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CQI-11v2
Dated: 2/2012 1
CQI-11
Special Process: Plating System Assessment
Version 2 Issued 2/2012
Process Table F:
Process Table G:
Process Table H:
Process Table I:
Process Table J :
Process Control and Testing Equipment
Personnel Contacted:
Name: Title: Phone: Email:
Matt Morris Quality Manager 260-925-1820 x114 mmorris@dekalbmetal.com
Auditors/Assessors:
Name: Company: Phone: Email:
Matt Morris Quality Manager 260-925-1820 x114 mmorris@dekalbmetal.com
Assessment
Assessment
Assessment
Assessment
Assessment
ManagementSection 1 the
shall review - Management
oven monitoring Responsibility and Quality Planning
Does management review and systems/logs at intervals not to exceed 24 hours or
verify bake oven logs for parts prior to parts being released for shipment. The plater
1.10 requiring hydrogen shall have reaction plans for non-conformances to N/A X
embrittlement relief every 24 process requirements. This is to contain, at minimum,
hours? requirements for quarantining material and notifying
customer.
Assessment
Assessment
Assessment
Section 1 - Management
Section 2 - Floor and Responsibility andResponsibility
Material Handling Quality Planning
Assessment
Assessment
Process control parameters shall be monitored per Process parameters are created,
Are process control frequencies specified in Process Tables. Computer monitored, and logged electronically and
parameters monitored per monitoring equipment with alarms and alarm logs are directly linked to the control plans.
2.11 X
frequencies specified in satisfy the verification requirement. A designated This ensures that changes made to the
Process Tables? floor person shall verify the process parameters, e.g., control plan are communicated to all
by initialing a strip chart or data log. affected parties immediately.
Assessment
Section
Test equipment shall be 1 - Management
verified/calibrated per Responsibility and Quality Planning
applicable customer specific standard or per an
applicable consensus standard, e.g., ASTM, SAE, DeKalb Metal Finishing utilizes gage
Is product test equipment
2.14 ISO, NIST, etc. Verification/calibration results shall be calibration software to log and monitor X
verified?
internally reviewed, approved and documented. calibrations as well as MSA studies.
Assessment
For hydrogen embrittlement Uniformity survey must show that ovens were tested
relief ovens, are temperature both empty and with a full load. Parts must come up
3.6 N/A X
uniformity surveys performed to temperature within one hour of entering oven and
yearly? meet temperature tolerance specified by customer.