coils,


as HD33-EF-****-0000.
Coils are supplied separately ; standard, 3 electric
pins, coils are :
- B01-012C
- B01-024C
Connections to the electric supply is made by stan-
dard 3-PIN connectors, according to ISO 4400 (DIN
43650).
Connectors can be with different cable exit size (PG9,
PG11) and beside of the plain connecting function
they may incorporate various features like
- Signal led
- Voltage surge suppressor, etc.
12 MANUAL OVERRIDE
11 HYDRAULIC FLUID
In case of electric cut-offs, the spool can be manually shifted
Seals and materials used on standard valves HD33-* by acting on the emergency pins,
are fully compatible with hydraulic fluids of mineral located at the end of the solenoids and
base, upgraded with antifoaming and anti oxidizing accessible through the retaining nuts.
agents.
The hydraulic fluid must be kept clean and filtered
to ISO 4406 class 19/17/14, or better, and used in a Standard model of the manual override
recommended viscosity range from 10 cSt to 60 cSt.

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81
aidro HD-350

edizione 10-2013

82
aidro

83
aidro AM-310

edizione 10-2013

84
aidro

85
aidro AM-320

edizione 10-2013

86
aidro

87
aidro AM-325

edizione 10-2013

88
aidro

89
aidro AM-330

edizione 10-2013

90
aidro

91

aidro Table AM-331
AM-331

STACKABLE VALVES CETOP 03


CHECK VALVES
TYPE AM3 – CO - * / 20

 FUNCTIONAL SYMBOLS HOW TO READ THE MODEL CODE FOR VALVES AM3-CO-*

AM3 - CO - (T) - * - ** / 20
      
AM3 : stackable valve CETOP 03 – Pressure 32 MPa (320 bar)

CO : check valve, spring operated

(T) : service lines where the control(s) operate(s);

see also functional symbols 


 T : check on T: flow T1  T is blocked. A, B and P: free.
P : check on P: flow P  P1 is blocked A, B and T: free.
PT: check on P and T: P  P1 and T1  T are blocked. A and B: free.

check valve opening (cracking) pressure (Pm):


- (standard) : Pm approx 0.2 MPa (2 bar)

Code reserved for special variants (materials, seals, surface treatments etc.).
Design number (progressive) of the valves.

aidro srl – Italia – 21020 Taino(VA) , Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

edizione 10-2013

92
 aidro
Table AM-331
TYPICAL DIAGRAMS  DATA AND OPERATING LIMITS
Typical p-Q curves for valves AM3 – CO - * /20 in standard configuration, with mineral
oil at 36 cSt and at 50°C. maximum
3
rec. flow rate 0,5 dm /s (30 l/min)

maximum
nominal pressure 32 MPa (320 bar)

pressure drops see 



dimensions see 

installation see 

mass appox 0,9 kg

 INSTALLATION DIMENSIONS.  INSTALLATION


All stackable valves AM3 - * conform with
ISO and CETOP specifications for mounting
surface dimensions (see also front page).
Valves height 30 mm.

Leakage between valve and mounting


surface is prevented by the positive
compression on their seats of 4 seals
retained by a ring plate.

 HYDRAULIC FLUIDS
Seals and materials used on standard valves
AM3 - * are fully compatible with hydraulic
fluids of mineral oil base, upgraded with
antifoaming and antioxidizing agents.
The hydraulic fluid must be kept clean and
filtered to ISO 4406 class 19/17/14, or better,
and used in a recommended viscosity range
from 10 cSt to 60 cSt.

All dimensions are mm.

aidro srl – Italia – 21020 Taino(VA) , Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

93
aidro AM-350

aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

edizione 10-2013

94
aidro

aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
95
aidro
aidro table AM-360
AM-360

Stackable valves cetop 03


pressure relief valves
type AM3 - MO - *

ISO 4401-03

 SIMBOLI FUNZIONALI  HOW TO READ THE MODEL CODE FOR VALVES AM3 - *

AM3 - MO - (P) / (20) - (10) - ** / 10


AM3-MO-P ➀ ➁ ➂ ➃ ➃a ➄ ➅

➀ AM3 : stackable valve CETOP 03 - Pressure 32 MPa (320 bar)

➁ MO : pressure relief, direct acting

➂ (P) : service lines where the control(s) operate(s); see also functional symbols 
P : relief on P and discharge to T
AM3-MO-B B : relief on B and discharge to T
BA : indipendent relief on B and on A and discharge to T

➃ (20) : pressure adjustement ranges:


10 : from 2,5 MPa to 12,5 MPa (from 25 to 125 bar)
20 : from 4 MPa to 25 MPa (from 40 to 250 bar)
32 : from 10 MPa to 32 MPa (from 100 to 320 bar)

AM3-MO-BA ➃a (10) : pressure adjustement range for relief on A


(only for models AM3 - MO - BA): see ➃

➄ code reserved for special variants (materials, seals, surfave treatments etc.)

➅ design number (progressive) of the valves.

 DESCRIPTION

Fluid flows freely on A, B, P, and T lines;


when on service line, protected by the
relief valve, the pressure exceeds the set-
tled value, the piston ➂ is pushed by
axial hydraulic forces, overcomes the
force of spring ➄, and shifts in its cylindri-
cal seat and opens to the pressurized
fluid annular passage to T, thus keeping
the pressure level at the requested value.

aidro srl – Italia – 21020 Taino(VA) Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: ww.aidro.it
edizione 10-2013

96
table AM-360 aidro
aidro
 TYPICAL DIAGRAMS  DATA AND OPERATING LIMITS
Typical curves for valves AM3 - MO - * in standard configuration, with mineral oil at 36 cSt and maximum
at 50° C. rec. flow rate
on free lines 1 dm 3 /s (60
l/min)
on protected lines 0,5dm3/s (approx
bar MPa 32 l/min)
MPa bar maximum
nominal pressure 32 MPa (320 bar)
10 20 300 30
125 pressure relief curves see 
250
10 100
200
pressure adjustement see 
20
75
150 dimensions see 
5 50 100 10 masses:
25 50 AM3 - MO - P or -B approx 1,7 kg
0 0 0 AM3 - MO - BA approx 2,3 kg
32
300 30

200 20  ADJUSTEMENT
OF THE RELIEF PRESSURE
100 10

Relief pressure is reached when the axial


0 5 10 15 20 25 30 5 10 15 20 25 30 l/min hydraulic forces on piston ➂ equal the
force of spring ➄; the value of the relief
0.25 0.5 0.25 0.5 dm3 /s pressure can be therefore changed,
within the limits of the chosen adjustement
range, by changing the compression of
spring ➄.
To increase the relief pressure, turn clock
 INSTALLATION DIMENSIONS wise the adjustement screw ➃ , after
having unlocked ist nut ➅.

For each pressure adjustement range, the


pressure gradient is approx:
10 : 1,6 MPa/mm (24 bar/turn)
20 : 3,2 MPa/mm (48 bar/turn)
32 : 5 MPa/mm (75 bar/turn)

When the required level of pressure is


reached, lock the nut ➅.

 INSTALLATION

All stackable valves AM3 - * conform with


ISO and CETOP specifications for moun-
ting surface dimensions (see also front
page) and for valves height (40 mm).
Leakage between valve and mounting
surface is prevented by the positive com-
pression on their seats of 4 seals of OR
type.
All valves have on their “mounting” surfa-
ce a ø 4 mm cylindrical hole and are
equipped on their “seals” surface by a ø 3
mm locating pin, to conform with the
norms.
In case of necessity, the pin can be easily
removed.

 HYDRAULIC FLUIDS

Seals and materials used on standard val-


ves AM3 - * are fully compatible with
hydraulic fluids of mineral oil base, upgra-
ded with antifoaming and antioxidizing
agents.
The hydraulic fluid must be kept clean
All dimensions are mm (*) For AM3 - MO - BA: 216 max.
and filtered to ISO 4406 class 19/17/14, or
better, and used in a recommended
viscosity range from 10 cSt to 60 cSt.

edizione 09-1996

97
aidro AM-365

edizione 10-2013

98
aidro

99
aidro AM-370

edizione 10-2013

100
aidro

101
 table AM-375AM-375
aidro rev. 03/2008
rev. 25/03/08

Stackable valves CETOP 03


direct acting, pressure reducing valve on B line
type AM3-RO-BC/6,3

ISO 4401-03

 FUNCTIONAL SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES AM3-RO-BC/6,3
AM3 - RO - BC / 6,3
   

 AM3 : Stackable valve CETOP 03


 RO : Pressure reducing, direct operated, 3-way valve
 BC : Line where the control operates : B with check valve
 6,3 : Controlled pressure adjustment ranges (up to 6,3 MPa)

 DESCRIPTION

AM3-RO-BC/6,3 3-way direct operated


pressure reducing valve is designed to
maintain the desired value of pressure in
the line B1.
When fluid flow B  B1 the poppet 3
is closed and the pressure in B1 acts on
the control spool 7 (against the force
due to spring 10), that shifts reducing
flow B  B1 until the pressure falls
back to the set value.
If pressure in B1 line overcomes the set
value the spool 7 shifts until it opens the
passage B1  T, allowing the oil to
flow to the tank.
When fluid flow B1  B the poppet 3
opens and the fluid freely flows.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
1 edizione 10-2013

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rev. 25/03/08

 DATA AND OPERATING LIMITS  ADJUSTMENT OF


THE REGULATED
PRESSURE
Maximum nominal pressure 32 MPa (320 bar)
The pressure in B1 line can be
Maximum pressure on B line 15 MPa (150 bar) set by acting on the adjustment
element 12 (screw with internal
Maximum rec. flow on B line 20 l/min hexagon 6 mm), after having
unlocked its retaining nut 11.
Maximum rec. flow on free lines 60 l/min Turn clockwise to increase
pressure at B1 port.
Regulated pressure on B1 line up to 6,3 MPa (63bar)

 INSTALLATION DIMENSIONS (all dimensions are mm)  INSTALLATION

All stackable valves AM3-*


conform with ISO and CETOP
specifications for mounting
surface dimensions.
Leakage between valve and
mounting surface is prevented by
the positive compression on their
seats of 4 seals of OR type.

 HYDRAULIC FLUIDS

Seals and materials used on


standard valves AM3-* are fully
compatible with hydraulic fluids
of mineral oil base, upgraded
with antifoaming and
antioxidizing agents.
The hydraulic fluid must be kept
clean and filtered to ISO 4406
class 19/17/14, or better, and
used in a recommended viscosity
range from 10 cSt to 60 cSt.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
2

103
aidro AM-380

edizione 10-2013

104
aidro

105
1/2
aidro
aidro AM3-LS-P3 (01/2012)
AM-390

MODULAR VALVES CETOP 03


3-WAY PRESSURE COMPENSATOR
WITH LOAD SENSING TYPE AM3-LS-P3
Qmax = 40 l/min Pnom =32 MPa (320 bar)

2 1 HOW TO READ THE MODEL CODE FOR VALVES AM3-LS-P3


AM3 - LS - P 3 * / ** / 10
① ② ③ ④ ⑤ ⑥ ⑦
① AM3 : 4-way modular valve CETOP 03
② LS : pressure compensator with "Load sensing"
function and adjustable QP (see 6 )
③ P : control on P line, see also functional
symbols 2
④ 3 : 3-way compensator with unloading of
exceed pressure in T
⑤ ** : Code reserved for options and variants
(seals, materials, coating etc.)
V - adjustment knob
⑥ * : Standard version - control in A and B
A - control in A
B - control in B
⑦ 10 : Design number (progressive) of the valves.

Typical application

3 DESCRIPTION
The valve is a 3-way pressure compensa-
tor, with direct action, modular version with
the mounting surface correspondent to CETOP
and ISO standards. It's function is a mainte-
nance of pressure drops DP characteristics
between the P and A or B. Normally used in a
combination with directional proportional valves
in order to provide control of the flow indepen-
dently from the variations of the pressure.
The selection of the pressure of the pilot on A
and B lines is automatically executed by a
check valve incorporated in the compensator.

aidro srl - Italia - 21020 Taino (VA), Via Prati Bassi 36 - Tel. (+39) 0331-960250 - Fax (+39) 0331-960075 www.aidro.it edizione 01-2011

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2/2
AM3-LS-P3 (01/2012) aidro
aidro
4 TYPICAL DIAGRAMS 5 TECHNICAL DATA
In order to ensure the correct control function the outside pressure dif- Maximum rec. flow rate 0,66 dm3/s
ference has to be increased when increasing the flow resistance due 40 l/min
to a flow rate increase. Maximum nominal pressure 32 MPa
(320 bar)
Setting see 4
Calibration DP adjustable
from 0,5 to 4 MPa
(5-40 bar) see 6
Dimensions see 7
Installation see 8
Mass 1 kg

6 CALIBRATION OF DP
Efficient calibration of DP of the valve AM3-LS-
P3 is fundamental procedure for setting range
of flow to utensils. Increasing DP, according
to the non-linear law, increases also value of
compensated flows, that pass through regu-
lating organ (throttle with variable light) inde-
pendently of working pressure of the system.
For example in a system illustrated in Typi-
cal applications p.1, composed of AM3-LS-
P3 and proportional valve HD3-PS-3RC-xx
(see table HD-320), with DP of the valve of 1
MPa (10 bar), the flow to the actuator will be
7 INSTALLATION DIMENSIONS (in mm)
between 0 and 16 l/min, with DP of the valve
of 3 MPa (30 bar), the flow to the actuator will
be between 0 and 28 l/min (always indepen-
dently of working pressure of the system).
Therefore it is essential in order to optimize
functioning of the system to regulate DP of
the compensator. This can be done by acting
with CH6 mm on the pin regulator ② after
locking nut ① has been loosen to CH27 mm:
it is suggested to loosen the spring complete-
ly by turning the pin ② with thread pitch 1,25
mm anticlockwise until full mechanical stop.
Thereafter by turning clockwise you obtain:
DP = 0,4 MPa (4 bar) run 2,5 mm* (2 turns)
DP = 1,2 MPa (12 bar) run 3,75 mm* (3 turns)
DP = 2,1 MPa (21 bar) run 5 mm* (4 turns)
DP = 3 MPa (30 bar) run 6,25 mm* (5 turns)
DP = 3,9 MPa (39 bar) run 7,5 mm* (6 turns)
* including one initial "dead" turn of appr. 2
mm (1,5 turns).
After desired calibration was done, lock with
the fixing nut ① to CH27 mm.

8 INSTALLATION

The valves AM3-LS-P3* conform to ISO and


CETOP standards with regards to mounting
surface (see p.1). Height of stacking is 40mm.

The sealing between the valve and mounting


surface is insured by 4 seals type OR 2037 or
Quad-ring.

aidro srl - Italia - 21020 Taino (VA), Via Prati Bassi 36 - Tel. (+39) 0331-960250 - Fax (+39) 0331-960075 www.aidro.it edizione 01-2011

107

aidro AM-391
Table AM-391

Modular valves cetop 03


2-way pressure compensator
type AM3-PC-*

Valves AM3-PC-* are directly operated 2-way


pressure compensators .

The main parts of these valves are the housing (1),


control spool (2), spring (3) and logic valve (4). The
spring (3) holds the spool in the open position from
P2 to P1, provided that the pressure difference
between P1 and A (P1 - B) is less than p = 10
bar. When the pressure difference exceeds the
value of p = 10 bar, the spool shifts against spring
until the desired pressure difference has been
restored.

aidro srl – Italia – 21020 Taino(VA),Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

edizione 10-2013

108

aidro
Table AM-391

aidro srl – Italia – 21020 Taino(VA),Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

109
aidro AM-395

aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

110
aidro

aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
111
aidro AM-396

edizione 10-2013

112
aidro

113
aidro QV-325

edizione 10-2013

114
aidro

115
 AM3-*/34 product overview
aidro rev. 08/03/07
AM3-*/34 rev. 03/2007

CETOP-03 sandwich valves


with 3/4” 16 UNF 2-way cartridge valves

1) Products overview

In order to obtain an extensive flexibility in the design of the hydraulic circuits in systems based on CETOP-
03 solenoid operated directional valves, Aidro introduces a new family of CETOP-03 modular bodies
designed to be equipped with 3/4” 16 UNF 2-way cartridge valves.
Since the cavity presents on the bodies is a standard (see 2) the circuit designer has the possibility to choice
between a wide range of products (and therefore of functions) the cartridge valve to fit into the body. It’s
important to notice that the same cartridge valve perform different functions if fit in different bodies, thus
further increasing the available configurations. Some of the possible functions are the following :

• Variable throttling
• Pressure compensated flow control (Meter-In or Meter-Out)
• Electric by-pass (normally open and normally closed)
• Unidirectional check valve
• .......

2) The 3/4 16” UNF cavity

All the bodies of the family present SAE standard 2-way cavity 3/4” 16 UNF

For cartridge valves that perform flow control only in one direction (like check valves)  represents the inlet
line, while  is the outlet.

aidro srl – Italia – 21020 Taino(VA) Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
1
edizione 10-2013

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rev. 08/03/07

3) Standard bodies
Three types of standard bodies are available :

For a more detailed list of the functions available see the technical tables AM3-*P/34, AM3-*-ABX/34 and
AM3-*-ABC/34.
Our technical department is available to study the feasibility of requested special configurations.

aidro srl – Italia – 21020 Taino(VA) Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
2
117
 table AM3-**-P/34
aidro AM3-*-P/34 rev. 03/2007
rev. 08/03/07

CETOP 03 sandwich body for cartridge valves


SAE standard 2-way cavity 3/4 16” UNF on
P line

Functional scheme and configuration options

Ordering codes

AM3 - * - P / 34 - (024C)
    

 AM3 - Size Cetop 03

 * - Cartridge function on P line (see the above schemes)

 P - Line where the valves operate

 34 - 3/4” 16 UNF cavity

 (024C) - Voltage for the solenoid operated valve (24V)

For non standard configuration contact our sales department

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

118
 table AM3-**-P/34aidro
rev. 08/03/07

Installation dimensions

3/4 16” UNF cavity (2-way)

All dimension are mm

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

119
aidro
 table AM3-**-ABC/34
AM3-*ABC/34 rev. 03/2007
rev. 08/03/07

CETOP 03 sandwich body for cartridge valves


SAE standard 2-way cavity 3/4 16” UNF on
A and B Lines

Functional scheme and configuration options

Ordering codes

AM3 - * - ** C / 34 - (024C)
     

 AM3 - Size Cetop 03

 * - Cartridge function (see the above schemes)

 ** - Lines where the cartridges operate (A, B, AB)

 C - orifices A and B connected to chambers  ; chambers  connected to ports A1 and B1

 34 - 3/4” 16 UNF cavity (chambers  and )


 (024C) - Voltage for the solenoid operated valve (24V)

For non standard configuration contact our sales department


edizione 10-2013

aidro srl – Italia – 21020 Taino(VA) Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
120
aidro
 table AM3-**-ABC/34 rev. 08/03/07

Installation dimensions

3/4 16” UNF cavity (2-way)

All dimension are mm

aidro srl – Italia – 21020 Taino(VA) Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
121

aidro table AM3-**-ABX/34
AM3-*ABX/34 rev. 03/2007
rev. 08/03/07

CETOP 03 sandwich body for cartridge valves


SAE standard 2-way cavity 3/4 16” UNF on
A and B Lines

Functional scheme and configuration options

Ordering codes

AM3 - * - * X / 34 - (024C)
     

 AM3 - Size Cetop 03

 * - Cartridge function (see the above schemes)

 * - Lines where the cartridges operate (A, B, AB)

 X - ports A1 and B1 connected to chambers  ; chambers  connected to orifices A and B

 34 - 3/4” 16 UNF cavity (chambers  and )


 (024C) - Voltage for the solenoid operated valve (24V)

For non standard configuration contact our sales department

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

122
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aidro08/03/07

Installation dimensions

3/4 16” UNF cavity (2-way)

All dimension are mm

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

123
aidro
 table AM3-CO-P/34
AM3-CO-P/34 rev. 03/2007
rev. 08/03/07

Stackable valves CETOP 03


check valve on P line
type AM3-CO-P/34

ISO 4401-03

 FUNCTIONAL  HOW TO READ THE MODEL CODE FOR VALVES AM3-CO-P/34


SYMBOLS
AM3 - CO - P - * - ** / 34
     

 AM3 : Stackable valve CETOP 03


 CO : Unidirectional check valve
 P : Line where the control operates (see functional symbols )
 * : Check valve opening (cracking) pressure (Pm) :
- (standard) : Pm approx. 0.3 MPa (3 bar)
8 : Pm approx. 0.8 MPa (8 bar)
 ** : Code reserved for special variant
 34 : Cavity for cartridge valves is 3/4” 16 UNF

 DESCRIPTION

Fluid flows freely in A, B


and T lines.

When pressure in P1
overcomes the sum of the
pressure in P and the
pressure due to the pre-load
of spring 4, the poppet 3
shifts axially and fluid flows
from P1 to P.
Reverse flow is prevented
(without leakage) by the
poppet 3, which kept against
its seat 2 by spring 4.

edizione 10-2013
aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
124 1
 table AM3-CO-P/34 aidro
rev. 08/03/07

 TYPICAL DIAGRAMS (measured at  = 36 cSt and 50°C)  DATA AND


OPERATING LIMITS

Maximum nominal 25 MPa


12 pressure (250 bar)

10 AM3-CO-P-8/34 Maximum rec. flow 25 l/min


rate on P line

8
p (bar)

6
AM3-CO-P/34

0
0 5 10 15 20 25 30
Q (l/min)

 INSTALLATION DIMENSIONS (all dimensions are mm)  INSTALLATION

All stackable valves AM3-*


conform with ISO and CETOP
specifications for mounting
surface dimensions and for
valves height (40mm).
Leakage between valve and
mounting surface is prevented by
the positive compression on their
seats of 4 seals of OR type.

 HYDRAULIC FLUIDS

Seals and materials used on


standard valves AM3-* are fully
compatible with hydraulic fluids
of mineral oil base, upgraded
with antifoaming and
antioxidizing agents.
The hydraulic fluid must be kept
clean and filtered to ISO 4406
class 19/17/14, or better, and
used in a recommended viscosity
range from 10 cSt to 60 cSt.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
2 125
 table AM3-FO-P/34
aidro AM3-FO-P/34 rev. 03/2007
rev. 08/03/07

Stackable valves CETOP 03


adjustable flow control valves
type AM3-FO-P/34

ISO 4401-03

 FUNCTIONAL  HOW TO READ THE MODEL CODE FOR VALVES AM3-FO-P/34


SYMBOLS
AM3 - FO - P - (M) - * / 34
     

 AM3 : Stackable valve CETOP 03


 FO : adjustable flow control valve
 P : Line where the control operates (see functional symbols )
 M : flow adjustment device :
- (standard) : hexagon screw
M : hand knob

 * : code reserved for special variants


 34 : Cavity for cartridge valves is 3/4” 16 UNF

 DESCRIPTION

Fluid flows freely on A, B and T


lines.

Fluid that flows on P line is


regulated by a variable throttle
valve, consisting in a needle 3
(which position is set by the
adjustment screw 6) that changes
the section of an annular passage.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
1 edizione 10-2013

126
aidro
 table AM3-FO-P/34 rev. 08/03/07
 TYPICAL DIAGRAMS (measured at  = 36 cSt and 50°C)  DATA AND
OPERATING LIMITS
p = 6 bar
Maximum nominal 25 MPa
pressure (250 bar)
shut fully open
20
Maximum rec. flow 25 l/min
rate on P and T lines

15
Q (l/min)

 ADJUSTMENT OF
10 THE REGULATED
AM3-FO-P-M/34
FLOW

5
To decrease flow in P line turn
AM3-FO-P/34 clockwise the adjustment screw 6
(or the hand knob), after having
unlocked its retaining nut 5.
0
25% 50% 75%

Throttling

 INSTALLATION DIMENSIONS (all dimensions are mm)  INSTALLATION

All stackable valves AM3-*


conform with ISO and CETOP
specifications for mounting
surface dimensions and for
valves height (40mm).
Leakage between valve and
mounting surface is prevented by
the positive compression on their
seats of 4 seals of OR type.

 HYDRAULIC FLUIDS

Seals and materials used on


standard valves AM3-* are fully
compatible with hydraulic fluids
of mineral oil base, upgraded
with antifoaming and
antioxidizing agents.
The hydraulic fluid must be kept
clean and filtered to ISO 4406
class 19/17/14, or better, and
used in a recommended viscosity
range from 10 cSt to 60 cSt.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it 127
2
aidro
 table AM3-Q-P/34
AM3-Q-P/34 rev. 03/2007
rev. 08/03/07

Stackable valves CETOP 03


pressure compensated, fixed flow control valves
type AM3-Q(*)-P/34

ISO 4401-03

 FUNCTIONAL  HOW TO READ THE MODEL CODE FOR VALVES AM3-Q(*)-P/34


SYMBOLS
AM3 - Q (*) - P - ** / 34
     

 AM3 : Stackable valve CETOP 03


 Q : Pressure compensated, fixed flow control
 * : Flow rate setting (see )
 P : Line where the control operates (see functional symbols )
 ** : Code reserved for special variants
 34 : Cavity for cartridge valves is 3/4” 16 UNF

 DESCRIPTION

Fluid flows freely in A, B


and T lines.

P1  P : fluid flows through


orifice of throttle 3 (flow rate
depending on the value
orifice diameter Ø C). When
pressure difference between
P1 and P increases, throttle 3
moves against spring 4 and
reduces the area of the lateral
orifices, thus keeping flow
rate constant at the requested
value.

edizione 10-2013
aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
128 1
aidro
 table AM3-Q-P/34 rev. 08/03/07
 APPROXIMATE FLOW RATES CORRESPONDING WITH THE ORIFICE Ø C  DATA AND
OPERATING LIMITS
ORIFICE Ø C Flow Maximum nominal 25 MPa
Ordering Code
(mm) (l/min) pressure (250 bar)
AM3-Q1-P/34 0,8 1
AM3-Q2-P/34 1 2 Maximum flow rate see 
on P line
AM3-Q3-P/34 1,25 3
AM3-Q4-P/34 1,5 4
AM3-Q5-P/34 1,75 5
AM3-Q6-P/34 2 6
AM3-Q9-P/34 3 9
AM3-Q12-P/34 4 12

(measured at  = 36 cSt and 50°C)

 INSTALLATION DIMENSIONS (all dimensions are mm)  INSTALLATION

All stackable valves AM3-*


conform with ISO and CETOP
specifications for mounting
surface dimensions and for
valves height (40mm).
Leakage between valve and
mounting surface is prevented by
the positive compression on their
seats of 4 seals of OR type.

 HYDRAULIC FLUIDS

Seals and materials used on


standard valves AM3-* are fully
compatible with hydraulic fluids
of mineral oil base, upgraded
with antifoaming and
antioxidizing agents.
The hydraulic fluid must be kept
clean and filtered to ISO 4406
class 19/17/14, or better, and
used in a recommended viscosity
range from 10 cSt to 60 cSt.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it 129
 table AM3-QV-P/34
aidro AM3-QV-P/34 rev. 03/2007
rev. 08/03/07

Stackable valves CETOP 03


pressure compensated, adjustable flow control valves
type AM3-QV-P/34

ISO 4401-03

 FUNCTIONAL  HOW TO READ THE MODEL CODE FOR VALVES AM3-QV-P/34


SYMBOLS
AM3 - QV - P - * / 34
    

 AM3 : Stackable valve CETOP 03


 QV : Pressure compensated, adjustable flow control
 P : Line where the control operates (see functional symbols )
 * : Code reserved for special variants
 34 : Cavity for cartridge valves is 3/4” 16 UNF

 DESCRIPTION

Fluid flows freely in A, B


and T lines.

P1P : fluid flows through


orifice of throttle 2. When
pressure difference between
P1 and P increases, throttle 2
moves against spring 6 and
reduces the area of the lateral
orifices, thus keeping flow
rate constant at the requested
value.

edizione 10-2013
aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
130 1
 table AM3-QV-P/34 aidro
rev. 08/03/07
 TYPICAL DIAGRAMS (measured at  = 36 cSt and 50°C)  DATA AND
OPERATING LIMITS
P1  P Maximum nominal 25 MPa
pressure (250 bar)
200
Maximum rec. flow 20 l/min
175
rate on P line
150

125
p (bar)

100
 ADJUSTMENT OF
THE REGULATED
75
FLOW
50
To increase flow rate on P line
turn clockwise the graduated
25
knob 9, after having unlocked its
locking screw 8.
0
0,00 5,00 10,00 15,00 20,00
Q (l/min)

 INSTALLATION DIMENSIONS (all dimensions are mm)  INSTALLATION

All stackable valves AM3-*


conform with ISO and CETOP
specifications for mounting
surface dimensions and for
valves height (40mm).
Leakage between valve and
mounting surface is prevented by
the positive compression on their
seats of 4 seals of OR type.

 HYDRAULIC FLUIDS

Seals and materials used on


standard valves AM3-* are fully
compatible with hydraulic fluids
of mineral oil base, upgraded
with antifoaming and
antioxidizing agents.
The hydraulic fluid must be kept
clean and filtered to ISO 4406
class 19/17/14, or better, and
used in a recommended viscosity
range from 10 cSt to 60 cSt.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it 131
aidro table AM3-EVD-P/34
 AM3-EVD-P/34 rev. 03/2007
rev. 08/03/07

Stackable valves CETOP 03


lock, solenoid operated control valve on P line
type AM3-EVD-P/34-(024C)

ISO 4401-03

 FUNCTIONAL  HOW TO READ THE MODEL CODE FOR VALVES AM3-EVD-P-*/34-(024C)


SYMBOLS
AM3 - EVD - P - * / 34 - (024C)
     

 AM3 : Stackable valve CETOP 03


 EVD : 2-way solenoid operated poppet valve
 P : Lines where the control operates (see functional symbols )
 * : code reserved for special variants
 34 : Cavity for cartridge valves is 3/4” 16 UNF
 (024C) : electric voltage and solenoid coils
0000 : no coil
012C : coil for V12DC
024C : coil for V24DC
220R : coil for V220-230 RAC

 DESCRIPTION

The poppet 3 is balanced by


pressure and it is kept against its
seat 4 by spring 6.
When the solenoid 8 is energized,
the mobile armature 9 moves the
poppet 3 against spring 6, thus
permitting flow between P1 and
P.
The manual override 13 is of the
pin type and, when pushed, it
permits the valve’s operation in
case of electric failure.

edizione 10-2013
aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
132 1
aidro
 table AM3-EVD-P/34 rev. 08/03/07
 TYPICAL DIAGRAMS (measured at  = 36 cSt and 50°C)  DATA AND
OPERATING LIMITS
when solenoid valve is energized
Maximum nominal 25 MPa
pressure (250 bar)
20

Nominal flow rate 16 l/min


on P line
15 Maximum rec. flow 25 l/min
rate on P line
p (bar)

10
 ELECTRIC
FEATURES
5 Those solenoid valves are
normally equipped by coils type
C33, which are energized from
DC or AC supply.
0 Coils type C33-***C are DC
0 5 10 15 20 25 energized directly from a
Q (l/min) V***DC supply.
Coils type C33-***R are RAC
(Rectified Alternate Current)
energized from a V***AC
 INSTALLATION DIMENSIONS (all dimensions are mm) supply, by a full wave bridge
rectifier incorporated in the
connector.
Coils type C33 are normally
provided for use of
ISO4400/DIN43650/A
connectors. Standard coils are
compatible with KA-132
connectors (see table).

 INSTALLATION

All stackable valves AM3-*


conform with ISO and CETOP
specifications for mounting
surface dimensions and for
valves height (40mm).
Leakage between valve and
mounting surface is prevented by
the positive compression on their
seats of 4 seals of OR type.

 HYDRAULIC FLUIDS

Seals and materials used on


standard valves AM3-* are fully
compatible with hydraulic fluids
of mineral oil base, upgraded
with antifoaming and
antioxidizing agents.
The hydraulic fluid must be kept
clean and filtered to ISO 4406
class 19/17/14, or better, and
used in a recommended viscosity
range from 10 cSt to 60 cS

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it 133
1/2
aidro
aidro PM-301
Table MR-3-* G (01/2011)

MONOBLOCK WITH MULTIPLE SECTIONS ISO 03


TYPE MR-3-* G

1 DESCRIPTION Q max
Number of
• Ports A and B (3/8" BSP) on the sides Type recommended
sections 03
• P and T lines with ports (1/2" BSP) on the two rear (*) l/min
sides MR-3-1 G 1 80
• Parallel connections P and T
MR-3-2 G 2 80
Monoblocks with multiple sections from 1 to 8, for hydrau-
lic 4 ways operated valves ISO 03 with parallel internal MR-3-3 G 3 60
connections P and T. The utility ports A and B are posi-
tioned laterally to the valve assembly face. MR-3-4 G 4 60
MR-3-5 G 5 50
MR-3-6 G 6 50
MR-3-7 G 7 40
MR-3-8 G 8 40

2 TECHNICAL DATA
Material: Cast Iron GG 25
Coating: Manganese phosphating

Pressure allowed in the ports:


P, A, B and T = 300 bar

Incoming flow, maximum recommended:


From 40 to 80 l/min, decreasing with the rise of the number of sections.
If both pairs of ports P and T are used, maximum recommended Q values can be increased.

Connecting ports:
Standard cylindrical BSP thread with maximum rugosity of a surface Ra 1,6 for the fitting of connections.

A and B ports P : 3/8" BSP one pair per section

P and T : 1/2" BSP one pair on each rear side of a monoblock; it allows to double
supply if needed (P) or double outlet (T); close the unused ports.

edizione 10-2013
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134
2/2
Table MR-3-* G (01/2011) aidro
3 INSTALATION DIMENTIONS

Type X (mm) Y (mm) Z (mm) mass (kg)

MR-3-1 G 70 58 54 2,10

MR-3-2 G 120 108 104 3,60

MR-3-3 G 170 158 154 5,20

MR-3-4 G 220 208 204 6,70

MR-3-5 G 270 258 254 8,30

MR-3-6 G 320 308 304 9,80

MR-3-7 G 370 358 354 11,40

MR-3-8 G 420 408 404 13,00

Installation:
• 2 passing holes diameter ø 5,5 mm, with a counterbore for a
bolt head with diameter ø 9x8 mm
• 4 mounting holes threaded M8 on the rear side

Mounting surface of the valve:


Planarity of the surface: 0,01/100
Rugosity: Ra 0,8
Every section has a mounting surface according to ISO 4401-03.

aidro srl - Italia - 21020 Taino (VA), Via Prati Bassi 36 - Tel. (+39) 0331-960250 - Fax (+39) 0331-960075 www.aidro.it edizione 01-2011

135
1/2

aidro
aidro PM-311
Table MR.K-3-* G (01/2011)

MONOBLOCK WITH MULTIPLE SECTIONS ISO 03


TYPE MR. K-3-* G

1 DESCRIPTION
Q max
Number of
Type recommended
sections 03
• Ports A and B (3/8" BSP) on the back (*) l/min
• P and T lines with ports (1/2" BSP) on the two rear
sides
• Parallel connections P and T MR.K-3-2 G 2 80
MR.K-3-3 G 3 60
Monoblocks with multiple sections from 2 to 8,
for hydraulic 4 ways operated valves ISO 03 with MR.K-3-4 G 4 60
parallel internal connections P and T. Ports
A and B are positioned on the back side of MR.K-3-5 G 5 50
the block relative to the valve assembly face.
MR.K-3-6 G 6 50
MR.K-3-7 G 7 40
MR.K-3-8 G 8 40

2 TECHNICAL DATA
Material: Cast Iron GG 25
Coating: Manganese phosphating

Pressure allowed in the ports:


P, A, B and T = 300 bar

Incoming flow, maximum recommended:


From 40 to 80 l/min, decreasing with the rise of the number of sections.
If both pairs of ports P and T are used, maximum recommended Q values can be increased.

Connecting ports:
Standard cylindrical BSP thread with maximum rugosity of a surface Ra 1,6 for the fitting of connections.

A and B ports : 3/8" BSP one pair per section

P and T : 1/2" BSP one pair on the each rear side of a monoblock; it allows to
double supply if needed (P) or double outlet (T); close the unused ports.

aidro srl - Italia - 21020 Taino (VA), Via Prati Bassi 36 - Tel. (+39) 0331-960250 - Fax (+39) 0331-960075 www.aidro.it edizione 01-2011
edizione 10-2013

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Table MR.K-3-* G (01/2011) aidro
aidro
3 INSTALATION DIMENTIONS

Type X (mm) Z (mm) mass (kg)

MR.K-3-2 G 120 104 3,90

MR.K-3-3 G 170 154 5,45

MR.K-3-4 G 220 204 7,00

MR.K-3-5 G 270 254 8,55

MR.K-3-6 G 320 304 10,10

MR.K-3-7 G 370 354 11,65

MR.K-3-8 G 420 404 13,20

Installation:
• 4 mounting holes threaded M8 on the rear side

Mounting surface of the valve:


Planarity of the surface: 0,01/100
Rugosity: Ra 0,8

Every section has a mounting surface according to ISO 4401-03.

aidro srl - Italia - 21020 Taino (VA), Via Prati Bassi 36 - Tel. (+39) 0331-960250 - Fax (+39) 0331-960075 www.aidro.it edizione 01-201
137
aidro

SECTION 4

CETOP 05 series
Description item table pag

Directional valve solenoid operated HD5-ES-* HD-510/2 140


Directional valve solenoid operated (light) HD5-ED-* HD5-ED 146
Flow control (meter-out) AM5-FC-* AM-520 149
Flow control (meter-in) AM5-FX-* AM-525 151
Check valve AM5-CO-* AM-530 153
Pilot operated check valve AM5-CP-* AM-550 155
Pressure relief pilot operated AM5-MP-* AM-565 157
Pressure reducing AM5-RP-* AM-580 159
Manifold (side entry) MR-5-*G PM-501 162
Manifold (bottom entry) MR.K-5-*G PM-511 164

edizione 10-2013

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139
 table HD-510/2
aidro HD-510/2 rev. 07/2007
rev. 18/07/07

DIRECTIONAL CONTROL VALVES


SOLENOID OPERATED – CETOP 05
TYPE HD5-ES-*

ISO 4401-05

2 FUNCTIONAL SYMBOLS 1 HOW TO READ THE MODEL CODE FOR VALVES HD5-*

HD5 - ES - (1) (C) - * - (O24C) / 20

      

 HD5 : 4-way directional control valve Cetop 05 – Pressure 32 MPa (320 bar)
 ES : electrically controlled, standard
 (1) : spool type (see 4 )
 (C) : solenoid(s) and spring(s) arrangement (see also 2 )
C : 2 sol. , spool is spring centered (3 position)
N : 2 sol. , spool is detented (2 position)
LL : 1 sol. (a), spool is spring offset (2 pos. , end to end)
ML : 1 sol. (a), spool is spring centered (2 pos. , middle to end)
LM : 1 sol. (a), spool is spring offset (2 pos. , end to middle)

 * : Code reserved for special variants


b : only for version LL, ML, LM, solenoid b installed (instead of a)
T* : soft shifting device (see 14 and 15 )
K : water proof caps on override pin (see 16 )
Z* : anti-corrosion variants (see 18 )
DR : solenoid(s) chamber draining (see 17 )

 (024C) : electric voltage and solenoid coils (see 10 , 11 and 12 )


 20 : design number (progressive) of the valve

3 DESCRIPTION

The spool 8 shifts into the valve body 7


subject to the action of springs 3 and
solenoids 1 and 2.
Spool 8, depending from its shape and its
position in the valve body 7, opens and/or
closes passages between P, A, B and T
ports, thus controlling the direction of the
hydraulic flow.
In case of electric cut-offs the spool can be
manually shifted by acting on the override
pins 4, located at the end of the solenoids
and accessible through the retaining nuts 5.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
1 edizione 10-2013

140
 table HD-510/2 aidro
rev. 18/07/07
5 TECHNICAL DATA
4 SPOOL TYPE AND INTERMEDIATE POSITION TRANSITORIES

nominal flow 120 l/min

max. rec. flow see 8

nominal pressure (P, A,B) 32 MPa (320 bar)

max. rec. Pressure (P, A, B) 35 MPa (350 bar)


max. rec. Pressure (T port) 21 MPa (210 bar)

pressure drops see 9

protection to DIN 40050 IP 65

duty cycle 100 %

service life > 107 cycles


1 sol. 3,9 kg
mass
2 sol. 5,4 kg

6 INSTALLATION

All valves HD5-ES-* conform with ISO and CETOP


specifications for mounting surface dimensions (see also
front page) and for valves height.
When assembled to its mounting plate, valve HD5-ES-*
must be fastened with 4 fixing bolts (socket head screws
to ISO 4762) M6 x 40 mm (or M6 x * according to the
number of modules) of class 12,9 (ISO898) tightened at
12 Nm torque.
Leakage between valve and mounting surface is
prevented by the positive compression on their seats of 5
seals of Quad-Ring type 12,42 x 1,68 x 1,68 mm.

7 INSTALLATION DIMENSION

All dimensions are mm

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
2 141
aidro
 table HD-510/2 rev. 18/07/07

8 HYDRAULIC LIMITS OF USE

p/Q characteristics limits for safe use of HD5-ES-* solenoid operated valves. Limit curves apply to solenoid valves energized with rated voltage -5% and
flushed with hydraulic fluid with properties according to ISO 4406 class 19/17/14.
Those limits are valid for use of the valve as 4-way control.

Spool
Limits
type
350 OC
325 1 1C
300 8C
2 6 1
5 0ML
275
1ML
250
8ML
225 3 3C
200 5
3ML
p (bar)

7 4
175 4C 3
150 55C 7

125 7C 4
8
1N 6
100
2N 8
75
OLL 2
50
1LL 2
25 1LLb 2
0 2LL 8
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 4ML 3
Q (l/min)

9 TYPICAL DIAGRAMS

Typical p curves for valves HD5-ES-*, with mineral oil at  = 32 mm2/s and t = 40°C, for flow PA/B, A/BT and PT

20 Spool
P-A P-B A-T B-T P–T
type
0C 1 1 2 2 1
18 4
1C 1 1 2 2 -
16 3C 1 1 2 2 -
4C 3 3 4 4 1
3
14 55C 1 1 1 2 2

2 7C 1 1 2 2 -
12
8C 1 1 2 2 -
p (bar)

1 1N 1 1 2 3 -
10
2N 1 1 - - -
8 0LL 1 1 1 3 -
1LL 1 1 2 2 -
6 1LLb 1 1 2 2 -
2LL 1 1 - - -
4 0ML - 1 2 - 1
1ML - 1 2 - -
2
3ML - 1 2 - -
0 4ML 3 - - 4 1
0 20 40 60 80 100 120 140 8ML - 1 2 - -

Q (l/min)

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edizione 10-2013

142 3
 table HD-510/2 aidro
rev. 18/07/07

10 SOLENOID COILS, WITH STANDARD ELECTRIC CONNECTION TO ISO 4400 / DIN 43650, FOR DC SUPPLY

Standard valves type HD5-ES-* are operated by solenoid that are energized directly from a D.C. voltage supply. Solenoid valves can be supplied without
electric coils as HD5-ES-*-0000 and coils can be supplied separately as B05-***C.

Directly from D.C. supply

Nominal Current
Voltage Valve Code Coil Code
(A)

V 12 DC HD5-ES-*-*-012C B05-012C 3,17

V 24 DC HD5-ES-*-*-024C B05-024C 1,73

Permissible supply voltage variation : +5% -10%

Special voltages available : V 48 DC, V 106 DC, V 205 DC

11 SOLENOID COILS, WITH STANDARD ELECTRIC CONNECTION TO ISO 4400 / DIN 43650, FOR AC SUPPLY

Valves type HD5-ES-* can be operated from A.C. supply by the use of coils that incorporate a full wave bridge rectifier. Coils with rectifier can be supplied
separately as B05-***A.

Directly from A.C. supply

Nominal Current
Voltage Valve Code Coil Code
(A)

V 115 AC / 50 (60) Hz HD5-ES-*-*-115A B05-115A 0,40

V 230 AC / 50 (60) Hz HD5-ES-*-*-230A B05-230A 0,20

Permissible supply voltage variation : +5% -10%

12 OPTIONAL ELECTRIC CONNECTION

Coils type B05-* for valves HD5-ES-* can be supplied with 2-poles AMP Junior-Timer electric connection. Coils with AMP connection can be supplied
separately as B05-***CAMP

AMP electric connection

Nominal
Voltage Valve Code Coil Code Current
(A)

V 12 DC HD5-ES-*-*-012CAMP B05-012CAMP 3,17

V 24 DC HD5-ES-*-*-024CAMP B05-024CAMP 1,73

Other optional electric connection are available : - Flying Leads


- Flying Leads (250 mm) with Deutsch
connection (DT04-2P)

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4 143
aidro
 table HD-510/2 rev. 18/07/07

13 VERSION “N” : MECHANICAL DETENT ON SPOOL

Solenoids valves with detent typically are 2 position, 2 solenoid, no-spring


valves where the spool is kept at the extreme ends of its stroke by a
mechanical device.
This permits that solenoids are energized by short time current pulses and the
spool remains at its position regardless of forces due to hydrodinamics or
gravitational/inertial effects (vibrations).

14 VERSION “T” : SOFT SHIFTING 15 VERSION “TR” : ADJUSTABLE SOFT SHIFTING

Solenoid valves with soft shifting devices are 2 or 3 position valves which In Version “TR” valves, the fixed orifice is replaced by an adjustable, variable
incorporated a fixed throttling orifice (Ø 0,6 mm) on the channel that throttle valve that permit a fine and precise adjustment of the spool shifting
connects the extreme hydraulic chambers of the valve. time.
The throttling effect controls the spool shifting time, thus limiting unwanted To increase the throttling (and therefore the shifting time) turn clock-wise the
hydraulic shocks. adjusting screw (Ch. 3 mm), after having unlocked its retaining nut (Ch. 10
mm).

16 VERSION “K” : OVERRIDE PIN

Solenoid valves according to “K” version have override actuators that push
on the valve’s override pins and permit a quick and easy “hand operation” of
the valves, without the need of any tool.
The override actuator is incorporated in a flexible rubber cap that is easily
applicable on the solenoid retaining nuts and that protects from moisture and
water splashes.

edizione 10-2013

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144
5
aidro
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17 VERSION ”DR” : SEPARATE DRAINING OF THE SOLENOID CHAMBER

Solenoid valves according to “DR” version present a draining line of the chambers of the solenoids. This version should be adopted in presence of high counter-
pressure on T line that exceed the permissible recommended maximum pressure for T ports of the valve (210 bar).
Position of additional draining port DR is conform with ISO 4401-05 interface and correspond to the Y port.

Dimensions in mm

18 ANTICORROSION OPTIONS

On HD5-ES-* standard valves the body is phosphate coated, the solenoid tubes are not treated and coils mantel and irons are zinc trivalent plated.
To increase the resistance to corrosive agents different variants are available :

ZT : • Body, solenoid tubes and coils irons are zinc trivalent plated

ZL : • Body is coated with special TEMADUR 40 zinc painting


• Solenoids have 8-12 µm zinc plating

ZK : • Body is coated with special TEMADUR 40 zinc painting


• Solenoids tube and coils irons are “zinc-nickel” plated

Example of ZK painted valve : HD5-ES-1LLb-ZK-024C/20

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6
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aidro
aidro Table HD-530 (5/2012)
HD-ED

DIRECTIONAL CONTROL VALVE


SOLENOID OPERATED – CETOP 05
Qnom= 100 l/min TYPE HD5-ED-* Pnom = 32 MPa (320 bar)

1 HOW TO READ THE MODEL CODE FOR HD5-ED

HD5 - ED - (1) (C) - * - (012C) (-) / 10


① ② ③ ④ ⑤ ⑥ ⑦ ⑧

① HD5 : 4-way directional control valve CETOP 05


② ED : electrically controlled
③ (1) : spool type, see 5
④ (C) : solenoid(s) and spring(s) arrangements, see 5
C : 2 solenoids, spool is spring centered (3 position)
LL : 1 solenoid, spool is spring offset (2 position)
ML : 1 solenoid, spool is spring centered (2 position)

⑤ * : Code reserved for options and variants

⑥ (012C) : Electric voltage and solenoid coils
0000 : no coil(s)
012C : coil(s) for 12 V DC
024C : coil(s) for 24 V DC
115A : coil(s) for 110/50 V AC- 115/60 V AC
230A : coil(s) for 220/50 V AC - 230/60 V AC

⑦ - : Coil connection
- : DIN 43650-A ISO 4400
AMP : Amp Junior Timer - vertical configuration
AMPX : Amp Junior Timer - axial configuration
D : Deutsch
⑧ 10 : Design number (progressive) of the valves.

2 DESCRIPTION
The spool ⑤ shifts into the valve body ① sub-
ject to the action of springs ④ and solenoids ③.
Spool ⑤, depending from its shape and its
position in the valve body ①, opens and/or closes
passages between P, A, B and T ports, thus
controlling the direction of the hydraulic flow.

edizione 10-2013

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Table HD-530 (5/2012)
aidro
aidro
3 TYPICAL DIAGRAMS 4 TECHNICAL DATA

Typical P-Q curves for valves HD5-ED-* in standard configuration, Nominal flow 100 l/min
with mineral oil at =32 mm2/s and at T=40°C.
Maximum rec. flow rate see 7 125 l/min

Maximum nominal 32 MPa


pressure (P, A, B) (320 bar)

Maximum pressure at T port 21 MPa


(210 bar)

Pressure drops see 3

Electric characteristics see 6

Energizing switching times 70-100 ms

Protection to DIN 40050 IP 65

Duty cycle 100%


Spool P-A P-B A-T B-T P-T
Dimensions see 9
1C 1 1 2 2
4C 4 4 4 4 1 Installation see 8

0C 1 1 1 1 1
3C 1 1 1 1 Mass 3,0/2,4 kg
1LL 2 2 3 3
1LLb 2 2 3 3

5 SPOOL IDENTIFICATION AND INTERMEDIATE POSITION TRANSITORIES 6 ELECTRIC CHARACTERISTICS

Valve type HD5-ED-* are operated by sole-


noid that are energized:
- directly from a DC voltage supply
24 V DC = 024C
12 V DC = 012C

- by the use of coils that incorporate a full


wave rectifier, from AC voltage supply:
115A110/50 V AC- 115/60 V AC = 115A
220/50 V AC - 230/60 V AC = 230A

All connectors must conform to ISO 4400


(DIN 43650) and electric circuitery must be
able to carry the following rated current
values :
V 12 DC = 2,4 A V 115/50 = 0,26 A
V 24 DC = 1,2 A V 230/50 = 0,14 A
Coils with 2 electric pins, conforming with
AMP connectors, are only available for DC
supply (example of code : B03-012C AMP).

Permissible supply voltage variation : ± 10 %

147
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aidro Table HD-530 (5/2012)


aidro
7 HYDRAULIC LIMITS OF USE

P-Q characteristics limits for safe use of HD5-ED-* solenoid operated valves. Measured at =32 mm2/s and T = 40°C

350
1C 1
1
300 4C 3
3
0C 1
2
250
3C 2
2
200
1LL 1
3ML 2
P (bar)

150 4ML 3
3
1 1ML 1
100
2 1MLb 1
50 1LLb 1
4MLb 3
0
0 10 20 30 40 50 60 70 80 90 100 110

Q (l/m in )

8 INSTALLATION 9 INSTALLATION DIMENSIONS

All valves HD5-* conform with ISO and CETOP specifi- (dimensions in mm)
cations for mounting surface dimensions (see 9 )
and for valves height. When assembled to its mount-
ing plate valve HD5-* must be fastened with 4 bolts
M6x35 (or M6x** according to the number of mod-
ules) tightened at 12 Nm torque.
Leakage between valve and mounting surface is pre-
vented by the positive compression on their seats of 5
seals of O Ring type 12,42x1,78 - 90 Shore.

10 SOLENOID

Solenoid valves can be supplied without electric coils,


as HD5-ED-****-0000.
Coils are ordered separately ; standard, 3 electric
pins, coils are :
- B03-024C ; B03-012C
- B03-115A ; B03-230A
Connections to the electric supply is made by stan-
dard 3-PIN connectors, according to ISO 4400 (DIN
43650). Connectors can be with different cable exit
size (PG9, PG11) and beside of the plain connecting
function they may incorporate various features like
- Signal led
12 MANUAL OVERRIDE
- Voltage surge suppressor, etc.
In case of electric cut-offs, the spool
11 HYDRAULIC FLUID
can be manually shifted by acting on the
emergency pins, located at the end of
Seals and materials used on standard valves HD5-*
the solenoids and accessible through the
are fully compatible with hydraulic fluids of mineral
retaining nuts.
base, upgraded with antifoaming and anti oxidizing
agents.
The hydraulic fluid must be kept clean and filtered
to ISO 4406 class 19/17/14, or better, and used in a
Standard model of the manual override
recommended viscosity range from 10 cSt to 60 cSt.

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AM-520 aidro

149
aidro

edizione 10-2013

150
AM-525 aidro

151
aidro

edizione 10-2013

152
 table AM-530 rev.aidro
AM-530 rev. 03/2008
11/03/08

Stackable valves cetop 05


check valves
type AM5-CO-*

ISO 4401-05

2 FUNCTIONAL SYMBOLS 1 HOW TO READ THE MODEL CODE FOR VALVES HD5-*

 AM5 - CO (X) - (AB) - * - ** / 10


          

 AM5 : stackable valve Cetop 05 – Pressure 32 MPa (320 bar)


 CO : check valve, spring operated
 (X) : flow A1  A ( B1  B), see functional symbols 2
   
 (AB) : service lines where the control(s) operate(s) (see also 2

  * : check valve opening (cracking pressure)


    - : 0.2 MPa (2bar)
4 : 0.4 MPa (4 bar)

 ** : code reserved for special variants (materials, seals, surface treatments, etc.=
 10 : design number (progressive) of the valve
   


   

   


   

   


   

   

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1 153
aidro
 table AM-530 rev. 11/03/08

3 TYPICAL DIAGRAMS 4 TECHNICAL DATA

Typical p-Q curves for valves AM5-CO-* in standard configuration, with mineral
max. rec. flow rate on
oil at 36 cSt and T=50°C. 60 l/min
controlled line(s)
20 max. rec. flow rate on free
100 l/min
A → A1 channels
18
B → B1 max. nominal pressure 32 MPa (320 bar)
16
pressure drops see 3
14
dimensions see 6
12
p (bar)

10 5 INSTALLATION
free
8 channels All stackable valves AM5-* conform with ISO and
CETOP specifications for mounting surface dimensions
(see also front page) and for valves height (50 mm).
6 Leakage between valve and mounting surface is
prevented by the positive compression on their seats of 5
4 seals of Quad-Rings type 12,42 x 1,68 x 1,68 mm or 5 O-
Rings type 12,5 x 1,68.

0
0 20 40 60 80 100
Q (l/min)

6 INSTALLATION DIMENSION

All dimensions are mm

edizione 10-2013

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AM-550 aidro

155
aidro

edizione 10-2013

156
AM-565 aidro

157
aidro

edizione 10-2013

158
aidro
AM-580 rev. 08/2007
table AM-580 aidro
rev. 27/08/07

Stackable valves cetop 05


pressure reducing valves
type AM5-RP-*

ISO 4401-05

 FUNCTIONAL SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES AM5-RP-P/*
AM5 - RP - (P) / (20) - * / 20
     

 AM5 : stackable valve CETOP 05 – pressure 32 MPa (320 bar)


 RP : pressure reducing, pilot operated
 (P) : lines where the control operates (see functional symbols )
 (20) : controlled pressure adjustment ranges :
6,3 : from 0,5 to 7 MPa (from 5 to 70 bar)
16 : from 1 to 16 MPa (from 10 to 160 bar)
20 : from 1,6 to 2,1 MPa (from 16 to 210 bar)

 * : code reserved for special variants


V = adjustment with knob
 20 : design number (progressive) of the valves

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1 159
aidro
aidro table AM-580 rev. 27/08/07

 TYPICAL DIAGRAMS (measured at ν = 36 cSt and 50°C)  DATA AND


OPERATING LIMITS

Maximum input 32 MPa


pressure (320 bar)

Maximum rec. 80 l/min


flow rate on
regulated line

Maximum rec. 100 l/min


flow rate on free
lines

Pilot flow rate 0,7 l/min

Mass 3,2 kg Model A,B


2,85 kg Model P

 ADJUSTMENT OF
THE PRESSURE

Reduced pressure is obtained by


throttling the flow on spool
which is balanced, on one side,
 INSTALLATION DIMENSIONS (all dimensions are mm) by the reduced pressure and, on
the other side, by the positioning
spring and by the pilot pressure.
AM5-RP-A/* Pilot pressure is established by
the action of spring on the pilot
valve.
The value of the reduced
pressure is changed by changing
the compression of spring. To
increase the value of the reduced
pressure, turn clockwise acting
on adjustment element 2 (C hex
6 mm), after having unlocked its
retaining nut (C hex 27 mm).

 DESCRITION

All valves type AM5-RP-*


reduce pressure P of the solenoid
valve as follows :
On version P, the valve
constantly reduce pressure at
the settled value
On version A, the pressure is
reduced in direction A→A1
while the return is free
On version B, the pressure is
reduced in direction B→B1
while the return is free

All valves type AM5-RP-* have


a 1/4” BSP manometer port (M)
for the direct reading of the
reduced pressure

edizione 10-2013
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160 2
aidro table AM-580
aidro
rev. 27/08/07

AM5-RP-B/*  INSTALLATION

All stackable valves AM5-RP-*


conform with ISO and CETOP
specifications for mounting
surface dimensions and for valves
height (50 mm).
Leakage between valve and
mounting surface is prevented by
the positive compression on their
seats of 5 seals type Quad-Ring
(12.42 x 1.69 mm)

 HYDRAULIC FLUIDS

Seals and materials used on


standard valves AM5-* are fully
compatible with hydraulic fluids
of mineral oil base, upgraded with
antifoaming and antioxidizing
agents.
The hydraulic fluid must be kept
clean and filtered to ISO 4406
class 19/17/14, or better, and used
in a recommended viscosity range
from 10 cSt to 60 cSt.

AM5-RP-P/*

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aidro PM-501
1/2

aidro Table MR-5-* G (01/2011)

MONOBLOCK WITH MULTIPLE SECTIONS ISO 05


TYPE MR-5-* G

1 DESCRIPTION Q max
Number of
Type recommended
stations 03
• Ports A and B (1/2" BSP) on the sides (*) l/min
• P and T lines with ports (3/4" and 1" BSP) on the two
rear sides MR-5-1 G 1 120
• Parallel connections P and T MR-5-2 G 2 120
Monoblocks with multiple sections from 1 to 8, for hydrau- MR-5-3 G 3 100
lic 4 ways operated valves ISO 05 with parallel internal
connections P and T. The utility ports A and B are posi- MR-5-4 G 4 100
tioned, in pairs, laterally to the valve assembly face. MR-5-5 G 5 100
MR-5-6 G 6 100
MR-5-7 G 7 80
MR-5-8 G 8 80

2 TECHNICAL DATA
Material: Cast Iron GG 25
Coating: Manganese phosphating

Pressure allowed in the ports:


P, A, B and T = 300 bar

Incoming flow, maximum recommended:


From 80 to 120 l/min, decreasing with the rise of the number of sections.

Connecting ports:
Standard female cylindrical BSP thread with maximum rugosity of a surface Ra 1,6 for the fitting of connections.

A and B 1/2" BSP - one pair per section.

P 3/4" BSP and T 1" BSP - one pair on each rear side of a monoblock; it allows, if necessary, to double supply (P)
or double outlet (T); close the unused ports.
(*) If both pairs of ports P and T are used, maximum recommended Q values can be increased.

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Table MR-5-* G (01/2011) aidro
aidro
3 INSTALATION DIMENTIONS (in mm)

Threds BSP according to DIN 3852

Type X (mm) Z (mm) mass (kg)

MR-5-2 G 160 136 11,30

MR-5-3 G 240 216 17,00

MR-5-4 G 320 296 22,70

MR-5-5 G 400 376 28,50

MR-5-6 G 480 456 34,0

MR-5-7 G 560 536 39,90

MR-5-8 G 640 616 45,60

Installation:
• 4 mounting holes threaded M 12 on the rear side.

Mounting surface of the valve:


Planarity of the surface: 0,01/100
Rugosity: Ra 0,8

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aidro PM-511
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aidro Table MR.K-5-* G (01/2011)

MONOBLOCK WITH MULTIPLE SECTIONS ISO 05


TYPE MR. K-5-* G

1 DESCRIPTION
Q max
Number of
Type recommended
sections 03
• Ports A and B (1/2" BSP) on the back (*) l/min
• P (3/4" BSP) and T (1" BSP) lines with ports on the
two rear sides
• Parallel connections P and T MR.K-5-2 G 2 120
MR.K-5-3 G 3 100
Monoblocks with multiple sections from 2 to 8,
for hydraulic 4 ways operated valves ISO 05 with MR.K-5-4 G 4 100
parallel internal connections P and T. Ports A and
B are positioned, in pairs, on the back side of the MR.K-5-5 G 5 100
block with respect to the valve assembly face.
MR.K-5-6 G 6 100
MR.K-5-7 G 7 80
MR.K-5-8 G 8 80

2 TECHNICAL DATA
Material: Cast Iron GG 25
Coating: Manganese phosphating

Pressure allowed in the ports:


P, A, B and T = 300 bar

Incoming flow, maximum recommended:


From 80 to 120 l/min, decreasing with the rise of the number of sections.

Connecting ports:
Standard female cylindrical BSP threads with maximum rugosity of a surface Ra 1,6 for the fitting of connections.

A and B ports 1/2" BSP - one pair per section.

P 3/4" BSP and T 1" BSP - one pair on each rear side of a monoblock; it allows, if needed, to double supply (P)
or double outlet (T); close the unused ports.

(*) If both pairs of ports P and T are used, maximum recommended Q values can be increased.

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3 INSTALATION DIMENTIONS

Threds BSP according to DIN 3852

Type X (mm) Z (mm) mass (kg)

MR.K-5-2 G 160 136 11,30

MR.K-5-3 G 240 216 17,00

MR.K-5-4 G 320 296 22,70

MR.K-5-5 G 400 376 28,50

MR.K-5-6 G 480 456 34,20

MR.K-5-7 G 560 536 39,90

MR.K-5-8 G 640 616 45,60

Installation:
• 4 mounting holes threaded M 12 on the rear side

Mounting surface of the valve:


Planarity of the surface: 0,01/100
Rugosity: Ra 0,8

Auxiliary ports: on the side of monoblock there are auxiliary ports threaded 1/4" BSP, connected to
the line A (one per each section). Monoblocks are sold with these ports closed by plugs with cylindric
thread, with hexagon socket for 6 mm key.

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SECTION 5

CETOP 07 - CETOP 08 - Logic elements


Description item table pag

Directional valve HD7-ES HD-700 168


Directional valve HD8-ES HD-800 175
Pressure relief valve (cetop) GMG-*-/40 GMG/40 182
Pressure relief valve (in line) GMG-*-/60 GMG/60 186
Logic elements (2 ways) C-*- LE 189

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GMG/40
aidro GMG*/40 Preliminary (10/2011)

PRESSURE RELIEF VALVE SOLENOID OPERATED


WITH UNLOADING AND PRESSURE SELECTION
TYPE GMG*-*/40

P max 350 bar


Q max 500 l/ min

1 DESCRIPTION
GMG*-/40 are pilot operated pressure relief valves, available in 5 versions and up to 3 selections of pressure
values (see 5 ). In order to set the 2nd and 3rd value, a pressure relief valve must be placed between the main
body and the solenoid valve. Valves are normally supplied with a hexagonal head adjustment screw (SICBLOC
adjustment knob on the mainpressure control is available upon request)

2 HOW TO READ THE MODEL CODE FOR GMG*/40


GMG - (20) - H / A / 32 / 40 - 024C
➀ ➁ ➂ ➃ ➄ ➅ ➆
➀ GMG : Pressure relief valve pilot operated

➁ (20) : Nominal dimensions


10 : CETOP R06 : max flow rate 200 l/min
20 : CETOP R08 : max flow rate 400 l/min
32 : CETOP R10 : max flow rate 500 l/min

➂ H : Subplate mounting

➃ A : Versions A, B, C, D, G ( see 5 )

➄ 32 : 20 : 5 - 210 bar
32 : 10 - 350 bar

➅ (024C) : Electric voltage and solenoid coils (DIN 43650-A ISO 4400)

012C : coil(s) for V12DC


024C : coil(s) for V24DC
115A : coil(s) for V110/50 – V 115/60 AC
230A : coil(s) for V220/50 – V 230/60 AC

➆ / 40 : Series number

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3 TYPICAL DIAGRAMS
Typical P-Q curves for valves GMG*/40 are obtained with mineral oil at viscosity 36 cSt at T = 50 °C.

4 TECNICAL DATA

Max. flow up to 500 (see 2 )


Max. nominal pressure 35 MPa (350 bar)
Ambient T -20 + 50 °C
Fluid T range -20 + 80 °C
Fluid viscosity range 10 - 400 cSt
Recommended viscosity 10 cSt - 60 cSt

5 VERSIONS

6 HYDRAULIC FLUIDS
Seals and materials used on standard valves GMG*/40 are fully compatible with hydraulic fluids of mineral base,
upgraded with antifoaming and anti oxidizing agents. The hydraulic fluid must be kept clean and filtered to ISO
4406 class 19/17/14, or better, and used in a recommended viscosity range from 10 cSt to 60 cSt.

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7 INSTALLATION DIMENSIONS

➀ - Mounting surface
➁ - Hexagon head main pressure adjustment screw: spanner 13, rotate clockwise to increase pressure;
➂ - Second value pressure adjustment valve. Countersunk hex adjustment screw: spanner 5, rotate
clockwise to increase pressure;
➃ - CETOP 03 solenoid valve for pressure selection / unloading.
➄ - Pressure gauge port 3/4 BSP


A B C D E F G H
GMG-10* 186 126 22 179 164 226 223 44
GMG-20* 196 126 14 170 164 236 222 52
GMG-32* 206 126 25 180 164 246 221 41

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8 MOUNTING INTERFACES

9 ELECTRIC CONNECTORS

3 pin connectors must conform to ISO 4400 (DIN 43650). Connectors must be ordered separately.

10 FASTENING BOLTS AND SEALING RINGS

GMG-10* GMG-20* GMG-32*

Fastening (4 bolts) M 12 x 40 M 16 x 50 M 18 x 60
Torque 69 Nm 170 Nm 235 Nm
Sealing rings 2 OR type 123 2 OR type 3118 2 OR type 4137
1 OR type 109 1 OR type 109 1 OR type 109

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GMG/60
aidro GMG*/60 Preliminary (10/2011)

PRESSURE RELIEF VALVE SOLENOID OPERATED


WITH UNLOADING AND PRESSURE SELECTION
TYPE GMG*-*/60

P max 350 bar 1 DESCRIPTION


Q max 400 l/ min
GMG*-/60 are pilot operated pressure
BSP threaded ports
relief valves, available in 5 versions and
up to 3 selections of pressure values
(see 5 ). In order to set the 2nd and
3rd value, a pressure relief valve must
be placed between the main body and
the solenoid valve. Valves are normally
supplied with a hexagonal head adjust-
ment screw (SICBLOC adjustment
knob on the mainpressure control is
available upon request)

2 HOW TO READ THE MODEL CODE FOR GMG*/60


GMG - (5) - (3) - (A) - (M) - (024C) / 60
➀ ➁ ➂ ➃ ➄ ➅ ➆
➀ GMG : Pressure relief valve pilot operated

➁ (5) : Nominal dimensions


5 : max flow rate 250 l/min
7 : max flow rate 400 l/min

➂ (3) : Pressure adjustment range


3 : up to 70 bar
5 : up to 210 bar
7 : up to 350 bar

➃ (A) : Versions A, B, C, D, G ( see 5 )

➄ (M) : Standard - screw regulation


M - SICBLOC knob available on the main pressure control

➅ (024C) : Electric voltage and solenoid coils (DIN 43650-A ISO 4400)
012C : coil(s) for V12DC

024C : coil(s) for V24DC


115A : coil(s) for V110/50 – V 115/60 AC
230A : coil(s) for V220/50 – V 230/60 AC

➆ / 60 : Series number

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3 TYPICAL DIAGRAMS
Typical P-Q curves for valves GMG*/60 are obtained with mineral oil at viscosity 36 cSt at T = 50 °C.

4 TECNICAL DATA

Max. flow up to 400 (see 2 )


Max. nominal pressure 35 MPa (350 bar)
Ambient T -20 + 50 °C
Fluid T range -20 + 80 °C
Fluid viscosity range 10 - 400 cSt
Recommended viscosity 10 cSt - 60 cSt

5 VERSIONS

6 HYDRAULIC FLUIDS
Seals and materials used on standard valves GMG*/60 are fully compatible with hydraulic fluids of mineral base,
upgraded with antifoaming and anti oxidizing agents. The hydraulic fluid must be kept clean and filtered to ISO
4406 class 19/17/14, or better, and used in a recommended viscosity range from 10 cSt to 60 cSt.

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7 INSTALLATION DIMENSIONS

➀ - Hexagon head main pressure adjustment screw: spanner 13, rotate clockwise to increase pressure;
➁ - Remote piloting port X 1/4 BSP;
➂ - Outlet port T: GMG5* - 1" BSP
GMG7* - 1" 1/2 BSP

➃ - Pressure port P: GMG5* - 3/4" BSP


GMG7* - 1" 1/4 BSP
➄ - Second value pressure adjustment valve. Countersunk hex adjustment screw: spanner 5, rotate
clockwise to increase pressure;
➅ - CETOP 03 solenoid valve for pressure selection / unloading.

A B C D E F G H
GMG5* 210 130 172 17 247 167 221.5 49.5
GMG7* 232 130 172 17 269 167 221.5 49.5

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LOGIC CARTRIDGE VALVE 2-WAY
ISO 07368 (DIN 24342)

1 DESCRIPTION
2-way logic valves with 2 operational ports A and B. The flow path between these two connections is con-
trolled hydraulically by pilot pressure applied to the connection "X". The basic valve comprises of a sleeve
with an internal poppet valve which has a selected cone, giving a leak proof condition across the two
ports. The closing spring is retained by the top cover. Various forms of pilot control can be mounted either
to the top or to an adjacent manifold face to provide a direct control of the cartridge valve operation.

2 HOW TO READ THE MODEL CODE


C - (16) - A / 05 / N / * - D06
➀ ➁ ➂ ➃ ➄ ➅ ➆
➀ C : Cartridge valve
➁ (16) : Valve size: NG 16, 25, 32, 40, 50, 63, 80, 100

➂ A : Types of sleeves and cones (see ... )


A - cone with working area SA = SX
B - cone with working area SA < SX
C - cone with working area SA < SX and with damper
D - cone with working area SA = SX and with damper
R - cone with working area SA < SX (no return cone on request)

➃ 05 : Opening pressure
00 = without spring 20 = 2 bar
05 = 0,5 bar 40 = 4 bar
10 = 1 bar

➄ N : Material of sealing rings:


N = NBR (standard)
V = Viton (FKM) on request
➅ * : Code reserved for special variants

➆ D06 : Orifice / Plug cone


DX = cone without orifice

D00 = plug
D06 = orifice 0,6 mm
D = open cone without orifice

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3 TECNICAL DATA
Max. operating pressure 35 MPa (350 bar)
Ports A, B, X, Z1, Z2 35 MPa
Port Y 21 MPa (210 bar)
Seals for hydraulic fluids NBR - Nitrile Rubber (standard)
FKM - Fluorocarbon Rubber (Viton), on request
Fluid temperature range NBR -30 + 80 °C
FKM -20 +80 °C
Hardness for seals 70±5 Shore A, 90±5 Shore A
Fluid viscosity range 2,8 - 500 mm2/s (cSt)
Back-up rings Material PTFE
Hydraulic fluids (Seals) Mineral oil to DIN 51524 for NBR and FKM
HFA, HFB, HFC type fluides for NBR
HFD type fluids for FKM
other hydraulic fluids on enquiry.

Cleanliness class to ISO-code max ISO 4406 (C) class 20/18/15

4 CARTRIDGE TYPES

5 GEOMETRIC DATA

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7 DIAGRAMS NG 16 - NG 63 (type C and D on request)

8 DIAGRAMS NG 80 - NG 100 (type C and D on request)

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9 CAVITY ISO 7369 (DIN 24342)

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10 CAVITY ISO 7369 (DIN 24342)

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11 CARTRIDGE COVER SYMBOLS

12COVER STANDARD CODE


CV - (16) - C1 / X 06
➀ ➁ ➂ ➃ ➄
➀ CV : Cover type CV= cover for valves

➁ (16) : Valve size: NG 16, 25, 32, 40, 50, 63, 80, 100

➂ C1 : Cover code C1, C2, CL, M

➃ X : Channels for throttle or plug: X; Y; C; Z1; Z2.

➄ 06 : Orifices / Plugs in the channels:


00 = Plug
06 = Orifice 0,6 mm diameter in the throttle

13 COVER C1

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14 COVER CL

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15 COVER M

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16 COVER C2

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SECTION 6

ATEX valves

Description item table pag

SOLENOIDS EX II 2 GD Ex d IIC T5 GMA-6/* EL-EX 200


Cetop 03 Directional valve HD3-EX-* ATEX HD-3EX 201
2 way cartridge EVX-06-C5 EV-EX/C5 205
3 way cartridge EVX-06-D5 EV-EX/D5 207
Cetop 03 Proportional valve HD3-PX-* ATEX HD-PEX 209

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Table EL-EX
aidro EL-EX rev. 2009
rev. September 09/2009

EXPLOSION PROOF SOLENOIDS TYPE GMA-6/* SERIES 271 GD


I II 2 GD Ex d IIC T5
FOR HYDRAULIC VALVES ATEX

Note:
 manual override operation is by pushing the extended pin.
 normalised cable gland – fixing torque 8 Nm + 1 – device has
threaded attachment ½” conical – ISO 7/1
 earth connection screw
 threaded plug (socket hexagon 1,5 mm) to lock the retaining coil nut 
 nut for retaining the coil – fixing torque 6 Nm + 1 – outside hexagon 24 mm
- On/off pushing solenoids type GMA-6/* series 271 GD Coils are designed for Dc supply and they are available
for voltages from 12 to 250 VDC; for Ac supply coils are
- Ex-proof solenoids according to ATEX 94/9/EC and conform to EN designed with built-in bridge rectifier, they are available
50281-1-1. for supply voltages from 24 to 250 VAC.
Coils are supplied with 3-wire cable with silicon-rubber
- Code & protection II 2 G Exd II C T5 for Gas and Dust. protective covering.
2
Wires have section 1,5 mm – earth connection cable is
- Sealed and tight execution, protection IP 67 according to IEC 144 green-yellow.
Electric connections must be realized according to the
- Surface protection of solenoid: nickel coating, thickness 7 micron min. relevant ex-proof norms according to Atex.
Electric power consumption with warm coil:
- Electric connection: solenoids are supplied with 3-wire cable, with Exd IIC T5. – max. 11 W.
2
section of 1,5 mm , standard length of 1,5 m, already connected to coil. Ambient temperature: from –20 to +40 °C.
Earth connections are to be made:
• internally, by the green-yellow wire of the cable;
2
• externally, by a wire of minimum section of 4 mm fastened to the
earth screw.
Electric connection must be in accordance with Ex-proof norm
ATEX.

- Coil is secured to tube by screwing the nut – torque 6 Nm + 1 – across


the coil. Nut must be then locked by the plug present on it.
Conformity of unit to the norms is not granted if coil is used
separately from its electromagnetic tube.

- Types: GMA-6/EV for screw-in valves, ON/OFF


GMA-6/HD for Cetop 03 valves, ON/OFF
GMA-6/PX for Cetop 03 valves, proportional

- Max. dynamic pressure: up to 250 bar.

Labelling: solenoid label indicates supply voltage, protection class


Exd, certification number by INERIS and maximum absorbed
power. Applicable standards:
Note: copy of certificate is available on request: EN 60079-0 : 2006 EN 60079-1 : 2004
INERIS 05ATEX0028X/01 EN 61241-0 : 2006 EN 61241-1 : 2004

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rev. September 2009

DIRECTIONAL CONTROL VALVES SOLENOID OPERATED – CETOP 03


I- proof II 2 GD Ex d IIC T5
TYPE HD3 - EX - *
ATEX

2 FUNCTIONAL SYMBOLS 1 HOW TO READ THE MODEL CODE FOR VALVES HD3 – EX - *
Spring/Stroke combination for spool type "1"
HD3 - EX - (1) (C) - * (024C) / 25
      
 HD3 : 4-way directional valve Cetop 03 – Pressure 25 Mpa (250 bar)
 EX : electrically controlled, Ex-proof solenoid
 (1) : spool type (see 7)
 (C) : solenoid(s) and spring(s) arrangement, see also functional symbols 2
C : 2 sol., spool is spring centered (3 position)
N : 2 sol., spool is detented (2 position) see 13
LL : 1 sol. (a), spool is spring offset (2 position, end to end)
ML : 1 sol. (a), spool is spring offset (2 position, middle to end)
LM : 1 sol. (a), spool is spring offset (2 position, end to middle)
 * : code reserved for option and variants
b : only for LL, ML, LM sol. b installed (instead of sol. a)
S-** : calibrated orifice on P port, see 14
ZT : zinc trivalent plated valve, see 15
 (024C) : electric voltage and solenoid coils
012C : coil(s) for V12DC
024C : coil(s) for V24DC
110A : coil(s) for V110/50 – V115/60 AC
230A : coil(s) for V220/50 – V230/60 AC
see also electric characteristics 6
 25 : design number of the valves Atex solenoid for G and D

3 DESCRIPTION
The spool shifts in to the valves body
subject to the action of springs and
solenoids  .
Spool , depending from its shape and its
position in the valves body , opens and/or
closes passages between P, A, B, T ports,
thus controlling the direction of the hydraulic
flow. Solenoids  and  are energized by
electric current flowing-in through cables; in
case of electric cut-offs, the spool can be
manually shifted by acting on the emergency
pins , located at the end of the solenoids
and accessible through the retaining nuts .

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Table HD-3EXrev. September 2009 
4 TYPICAL DIAGRAMS 5 TECHNICAL DATA

Typical p-Q curves for valves HD3 – EX - * in standard configuration, with mineral oil at 36 Nominal flow 32 l/min
cSt and at 50°C for flow P  A/B, A/B  T
Maximum rec.
flow rate 40 l/min

Maximum nominal
pressure (P,A,B) 25 Mpa (250 bar)

Maximum pressure
at T port 25 Mpa (250 bar)

Pressure drops See 4

Electric characteristics See 6 and 9


Protection
to DIN 40050 IP 67

Duty cycle 100%

Service life > 107 cycles

Dimensions See 10

P-A P-B A-T B-T P-T Installation See 11 and 9


1C 2 2 2 2 -
4C 4 4 4 4 2 Mass Approx 2,6 / 3,7 kg
0C 2 2 3 3 2
3C 2 2 3 3 - 6 ELECTRIC CHARACTERISTICS
1LL 3 3 4 4 - Valves type HD3-EX-* are operated by solenoid
1LLb 3 3 4 4 - that are energized:
1ML - 2 2 - - • directly from a D.C. voltage supply:
4ML 4 - - 4 2 V 12 DC = 012 C
0ML 2 - - 3 2 V 24 DC = 024 C
3ML 2 - - 2 -
• by the use of coils that incorporate a
full wave bridge rectifier, from A.C.
7 SPOOL IDENTIFICATION AND ITERMEDIATE POSITION TRANSITORIES voltage supply:
V 110/50-V 115/60 = 110 A
V 220/50-V 230/60 = 230 A
Other voltages are available.
Permissible supply voltage variation: + 5%.
Ex-proof solenoid according to ATEX 94/9/EC,
II 2GD, class Exd IIC T5 – see 9.
Power consumption: max 11 w.
Currents are, at nominal voltage and at 25°C:
V12DC = 0,92A V115AC = approx 0,1A
V24DC = 0,46A V230AC = approx 0,05A

8 FUNCTIONAL SYMBOLS.
Spools, springs and solenoids combination
permit to obtain almost every type of ports (P, A,
B, T) connection and sequence.
For almost all types of solenoids/springs
combination and for all type of spools (with the
exceptions of spool 4), when solenoid “a” is
energized, hydraulic connections are P  B and
A  T; to obtain P  A and B  T solenoid “b”
must be energized.
The hydraulic connections that are obtained in
the “central” (neutral) position when solenoids
are not energized is the characteristic mark of
the spool shape and from it derives its
identification number:
0 = P, A, B, T connected
1 = P, A, B, T closed
3 = P closed, A, B, T, connected
for other types see 7.

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rev. September 2009

9 EXPLOSION PROOF SOLENOID TYPE GMA-6/HD SERIES 271 GD


 Ex proof solenoid according to ATEX 94/9/EC.
II 2GD Exd IIC T5.
Solenoid outside surfaces are nickel plated, with 7  minimum thickness
 Solenoid label indicates supply voltage, protection class Exd, certification
number by INERIS and maximum absorbed power.
 3-wires cable, according to CEI 20-22, of standard length of 1,5 m, is
fastened to the coil and locked by cable gland .
 Wires have 1,5 mm2 section; earth connection wire is green-yellow.
Electric connection must be in accordance with Ex-proof norm
ATEX.
 Manual override operation is by pushing the extended pin.
 Normalised cable gland –torque 8 Nm + 1 – device has threaded
attachment ½” conical – ISO 7/1
 Earth connection screw
 Threaded plug (socket hexagon 1,5 mm)to lock the retaining coil nut 
Atex Certificates :  Nut for retaining the coil –torque 6 Nm + 1 – hexagon 24 mm.
INERIS 05ATEX0028X/01 for Gas and Dust Conformity of unit to the norms is not granted if coil is used
separately from its electromagnetic tube.

10 INSTALLATION DIMENSIONS

All dimension are mm.

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aidro
Table HD-3EXrev. September 2009

11 INSTALLATION 12 HYDRAULIC FLUIDS

All valves HD3 - * conform with ISO and CETOP specifications for Seals and materials used on standard valves HD3 - * are fully
mounting surface dimensions (see also front page) and for valves compatible with hydraulic fluids of mineral oil base, upgraded with
height. When assembled to its mounting plate valve HD3 - * must be antifoaming and anti-oxidizing agents.
fastened with 4 bolts M5 X 45 mm (or M5 x ** according to the The hydraulic fluid must be kept clean and filtered to ISO 4406 class
number of modules) tightened at 8 Nm torque. 19/17/14, or better, and used in a recommended viscosity range
from 10 cSt to 60 cSt.
Leakage between valve and mounting surface is prevented by the
positive compression on their seats of 4 seals of QUAD/O Ring type
9,25x1,68x1,68.

13 13 VERSION “N”:
MECHANICAL DETENT ON SPOOL.

Solenoid valves with detent typically are 2 position, 2 solenoid, no-


spring valve where the spool is kept at the extreme ends of its
stroke by a mechanical device. This permits that solenoids are
energized by short time current pulses and that the spool remains at
its position regardless of forces due to hydrodynamics or
gravitational/inertial effects (vibrations).

14 14 VERSION “S*”:
CALIBRATED ORIFICE ON P PORT
Option “S*” is rappresented by elements , suitably shaped to be
inserted on P port of the solenoid valve, having a calibrated orifice
(of various sizes) able to restrict, at the requested P value, the flow
rate entering the solenoid valve.
Those elements have the following orifice diameter:
3S – 10  Ø D = 1 mm
3S – 20  Ø D = 2 mm
3S – 25  Ø D = 2,5 mm
and are kept sealed on the P port of the valve by an OR  of
9,25x1,78 mm sizes (example OR 110 – 2037).

15 VERSION “ZT”: ZINC PLATED VALVES


Solenoid valves according to “ZT” version have central body zinc
trivalent plated and protected against every type of corrosion due to
saline ambiance or other aggressive chemicals. Zinc thickness are
on the valve body: 10-15 m.

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EV-EX/C5 aidro

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EV-EX/D5 aidro

and conform to EN 50281-1-1


D
INERIS 05ATEX0028X/01

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aidro

II 2 GD Ex d IIC

 Dimensions in mm

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HD-PEX aidro
Table HD-PEX
PROPORTIONAL 4-WAY CONTROL VALVES
SOLENOID OPERATED – CETOP 03
I- proof II 2 G EEx d IIC T5
TYPE HD3 - PX - *
ATEX

2 FUNCTIONAL SYMBOLS 1 HOW TO READ THE MODEL CODE FOR VALVES HD3 – PX - *

HD3 - PX - (1) (P) - (C) - ** (R2) / 20


       
 HD3 : 4-way directional valve Cetop 03 – Pressure 25 Mpa (250 bar)
 PX : Proportional electric control, Ex-proof solenoid see 9
 (1) : Functional spool type (see 2 7)
1 : closed center (P, A, B, T blocked)
3 : P blocked, A, B, T connected
 (P) : Spool nominal flow – see 4
P : 32 l/min with P = 1 Mpa (10 bar) (PA+BT or PB+AT)
R : 16 l/min with P = 1 Mpa (10 bar) (PA+BT or PB+AT)
05 : 05 l/min with P = 1 Mpa (10 bar) (PA+BT or PB+AT)
D : differential Qb = 2Qa: 32/16 l/min with P = 1 Mpa (10 bar)
 (C) : Solenoid(s) and springs arrangements – see 7
C : 2 sol., spool is springs centered
ML : 1 sol. (“a”) spool is centered + 1 end position
MLb : 1 sol. (“b”) spool is centered + 1 end position
 ** : Options and variants
ZC : zinc plated valves – see 13
 (R2) : Type of coil(s) and supply voltages – see 6 9 14
R2 : standard V12DC (R=11,3 )
R4 : standard V24DC (R=45,3 )
 20 : Design number (progressive) of the valve.

3 DESCRIPTION
The spool shifts in to the valves body
subject to the action of springs and
proportional solenoids  .
Spool , depending from its shape and its
position in the valves body , opens and/or
closes passages between P, A, B, T ports,
thus controlling the direction and the rate of
the hydraulic flow. Solenoids  and  are
energized by electric current flowing-in
through cables; in case of electric cut-offs,
the spool can be manually shifted by acting
on the emergency pins , located at the
end of the solenoids and accessible through
the retaining nuts .

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4 TYPICAL DIAGRAMS 5 TECHNICAL DATA
Nominal flow rates 5, 16, 32 l/min – see 1
Typical flow curves of valves HD3 – PX - * in standard configuration measured with mineral
oil at 36 cSt and at 50°C at P=01 Mpa (10 bar) for flow P  B, A  T Maximum nominal
pressure (P,A,B) 25 Mpa (250 bar)

Maximum pressure
at T port 25 Mpa (250 bar)

Maximum rec.
Pressure drops 5 Mpa (50 bar) – see 8

Electric
See 6 and 9
characteristics
Protection
to DIN 40050 IP 67

Duty cycle 100%

Service life > 107 cycles

Dimensions See 10
7 SPOOL IDENTIFICATION AND ITERMEDIATE POSITION TRANSITORIES
Installation See 9 11 14

Mass Approx 2,6 / 3,7 kg

6 ELECTRIC CHARACTERISTICS
Valves type HD3-PX-* are valves operated by
Ex-proof proportional solenoids ATEX qualified
for class EExd IIc T5 – see 9. On valves type
HD3-PX-*, the max permissible power
consumption on each solenoid is 11w and,
therefore, the currents to solenoids have to be
limited to:
• I max = 0,92 A for coils R2 (R=11,3 )
• I max = 0,46 A for coils R4 (R=45,3 )
Currents to hydraulic proportional valves are
normally supplied by an electronic driver based
on PWM mode of operation, capable of full
control of min and max values of current – see
14.

8 FLOW RATES AND PRESSURE


DIFFERENTIAL.
For a given P on a given valve the flow rates
are proportional to the driving current (see 4);
for a given driving current on a given valve, the
flow rates increase with the increasing of the P
up to certain limits. Typical limit curves are:

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Table HD-PEX
9 EXPLOSION PROOF SOLENOID TYPE GMA-6/PX SERIES 271
-  Ex proof solenoid according to ATEX 94/9/CE.
Class CE0722 EX II 2G EExd IIC T5.
Solenoid outside surfaces are nickel plated, with 7  minimum
thickness
 Solenoid label indicates supply voltage, protection class EExd,
certification number by CESI and maximum power.
 3-wires cable, according to CEI 20-22, of standard length of 1,5 m, is
fastened to the coil and locked by cable gland .
 Wires have 1,5 mm2 section; earth connection wire is green-yellow.
Electric connection must be in accordance with Ex-proof
norm ATEX.
 Manual override operation is by pushing the extended pin.
 Normalised cable gland –torque 8 Nm + 1 – device has threaded
attachment ½” conical – ISO 7/1
 Earth connection screw
 Threaded plug (socket hexagon 1,5 mm)to lock the retaining coil nut 
 Nut for retaining the coil –torque 6 Nm + 1 – hexagon 24 mm.
Copy of ATEX certificate-CESI 03 ATEX 212 Conformity of unit to the norms is not granted if coil is used
- is available on request. separately from its electromagnetic tube.

10 INSTALLATION DIMENSIONS

All dimension are mm.

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11 INSTALLATION 12 HYDRAULIC FLUIDS

All valves HD3 - * conform with ISO and CETOP specifications for Seals and materials used on standard valves HD3 - * are fully
mounting surface dimensions (see also front page) and for valves compatible with hydraulic fluids of mineral oil base, upgraded with
height. When assembled to its mounting plate valve HD3 - * must be antifoaming and anti-oxidizing agents.
fastened with 4 bolts M5 X 45 mm (or M5 x ** according to the The hydraulic fluid must be kept clean and filtered to ISO 4406 class
number of modules) tightened at 8 Nm torque. 19/17/14, or better, and used in a recommended viscosity range
Of special interest is the mounting of pressure compensator from 10 cSt to 60 cSt.
modules with HD3-P proportional valves – see 15.
Leakage between valve and mounting surface is prevented by the 13 VERSION “ZC”: ZINC PLATED VALVES
positive compression on their seats of 4 seals of QUAD/O Ring type
9,25x1,68x1,68. Solenoid valves according to “ZC” version have central body zinc
plated and protected against every type of corrosion due to saline
ambiance or other aggressive chemicals. Zinc thickness are on the
valve body: 10-15 m.

14 14 CHARACTERISTICS OF STANDARD UED-M15-**


See table ED-M15.
Voltage supply: 10 to 28V DC.
Max ripple: + 10% V supply.
Currents: limit “A” = 2,5 A
limit “B” = 2,5 A
bias = 50 mA
Offset “A”: 0 to 50% of limit “A”
Offset “B”: 0 to 50% of limit “B”
Switching: dither frequency 110Hz
Auxiliary V: VR=5V + 1% (max 100 Ma)
Ref. signals:
UED-M15-01 and 11 : 0  +10V (or 2,5V +5V)
UED-M15-05 : -10V 0+10V (or 0 2,5 +5V)
Ramp time:
From 0,02 sec to 5 sec
Gain “A”:
Scale from 0,25A/V to “0” A/V (or from 1 A/V to “0” A/V)
Gain “B”:
Scale from 0,25A/V to “0” A/V (or from 1 A/V to “0” A/V)
Temperature:
Permissible range from 25°C to 75°C
EMC protection:
CE “heavy industrial”
Container:
IP-30 protection.
Technology:
SMD, on one card.

15 15 PRESSURE COMPENSATOR MODULES.


2-way pressure compensator for meter-in application type AM3-PC-
P – see table AM-391.
When using the 2-way pressure compensators in meter-in
application, shown in the circuit diagram, a constant pressure
difference across the metering edge of the proportional direction
valve is held. In this case, the pressure variations due to loading
changes, as well as pump pressure changes, are compensated.
That means that a pressure change cannot result in flow increase.

3-way pressure compensator type AM3-LS-P (See table AM-390) is


able to operate as “load sensing” device, by discharging at T port, at
the same pressure of the user, the flow that exceeds the flow rates
required by the controlled opening of the proportional 4-way valve.

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SECTION 7

Proportional valves
Description item table pag
Cetop 03 proportional valve HD3-PS-* HD-P3S 216
Cetop 05 proportional valve HD5-PS-* HD-P5S 220
Universal driver UED-M15-* ED-M15 224

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aidro HD-P3S
Table HD-P3S
PROPORTIONAL 4-WAY CONTROL VALVES
SOLENOID OPERATED – CETOP 03
TYPE HD3 - PS - *

2 FUNCTIONAL SYMBOLS 1 HOW TO READ THE MODEL CODE FOR VALVES HD3 – PS - *

HD3 - PS - (1) (P) - (C) - ** - (R2) / 10


       
 HD3 : 4-way directional valve Cetop 03 – Pressure 32 Mpa (320 bar)
 PS : Proportional electric control
 (1) : Functional spool type (see 2 7)
1 : closed center (P, A, B, T blocked)
3 : P blocked, A, B, T connected
 (P) : Spool nominal flow – see 4
P : 32 l/min with P = 1 Mpa (10 bar) (PA+BT or PB+AT)
R : 16 l/min with P = 1 Mpa (10 bar) (PA+BT or PB+AT)
05 : 05 l/min with P = 1 Mpa (10 bar) (PA+BT or PB+AT)
D : differential Qb = 2Qa: 32/16 l/min with P = 1 Mpa (10 bar)
 (C) : Solenoid(s) and springs arrangements – see 7
C : 2 sol., spool is springs centred
ML : 1 sol. (“a”) spool is centred + 1 end position
MLb : 1 sol. (“b”) spool is centred + 1 end position
 ** : Options and variants:
K : extended manual overrides – see 9
AK : extended manual overrides with air bleeding valves– see 9
ZC : zinc plated valves – see 13
 (R2) : Type of coil(s) and supply voltages – see 6 14
R2 : R= 2,3  standard for V12DC; R3 : R= 4,5 
R4 : R=13,4  standard for V24DC; R5 : R=18,6 
 10 : Design number (progressive) of the valve.

3 DESCRIPTION
The spool shifts in to the valves body
subject to the action of springs and
proportional solenoid .
Spool , depending from its shape and its
position in the valves body , opens and/or
closes passages between P, A, B, T ports,
thus controlling the direction and the rate of
the hydraulic flow. Solenoid  is energized
by electric current flowing-in through cables;
in case of electric cut-offs, the spool can be
manually shifted by acting on the emergency
pins , located at the end of the solenoids
and accessible through the retaining nuts .

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Table HD-P3S
4 TYPICAL DIAGRAMS 5 TECHNICAL DATA
Typical flow curves of valves HD3 – PS - *, with spools type P, R, 05 – see 1, in standard
Nominal flow rates 5, 16, 32 l/min – see 1
configuration measured with mineral oil at 36 cSt and at 50°C at P=01 Mpa (10 bar) for flow
PB AT Maximum nominal
pressure (P,A,B) 32 Mpa (320 bar)
Maximum pressure
at T port 16 Mpa (160 bar)
Maximum rec.
Pressure drops 10 Mpa (100 bar) see 8

Electric characteristics See 6

Protection DIN 40050 IP 67

Duty cycle 100%

Service life > 107 cycles

Dimensions See 10

Installation See 11 14
7 SPOOL IDENTIFICATION AND NOMINAL FLOW RATES Mass Approx 1,6 / 2,1 kg.

6 ELECTRIC CHARACTERISTICS
Valves type HD3-PS-* are operated by
proportional solenoids that are rated for an
average max power of 13,5 w.
The values of nominal max. current are:
for coils type R2 ( 2,3 ): I max = 2,4 A
R3 ( 4,5 ): I max = 1,7 A
R4 (13,4 ): I max = 1,0 A
R5 (18,6 ): I max = 0,85 A
Currents to hydraulic proportional valves are
normally supplied by an electronic driver based
on PWM mode of operation, capable of full
control of min and max values of current for
drivers type UED-M15 – see 14.

8 FLOW RATES AND PRESSURE


DIFFERENTIAL.
For a given P on a given valve the flow rates
are proportional to the driving current (see 4);
for a given driving current on a given valve, the
flow rates increase with the increasing of the P
up to certain limits. Typical limit curves are:

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aidro Table HD-P3S

9 9
VERSION "K": EXTENDED EMERGENCY PIN
Solenoid valves according to “K” version have extended emergency
actuator pins protruding from the solenoid shape, that permit a quick and
easy “Hand operation” of the valves, without the need of any tool.
The actuator pin and the end of the solenoid are protected by a flexible
rubber cap that makes easy operation and protects from moisture and
water splashes.

VERSION "AK": EXTENDED PIN AND AIR VALVES.


Proportional valves according to “AK” version have extended
emergency actuator pins that incorporate air bleeding valves, to purge
air from the solenoid tube for a simplified start-up of the system.
The actuator pin and the end of the solenoid are protected by a flexible
rubber cap that makes easy operation and protects from moisture and
water splashes.

10 INSTALLATION DIMENSIONS

All dimension are mm.

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aidro
Table HD-P3S

11 INSTALLATION 12 HYDRAULIC FLUIDS

All valves HD3 - * conform with ISO and CETOP specifications for Seals and materials used on standard valves HD3 - * are fully
mounting surface dimensions (see also front page) and for valves compatible with hydraulic fluids of mineral oil base, upgraded with
height. When assembled to its mounting plate valve HD3 - * must be antifoaming and anti-oxidizing agents.
fastened with 4 bolts M5 X 45 mm (or M5 x ** according to the The hydraulic fluid must be kept clean and filtered to ISO 4406 class
number of modules) tightened at 8 Nm torque. 19/17/14, or better, and used in a recommended viscosity range
Of special interest is the mounting of pressure compensator from 10 cSt to 60 cSt.
modules with HD3-P proportional valves – see 15.
Leakage between valve and mounting surface is prevented by the 13 VERSION “ZC”: ZINC PLATED VALVES
positive compression on their seats of 4 seals of QUAD/O Ring type
9,25x1,68x1,68. Solenoid valves according to “ZC” version have central body zinc
plated and protected against every type of corrosion due to saline
ambiance or other aggressive chemicals. Zinc thickness are on the
valve body: 10-15 m; and 8/12 m on solenoids.

14 14 CHARACTERISTICS OF STANDARD UED-M15-**


See table ED-M15.
Voltage supply: 10 to 28V DC.
Max ripple: + 10% V supply.
Currents: limit “A” = 2,5 A
limit “B” = 2,5 A
bias = 50 mA
Offset “A”: 0 to 50% of limit “A”
Offset “B”: 0 to 50% of limit “B”
Switching: dither frequency 110Hz
Auxiliary V: VR=5V + 1% (max 100 Ma)
Ref. signals:
UED-M15-01 and 11 : 0  +10V (or 2,5V +5V)
UED-M15-05 : -10V 0+10V (or 0 2,5 +5V)
Ramp time:
From 0,02 sec to 5 sec
Gain “A”:
Scale from 0,25A/V to “0” A/V (or from 1 A/V to “0” A/V)
Gain “B”:
Scale from 0,25A/V to “0” A/V (or from 1 A/V to “0” A/V)
Temperature:
Permissible range from 25°C to 75°C
EMC protection:
CE “heavy industrial”
Container:
IP-30 protection.
Technology:
SMD, on one card.

15 15 PRESSURE COMPENSATOR MODULES.


2-way pressure compensator for meter-in application type AM3-PC-
P – see table AM-391.
When using the 2-way pressure compensators in meter-in
application, shown in the circuit diagram, a constant pressure
difference across the metering edge of the proportional direction
valve is held. In this case, the pressure variations due to loading
changes, as well as pump pressure changes, are compensated.
That means that a pressure change cannot result in flow increase.

3-way pressure compensator type AM3-LS-P (See table AM-390) is


able to operate as “load sensing” device, by discharging at T port, at
the same pressure of the user, the flow that exceeds the flow rates
required by the controlled opening of the proportional 4-way valve.

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aidro
aidro Table HD5-PS 10/2010 HD-P5S

PROPORTIONAL 4-WAY CONTROL VALVES


SOLENOID OPERATED – CETOP 05
TYPE HD5 - PS - *

2 FUNCTIONAL SYMBOLS 1 HOW TO READ THE MODEL CODE FOR VALVES HD5 – PS - *

HD5 - PS - (1) (P) - (C) - ** - (R2) / 10


       
 HD5 : 4-way directional valve Cetop 05 – Pressure 32 Mpa (320 bar)
 PS : Proportional electric control
 (1) : Functional spool type (see 2 7)
1 : closed center (P, A, B, T blocked)
3 : P blocked, A, B, T connected
 (P) : Spool nominal flow – see 4
P : 63 l/min with ΔP = 1 Mpa (10 bar) (PA+BT or PB+AT)
R : 32 l/min with ΔP = 1 Mpa (10 bar) (PA+BT or PB+AT)
D : differential Qb = 2Qa: 63/32 l/min with ΔP = 1 Mpa (10 bar)
 (C) : Solenoid(s) and springs arrangements – see 7
C : 2 sol., spool is springs centred
ML : 1 sol. (“a”) spool is centred + 1 end position
MLb : 1 sol. (“b”) spool is centred + 1 end position
 ** : Options and variants:
K : extended manual overrides – see 9
AK : extended manual overrides with air bleeding valves– see 9
ZC : zinc plated valves – see 13
 (R2) : Type of coil(s) and supply voltages – see 6 14
R1 : R= 3,78 Ω
R2 : R= 4,7 Ω standard for V12DC;
R4 : R=13,9 Ω standard for V24DC;
 10 : Design number (progressive) of the valve.

3 DESCRIPTION
The spool shifts in to the valves body
subject to the action of springs and
proportional solenoid .
Spool , depending from its shape and its
position in the valves body , opens and/or
closes passages between P, A, B, T ports,
thus controlling the direction and the rate of
the hydraulic flow. Solenoid  is energized
by electric current flowing-in through cables;
in case of electric cut-offs, the spool can be
manually shifted by acting on the emergency
pins , located at the end of the solenoids
and accessible through the retaining nuts .

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Table HD5-PS 10/2010

4 TYPICAL DIAGRAMS 5 TECHNICAL DATA


Nominal flow rates 32, 63 l/min – see 1
Maximum nominal
pressure (P,A,B) 32 Mpa (320 bar)
Maximum pressure
at T port 21 Mpa (210 bar)
Maximum rec.
Pressure drops 10 Mpa (100 bar) see 8

Electric characteristics See 6

Protection DIN 40050 IP 67

Duty cycle 100%

Service life > 107 cycles

Dimensions See 10

Installation See 11 14

Mass Approx 4,3 / 5,8 kg.

6 ELECTRIC CHARACTERISTICS
Valves type HD5-PS-* are operated by
proportional solenoids that are rated for an
average max power of 13,5 W.
The values of nominal max. current are:
for coils type R1 ( 3,78 Ω): I max = 2,4 A
7 SPOOL IDENTIFICATION AND NOMINAL FLOW RATES R2 ( 4,7 Ω): I max = 1,9 A
R4 (13,9 Ω): I max = 1,1 A

Currents to hydraulic proportional valves are


normally supplied by an electronic driver based
on PWM mode of operation, capable of full
control of min and max values of current for
drivers type UED-M15 – see 14.

8 FLOW RATES AND PRESSURE


DIFFERENTIAL.
For a given ΔP on a given valve the flow rates
are proportional to the driving current (see 4);
for a given driving current on a given valve, the
flow rates increase with the increasing of the ΔP
up to certain limits. Typical limit curves are:

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aidro Table HD5-PS 10/2010

9 9
VERSION "K": EXTENDED EMERGENCY PIN
Solenoid valves according to “K” version have extended emergency
actuator pins protruding from the solenoid shape, that permit a quick and
easy “Hand operation” of the valves, without the need of any tool.
The actuator pin and the end of the solenoid are protected by a flexible
rubber cap that makes easy operation and protects from moisture and
water splashes.

VERSION "AK": EXTENDED PIN AND VALVE AIR BLEEDING


Proportional valves according to “AK” version have extended
emergency actuator pins that incorporate air bleeding valves, to purge
air from the solenoid tube for a simplified start-up of the system.
The actuator pin and the end of the solenoid are protected by a flexible
rubber cap that makes easy operation and protects from moisture and
water splashes.

10 INSTALLATION DIMENSIONS

All dimension are mm.

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aidro aidro
Table HD5-PS 10/2010

11 INSTALLATION 12 HYDRAULIC FLUIDS

All valves HD5-PS-* conform with ISO and CETOP specifications Seals and materials used on standard valves HD5 - * are fully
for mounting surface dimensions (see also front page) and for compatible with hydraulic fluids of mineral oil base, upgraded with
valves height. antifoaming and anti-oxidizing agents.
When assembled to its mounting plate, valve HD5-ES-* must be The hydraulic fluid must be kept clean and filtered to ISO 4406 class
fastened with 4 fixing bolts (socket head screws to ISO 4762) M6 x 19/17/14, or better, and used in a recommended viscosity range
40 mm (or M6 x * according to the number of modules) of class from 10 cSt to 60 cSt.
12,9 (ISO898) tightened at 12 Nm torque.
Leakage between valve and mounting surface is prevented by the 13 VERSION “ZC”: ZINC PLATED VALVES
positive compression on their seats of 5 seals of Quad-Ring type
12,42 x 1,68 x 1,68 mm. Solenoid valves according to “ZC” version have central body zinc
plated and protected against every type of corrosion due to saline
ambiance or other aggressive chemicals. Zinc thickness are on the
valve body: 10-15 μm; and 8/12 μm on solenoids.

14 14 CHARACTERISTICS OF STANDARD UED-M15-**


See table ED-M15.
Voltage supply: 10 to 28V DC.
Max ripple: + 10% V supply.
Currents: limit “A” = 2,5 A
limit “B” = 2,5 A
bias = 50 mA
Offset “A”: 0 to 50% of limit “A”
Offset “B”: 0 to 50% of limit “B”
Switching: dither frequency 110Hz
Auxiliary V: VR=5V + 1% (max 100 Ma)
Ref. signals:
UED-M15-01 and 11 : 0 → +10V (or 2,5V →+5V)
UED-M15-05 : -10V ←0→+10V (or 0 ←2,5 →+5V)
Ramp time:
From 0,02 sec to 5 sec
Gain “A”:
Scale from 0,25A/V to “0” A/V (or from 1 A/V to “0” A/V)
Gain “B”:
Scale from 0,25A/V to “0” A/V (or from 1 A/V to “0” A/V)
Temperature:
Permissible range from 25°C to 75°C
EMC protection:
CE “heavy industrial”
Container:
IP-30 protection.
Technology:
SMD, on one card.

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
aidro        table ED-M15 ED-M15

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       
aidro
table ED-M15

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225
        table ED-M15
aidro

aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

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       
aidro
table ED-M15

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aidro

SECTION 8
Cartridge valves SAE8, SAE10
Description item table pag
SAE8 - 3/4" 16 UNF
Single poppet normally closed EVSC.34.02 EV-100 230
Single poppet n.c. EVSC.34/2.02 EV-101 232
Single poppet n.c. EVC.34. EV-110 234
Single poppet n.c. two direction flow EVC2.34. EV-112 236
Double poppet n.c. two direction flow EVD.34. EV-114 238
Double poppet n.c. two direction flow EVD2.34. EV-116 240
Double poppet n.c. two direction flow EVD2.34/2 EV-216 242
Single poppet normally open EVO.34. EV-118 244

two way spool type EV2*.34.* EV-210 246


three way spool type EV3*.34.* EV-310 249
four way spool type EV4*.34.* EV-410 252
coils C30-C36 COILS C-30/36 255

Check valve VUC-34 VUC-34 257


Pressure relief MO-010 AC-410 258
Pressure relief MO-020 AC-420 260
Adjustable flow control FT266/VCF AC-510 262
Flow control pressure compensated VQF AC-530 264
Adjustable flow control pressure compens. FT268/2 AC-550 266
Line assembly body LAB AC-900 268

SAE10 - 7/8" 14 UNF


Pressure relief MO-4 AC-440 269
Pressure relief MO-4L MO-400 271

two way spool type EV2*.78.* EV-21078 273


three way spool type EV3*.78.* EV-31078 276
four way spool type EV4*.78.* EV-41078 279

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       table EV-100
EV-100 rev. 09/2007
07/09/2007
SCREW IN, 2-WAY SOLENOID OPERATED POPPET VALVES
NORMALLY CLOSED, CAVITY 3/4” 16 UNF Ø 12,7 mm
ONE DIRECTIONAL FLOW
TYPE EVSC.34.02

 FUNCTIONAL SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES EVSC.34.02.0000
EVSC. 34. 02. (0000). *. ** .P
      

 EVSC : screw in directional solenoid valve with Ø 13 mm solenoid core (see ), 2
way, 2 position, poppet type, normally closed, one direction flow (see )
 34 : cavity 3/4” 16 UNF (Ø 12,7 mm)
 02 : filter and manual override of screw type
 (0000) : electric voltage and solenoid coil (see )
0000 : no coil
012C : coil for V 12 DC
024C : coil for V 24 DC
220R : coil for V 220-230 RAC
230/50 : coil for V 230/50 AC
 * : options for coils connections
- : standard connection ISO 4400 / DIN 43650/A
C : flying leads
K : Kostal
A : AMP Junior
 ** : options for ISO 4400 / DIN 43650/A connectors
B9 : standard connector, black PG9
D9 : black connector, with diode, PG9
ES : “energy saving” connector with LED
R* : rectifier bridge
L* : LED
V* : LED + varistor
 P : Protective cap on manual override

 DESCRIPTION
The poppet 7 is pilot operated and it is kept normally closed against its seat 8. When the solenoid is
energized, the mobile armature 5 and the pilot pin 17 are shifted and the poppet, unbalanced by
pressure, opens permitting flow from  to .
The manual override 1 is of screw type and permits the valve operation in case of electric failure.
The filter 18 (0,25 mm) on way  prevents from dirt and better diffuses the flow around the poppet.
The cap 2 protects from shocks the manual override and, if locked, may prevent undue tampering of
the valve.

edizione 10-2013
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       table EV-100
aidro
 07/09/2007

 TYPICAL DIAGRAMS (measured at  = 46 cSt and 40°C)  DATA AND OPERATING LIMITS
Max. nominal pressure 25 MPa (250 bar)
2  1 Flow
Nominal flow rate 32 l/min

16 Max. rec. flow rate 40 l/min

 ELECTRIC FEATURES
12
Those solenoid valves are normally equipped by coils
p (bar)

type C30, which are energized from DC or AC supply


8 (see).
Coils type C30-***C are DC energized directly from a
V***DC supply.
Coils type C30-***R are RAC (Rectified Alternate
4
Current) energized from a V***AC supply, by a full
wave bridge rectifier incorporated in the connector.
Solenoids valves type EVSC.34 can also be AC
0 energized, directly from a V***AC supply, by using
0 8 16 24 32 40 appropriate C30-***/50 or C30-***/60 coils (see).

Q (l/min) Coils type C30 are normally provided for use of ISO
4400 / DIN 43650/A connectors. For coils with
different connection to the power supply, see table C30

 CONNECTORS
Standard coils are compatible with KA-132 connectors
 INSTALLATION DIMENSIONS (all dimensions are mm) (see table) ; for some functions (R* = bridge rectifier ;
L* = LED , etc.) the voltage has to be specified :
1 = V12, V24 2 = V115 3=V230
The “energy saving” connectors (option ES) save
current consumption to less than 50% of the nominal
and strongly reduce warming up of the coils.

 INSTALLATION

EVSC.34 valves are to be installed in cavity 3/4” 16


UNF with Ø 12,7 mm.
Check the appropriate state and position of the seals
supplied with the valve :
• O-Ring 9,25 x 1,78 with parbak 9,91 x 1,35
• O-Ring 16,36 x 2,20
• 2 x O-Ring 12,42 x 1,78
Screw the valve in the cavity and lock it with a torque
of about 45 Nm applied on the 24mm hexagon.

 COILS TYPE C30 (Ø 13 mm )

nominal nominal
coils voltage resistance 20°C insulation
current power
DC/RAC (A) () (W) class
C30-012C V 12 DC 1,55 7,7 18,6
C30-024C V 24 DC 0,8 31 19
C30-024R V 24 RAC 0,85 27 18,3
C30-048C V 48 DC 0,4 116 19 F
C30-048R V 48 RAC 0,4 106 17,3
C30-110R V 110-115 RAC 0,16 600 16
C30-220R V 220-230 RAC 0,08 2500 16
AC (*) (VA) (*)
C30-024/50 24V 50 Hz 0,9 5,3
C30-110/50 110-115V 50 Hz 0,2 108
C30-230/50 220-230V 50 Hz 0,1 438 35 F
C30-110/60 110-115V 60 Hz 0,3 92
C30-220/60 220-230V 60 Hz 0,15 375

(*) Caution : with AC operation, the inrush current can be up to 3-4 times the nominal holding value

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
aidro       table EV-101  EV-101 rev. 05/2010
20/05/2010

SCREW IN, 2-WAY SOLENOID OPERATED POPPET VALVES


NORMALLY CLOSED, CAVITY 3/4” 16 UNF Ø 15,87 mm
ONE DIRECTIONAL FLOW
TYPE EVSC.34/2.02

 FUNCTIONAL SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES EVSC.34/2.02
EVSC. 34 / 2. 02. (0000). *. **. P
       

 EVSC : screw in directional solenoid valve


valve with Ø 13 mm solenoid core (see ), 2 way, 2 position,
poppet type, normally closed, one direction flow (see )
 34 : cavity 3/4” 16 UNF
 2 : with Ø 15,87 mm (see )
 02 : filter and manual override
 (0000) : electric voltage and solenoid coil (see )
0000 : no coil
012C : coil for V 12 DC
024C : coil for V 12 DC
220R : coil for V 220-230 RAC
230/50 : coil for V 230/50 AC
 * : options for coils connections
- : standard connection ISO 4400 / DIN 43650/A
C : flying leads
K : Kostal
A : AMP Junior
 ** : options for ISO 4400 / DIN 43650/A connectors
B9 : standard connector, black PG9
D9 : black connector, with diode, PG9
ES : “energy saving” connector with LED
R* : rectifier bridge
L* : LED
V* : LED + varistor
 P : Water-proof cap on manual override

 DESCRIPTION

The poppet 7 is pilot operated and it is kept normally closed against its seat 8. When the solenoid is
energized, the mobile armature 5 and the pilot pin 17 are shifted and the poppet, unbalanced by
pressure, opens permitting flow from  to .
The manual override 1 is of screw type and permits the valve operation in case of electric failure.
The filter 18 (0,25 mm) on way  prevents from dirt and better diffuses the flow around the
poppet.
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       table EV-101  aidro
20/05/2010

 TYPICAL DIAGRAMS (measured at  = 46 cSt and 40°C)  DATA AND OPERATING LIMITS
Max. nominal pressure 25 MPa (250 bar)
Nominal flow rate 32 l/min
Max. rec. flow rate 40 l/min

 ELECTRIC FEATURES

Those solenoid valves are normally equipped by coils


type C30, which are energized from DC or AC supply
(see).
Coils type C30-***C are DC energized directly from a
V***DC supply.
Coils type C30-***R are RAC (Rectified Alternate
Current) energized from a V***AC supply, by a full
wave bridge rectifier incorporated in the connector.
Solenoids valves type EVSC.34 can also be AC
energized, directly from a V***AC supply, by using
appropriate C30-***/50 or C30-***/60 coils (see).

Coils type C30 are normally provided for use of ISO


4400 / DIN 43650/A connectors. For coils with
different connection to the power supply, see table C30

 CONNECTORS
Standard coils are compatible with KA-132 connectors
 INSTALLATION DIMENSIONS (all dimensions are mm) (see table) ; for some functions (R* = bridge rectifier ;
L* = LED , etc.) the voltage has to be specified :
1 = V12, V24 2 = V115 3=V230
The “energy saving” connectors (option ES) save
current consumption to less than 50% of the nominal
and strongly reduce warming up of the coils.

 INSTALLATION

EVSC.34/2 valves are to installed in cavity 3/4” 16


UNF with Ø 15,87 mm.
Check the appropriate state and position of the seals
supplied with the valve:

- Dual seal 12,7x1,8x3


- O-ring 16,36x2,20
- 2 x O-ring 12,42 x 1,78

Screw the valve in the cavity and lock it with a torque


of about 45 Nm applied on the 24mm hexagon.

 COILS TYPE C30 (Ø 13 mm )

nominal nominal
coils voltage resistance 20°C insulation
current power
DC/RAC (A) () (W) class
C30-012C V 12 DC 1,55 7,7 18,6
C30-024C V 24 DC 0,8 31 19
C30-024R V 24 RAC 0,85 27 18,3
C30-048C V 48 DC 0,4 116 19 F
C30-048R V 48 RAC 0,4 106 17,3
C30-110R V 110-115 RAC 0,16 600 16
C30-220R V 220-230 RAC 0,08 2500 16
AC (*) (VA) (*)
C30-024/50 24V 50 Hz 0,9 5,3
C30-110/50 110-115V 50 Hz 0,2 108
C30-230/50 220-230V 50 Hz 0,1 438 35 F
C30-110/60 110-115V 60 Hz 0,3 92
C30-220/60 220-230V 60 Hz 0,15 375

(*) Caution : with AC operation, the inrush current can be up to 3-4 times the nominal holding value

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233

aidro Table EV-110 rev.EV-110 rev. 10/2008
06/10/08

SCREW-IN, 2 WAY SOLENOID OPERATED POPPET VALVES


NORMALLY CLOSED, CAVITY 3/4" 16 UNF Ø 12,7 mm
ONE DIRECTION FLOW
TYPE EVC.34.

A B

 SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES EVC.34.


EV C. 34. 03. (012C). * . **
     
 EV : screw-in directional solenoid valve
 C : valve with Ø 13 mm solenoid core (see ), 2 way, 2 position,
poppet type, normally closed, one direction flow (see )
 34 : cavity 3/4 " 16 UNF with Ø 12,7 mm - see A 
 (012C) : electric voltage and solenoid coils (see )
0000 : no coil
012C : coil for V12DC
024C : coil for V24DC
220R : coil for V220-230 RAC
230/50 : coil for V230/50 AC
 * : options for coil connection (see )
- : standard connection ISO4400/DIN 43650/A
/C : flying leads; /K: Kostal; /A: AMP Junior
 ** : options for ISO4400/DIN 43650/A connectors (see )
B9 : standard connector, black PG9
D9 : black connector, with diode, PG9
ES : "energy saving" connector with LED
R* : rectifier bridge; L*:LED; V*:LED+varistor

 DESCRIPTION
The poppet 4 is pilot operated and it is
kept normally closed against its seat 5.
When the solenoid 6 is energized, the
mobile armature 7 and the pilot pin 8 are
shifted and the poppet, unbalanced by
pressure, opens permitting flow from  to
.

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Table EV-110 
aidro
 TECHNICAL DATA PRESSURE DROPS  VARIANTS
No variants on the valve.
Nominal flow rate 32 l/min  ELECTRIC FEATURES.
Those solenoid valves are normally equipped by
Maximum rec.flow rate 40 l/min coils type C30, which are energized from DC or AC
Max pressure 25 Mpa supply (see ).
(250 bar) Coils type C30-***C are DC energized directly from
a V***DC supply.
Dimensions see  Coils type C30-***R are RAC (Rectified Alternate
Current) energized from a V***AC supply, by a full
Installation see  wave bridge rectifier incorporated in the connector.
Electric features see 
Solenoid valves type EVC.34. can also be AC
Duty cycle ED 100% energized, directly from a V***AC supply, by using
Viscosity 42 cSt at 50°C. appropriate C30-***/50 or C30-***/60 coils (see ).
Mass (without coil) 0,120 kg. (*) Caution : with AC operation, the inrush current
can be up to 3-4 times the nominal holding value.
 INSTALLATION DIMENSIONS. Coils type C30 are normally provided for use of ISO
4400/DIN 43650/A connectors. For coils with
different connection to the power supply, see table
C30/36.
 CONNECTORS.
Standard coils are compatible with KA-132
connectors (see table) ; for some functions (R* =
bridge rectifier, L* = LED, etc.) the voltage has to
be specified :
1 = V12, V24 2 = V115 3 = V230
The "energy saving" connectors – option ES –
save current consumption to less than 50% of the
nominal and strongly reduce warming up of the
coils – see table KA-ES.
 INSTALLATION
EV*.34 valves are to be installed in cavity 3/4" 16
UNF with Ø 12,7 mm (see A and ).
Check the appropriate state and position of the
seals and , screw the valve in the cavity
and lock it with a torque of about 45 Nm applied on
the 24 mm hexagon.

All dimensions are mm.

 COILS TYPE C30 (Ø 13 mm – 18 w : 35 VA)


nominal
Coils voltage nominal resistance isulation
power
ISO/DIN DC/RAC current [A] 20°C [] class
[W]
C30-012C V 12 DC 1,55 7,7 18,6
C30-024C V 24 DC 0,8 31 19
C30-024R V 24 RAC 0,85 27 18,3
C30-048C V 48 DC 0,4 116 19 F
C30-048R V 48 RAC 0,4 106 17,3
C30-110R V 110-115 RAC 0,16 600 16
C30-220R V 220-230 RAC 0,08 2500 16
AC (*) [VA] (*)
C30-024/50 24V 50Hz 0,9 5,3
C30-110/50 110-115V 50Hz 0,2 108
C30-230/50 220-230V 50Hz 0,1 438 35 F
C30-110/60 110-115V 60Hz 0,3 92
C30-220/60 220-230V 60Hz 0,15 375

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235

aidro Table EV-112EV-112

SCREW-IN, 2 WAY SOLENOID OPERATED POPPET VALVES


NORMALLY CLOSED, CAVITY 3/4" 16 UNF Ø 12,7 mm
TWO DIRECTIONS FLOW
TYPE EVC2.34.

A B

 SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES EVC2.34.


EV C2. 34. (04). (012C). * . **
      
 EV : screw-in directional solenoid valve
 C2 : valve with Ø 13 mm solenoid core (see ), 2 way, 2 position,
poppet type, normally closed, two directions flow (see )
 34 : cavity 3/4 " 16 UNF with Ø 12,7 mm - see A 
 (04) : valves variants (see )
01 : filter
02 : filter and manual override
03 : --
04 : manual override
P* : manual override protection
 (012C) : electric voltage and solenoid coils (see )
0000 : no coil
012C : coil for V12DC
024C : coil for V24DC
220R : coil for V220-230 RAC
230/50 : coil for V230/50 AC
 * : options for coil connection (see )
- : standard connection ISO4400/DIN 43650/A
/C : flying leads; /K: Kostal; /A: AMP Junior
 ** : options for ISO4400/DIN 43650/A connectors (see )
B9 : standard connector, black PG9
D9 : black connector, with diode, PG9
ES : "energy saving" connector with LED
R* : rectifier bridge; L*:LED; V*:LED+varistor

 DESCRIPTION
The poppet 4 is pilot operated and it is
kept normally closed against its seat 5.
When the solenoid 6 is energized, the
mobile armature 7 and the pilot pin 8 are
shifted and the poppet, unbalanced by
pressure, opens permitting flow in both
directions.
The manual override 9 is of screw type
and permits the valve operation in case of
electric failure.

edizione 10-2013

236
Table EV-112 aidro

 TECHNICAL DATA PRESSURE DROPS  VARIANTS
01 and 02 : filter (0,25 mm) on way  prevents
from dirt and better diffuses the flow around the
Nominal flow rate 32 l/min poppet.
Maximum rec.flow rate 40 l/min 02 and 04 : manual override is of screw type.
Turn anticlockwise to pilot the poppet open (flow
Max pressure 25 Mpa from  to ); turn clockwise to reinstall the
(250 bar) condition of normally closed poppet (no flow from 
to ).
Dimensions see 
Installation see   ELECTRIC FEATURES.
Electric features see  Those solenoid valves are normally equipped by
coils type C30, which are energized from DC or AC
Duty cycle ED 100% supply (see ).
Coils type C30-***C are DC energized directly from
Mass (without coil) 0,120 kg. Viscosity 42 cSt at 50°C. a V***DC supply.
Coils type C30-***R are RAC (Rectified Alternate
 INSTALLATION DIMENSIONS. Current) energized from a V***AC supply, by a full
wave bridge rectifier incorporated in the connector.

Solenoid valves type EVC2.34. can also be AC


energized, directly from a V***AC supply, by using
appropriate C30-***/50 or C30-***/60 coils (see ).
(*) Caution : with AC operation, the inrush current
can be up to 3-4 times the nominal holding value.

Coils type C30 are normally provided for use of ISO


4400/DIN 43650/A connectors. For coils with
different connection to the power supply, see table
C30/36.

 CONNECTORS.
Standard coils are compatible with KA-132
connectors (see table) ; for some functions (R* =
bridge rectifier, L* = LED, etc.) the voltage has to
be specified :
1 = V12, V24 2 = V115 3 = V230
The "energy saving" connectors – option ES –
save current consumption to less than 50% of the
nominal and strongly reduce warming up of the
coils – see table KA-ES.

 INSTALLATION
EV*.34 valves are to be installed in cavity 3/4" 16
UNF with Ø 12,7 mm (see A and ).
Check the appropriate state and position of the
seals and , screw the valve in the cavity
and lock it with a torque of about 45 Nm applied on
the 24 mm hexagon.

All dimensions are mm.

 COILS TYPE C30 (Ø 13 mm – 18 w : 35 VA)


nominal
Coils voltage nominal resistance isulation
power
ISO/DIN DC/RAC current [A] 20°C [] class
[W]
C30-012C V 12 DC 1,55 7,7 18,6
C30-024C V 24 DC 0,8 31 19
C30-024R V 24 RAC 0,85 27 18,3
C30-048C V 48 DC 0,4 116 19 F
C30-048R V 48 RAC 0,4 106 17,3
C30-110R V 110-115 RAC 0,16 600 16
C30-220R V 220-230 RAC 0,08 2500 16
AC (*) [VA] (*)
C30-024/50 24V 50Hz 0,9 5,3
C30-110/50 110-115V 50Hz 0,2 108
C30-230/50 220-230V 50Hz 0,1 438 35 F
C30-110/60 110-115V 60Hz 0,3 92
C30-220/60 220-230V 60Hz 0,15 375

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237
1/2
aidro
aidro EV-114
Table EV-114 rev.
(07/2012) 07/2012

SCREW-IN, 2 WAY SOLENOID OPERATED POPPET VALVES


CAVITY 3/4" 16 UNF Ø 12,7 mm,
NORMALLY CLOSED, BI-DIRECTIONAL CONTROL
TYPE EVD.34.

2 SYMBOLS 1 HOW TO READ THE MODEL CODE FOR VALVES EVD.34.

EV D. 34. (04). (012C). * . **


      

 EV : screw-in directional solenoid valve


 D : valve with Ø 13 mm solenoid core (see 6 ), 2 way, 2 position,
poppet type, normally closed, bi-directional control (see 2 )
 34 : cavity 3/4 " 16 UNF with Ø 12,7 mm - see A, 6
 (04) : valves variants (see 2 5 )
02 : filter and manual override
03 : standard without manual override
04 : manual override
 (012C) : electric voltage and solenoid coils (see 7 10 )
0000 : no coil
012C : coil for V12DC
024C : coil for V24DC
220R : coil for V220-230 RAC
 * : options for coil connection (see 8 )
- : standard connection ISO4400/DIN
43650/A
/FL : flying leads;
/A : AMP Junior
 ** : options for ISO4400/DIN 43650/A connectors (see 8 )
B9 : standard connector, black PG9
D9 : black connector, with diode, PG9
ES : "energy saving" connector with LED
R* : rectifier bridge
L* : LED
V* : LED+varistor

3 DESCRIPTION

The poppet 4 is balanced by


pressure and it is kept normally
closed against its seat 5 by spring 8.
When the solenoid is energized,
the mobile ar mature 7 moves
against spring 8 the poppet 4, thus 8
permitting flow between  and  .
The manual override is of the
pin type and, when pushed, it
p e r m i t s t h e v a l v e ’s o p e r a t i o n
in case of electric failure.

edizione 10-2013
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2/2
Table EV-114 (07/2012) aidro
aidro
4 TECHNICAL DATA PRESSURE DROPS
30

Nominal flow 10 l/min 25


DP bar 1-->2, 2-->1
Maximum rec. flow rate 16 l/min 20
Maximum pressure 25 MPa (250 bar)

DP [bar]
15
Electric features see 7
Duty cycle ED 100% 10

Dimensions see 6 5
Installation see 9
Mass (without coil) 0,120 kg 0
0 5 10 15 20 25
Q [l/min]
viscosity 42 cSt at 50 °C

5 VARIANTS 7 ELECTRIC FEATURES


02 : filter (0,25 mm) on way  prevents from dirt and better diffuses the flow Those solenoid valves are normally equipped
around the poppet. by coils type C36, which are energized from
02 and 04 : manual override is of pin type. Push the pin to shift the poppet DC or AC supply (see 10 ).
and open (flow between  to ); release the pin to reinstall the condition of Coils type C36-***C are DC energized directly
normally closed poppet (no flow between  to ). from a V***DC supply.
Coils type C36-***R are RAC (Rectified Alter-
nate Current) energized from a V***AC supply,
by a full wave bridge rectifier incorporated in
6 INSTALLATION DIMENSIONS the connector.
Coils type C36 are normally provided for use
of ISO 4400/DIN 43650/A connectors. For coils
with different connection to the power supply,
see table C30/36.
1) Dualseal 93 Sh 9,4x1,8x2,1
6) O-ring 70 Sh 16,36x2,21
8 CONNECTORS
13) O-ring 70 Sh 13,00x2,00
14) O-ring 70 Sh 7,65x1,78 Standard coils are compatible with KA-132
15) O-ring 70 Sh 1,78x1,78 connectors (see table) ; for some functions (R*
= bridge rectifier, L* = LED, etc.) the voltage
67 has to be specified :
1 = V12, V24 2 = V115 3 = V230
The "energy saving" connectors – option ES –
save current consumption to less than 50% of
the nominal and strongly reduce warming up
of the coils – see table KA-ES.

9 INSTALLATION
EV*.34 valves are to be installed in cavity 3/4"
16 UNF with Ø 12,7 mm (see A and 6 ).
27
Check the appropriate state and position of
the seals and , screw the valve in the cavity
and lock it with a torque of about 45 Nm ap-
plied on the 24 mm hexagon.

10 COILS TYPE C36 (Ø 13 mm)

coils DIN Voltage Nominal Resistance Nominal Isulation


DC current [A] 20 °C [Ω] Power [W] class
C36-012C V 12 DC 1,90 6,3 22,8
C36-024C V 24 DC 0,95 25,6 22,5
C36-024R V 24 RAC 1,05 20,2 23,0
C36-048C V 48 DC 0,47 102 22,6 H

C36-110R V 100-115 0,23 420 22,9


RAC
C36-220R V 220-230 0,11 1720 22,3
RAC

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239

aidro Table EV-116EV-116

SCREW-IN, 2 WAY SOLENOID OPERATED POPPET VALVES


CAVITY 3/4" 16 UNF Ø 12,7 mm,
NORMALLY CLOSED, BI-DIRECTIONAL CONTROL
TYPE EVD2.34.

A B

 SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES EVD2.34.


EV D2. 34. (04). (012C). * . **
      
 EV : screw-in directional solenoid valve
 D2 : valve with Ø 13 mm solenoid core (see ), 2 way, 2 position,
poppet type, normally closed, bi-directional control (see )
 34 : cavity 3/4 " 16 UNF with Ø 12,7 mm - see A 
 (04) : valves variants (see )
01 : filter
02 : filter and manual override
03 : --
04 : manual override
 (012C) : electric voltage and solenoid coils (see )
0000 : no coil
012C : coil for V12DC
024C : coil for V24DC
220R : coil for V220-230 RAC
 * : options for coil connection (see )
- : standard connection ISO4400/DIN 43650/A
/C : flying leads; /K: Kostal; /A: AMP Junior
 ** : options for ISO4400/DIN 43650/A connectors (see )
B9 : standard connector, black PG9
D9 : black connector, with diode, PG9
ES : "energy saving" connector with LED
R* : rectifier bridge; L*:LED; V*:LED+varistor

 DESCRIPTION
The poppet 4 is balanced by pressure
and it is kept normally closed against its
seat 5 by spring 8.
When the solenoid 6 is energized, the
mobile armature 7 moves against spring
8 the poppet 4, thus permitting flow
between  and .
The manual override 9 is of the pin type
and, when pushed, it permits the valve’s
operation in case of electric failure.

edizione 10-2013

240
Table EV-116 aidro

 TECHNICAL DATA PRESSURE DROPS  VARIANTS
01 and 02 : filter (0,25 mm) on way  prevents
from dirt and better diffuses the flow around the
Nominal flow rate 16 l/min poppet.
Maximum rec.flow rate 25 l/min 02 and 04 : manual override is of pin type. Push
the pin to shift the poppet and open (flow between
Max pressure 21 Mpa  to ); release the pin to reinstall the condition of
(210 bar) normally closed poppet (no flow between  and
).
Dimensions see 
Installation see 
Electric features see   ELECTRIC FEATURES.
Those solenoid valves are normally equipped by
Duty cycle ED 100% Viscosity 42 cSt at 50°C. coils type C36, which are energized from DC or AC
supply (see ).
Mass (without coil) 0,120 kg. Coils type C36-***C are DC energized directly from
a V***DC supply.
 INSTALLATION DIMENSIONS. Coils type C36-***R are RAC (Rectified Alternate
Current) energized from a V***AC supply, by a full
wave bridge rectifier incorporated in the connector.
Coils type C36 are normally provided for use of ISO
4400/DIN43650/A connectors. For coils with
different connection to the power supply, see table
C30/36.

 CONNECTORS.
Standard coils are compatible with KA-132
connectors (see table) ; for some functions (R* =
bridge rectifier, L* = LED, etc.) the voltage has to
be specified :
1 = V12, V24 2 = V115 3 = V230
The "energy saving" connectors – option ES –
save current consumption to less than 50% of the
nominal and strongly reduce warming up of the
coils – see table KA-ES.

 INSTALLATION
EV*.34 valves are to be installed in cavity 3/4" 16
UNF with Ø 12,7 mm (see A and ).
Check the appropriate state and position of the
seals and , screw the valve in the cavity
and lock it with a torque of about 45 Nm applied on
the 24 mm hexagon.

All dimensions are mm.

 COILS TYPE C36 (Ø 13 mm)


Nominal Nominal
Coils Voltage Resistance Isulation
current power
DIN DC 20°C [] class
[A] [W]
C36-012C V 12 DC 1,9 6,3 22,8
C36-024C V 24 DC 0,95 25,6 22,5
C36-024R V 24 RAC 1,05 20,2 23
C36-048C V 48 DC 0,47 102 22,6 H
V 110-115
C36-110R 0,23 420 22,9
RAC
V 220-230
C36-220R 0,11 1720 22,3
RAC

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241
aidro
aidro table EV-216
EV-216 rev. 05/2010
25/05/2010

SCREW IN, 2-WAY SOLENOID OPERATED POPPET VALVES


CAVITY 3/4” 16 UNF Ø 15,87 mm,
NORMALLY CLOSED BI-DIRECTIONAL CONTROL
TYPE EVD2.34/2

 FUNCTIONAL SYMBOL  HOW TO READ THE MODEL CODE FOR VALVES EVD2.34/2.02
EV D2. 34 / 2. 02. (0000). *. **
       

 EV : screw in directional solenoid valve with Ø 13 mm solenoid core


(see ), 2 way, 2 position,
 D2 : poppet type, normally closed, bi-direction control (see )
 34 : cavity 3/4” 16 UNF
 2 : with Ø 15,87 mm nose
 02 : filter and manual override
 (0000) : electric voltage and solenoid coil (see )
0000 : no coil
012C : coil for V 12 DC
024C : coil for V 24 DC
220R : coil for V 220-230 RAC
 * : options for coils connections
- : standard connection ISO 4400 / DIN 43650/A
C : flying leads
A : AMP Junior
D : Deutsch
 ** : options for ISO 4400 / DIN 43650/A connectors
B9 : standard connector, black PG9
D9 : black connector, with diode, PG9
ES : “energy saving” connector with LED
R* : rectifier bridge
L* : LED
V* : LED + varistor

 DESCRIPTION

The poppet 6 is balanced by pressure and it is kept normally closed against its seat 7 by spring 12.
When the solenoid is energized, the mobile armature moves against spring 12 the poppet 6, thus
permitting flow from 2 to 1 and from 1 to 2.
The manual override is of the pin type and, when pushed, it permits the valve’s operation in case of
electric failure.
The filter (0,25 mm) on way 2 prevents from dirt and better diffuses the flow around the poppet.

edizione 10-2013

242 1
aidro table EV-216
aidro
25/05/2010
 TYPICAL DIAGRAMS (measured at ν = 46 cSt and 40°C)  DATA AND OPERATING LIMITS
Max. nominal pressure 21 MPa (210 bar)
Nominal flow rate 16 l/min

20 Max. rec. flow rate 25 l/min

 ELECTRIC FEATURES
15
Those solenoid valves are normally equipped by coils
type C36, which are energized from DC or AC supply .
Δp (bar)

10 Coils type C36-***C are DC energized directly from a


V***DC supply.
Coils type C36-***R are RAC (Rectified Alternate
Current) energized from a V***AC supply, by a full
5 wave bridge rectifier incorporated in the connector.

Coils type C36 are normally provided for use of ISO


0 4400 / DIN 43650/A connectors. For coils with
different connection to the power supply, see table C36
0 6 12 18 24 30
Q (l/min)

 CONNECTORS
Standard coils are compatible with KA-132 connectors
 INSTALLATION DIMENSIONS (all dimensions are mm) (see table) ; for some functions (R* = bridge rectifier ;
L* = LED , etc.) the voltage has to be specified :
1 = V12, V24 2 = V115 3=V230
The “energy saving” connectors (option ES) save
current consumption to less than 50% of the nominal
and strongly reduce warming up of the coils.

 INSTALLATION

EVD2.34/2 valves are to be installed in cavity 3/4” 16


UNF with Ø 15,87 mm.
Check the appropriate state and position of the seals
supplied with the valve:

- Dual seal 12,7x1,8x3 (ref )


- O-ring 16,36x2,20 (ref )
- 2 x O-ring 13 x 2 (ref )

Screw the valve in the cavity and lock it with a torque


of about 45 Nm applied on the 24mm hexagon.

 COILS TYPE C36 (Ø 13 mm)


Nominal Nominal
Coils Voltage Resistance Isulation
current power
DIN DC @ 20°C [Ω] class
[A] [W]
C36-012C V 12 DC 1,9 6,3 22,8
C36-024C V 24 DC 0,95 25,6 22,5
C36-024R V 24 RAC 1,05 20,2 23
C36-048C V 48 DC 0,47 102 22,6
V 110-
C36-110R 0,23 420 22,9 H
115 RAC

V 220-
C36-220R 0,11 1720 22,3
230 RAC

243
2

aidro Table EV-118EV-118

SCREW-IN, 2 WAY SOLENOID OPERATED POPPET VALVES


NORMALLY OPEN, CAVITY 3/4" 16 UNF Ø 12,7 mm
ONE DIRECTION FLOW
TYPE EVO.34.

A B

 SYMBOLS  HOW TO READ THE MODEL CODE FOR VALVES EVO.34.


EV O. 34. (04). (012C). * . **
      
 EV : screw-in directional solenoid valve
 O : valve with Ø 13 mm solenoid core (see ), 2 way, 2 position,
poppet type, normally open, one direction flow (see )
 34 : cavity 3/4 " 16 UNF with Ø 12,7 mm - see A 
 (04) : valves variants (see )
01 : filter
02 : filter and manual override
03 : --
04 : manual override
 (012C) : electric voltage and solenoid coils (see )
0000 : no coil
012C : coil for V12DC
024C : coil for V24DC
220R : coil for V220-230 RAC
 * : options for coil connection (see )
- : standard connection ISO4400/DIN 43650/A
/C : flying leads; /K: Kostal; /A: AMP Junior
 ** : options for ISO4400/DIN 43650/A connectors (see )
B9 : standard connector, black PG9
D9 : black connector, with diode, PG9
ES : "energy saving" connector with LED
R* : rectifier bridge; L*:LED; V*:LED+varistor

 DESCRIPTION
The poppet 4 is pilot operated and it is
kept, balanced by pressure, normally
open permitting flow from  to .
When the solenoid 6 is energized, the
mobile armature 7 and the pilot pin 8
move against the spring and the poppet,
closes against its seat 5.
The manual override 9, by pushing,
permits the valve operation.

edizione 10-2013

244
Table EV-118 
aidro
 TECHNICAL DATA PRESSURE DROPS  VARIANTS
01 and 02 : filter (0,25 mm) on way  prevents
from dirt and better diffuses the flow around the
Nominal flow rate 20 l/min poppet.
Maximum rec.flow rate 32 l/min 02 and 04 : manual override is of pushing type.
Push to pilot the poppet closed (no flow from  to
Max pressure 25 Mpa ); pull to reinstall the condition of normally open
(250 bar) poppet (flow from  to ).

Dimensions see 
Installation see   ELECTRIC FEATURES.
Electric features see  Those solenoid valves are normally equipped by
coils type C30, which are energized from DC or AC
Duty cycle ED 100% Viscosity 42 cSt at 50°C. supply (see ).
Coils type C30-***C are DC energized directly from
Mass (without coil) 0,120 kg. a V***DC supply.
Coils type C30-***R are RAC (Rectified Alternate
 INSTALLATION DIMENSIONS. Current) energized from a V***AC supply, by a full
wave bridge rectifier incorporated in the connector.

Coils type C30 are normally provided for use of ISO


4400/DIN 43650/A connectors. For coils with
different connection to the power supply, see table
C30/36.

 CONNECTORS.
Standard coils are compatible with KA-132
connectors (see table) ; for some functions (R* =
bridge rectifier, L* = LED, etc.) the voltage has to
be specified :
1 = V12, V24 2 = V115 3 = V230
The "energy saving" connectors – option ES –
save current consumption to less than 50% of the
nominal and strongly reduce warming up of the
coils – see table KA-ES.

 INSTALLATION
EV*.34 valves are to be installed in cavity 3/4" 16
UNF with Ø 12,7 mm (see A and ).
Check the appropriate state and position of the
seals and , screw the valve in the cavity
and lock it with a torque of about 45 Nm applied on
the 24 mm hexagon.

All dimensions are mm.

 COILS TYPE C30 (Ø 13 mm – 18 w)

nominal
Coils voltage nominal resistance isulation
power
ISO/DIN DC/RAC current [A] 20°C [] class
[W]
C30-012C V 12 DC 1,55 7,7 18,6
C30-024C V 24 DC 0,8 31 19
C30-024R V 24 RAC 0,85 27 18,3
C30-048C V 48 DC 0,4 116 19 F
C30-048R V 48 RAC 0,4 106 17,3
C30-110R V 110-115 RAC 0,16 600 16
C30-220R V 220-230 RAC 0,08 2500 16

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245
aidro
aidro 10-10-2010 Page 1 / 3 EV-210
table rev.10/2009
EV210

Screw in, 2-way solenoid operated directional valve


cavity 3/4” 16 UNF – SAE 08/2 - spool type EV2*.34.*
A B

SAE 08/2 3/4" 16 UNF

 FUNCTIONAL SYMBOL  HOW TO READ THE MODEL CODE FOR VALVES EV2(O).34.(04).(012C).*.**
For 2 positions valves
EV2 (O) . 34 . (04) . (012C) . * . **
      

C  EV2 : 2-way solenoid operated spool type


 (O) : spool type (see )
C: normally closed
O: normally open
 34 : cavity 3/4” 16 UNF – see A
 (04) : valves variants (see )
O 03 : without manual override
04 : manual override push type (standard)
05 : manual override screw type
 (012C) : electric voltage and solenoid coils (see , )
0000 : no coil
012C : coil for V12DC
Recommended use of ports 024C : coil for V24DC
2=P; 1=T 220R : coil for V220-230 RAC
 * : options for coil connection (see )
- : standard connection ISO4400/DIN43650/A
/ : /C flying leads; /D:Deutsch; /A: AMP Junior
 ** : options for ISO4400/DIN 43650/A connectors (see )
 DESCRIPTION B9 : standard connector, black PG9
Screw-in 2/2 solenoid valves type
D9 : black connector, with diode, PG9
EV2*.34 are composed by a valve ES : "energy saving" connector with LED
sleeve , a control spool , a R* : rectifier bridge; L*:LED; V*:LED+varistor
return spring , and an actuating
assembly  that comprises the CROSS SECTIONAL VIEW
magnetic parts and the screwing EV2O.34.03.0000
section. An energizing electric
solenoid coil  is fastened to the
assembly by means of a retaining
nut . When solenoid coils  is
energized, a magnetic mobile
armature shifts and by means of a
rod installed inside assembly ,
moves the control spool which
makes hydraulic connections
between 1,2 ports.
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aidro 10-10-2010 Page 2 / 3 aidro
table EV210

 INSTALLATION DIMENSIONS  TECHNICAL DATA

Nominal flow rate 16 l/min


Maximum rec.flow rate 20 l/min
Max pressure 25 MPa (250 bar)
Dimensions see 
Installation see 
Electric features see 
Seals: Duty cycle ED 100%

Body Mass (without coil) 0,20 kg.


Dualseal –PU:
1pcs- 10,3x12,7x3,1
 ELECTRIC FEATURES.
Hex 24 O-ring – NBR Those solenoid valves are normally equipped by coils
mm
1 pcs- 17,0x1,8 type C36, which are energized from DC or AC supply
(see ).
Solenoid and retainig nut
O-ring- NBR Coils type C36-***C are DC energized directly from a
1-pcs- 12,3x2,4 V***DC supply.
Coils type C36-***R are RAC (Rectified Alternate
Current) energized from a V***AC supply, by a full
wave bridge rectifier incorporated in the connector.

Coils type C36 are normally provided for use of ISO


4400/DIN 43650/A connectors. For coils with different
connection to the power supply, see table C30/36.

All dimensions are mm  CONNECTORS.


Standard coils are compatible with KA-132 connectors
(see table) ; for some functions (R* = bridge rectifier,
L* = LED, etc.) the voltage has to be specified :
1 = V12, V24 2 = V115 3 = V230
 VARIANTS OF MANUAL OVERRIDE The "energy saving" connectors – option ES – save
current consumption to less than 50% of the nominal
and strongly reduce warming up of the coils – see table
KA-ES.
05: manual override 04: manual override
screw type push type (standard)  INSTALLATION
EV2*.34 valves are to be installed in cavity 3/4" 16
UNF (see A).
Hex 2,5 Check the appropriate state and position of the seals,
mm
screw the valve in the cavity and lock it with a torque of
about 45 Nm applied on the 24 mm hexagon.
71,5 mm ≈ 64,5 mm

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aidro 10-10-2010 Page 3 / 3 table EV210

aidro

 COILS TYPE C36 (Ø 13 mm)

Nominal Nominal
Coils Voltage Resistance Insulation
current power
DIN DC 20°C [Ω] class
[A] [W]
C36-012C V 12 DC 1,9 6,3 22,8
C36-024C V 24 DC 0,95 25,6 22,5
C36-024R V 24 RAC 1,05 20,2 23
H
C36-048C V 48 DC 0,47 102 22,6
C36-110R V 110-115 RAC 0,23 420 22,9
C36-220R V 220-230 RAC 0,11 1720 22,3

CONNECTION OPTIONS
C36-*** C36/C-*** C36/A-***
DIN 4365/A-ISO 4400 FLYING LEADS AMP JUNIOR

LINE ASSEMBLY BODY Ports Material Mass

LAB-34-2/38 3/8” BSP Aluminium Alloy 0,25 Kg

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EV-310 rev. 10/2009 10-10-2010 Page 1 / 3
aidro
table EV310

Screw in, 3-way solenoid operated directional valve


cavity 3/4” 16 UNF – SAE 08/3 – spool type EV3*.34.*
A B

SAE 08/3
3/4" 16 UNF

 FUNCTIONAL SYMBOL  HOW TO READ THE MODEL CODE FOR VALVES EV3(C).34.(04).(012C).*.**
For 2 positions valves
EV3 (C) . 34 . (04) . (012C) . * . **
      

C  EV3 : 3-way solenoid operated spool type


 (C) : spool type (see )
C: normally closed
O: normally open
 34 : cavity 3/4” 16 UNF – see A
 (04) : valves variants (see )
O 03 : without manual override
04 : manual override push type (standard)
05 : manual override screw type
 (012C) : electric voltage and solenoid coils (see , )
0000 : no coil
012C : coil for V12DC
Recommended use of ports 024C : coil for V24DC
3=P; 1=T 220R : coil for V220-230 RAC
 * : options for coil connection (see )
- : standard connection ISO4400/DIN43650/A
/ : /C flying leads; /D:Deutsch; /A: AMP Junior
 ** : options for ISO4400/DIN 43650/A connectors (see )
 DESCRIPTION B9 : standard connector, black PG9
Screw-in 3/2 solenoid valves type
D9 : black connector, with diode, PG9
EV3*.34 are composed by a valve ES : "energy saving" connector with LED
sleeve , a control spool , a R* : rectifier bridge; L*:LED; V*:LED+varistor
return spring , and an actuating
assembly  that comprises the CROSS SECTIONAL VIEW
magnetic parts and the screwing EV3C.34.03.0000
section. An energizing electric
solenoid coil  is fastened to the
assembly by means of a retaining
nut . When solenoid coils  is
energized, a magnetic mobile
armature shifts and by means of a
rod installed inside assembly ,
moves the control spool which
makes hydraulic connections
between 1,2,3 ports.

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aidro 10-10-2010 Page 2 / 3 table EV310

 INSTALLATION DIMENSIONS  TECHNICAL DATA

Nominal flow rate 16 l/min


Maximum rec.flow rate 20 l/min
Max pressure 25 MPa (250 bar)
Dimensions see 
Installation see 
Electric features see 
Seals: Duty cycle ED 100%
Hex 24
mm
Body Mass (without coil) 0,20 kg.
Dualseal –PU:
1pcs- 11,87x14,27x3,1
1pcs- 13,4x15,87x3,1  ELECTRIC FEATURES.
O-ring – NBR Those solenoid valves are normally equipped by coils
1 pcs- 17,0x1,8 type C36, which are energized from DC or AC supply
(see ).
Solenoid and retainig nut
O-ring- NBR Coils type C36-***C are DC energized directly from a
1-pcs- 12,4x2,4 V***DC supply.
Coils type C36-***R are RAC (Rectified Alternate
Current) energized from a V***AC supply, by a full
wave bridge rectifier incorporated in the connector.

Coils type C36 are normally provided for use of ISO


4400/DIN 43650/A connectors. For coils with different
connection to the power supply, see table C30/36.

All dimensions are mm


 CONNECTORS.
Standard coils are compatible with KA-132 connectors
(see table) ; for some functions (R* = bridge rectifier,
L* = LED, etc.) the voltage has to be specified :
1 = V12, V24 2 = V115 3 = V230
 VARIANTS OF MANUAL OVERRIDE The "energy saving" connectors – option ES – save
current consumption to less than 50% of the nominal
and strongly reduce warming up of the coils – see table
KA-ES.
05: manual override 04: manual override
screw type push type (standard)  INSTALLATION
EV3*.34 valves are to be installed in cavity 3/4" 16
UNF (see A).
Hex 2,5 Check the appropriate state and position of the seals,
mm
screw the valve in the cavity and lock it with a torque of
about 45 Nm applied on the 24 mm hexagon.
71,5 mm ≈ 64,5 mm

edizione 10-2013

250
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aidro 10-10-2010 Page 3 / 3 table EV310

aidro

 COILS TYPE C36 (Ø 13 mm)

Nominal Nominal
Coils Voltage Resistance Insulation
current power
DIN DC 20°C [Ω] class
[A] [W]
C36-012C V 12 DC 1,9 6,3 22,8
C36-024C V 24 DC 0,95 25,6 22,5
C36-024R V 24 RAC 1,05 20,2 23
H
C36-048C V 48 DC 0,47 102 22,6
C36-110R V 110-115 RAC 0,23 420 22,9
C36-220R V 220-230 RAC 0,11 1720 22,3

CONNECTION OPTIONS
C36-*** C36/C-*** C36/A-***
DIN 4365/A-ISO 4400 FLYING LEADS AMP JUNIOR

LINE ASSEMBLY BODY Ports Material Mass

LAB-34-3/38 3/8” BSP Aluminium Alloy 0,48 Kg

3 3

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aidro 10-10-2010 Page 1 / 3 EV-410 rev. 10/2009
table EV410

Screw in, 4-way solenoid operated directional valve


cavity 3/4" 16 UNF – SAE 08/4 - spool type EV4**.34.*
A B

SAE 08/3 3/4” 16 UNF

FUNCTIONAL SYMBOL  HOW TO READ THE MODEL CODE FOR VALVES EV4(XP).34.(04).(012C).*.**
For 2 positions valves
EV4 (XP) . 34 . (04) . (012C) . * . **
XP       

 EV4 : 4-way solenoid operated spool type


 (XP) : spool type (see )
PX  34 : cavity 3/4” 16 UNF – see A
 (04) : valves variants (see )
03 : without manual override
04 : manual override push type (standard)
05 : manual override screw type
CX
 (012C) : electric voltage and solenoid coils (see , )
0000 : no coil
012C : coil for V12DC
024C : coil for V24DC
CP 220R : coil for V220-230 RAC
 * : options for coil connection (see )
- : standard connection ISO4400/DIN43650/A
/ : /C flying leads; /D:Deutsch; /A: AMP Junior
3=P; 1=T 2=A; 4=B  ** : options for ISO4400/DIN 43650/A connectors (see )
B9 : standard connector, black PG9
D9 : black connector, with diode, PG9
 DESCRIPTION ES : "energy saving" connector with LED
Screw-in 4/2 solenoid valves type R* : rectifier bridge; L*:LED; V*:LED+varistor
EV4**.34 are composed by a
valve sleeve , a control spool
, a return spring , and an CROSS SECTIONAL VIEW
actuating assembly  that EV4CX.34.03.0000
comprises the magnetic parts and
the screwing section. An
energizing electric solenoid coil
 is fastened to the assembly by
means of a retaining nut . When
solenoid coils  is energized, a
magnetic mobile armature shifts
and by means of a rod installed
inside assembly , moves the
control spool which makes
hydraulic connections between
1,2,3,4 ports.
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aidro 10-10-2010 Page 2 / 3
aidro
table EV410

 INSTALLATION DIMENSIONS  TECHNICAL DATA

Nominal flow rate 16 l/min


Maximum rec.flow rate 20 l/min
Max pressure 25 MPa (250 bar)
Dimensions see 
Installation see 
Electric features see 
Seals: Duty cycle ED 100%
Hex 24
mm
Body Mass (without coil) 0,20 kg.
Dualseal –PU:
1pcs- 10,3x12,7x3,1
1pcs- 11,87x14,27x3,1  ELECTRIC FEATURES.
1pcs- 13,4x15,87x3,1 Those solenoid valves are normally equipped by coils
O-ring – NBR type C36, which are energized from DC or AC supply
1 pcs- 17,0x1,8 (see ).
Solenoid and retainig nut Coils type C36-***C are DC energized directly from a
O-ring- NBR V***DC supply.
1-pcs- 12,4x2,4 Coils type C36-***R are RAC (Rectified Alternate
Current) energized from a V***AC supply, by a full
wave bridge rectifier incorporated in the connector.

Coils type C36 are normally provided for use of ISO


4400/DIN 43650/A connectors. For coils with different
connection to the power supply, see table C30/36.

 CONNECTORS.
All dimensions are mm Standard coils are compatible with KA-132 connectors
(see table) ; for some functions (R* = bridge rectifier,
L* = LED, etc.) the voltage has to be specified :
1 = V12, V24 2 = V115 3 = V230
The "energy saving" connectors – option ES – save
 VARIANTS OF MANUAL OVERRIDE current consumption to less than 50% of the nominal
and strongly reduce warming up of the coils – see table
KA-ES.
05: manual override 04: manual override
screw type push type (standard)  INSTALLATION
EV4**.34 valves are to be installed in cavity 3/4" 16
UNF (see A).
Hex 2,5 Check the appropriate state and position of the seals,
mm
screw the valve in the cavity and lock it with a torque of
about 45 Nm applied on the 24 mm hexagon.
71,5 mm ≈ 64,5 mm

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aidro

 COILS TYPE C36 (Ø 13 mm)

Nominal Nominal
Coils Voltage Resistance Insulation
current power
DIN DC 20°C [Ω] class
[A] [W]
C36-012C V 12 DC 1,9 6,3 22,8
C36-024C V 24 DC 0,95 25,6 22,5
C36-024R V 24 RAC 1,05 20,2 23
H
C36-048C V 48 DC 0,47 102 22,6
C36-110R V 110-115 RAC 0,23 420 22,9
C36-220R V 220-230 RAC 0,11 1720 22,3

CONNECTION OPTIONS
C36-*** C36/C-*** C36/A-***
DIN 4365/A-ISO 4400 FLYING LEADS AMP JUNIOR

LINE ASSEMBLY BODY Ports Material Mass

LAB-34-4/38 3/8” BSP Aluminium Alloy 0,54 Kg

4 4
3
2 2

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
C-30/36 aidro
Table C-30/36

TYPE C 30 COILS (Ø 13 mm - 18 w; 35 VA)


30 mm COIL SERIES

TYPICAL NOMINAL VOLTAGES:


- 12-24VDC.
- 24-110-220VAC and RAC

CONSTRUCTION:
- Magnetic circuit encapsulated
with fibre-glass reinforced nylon.
- Standard colour black.
- Metallic parts protected against
oxidation.

TECHNICAL CHARACTERISTICS:
- Class F coil as from the IEC 85
standard. Coil with
voltage nominal resistance nominal insulation
- Class H wire (200°C) ISO/DIN
current [A] cold [] power [W] class
DC
- Duty cycle ED 100% connector
code, voltages, currents and C30-012C V 12 DC 1,55 7,7 18,6
power consumption. C30-024C V 24 DC 0,8 31 19
see table for coils: C30-024R V 24 RAC 0,85 27 18,3
C30-048C V 48 DC 0,4 116 19 F
012C, 024C, 048C for VDC C30-048R V 48 RAC 0,4 106 17,3
C30-110R V 110-115 RAC 0,16 600 16
024R, 110R, 220R for RAC C30-220R V 220-230 RAC 0,08 2500 16
(rectified alternate current) AC (*) [VA] (*)
C30-024/50 24V 50Hz 0,9 5,3
024/50, 110/50, 230/50 for AC C30-110/50 110-115V 50Hz 0,2 108
at 50Hz frequency C30-230/50 220-230V 50Hz 0,1 438 35 F
110/60, 220/60 for AC C30-110/60 110-115V 60Hz 0,3 92
at 60Hz frequency C30-220/60 220-230V 60Hz 0,15 375
(*) hold values; on AC coils inrush values of current and power can reach up to 3,5
times the hold values

C30-**** C30/C-**** C30/K-**** C30/A-****


DIN 43650/A –ISO 4400 FLYING LEADS KOSTAL M24x1 AMP JUNIOR
CONNECTION OPTIONS:
C30-**** : DIN 43650/A
C30/C-**** : flying leads
C30/K-**** : kostal M24x1
C30/A-**** : AMP Junior

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255

Table C-30/36
aidro
TYPE C 36 COILS (Ø 13 mm - 22 w)
36 mm COIL SERIES

TYPICAL NOMINAL VOLTAGES:


- 12-24VDC.
- 24-110-220RAC

CONSTRUCTION:
- Magnetic circuit encapsulated
with thermoplastic resins.
- Standard colour black.
- Metallic parts protected against
oxidation.

TECHNICAL CHARACTERISTICS:
- Class "H" coil as from the IEC 85 Coil with
voltage nominal resistance nominal insulation
ISO/DIN
DC current [A] cold [] power [W] class
standard. connector
- Class H wire (200°C) C36-012C V 12 DC 1,9 6,3 22,8
- Duty cycle ED 100% C36-024C V 24 DC 0,95 25,6 22,5
code, voltages, currents and C36-024R V 24 RAC 1,05 20,2 23
H
power consumption. C36-048C V 48 DC 0,47 102 22,6
see table for coils: C36-110R V 110-115 RAC 0,23 420 22,9
C36-220R V 220-230 RAC 0,11 1720 22,3
012C, 024C, 048C for VDC
C36-**** C36/C-**** C36/K-**** C36/A-****
024R, 110R, 220R for RAC DIN 43650/A –ISO 4400 FLYING LEADS KOSTAL M27x1 AMP JUNIOR
(rectified alternate current)

CONNECTION OPTIONS:
C36-**** : DIN 43650/A
C36/C-**** : flying leads
C36/K-**** : kostal M27x1
C36/A-**** : AMP Junior

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edizione 10-2013

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1/1
VUC-34
aidro aidro
table VUC-34 (01/2012)

SCREW IN POPPET CHECK VALVE


CAVITY 3/4" 16 UNF
TYPE VUC-34*
Qmax = 40 l/min Pnom = 35 MPa (350 bar)

2 FUNCTIONAL SYMBOL 1 HOW TO READ THE MODEL CODE FOR VUC-34

VUC - 34 - (1)
① ② ③

① VUC : check valve


② 34 : cavity 3/4" 16 UNF (ø 12,7 mm)
③ (1) : cracking pressure
-- : 3 bar (standard execution)
1 : 8 bar

3 DESCRIPTION 4 TECHNICAL DATA

Valve is designed as simple lock or load-holding Maximum flow : 40 l/min


device. Flow is free from 1 to 2 and valve opens against Maximum pressure : 350 bar (35 Mpa)
the force of the spring. In the direction 2 -1 the flow Installation torque : 40-45 Nm
is blocked and not permitted. Tightness is assured Weight : 0,06 Kg
by high quality poppet made in hardened steel.

5 PERFORMANCES 6 CROSS SECTION

50

45

40

35

30
∆p (bar)

25

20

15

10

0
0 5 10 15 20 25 30 35 40 45 50

Q (l/min)

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257
aidro
 AC-410





 




 Suitable for standard cavity 3/4” 16 UNF


 2-way direct acting relief valves, poppet type
 Wide setting range: 25 to 250bar
 Maximum operating pressure: 250bar
 Maximum recommended flow: 16 l/min
 External parts zinc plated
 Steel body
 Poppet in hardened and grinded steel
 Mass 0,14kg



 


MO – 010 /20

MO Direct acting relief valve

 010 Nominal size (3/4” 16 UNF)


20 Spring type (setting range 25 to 250bar)



1 Seal 7 Spring plate
2 Seal 8 Seal
3 Poppet 9 Adjustment holder
4 Body 10 Locking nut
5 Seal 11 Adjustment screw
6 Spring 12 Seal

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edizione 10-2013

258

aidro


OVERALL DIMENSIONS

SPARE PARTS
Position Description
1 O-Ring Ø 16,36 x 2,20 70 Sh
2 Teflon Ring Ø 9,7 x 12,7 x 1,4
3 O-Ring Ø 9,25 x 1,78 70 Sh
Subject to technical and dimensional changes without notice



Code Ports
LAB-34-2/14 1/4“ BSP
LAB-34-2/38 3/8“ BSP
Mass: 0,25 kg

Suitable for standard 2-way screw-in valves, cavity 3/4“ 16 UNF. Designed for in-line assembly, either
parallel or in series one, LAB aluminium bodies are supplied with one service port (1) plugged.

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259
aidro
 AC-420

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

edizione 10-2013

260
 aidro

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

261
aidro
 AC-510




 





 Throttle adjustable valves


 Suitable for standard cavity 3/4” 16 UNF
 1 or 2-way flow, not compensated
 Maximum operating pressure: 250 bar
 High adjustment accuracy due to its precision hand-grip
with locking screw (FT types)
 Steel body
 Needle in hardened and grinded steel


QMAX PMAX MASS
 SYMBOL CAVITY
[l/min] [bar] [kg]

FT 266/5-34 0,15
20
250 3/4” 16 UNF
FT 266/2-34 0,13

VCF-34 16 0,12



Typical Q curves at different throttling sections and fixed ∆p=6bar for valves FT 266 / VCF.
Standard configuration with mineral oil at 42cSt and 50°C

aidro srl – Italia – 21020 Taino VA Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

262

aidro


OVERALL DIMENSIONS

Subject to technical and dimensional changes without notice



Code Ports
LAB-34-2/14 1/4“ BSP
LAB-34-2/38 3/8“ BSP
Mass: 0,25 kg

Suitable for standard 2-way screw-in valves, cavity 3/4“ 16 UNF. Designed for in-line assembly, either
parallel or in series one, LAB aluminium bodies are supplied with one service port (1) plugged.

aidro srl – Italia – 21020 Taino VA Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

263

aidro table AC-530 rev. AC-530 rev 08/2007
28/08/2007








 2-way pressure compensated flow control valve


 Suitable for standard cavity 3/4” 16 UNF
 Not adjustable type: available in different fixed delivery
rates (from 1 to 12 l/min – accuracy: ±10% at
100 bar)
 Maximum operating pressure: 250 bar
 Reverse flow through the same regulating orifice,
without pressure compensation
 Steel body
 Poppet in hardened and grinded steel


 


VQF – 34 / **

VQF Pressure compensated flow control valve

34 Size (3/4” 16 UNF)

** Flow rate:
09 – 9 l/min
1 – 1 l/min
12 – 12 l/min
2 – 2 l/min
3 – 3 l/min
4 – 4 l/min
5 – 5 l/min
6 – 6 l/min



aidro srl – Italia – 21020 Taino(VA),Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

264
table AC-530aidro
rev. 28/08/2007

OVERALL DIMENSIONS

Subject to technical and dimensional changes without notice



Code Ports
LAB-34-2/14 1/4“ BSP
LAB-34-2/38 3/8“ BSP
Mass: 0,25 kg

Suitable for standard 2-way screw-in valves, cavity 3/4“ 16 UNF. Designed for in-line assembly, either
parallel or in series one, LAB aluminium bodies are supplied with one service port (1) plugged.

aidro srl – Italia – 21020 Taino(VA),Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

265
aidro
 AC-550




 





 2-way adjustable flow control valve, pressure compensated


 Suitable for standard cavity 3/4” 16 UNF
 Maximum recommended flow: 20 l/min
 Maximum operating pressure: 250 bar
 High adjustment accuracy due to its precision hand-grip
with locking screw
 Steel body
 Poppet in hardened and grinded steel
 Mass: 0,2kg


 


FT 268/2 - 34

FT 268/2 Screw-in adjustable flow control valve, pressure compensated

34 Size (3/4” 16 UNF)



Typical ∆p-Q curves at different regulated flows for valves FT 268/2 in standard configuration, with mineral oil at 42cSt and 50°C

aidro srl – Italia – 21020 Taino VA Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

266

aidro


OVERALL DIMENSIONS

Subject to technical and dimensional changes without notice



Code Ports
LAB-34-2/14 1/4“ BSP
LAB-34-2/38 3/8“ BSP
Mass: 0,25 kg

Suitable for standard 2-way screw-in valves, cavity 3/4“ 16 UNF. Designed for in-line assembly, either
parallel or in series one, LAB aluminium bodies are supplied with one service port (1) plugged.

aidro srl – Italia – 21020 Taino VA Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

267

aidro AC-900

edizione 10-2013
aidro srl – Italia – 21021 Angera, Piazza Garibaldi 4 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
268
AC-440
 aidro

aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

269
aidro 

aidro srl – Italia – 21020 Taino (VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

edizione 10-2013

270

MO-400 MO-400
aidro
Hydraulic Screw-In Valves Type MO-4L
Pressure Relief – Direct Acting

FUNCTIONAL SYMBOL

DATA AND OPERATING LIMITS HOW TO READ MODEL CODE FOR VALVES MO-*/*

• Max working pressure 250 bar


• Max flow 70 l/min MO - 4L / (20)
• External parts zinc plated   

DESCRIPTION
 MO : Direct acting relief valve
Normally the poppet  (with damping spool) is
kept closed by compression spring .  4L : Nominal size (7/8” 14 UNF)
When, on P port, pressure exceeds the settled
value, poppet  is pushed by axial hydraulic  20 : Spring type, setting 110 to 220 bar
forces, overcomes the force of spring , shifts in increase (bar/turn) 31.5
its cylindrical seat and opens to the pressurized
fluid annular passage to T, thus keeping the
pressure level at the requested value.

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it

271

aidro  MO-400

TYPICAL DIAGRAM ADJUSTEMENT OF THE


RELIEF PRESSURE

250 Relief pressure is reached when


the axial hydraulic forces on
230 poppet  equal the force on
210 spring  ; the value of the relief
pressure can be therefore changed
190 by changing the compression of
the spring.
Pressure bar

170
To increase the relief pressure,
150 turn clockwise the adjustment nut
130 , after having unlocked the
retaining nut .
110

90

70

50
0 10 20 30 40 50 60 70
Flow l/min

OVERALL DIMENSIONS
(all dimensions are mm)

SPARE PARTS
Position Description
1 O-Ring Ø 19.18 x 2.46 70 Sh
2 O-Ring Ø 12.42 x 1.78 70 Sh
3 Backup Ring Ø 13 x 15.8 x 0.7

aidro srl – Italia – 21020 Taino(VA), Via Prati Bassi 36 – Tel +39 0331 960250 Fax+39 0331 960075 e-mail: aidro@aidro.it web: www.aidro.it
edizione 10-2013

272
aidro
EV-21078 rev.10/2010 10-10-2010 Page 1 / 3 aidro
table EV21078

Screw in, 2-way solenoid operated directional valve


cavity 7/8” 14 UNF - SAE 10/2 - spool type EV2*.78.*
A B

SAE10/2 7/8” 14 UNF

 FUNCTIONAL SYMBOL  HOW TO READ THE MODEL CODE FOR VALVES EV2(C).78.(04).(012C).*.**
For 2 positions valves
EV2 (C) . 78 . 04 . (012C) . * / **
      

C  EV2 : 2-way solenoid operated spool type


 (C) : spool type (see )
C: normally closed
O: normally open
 78 : cavity 7/8” 14 UNF – see A
 (04) : valves variants (see )
03: without manual override
O 04: manual override push type (standard)
05: manual override screw type
 (012C) : electric voltage and solenoid coils (see )
0000 : no coil(s)
Recommended use of ports: 012C : coil(s) for V12DC
2=P; 1=T 024C : coil(s) for V24DC
115A : coil(s) for V110/50 – V 115/60 AC
230A : coil(s) for V220/50 – V 230/60 AC
 * : options for coil connection
- : standard connection ISO4400/DIN43650/A
/ : /D:Deutsch; /A: AMP Junior Timer; /AMPX
 DESCRIPTION  ** : design number (progressive) of the valves.
Screw-in 2/2 solenoid valves type
EV2*.78 are composed by a valve
sleeve , a control spool , a
return spring , and an actuating
assembly  that comprises the
magnetic parts and the screwing CROSS SECTIONAL VIEW EV2O.78.03.0000
section. An energizing electric
solenoid coil  is fastened to the
assembly by means of a retaining
nut . When solenoid coils  is
energized, a magnetic mobile
armature shifts and by means of a
rod installed inside assembly ,
moves the control spool which
makes hydraulic connections
between 1,2,3 ports.

273
aidro srl – Italia – 21020 Taino, Via Prati Bassi 36– Tel. (+39) 0331 960250 – Fax (+39) 0331 960075 – e-mail: aidro@aidro.it
aidro
aidro 10-10-2010 Page 2 / 3 table EV21078

 INSTALLATION DIMENSIONS  TECHNICAL DATA

Nominal flow rate 32 l/min


Maximum rec.flow rate 40 l/min
Max pressure 25 MPa (250 bar)
Dimensions see 
Installation see 
Electric features see 
Duty cycle ED 100%
Seals:
Mass (without coil) 0,22 kg.
Body
Dualseal –PU:  ELECTRIC FEATURES
1pcs- 13,47x15,87x3,1
O-ring – NBR Those solenoid operated valves are normally equipped by coils
1 pcs- 19,4x2,1
type B02, which are energized:
Solenoid and retainig nut directly from a D.C. voltage supply
O-ring- NBR V 12 DC = 012C
1-pcs- 18,0x1,5 V 24 DC = 024C
by the use of coils that incorporate a full wave bridge
rectifier, from A.C. voltage supply :
V 110/50 - V 115/60 = 115A
V 220/50 - V 230/60 = 230A

 CONNECTORS

All connectors must conform to ISO 4400 (DIN 43650) and


electric circuitry must be able to carry the following rated
current values :
V 12 DC = 2,4 A V 115/50 = 0,26 A
V 24 DC = 1,2 A V 230/50 = 0,14 A
All dimensions are mm

Coils with 2 electric pins, conforming with AMP connectors,


are only available for DC supply (example of code : B02-012C
AMP).
 VARIANTS OF MANUAL OVERRIDE
 INSTALLATION

05: manual override screw 04: manual override push EV2*.78 valves are to be installed in cavity 7/8" 14 UNF (see
type type (standard) A).
Check the appropriate state and position of the seals, screw the
valve in the cavity and lock it with a torque of about 40 Nm
applied on the 27 mm hexagon.
Hex 2,5 mm

≈ 70,5 mm
≈78,0 mm

edizione 10-2013

274
aidro 10-10-2010 Page 3 / 3 table EV21078
aidro
 COILS TYPE B02 (Ø 19 mm)

DIN 4365/A-ISO 4400 AMP (Amp Junior Timer) AMPX (Amp Junior Axial) Deutsch

DIN 4365/A-ISO 4400


With Buit-in rectifier

LINE ASSEMBLY BODY Ports Material Mass

LAB-78-2/38 3/8” BSP Aluminium Alloy 0,54 Kg

2
2

aidro srl – Italia – 21020 Taino, Via Prati Bassi 36– Tel. (+39) 0331 960250 – Fax (+39) 0331 960075 – e-mail: aidro@aidro.it 275
aidro
aidro 10-10-2010 Page 1 / 3 table EV-31078
EV31078 rev.10/2010

Screw in, 3-way solenoid operated directional valve


cavity 7/8” 14 UNF – SAE 10/3 - spool type EV3*.78.*
A B

SAE 10/3 7/8” 14 UNF

 FUNCTIONAL SYMBOL  HOW TO READ THE MODEL CODE FOR VALVES EV3(C).78.(04).(012C).*.**
For 2 positions valves
EV3 (C) . 78 . 04 . (012C) . * / **
      

C  EV3 : 3-way solenoid operated spool type


 (C) : spool type (see )
C: normally closed
O: normally open
 78 : cavity 7/8” 14 UNF – see A
 (04) : valves variants (see )
03: without manual override
O
04: manual override push type (standard)
05: manual override screw type
 (012C) : electric voltage and solenoid coils (see )
0000 : no coil(s)
012C : coil(s) for V12DC
Recommended use of ports 024C : coil(s) for V24DC
3=P; 1=T; 2=user 115A : coil(s) for V110/50 – V 115/60 AC
230A : coil(s) for V220/50 – V 230/60 AC
 * : options for coil connection
- : standard connection ISO4400/DIN43650/A
/ : /D:Deutsch; /A: AMP Junior Timer; /AMPX
 DESCRIPTION  ** : design number (progressive) of the valves
Screw-in 3/2 solenoid valves type
EV3*.78 are composed by a valve
sleeve , a control spool , a
return spring , and an actuating
assembly  that comprises the
magnetic parts and the screwing CROSS SECTIONAL VIEW EV3C.78.03.0000
section. An energizing electric
solenoid coil  is fastened to the
assembly by means of a retaining
nut . When solenoid coils  is
energized, a magnetic mobile
armature shifts and by means of a
rod installed inside assembly ,
moves the control spool which
makes hydraulic connections
between 1,2,3 ports.

edizione 10-2013

276 aidro srl – Italia – 21020 Taino, Via Prati Bassi 36– Tel. (+39) 0331 960250 – Fax (+39) 0331 960075 – e-mail: aidro@aidro.it
aidro 10-10-2010 Page 2 / 3
aidro
table EV31078

 INSTALLATION DIMENSIONS  TECHNICAL DATA

Nominal flow rate 32 l/min


Maximum rec.flow rate 40 l/min
Max pressure 25 MPa (250 bar)
Dimensions see 
Installation see 
Electric features see 
Duty cycle ED 100%
Seals:
Mass (without coil) 0,24 kg.
Body
Dualseal –PU:  ELECTRIC FEATURES
1pcs- 13,87x15,87x3,1
1pcs- 17,47x15,07x3,1 Those solenoid operated valves are normally equipped by coils
O-ring – NBR
1 pcs- 19,4x2,1
type B02, which are energized:
directly from a D.C. voltage supply
Solenoid and retainig nut V 12 DC = 012C
O-ring- NBR V 24 DC = 024C
1-pcs- 18,0x1,5 by the use of coils that incorporate a full wave bridge
rectifier, from A.C. voltage supply :
V 110/50 - V 115/60 = 115A
V 220/50 - V 230/60 = 230A

 CONNECTORS

All connectors must conform to ISO 4400 (DIN 43650) and


electric circuitry must be able to carry the following rated
current values :
All dimensions are mm
V 12 DC = 2,4 A V 115/50 = 0,26 A
V 24 DC = 1,2 A V 230/50 = 0,14 A

Coils with 2 electric pins, conforming with AMP connectors,


are only available for DC supply (example of code : B02-012C
 VARIANTS OF MANUAL OVERRIDE AMP).

 INSTALLATION

05: manual override screw 04: manual override push EV3*.78 valves are to be installed in cavity 7/8" 14 UNF (see
type type (standard) A).
Check the appropriate state and position of the seals, screw the
valve in the cavity and lock it with a torque of about 40 Nm
applied on the 27 mm hexagon.
Hex 2,5 mm

≈ 70,5 mm
≈78,0 mm

277
aidro 10-10-2010 Page 3 / 3 table EV31078
aidro
 COILS TYPE B02 (Ø 19 mm)

DIN 4365/A-ISO 4400 AMP (Amp Junior Timer) AMPX (Amp Junior Axial) Deutsch

DIN 4365/A-ISO 4400


With Buit-in rectifier

LINE ASSEMBLY BODY Ports Material Mass

LAB-78-3/38 3/8” BSP Aluminium Alloy 0,60 Kg

3
3

edizione 10-2013
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EV-41078 rev.10/2010 10-10-2010 Page 1 / 3 table EV41078 aidro
Screw in, 4-way solenoid operated directional valve
cavity 7/8” 14 UNF – SAE 10/4 - spool type EV4**.78.*
A B

SAE 10/4 7/8” 14 UNF

FUNCTIONAL SYMBOL  HOW TO READ THE MODEL CODE FOR VALVES EV4(XP).78.(04).(012C).*.**
For 2 positions valves
EV4 (XP) . 78 . 04 . (012C) . * / **
XP       

 EV4 : 4-way solenoid operated spool type


 (XP) : spool type (see )
CX  78 : cavity 7/8” 14 UNF – see A
 (04) : valves variants (see )
03: without manual override
04: manual override push type (standard)
05: manual override screw type
CP  (012C) : electric voltage and solenoid coils (see )
0000 : no coil(s)
012C : coil(s) for V12DC
024C : coil(s) for V24DC
115A : coil(s) for V110/50 – V 115/60 AC
Recommended use of ports 230A : coil(s) for V220/50 – V 230/60 AC
3=P; 1=T 2=A; 4=B  * : options for coil connection
- : standard connection ISO4400/DIN43650/A
/ : /D:Deutsch; /A: AMP Junior Timer; /AMPX
 ** : design number (progressive) of the valves.

 DESCRIPTION
Screw-in 4/2 solenoid valves type
EV4**.78 are composed by a
valve sleeve , a control spool
, a return spring , and an
actuating assembly  that
comprises the magnetic parts and CROSS SECTIONAL VIEW EV4CP.78.03.0000
the screwing section. An
energizing electric solenoid coil
 is fastened to the assembly by
means of a retaining nut . When
solenoid coils  is energized, a
magnetic mobile armature shifts
and by means of a rod installed
inside assembly , moves the
control spool which makes
hydraulic connections between
1,2,3 ports.

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aidro 10-10-2010 Page 2 / 3 table EV41078

 INSTALLATION DIMENSIONS  TECHNICAL DATA


Nominal flow rate 32 l/min
Maximum rec.flow rate 40 l/min
Max pressure 25 MPa (250 bar)
Dimensions see 
Installation see 
Electric features see 
Duty cycle ED 100%
Seals:
Mass (without coil) 0,25 kg.
Body
Dualseal –PU:  ELECTRIC FEATURES
1pcs- 13,47x15,87x3,1
1pcs- 17,47x15,07x3,1 Those solenoid operated valves are normally equipped by coils
1pcs- 19,05x16,65x3,1 type B02, which are energized:
O-ring – NBR
1 pcs- 19,4x2,1 directly from a D.C. voltage supply
V 12 DC = 012C
Solenoid and retainig nut V 24 DC = 024C
O-ring- NBR by the use of coils that incorporate a full wave bridge
1-pcs- 18,0x1,5 rectifier, from A.C. voltage supply :
V 110/50 - V 115/60 = 115A
V 220/50 - V 230/60 = 230A

 CONNECTORS

All connectors must conform to ISO 4400 (DIN 43650) and


electric circuitry must be able to carry the following rated
current values :
V 12 DC = 2,4 A V 115/50 = 0,26 A
V 24 DC = 1,2 A V 230/50 = 0,14 A
All dimensions are mm
Coils with 2 electric pins, conforming with AMP connectors,
are only available for DC supply (example of code : B02-012C
AMP).
 VARIANTS OF MANUAL OVERRIDE
 INSTALLATION

05: manual override screw 04: manual override push EV4**.78 valves are to be installed in cavity 7/8" 14 UNF
type type (standard) (see A).
Check the appropriate state and position of the seals, screw the
valve in the cavity and lock it with a torque of about 40 Nm
applied on the 27 mm hexagon.
Hex 2,5 mm

≈ 70,5 mm
≈78,0 mm

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aidro
 COILS TYPE B02 (Ø 19 mm)

DIN 4365/A-ISO 4400 AMP (Amp Junior Timer) AMPX (Amp Junior Axial) Deutsch

DIN 4365/A-ISO 4400


With Buit-in rectifier

LINE ASSEMBLY BODY Ports Material Mass

LAB-78-4/38 3/8” BSP Aluminium Alloy 0,71 Kg

4 4

2
2

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aidro

SECTION 9

In line control valves


Description item table pag
Check valve FT 257/6 AD-550 284
Pilot operated check valve FT 257/7 AD-550 284
Shut off valve ball type FT 221/1 AD-550 285
Shut off valve needle type FT 29* AD-550 285
Flow control FT 251/2-S AF-100 286
FT 1251/2-01 AF-100 286
FT 251/5-S AF-100 287
FT 1251/5-01 AF-100 287

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AD-100 aidro

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285
aidro

AF-100

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SECTION 10

Various screw in cartridges and modules


Description item table pag
Pressure relief direct operated M0-2/** T-M02 290
Pressure relief direct operated MO-3/* MO-300 292
Flow control valve FT 243/5-38 FT243/5-38 294
Pressure switch IP* IP 295

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aidro T-M02 T-M02

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T-M02

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aidro MO-300

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293
 Table FT243/5-38FT243/5-38
aidro
FLOW CONTROL VALVE TYPE
FT243/5-38

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aidro
IP 01/2013 aidro
table IP (01/2013)

PRESSURE SWITCHES
TYPE IP*-**

1 HOW TO READ THE MODEL CODE FOR IP*-**

IP (2) - (3,2) / (-)


① ② ③ ④

① IP : pressure switch
② (2) : type of setting adjustment
2 : grub screw (see 3 )
3 : scaled handweel (see 2 )
③ (3,2) : pressure range
3,2 : 6-35 bar (0,6 - 3,5 MPa)
16 : 12-160 bar (1,2 - 16,0 MPa)
32 : 30-350 bar (3,0 - 35,0 MPa)
63 : 50-630 bar (5,0 - 63,0 MPa)
④ (-) : electrical connection
- : standard
A : optional

2 TECHNICAL SPECIFICATION FOR PRESSURE SWITCH TYPE IP3


Weight: 0,65 Kg
Maximum error: <±1% of setting
Protection: IP-65

SYMBOL CONTACTS FLANGE INTEFACE

295
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table IP (01/2013)
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aidro IP 01/2013

3 TECHNICAL SPECIFICATION FOR PRESSURE SWITCH TYPE IP2


Weight: 0,35 Kg
Maximum error: <±1% of setting
Protection: IP-65

SYMBOL CONTACTS FLANGE INTEFACE

4 ADAPTORS FOR PANEL MOUNTING

5 ELECTRIC CHARACTERISTICS
125 AC 250 AC 30 DC 150 DC
Max voltage (rated load) 7 Amp. 5 Amp. 5 Amp. 0,2 Amp.
Connection frequency Max. 120 cycles/min
Protection IP-65
Direct current with inductive load it is suggested to provide an arching contact

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aidro table IP (01/2013)


IP 01/2013 aidro
6 CETOP MOUNTING MODULES

CETOP 02 AM2-KO-**

CETOP 03 AM3-KO-**

CETOP 05 AM5-KO-**

Example of ordering code: AM3-KO-AB/16


where:
AM3-KO=cetop 03 module
AB=pressure switch on lines A and B
/16= pressure range

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aidro

SECTION 11

Accessories
Description item table pag

Fixing bolts HD-SCREW 300


Override nuts GO*-E Override Nuts 302
Zinc variants *ZT; *ZL; *ZK HD-ZLK 303
Connectors DIN 43650-A ISO 4400 KA-* KA-132 305
Connectors with molded cable DIN 43650 MA-* MA-1/63/65 309
Cetop 03 Coils BO3 BO3 313

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aidro table HD-SCREW
HD-SCREW rev. 08/2007
09/08/07

Fixing bolts for Cetop valves


Aidro Cetop 02 / 03 / 05 valves, when assembled to the mounting plate, must be fastened with 4 fixing bolts (hexagonal socket head cap screws
to ISO 4762 / DIN 912) of resistance class 12,9 (according to ISO 898) or better. For each size of valve the 4 screws must be tightened, in
appropriate sequence, with the same torque value (suggested Nm).

Current range of Aidro recommended bolts for fastening Cetop surface-mounting solenoid valves, with or without stacking modular valves :

Fastening torque
Solenoid valve size Number of stacked elements Screw type (x 4)
(suggested Nm)
Cetop 02 None M5 x 35 8 Nm
Cetop 02 1 x 35 mm M5 x 70 8 Nm
Cetop 03 None M5 x 45 8 Nm
Cetop 03 1 x 40 mm M5 x 85 8 Nm
Cetop 03 1 x 45 mm M5 x 90 8 Nm
Cetop 05 None M6 x 40 14 Nm
Cetop 05 1 x 50 mm M6 x 90 14 Nm

For more stacked elements see fastening by tie rods bolts

ISO 4762 ISO 4762 M5 x L M6 x L


d M5 M6
dk max 8,50 10,00
min 8,28 9,78
b rif 22 24
r min 0,2 0,25
k max 5,00 6,00
min 4,82 5,70
w min 1,9 2,3
t max 2,92 3,40
min 2,50 3,00
da max 5,7 6,8
s CH 4 5
max 4,095 5,14
min 4,02 5,02
Dimensions in mm

The figures below shows the correct sequence for screws fastenings with the suggested Nm. This sequence provide the most balanced
fixing of the valve and the better compression for the O-Rings.

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aidro
Tie rods bolts and nuts for Cetop 02 and 03 stacking assembly.

Tie rods bolts

Nuts

All dimensions are mm

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301

aidro Override nuts

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aidro table HD-ZLK
HD-ZLK aidro
Anticorrosion protection and
zinc plating variants for
AIDRO Cetop Solenoid valves

HOW TO READ MODEL CODE FOR VALVES HD(*)-ES-(**)-*-(024C)/10

HD(3) - ES - 3 C - * - 024C / 10

* : anticorrosion protection and zinc plating variants

- (standard) - body is phosphate coated


- solenoid tubes are “natural steel”
- coils mantel and irons are zinc trivalent plated

ZT - body, solenoid tubes and coils irons are zinc trivalent plated

ZL - body is coated with special TEMADUR 40 zinc painting


- solenoids have 8-12 µm zinc plating

ZK - body is coated with special TEMADUR 40 zinc painting


- solenoid tubes and coil irons are “zinc nickel” plated

HD3-ES-3C-024C/10

• Body is phosphate coated

• Solenoid tubes are “natural steel”

• Coils mantel and irons are zinc trivalent


plated

HD3-ES-3C-ZT-024C/10

• Body solenoid tubes and coils irons are


zinc trivalent plated

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aidro table HD-ZLK

HD3-ES-3C-ZL-024C/10

• Body is coated with special TEMADUR


40 zinc painting

• Solenoids have 8-12 µm zinc plating

HD3-ES-3C-ZK-024C/10

• Body is coated with special TEMADUR


40 zinc painting

• Solenoid tube and coil irons are „zinc


nickel“ plated

HD5-ES-1LLb-ZK-024C/20

• Body is coated with special TEMADUR


40 zinc painting

• Solenoid tube and coil irons are „zinc


nickel“ plated

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KA-132 aidro

CONNECTORS
Tab. KA-132

305
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
aidro
Tab. KA-132

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 aidro
Tab. KA-132

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307

aidro Tab. KA-132

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MA-1/63/65 aidro
Tab. MA-1/63/65

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309

aidro Tab. MA-1/63/65

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 aidro
Tab. MA-1/63/6

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
aidro Tab. MA-1/63/65

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  
BO3 rev. 03/2009
 coil information B03 24/03/2009 Page 1 / 2
aidro
Electric Coils for solenoid operated valves
type B03
HOW TO READ THE MODEL CODE FOR COIL B03

B0 3 - (024C) (DR) / (*)


    

 B0 : electric coil
 3 : 
 (024C) : electric voltage
012C : 12V DC
024C : 24V DC
110R : 106V DC
220R : 205V DC
115A : 120V AC (50/60 Hz)
230A : 230V AC (50/60 Hz)
* : other voltages available, see note
Norm Complying with
Electromagnetic  (DR) : quenching diode
Compatibility (EMC) - : standard
DR : with quenching diode
Immunity EN61000-6-2
Emission EN61000-6-3  * : options for coil connection
EN61000-6-4 - : standard connection
Low Voltage 72/23/CEE ISO4400/DIN43650/A
96/68/CEE /AMPX : AMP Junior time - axial
/D : Deutsch - radial
/FL : Flying leads

AVAILABLE COMBINATIONS
DIN DIN DIN AMPX AMPX FL FL D D
Nominal 43650/A 43650/A 43650/A with with with
Supply with with integrated integrated integrated
Coil Current integrated integrated quenching quenching quenching
Voltage diode (DR) diode (DR) diode (DR)
[A] quenching rectifier (A)
diode (DR)
B03-012C 12V DC 1.83 x x x x x x x x
B03-024C 24V DC 0.95 x x x x x x x x
B03-110R 106V DC 0.19 x
B03-220R 205V DC 0.09 x
B03-115A 120V AC 0.21 x
B03-230A 230V AC 0.10 x

Wire insulation class : Class 200 to IEC 85 – max 200 °C


Quenching diode 12V : BZW06-19B (dual Zener diode)
Quenching diode 24V : BZW06-33B (dual Zener diode)

Build in rectifier Full wave type with varistor


Input voltage max 253 V – 50/60Hz – Varistor for 275 V

Note on voltages
beside of standard voltages of 012C, 024C, 115A, 230A, the following are possible as options:
021C, 027C, 042C, 048C, 060C and 024A.

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Dimension (mm) of B03 coils

B03-***C and B03-***C DR B03-0**C/AMPX and B03-0**C DR/AMPX


standard connection ISO4400/DIN43650/A (3 poles) Connection AMP Junior time (2 poles)
Protection IP65 Protection IP67

B03-***A B03-0**C/FL and B03-0**C DR/FL


standard connection ISO4400/DIN43650/A (3 poles) Connection by Flying leads
Built in rectifier
Protection IP65

B03-0**C/D and B03-0**C DR/D


Connection Deutsch (2 poles)
Protection IP67

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Edition 2013

aidro
hydraulics ITALY- Via Prati Bassi 36 - 21020 Taino (VA)
tel. +39 0331 960250
fax +39 0331 960075
website: www.aidro.it
email: aidro@aidro.it

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