LeanDataBookReview WPS List MedupiKusile Rev00 Approved

Business Management System
Form Sheet
Lean Data Book Review, List of WPS BPP, Medupi/ Kusile Approval Sheet SPX
DB THERMAL
Lean Data Book Review, List of WPS BPP, Medupi/ K 'le Approval Sheet
Rev. Date: Approval Date:
Rev.: I Approved by:
(YYYY/MM(DD) (YYYY/MMIDD)
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Company Confidential. For use on Project Medupi/ Kusile only and cannot be used for any other purpose. Recipients will hold the information strictly
confidential and will use it for the intended purpose for Lean Data Book Review only and will not distribute it to any other party. The content is based
on the best information available at the time. Specific information is taken as is from the respective document.
QC_SFS_60_005 Rev00 Page 1 of 1

Status: 10.02.16, Rev 00 Lean Data Book Review
List of WPS BPP
Medupi/ Kusile
Company Confidential. For use on Project Medupi/ Kusile only and cannot be used for any other purpose. Recipients will hold the information strictly confidential and will use it for the intended purpose for Lean Data Book Review only and will not distribute it to any other party. The content is based on the best information available at the time. Specific information is taken as is from the respective document.
min. max. PWHT max. Heat/

WPS Revision Material Material Weld Metal PWHT Client
Kusile / WPS Diameter Wall Thickness Groove Welding Weld Metal Weld Metal Electrode Pre-heat Interpass Holding Cooling
No Hitachi No. WPS-No. date WPQR-No. Material 1 Material 2 Group Group Weld Pass Standard Weld Flux Holding Temperature approval Remarks (*)
Medupi Revision [mm] [mm] Type Processes Manufacturer Brand Name Diameter Temperature Temperature Time Rate
[DD.MM.YY] Material 1 Material 2 Classification [° C] [DD.MM.YY]
[° C] [° C] [min] [° C/h]
1 Medupi 02505 A11B1TT 03 12.12.13 C11B1TT edit 2 P265GH P265GH 1.1 1.1 ≥ 25 3-12.6 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: G MoSi N/A 1.0 20 278 N/A N/A N/A 04.02.14 141a: or equivalent filler metal
2 Kusile 2699-AA A11B1TT 03 12.12.13 C11B1TT edit 2 P265GH P265GH 1.1 1.1 ≥ 25 3-12.6 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: G MoSi N/A 1.0 20 278 N/A N/A N/A 17.02.14 141a: or equivalent filler metal
141: or Bӧhler EMK6

T-butt 141 ESAB* OK Tigrod 12.61 EN ISO 636-A: W 42 5 W3 Si1 2.4
3 Medupi 02665 AB21B1 00 10.10.14 AB21B1 Rev 0 S235JR S335JR 1.1 1.2 ≥ 500 10-40 multiple N/A 100* 200 N/A N/A N/A 18.11.14 Structural only
Fillet pipe 111 ESAB OK 55.00 EN ISO 2560-A: E 42 5 B 42 H5 3.2/ 4.0
Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
141: or Bӧhler EMK6
T-butt 141 ESAB* OK Tigrod 12.61 EN ISO 636-A: W 42 5 W3 Si1 2.4
4 Kusile 02827 AB21B1 00 10.10.14 AB21B1 Rev 0 S235JR S335JR 1.1 1.2 ≥ 500 10-40 multiple N/A 100* 200 N/A N/A N/A 29.10.14 Structural only
Fillet pipe 111 ESAB OK 55.00 EN ISO 2560-A: E 42 5 B 42 H5 3.2/ 4.0
141 DMO-IG EN ISO 21952: W MoSi 2.4
5 Kusile 02680 AB21B16 02 26.11.13 C21B7 SA316Gr70 (N) SA106GrB 1.2 1.1 ≥ 500* 8-32 FW full pen. multiple Bӧhler N/A 25 160 N/A N/A N/A 30.01.14 Diameter > 150mm, if PA rotated
111 Fox DMO-Kb EN ISO 3580: E Mo B 42 H5 3.25
Exception noted (the corresponding PQR was qualified using a

FCAW process but the WPS uses MAG. The material on the
WPS os not a group 1.1/1.2 according to 20175, but this
SA516Gr70 (N)* material is a group 11.1)
SA106GrB* 1.2 1.2
6 Kusile 02681 AB71F1 02 26.11.13 C71B1 SA106GrB* ≥ 500* ≥ 5* FW 136 multiple Bӧhler DMO Ti-FD EN 17634: TMoL PM 1 H5 N/A 1.2 100 250 N/A N/A N/A 30.01.14 Please note that group 1 and group 11 materials are grouped
300WA* 1.1 1.1
300WA* according to the ladle analyses of the material and not according
to the material specification... (please refer to WPS)
Diameter > 150mm, if PA rotated
Fillet welds only
7 Medupi 02378-AB AC11F1 02 19.11.14 C11F1-1 (Edit 3) P265GH 16Mo3 1.1 1.2 ≥ 25 3-12.6 FW 141 single Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 N/A N/A N/A N/A 27.05.15 141: or ESAB OK Tigrod 13.09
8 Kusile 02831 AC11F1 02 19.11.14 C11F1-1 (Edit 3) P265GH 16Mo3 1.1 1.2 ≥ 25 3-12.6 FW 141 single Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 N/A N/A N/A N/A 08.12.14 141: or ESAB OK Tigrod 13.09
9 Medupi 02378 AC11F1 01 17.08.09 C11F1-1 P265GH 16Mo3 1.1 1.2 ≥ 25 3-8.52 FW 141 single Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 20 250 N/A N/A N/A 22.08.13 141: or equivalent filler metal
10 Medupi 02378-AA AC11F1 01 17.08.09 C11F1-1 P265GH 16Mo3 1.1 1.2 ≥ 25 3-8.52 FW 141 single Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 20 250 N/A N/A N/A 11.04.14 141: or equivalent filler metal
Material 1: 3-8*
11 Medupi 02668 AC11F1-1 00 27.10.14 AC11F1-1 Rev 0 S235JR 16Mo3 1.1 1.2 N/A FW 141 single Bӧhler DMO-IG EN ISO 21952-A: W MoSi N/A 2.0 20 N/A N/A N/A N/A 09.12.14 Thoat Thickness: 1.7-3.3mm
Material 2: 5-20*
Material 1: 3-8*
12 Kusile 02830 AC11F1-1 00 27.10.14 AC11F1-1 Rev 0 S235JR 16Mo3 1.1 1.2 N/A FW 141 single Bӧhler DMO-IG EN ISO 21952-A: W MoSi N/A 2.0 20 N/A N/A N/A N/A 08.12.14 Thoat Thickness: 1.7-3.3mm
Material 2: 5-20*
Material 1: 3-8* 141 single Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 20 N/A Throat thickness single pass: 1.56-3.12mm
13 Medupi 02713 AC11F1-2 00 04.08.15 AC11F1-2 Rev 0 16Mo3 S235JR 1.2 1.1 ≥ 25 FW N/A N/A N/A N/A 08.10.15
Material 2: 6-24* 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 20 133 141: or ESAB OK Tigrod 13.09
Material 1: 3-8* 141 single Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 20 N/A Throat thickness single pass: 1.56-3.12mm
14 Kusile 02876 AC11F1-2 00 04.08.15 AC11F1-2 Rev 0 16Mo3 S235JR 1.2 1.1 ≥ 25 FW N/A N/A N/A N/A 07.10.15
Material 2: 6-24* 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 20 133 141: or ESAB OK Tigrod 13.09
Material 1: 3-8
15 Medupi 02529 AC11F1-M1 01 29.01.14 AC11F1-M1 P265GH 16Mo3 1.1 1.2 ≥ 25 FW 141a single Bӧhler* DMO-IG EN ISO 21952: G MoSi N/A 1.0 20 N/A N/A N/A N/A 13.02.14 141a: or ESAB OK Tigrod 13.09
Material 2: 3-6.6
Material 1: 3-8
16 Kusile 02619 AC11F1-M1 01 29.01.14 AC11F1-M1 P265GH 16Mo3 1.1 1.2 ≥ 25 FW 141a single Bӧhler* DMO-IG EN ISO 21952: G MoSi N/A 1.0 20 N/A N/A N/A N/A 06.02.14 141a: or ESAB OK Tigrod 13.09
Material 2: 3-6.6
Material 1: 3-6.6
17 Medupi 02462 AC11F1-M1 00 28.11.12 AC11F1-M1 P265GH 16Mo3 1.1 1.2 ≥ 25 FW 141a single Bӧhler* DMO-IG EN ISO 21952: G MoSi N/A 1.0 20 N/A N/A N/A N/A 22.08.13 141a: or equivalent filler metal
Material 2: 3-8
18 Medupi 02546 AI11F1 (S) 02 13.02.14 CI11B1 edit 3 S235JR X5CrNi18-8 1.1 8.1 ≥ 25 3-8.6 FW 141 multiple ESAB* OK Tigrod 309L EN 14343: W 23 12 L N/A 2.0/ 2.4 20 175 N/A N/A N/A 19.02.14 141: or equivalent filler metal
19 Kusile 02729 AI11F1 (S) 02 13.02.14 CI11B1 edit 3 S235JR X5CrNi18-8 1.1 8.1 ≥ 25 3-8.6 FW 141 multiple ESAB* OK Tigrod 309L EN 14343: W 23 12 L N/A 2.0/ 2.4 20 175 N/A N/A N/A 25.02.14 141: or equivalent filler metal
Material 1: 2.1-6* 141 single Bӧhler CN 23/12-IG EN 14343-A: W 23 12 L 2.0/ 2.4 25 N/A Thoat Thickness root: 2.3-4.6
20 Medupi 02546-AB AI11F1(S) 04 19.05.14 AI11F1-1 Rev 0 X5CrNi18-10 S235JR 8.1 1.1 all FW N/A N/A N/A N/A 20.08.14
Material 2: 10-40* 141 multiple Bӧhler CN 23/12-IG EN 14343-A: W 23 12 L 2.0/ 2.4 25 175 Thoat Thickness filler/ cap: > 2.3
Material 1: 2.1-6* 141 single Bӧhler CN 23/12-IG EN 14343-A: W 23 12 L 2.0/ 2.4 25 N/A Thoat Thickness root: 2.3-4.6
21 Kusile 02729-AA AI11F1(S) 04 19.05.14 AI11F1-1 Rev 0 X5CrNi18-10 S235JR 8.1 1.1 all FW N/A N/A N/A N/A 20.08.14
Material 2: 10-40* 141 multiple Bӧhler CN 23/12-IG EN 14343-A: W 23 12 L 2.0/ 2.4 25 175 Thoat Thickness filler/ cap: > 2.3
OK Flux 10.62
P265GH 1.1 Branch: 3-8 141a N/A N/A N/A N/A Full penetration
22 Kusile 02667 C01BR13X1 03 21.08.12 C01BR13X1 16Mo3 1.2 ≥ 25 Nozzle* multiple EN 760: 100* 214 N/A N/A N/A 10.01.14
16Mo3 1.2 Header: 12.5-50 121 Bӧhler EMS2Mo EN 756: S 2Mo 1.2/ 2.4 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
SA FB 1 55 AC H5
OK Flux 10.62 Full penetration
P265GH 1.1 Branch: 3-8 141a N/A N/A N/A N/A
23 Medupi 02327-AB C01BR13X1 06 17.03.14 C01BR13X1 edit 4 16Mo3 1.2 ≥ 25 Nozzle* multiple EN 760: 100* 141 N/A N/A N/A 22.04.14 121 wire: or Bӧhler EMS 2 Mo
16Mo3 1.2 Header: 12.5-50 121 ESAB* OK Autorod 12.24 EN 756: S 2Mo 1.2/ 2.4
SA FB 1 55 AC H5 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
24 Kusile 02667-AA C01BR13X1 06 17.03.14 C01BR13X1 edit 4 16Mo3 1.2 ≥ 25 Nozzle* multiple EN 760: 100* 141 N/A N/A N/A 05.05.14 121 wire: or Bӧhler EMS 2 Mo
16Mo3 1.2 Header: 12.5-50 121 ESAB* OK Autorod 12.24 EN 756: S 2Mo 1.2/ 2.4
OK Flux 10.62
25 Medupi 02327-AA C01BR13X1 03 21.08.12 C01BR13X1 16Mo3 1.2 ≥ 25 Nozzle* multiple EN 760: 100* 214 N/A N/A N/A 22.08.13
SA FB 1 55 AC H5
26 Kusile 02667-AB C01BR13X1 07 23.09.14 C01BR13X1 edit 5 16Mo3 1.2 ≥ 25 Nozzle* multiple EN 760: 100* 141 N/A N/A N/A 15.02.15 121 wire: or ESAB OK Aristorod 13.09
16Mo3 1.2 Header: 12.5-50 121 Bӧhler* DMO-IG EN ISO 21952-A: G MoSi 1.0/ 1.2
OK Flux 10.62
27 Medupi 02019-AA C01BR13X1 01 23.11.09 C01BR13X1 16Mo3 1.2 ≥ 25 Nozzle* multiple EN 760: 100* 214 N/A N/A N/A 19.02.10
SA FB 1 55 AC H5
28 Medupi 02337-AD C01BR13X1 08 20.01.15 C01BR13X1 edit 5 16Mo3 1.2 ≥ 25 Nozzle* multiple EN 760: 100* 141 N/A N/A N/A 12.03.15 121 wire: or ESAB OK Aristorod 13.09
29 Kusile 02667-AC C01BR13X1 08 20.01.15 C01BR13X1 edit 5 16Mo3 1.2 ≥ 25 Nozzle* multiple EN 760: 100* 141 N/A N/A N/A 12.03.15 121 wire: or ESAB OK Aristorod 13.09
P265GH 1.1 Branch: 4-16 141a single and N/A N/A N/A N/A
30 Medupi 02327-AD C01BR13X1 08 20.01.15 C01BR13X1 edit 5 16Mo3 1.2 ≥ 25 Nozzle* EN 760: 100* 141 N/A N/A N/A 12.03.15 121 wire: or ESAB Aristorod 13.09
16Mo3 1.2 Header: 12.5-50 121 multiple Bӧhler* DMO-IG EN ISO 21952-A: G MoSi 1.0/ 1.2
SA FB 1 55 AC H5 Pre-heat: t ≤ 30mm: 20° C and t > 30mm: 100° C
OK Flux 10.62 5500/ wt, max.
141 ESAB* OK Tigrod 13.09 EN ISO 21952-A: W MoSi 2.0/ 2.4 min. 120 141a: or Bӧhler DMO-IG
31 Medupi 02091-AD C03B7 02 19.11.14 C03B1 edit 1 16Mo3 16Mo3 1.2 1.2 > 500* 15-60 BW multiple EN 14174: 100 336 590-630 220 for wt ≤ 17.12.14
121 Bӧhler EMS2Mo-UP EN 24598-A: S2 Mo 2.4/ 3.2 1 min/ mm Diameter > 150mm, if PA rotated
SA FB 1 55 AC H5 25mm
OK Flux 10.62 5500/ wt, max.
141 ESAB* OK Tigrod 13.09 EN ISO 21952-A: W MoSi 2.0/ 2.4 min. 120 141a: or Bӧhler DMO-IG
32 Kusile 02833 C03B7 02 19.11.14 C03B1 edit 1 16Mo3 16Mo3 1.2 1.2 > 500* 15-60 BW multiple EN 14174: 100 336 590-630 220 for wt ≤ 08.12.14
121 Bӧhler EMS2Mo-UP EN 24598-A: S 2Mo 2.4/ 3.2 1 min/ mm Diameter > 150mm, if PA rotated
SA FB 1 55 AC H5 25mm
141 Bӧhler DMO-IG EN 12070: W MoSi ESAB OK Flux 10.62 2.0/ 2.4 5500/ e,
min. 60
33 Medupi 02091-AB C03B7 01 26.01.10 F03B7-1 16Mo3 16Mo3 1.2 1.2 ≥ 180 15-60 BW 141 multiple Bӧhler DMO-IG EN 12070: W MoSi EN 760: 2.4/ 3.2 100 305 590-630 max. 220 for e ≤ 22.08.13 N/A
1 min/ mm
121 Bӧhler EMS2Mo-UP EN 756: S 2Mo SA FB 1 55 AC H5 2.4/ 3.2 36mm
min. 60
34 Medupi 02091-AC C03B7 01 26.01.10 F03B7-1 16Mo3 16Mo3 1.2 1.2 ≥ 180 15-60 BW 141 multiple Bӧhler DMO-IG EN 12070: W MoSi EN 760: 2.4/ 3.2 100 305 590-630 max. 220 for e ≤ 11.04.14 N/A
1 min/ mm
121 Bӧhler EMS2Mo-UP EN 756: S 2Mo SA FB 1 55 AC H5 2.4/ 3.2 36mm
160210_LeanDataBookReview_WPS_List_MedupiKusile_Rev00 Page: 1 of 45
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
OK Flux 10.62
P265GH 1.1 Branch: 3-8 141a single and N/A N/A N/A N/A min. 60 5500/ e, max.
35 Kusile 02476 C03BR13X1 02 11.03.10 C03BR13X1 16Mo3 1.2 ≥ 25 Nozzle* EN 760: 20 200 590-630 08.06.12 Full penetration
16Mo3 1.2 Header: 12.5-50 121 multiple Bӧhler DMO-IG EN 12070: G MoSi 2.0 1 min/ mm 150 for e ≤ 36mm
SA FB 1 55 AC H5
36 Medupi 02442 C11B1 00 09.03.10 C11BR1 16Mo3 16Mo3 1.2 1.2 ≥ 30 3-24 BW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 50 250 N/A N/A N/A 22.08.13 141: or equivalent filler metal
37 Kusile 02580 C11B1 00 10.03.09 C11BR1 16Mo3 16Mo3 1.2 1.2 ≥ 30 3-24 BW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 50 250 N/A N/A N/A 25.03.13 141a: or equivalent filler metal
38 Medupi 02439-AB C11B1-1 05 11.02.14 C11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-11.2 BW 141 multiple Bӧhler DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 250 N/A N/A N/A 12.02.14 N/A
39 Kusile 02558 C11B1-1 01 14.06.12 C11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-11.2 BW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 26.03.13 141: or ESAB OK Tigrod 13.09 or equivalent
40 Medupi 02439-AA C11B1-1 02 03.03.13 C11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-11.2 BW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 22.08.13 141: or ESAB OK Tigrod 13.09
41 Kusile 02558-AA C11B1-1 02 03.03.13 C11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-11.2 BW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 14.11.13 141: or ESAB OK Tigrod 13.09
42 Kusile 02558-AB C11B1-1 05 11.02.14 C11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-11.2 BW 141 multiple Bӧhler DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 250 N/A N/A N/A 05.03.14 N/A
43 Medupi 02490 C11B1-2 02 05.11.13 C11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-11.2 BW 141 multiple ESAB* OK Tigrod 13.09 EN 12070: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 29.01.14 141: or Bӧhler DMO-IG
44 Kusile 02651 C11B1-2 02 05.11.13 C11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-11.2 BW 141 multiple ESAB* OK Tigrod 13.09 EN 12070: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 11.12.13 141: or Bӧhler DMO-IG
141 Bӧhler DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4 20 285

45 Medupi 02579 C11B1-3 02 12.03.14 C11B1-3 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW multiple N/A N/A N/A N/A 20.03.14 N/A
141 Bӧhler DMO-IG EN ISO 21952: W MoSi 2.0 20 290
46 Kusile 02738 C11B1-3 02 12.03.14 C11B1-3 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW multiple N/A N/A N/A N/A 19.03.14 N/A
47 Medupi 02026-AB C11B16 00 20.08.09 C11BR1 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-24 FW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 46 257 N/A N/A N/A 11.04.14 141: or equivalent filler metal
48 Medupi 02637 C11B1-M1 02 19.06.14 C11B1-M1 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 BW 141a multiple ESAB* OK Aristorod 13.09 EN 636: W 46 2 W 2Mo N/A 1.0/ 1.2 20 250 N/A N/A N/A 03.09.14 141a: or Bӧhler DMO-IG
49 Kusile 02797 C11B1-M1 02 19.06.14 C11B1-M1 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 BW 141a multiple ESAB* OK Aristorod 13.09 EN 636: W 46 2 W 2Mo N/A 1.0/ 1.2 20 250 N/A N/A N/A 10.07.14 141a: or Bӧhler DMO-IG
50 Medupi 02004-AA C11B1TT 03 03.05.12 C11B1TT 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: G MoSi N/A 1.0 20 300 N/A N/A N/A 22.08.13 141a: or equivalent filler metal
51 Medupi 02004-AB C11B1TT 03 03.05.12 C11B1TT 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: G MoSi N/A 1.0 20 300 N/A N/A N/A 11.04.14 141a: or equivalent filler metal
52 Kusile 02477 C11B1TT 03 03.05.12 C11B1TT 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: G MoSi N/A 1.0 20 300 N/A N/A N/A 08.06.12 141a: or equivalent filler metal

53 Medupi 02137-AB C11B7 03 12.03.14 C11B1-3 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW multiple N/A N/A N/A N/A 20.03.14 N/A
141 Bӧhler* DMO-IG EN 12070: W MoSi 2.0/ 2.4
54 Kusile 02478 C11B7 01 15.02.10 C21B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-16 BW multiple N/A 20 152 N/A N/A N/A 08.06.12 141: or equivalent filler metal
55 Kusile 02739-AA C11B7 03 12.03.14 C11B1-3 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW multiple N/A N/A N/A N/A 19.03.14 N/A
P265GH 1.1 Branch: 4-16 141a N/A N/A N/A N/A 141: or equivalent filler metal
56 Medupi 02365-AB C11BR13X1 03 21.12.12 C11BR13X1 16Mo3 1.2 ≥ 25 Nozzle multiple N/A 100* 160 N/A N/A N/A 22.08.13
16Mo3 1.2 Header: 12.5-50 141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.4/ 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
P265GH 1.1 Branch: 4-16 141a N/A N/A N/A N/A 141: or equivalent filler metal
57 Kusile 02589-AA C11BR13X1 03 21.12.12 C11BR13X1 16Mo3 1.2 ≥ 25 Nozzle multiple N/A 100* 160 N/A N/A N/A 25.03.13
16Mo3 1.2 Header: 12.5-50 141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.4/ 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
Angle of branch 90°
Branch: 8-22* 141: or ESAB Tigrod 13.09
58 Medupi 02021-AE C11BR13X1-1 05 04.03.15 C11BR13X1-1 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi N/A 2.0/ 2.4 100* 200 N/A N/A N/A 16.04.15
Header: 12.5-50* Deposit thickness max. 22mm for ESAB Tigrod 13.09
Exception noted (Diameter limted to > 500mm)
Branch: 8-32 141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4
59 Kusile 02608 C11BR13X1-1 02 14.12.12 C21BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 200 N/A N/A N/A 18.07.13 141: or equivalent filler metal
Header: 12.5-50 141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.4/ 3.2
Branch: 8-32 141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4 141: or equivalent filler metal
60 Medupi 02021-AD C11BR13X1-1 02 14.12.12 C21BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 200 N/A N/A N/A 11.04.14
Header: 12.5-50 141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.4/ 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
Branch: 8-22* 141: or ESAB Tigrod 13.09
61 Kusile 02608-AA C11BR13X1-1 05 04.03.15 C11BR13X1-1 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi N/A 2.0/ 2.4 100* 200 N/A N/A N/A 06.05.15
Header: 12.5-50* Deposit thickness max. 22mm for ESAB Tigrod 13.09
Branch: 8-32 141 Bӧhler* DMO-IG EN 12070: W MoSi 2.0/ 2.4 141: or equivalent filler metal
62 Medupi 02021-AA C11BR13X1-1 00 11.11.09 C21BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 195 N/A N/A N/A 19.02.10
Header: 12.5-50 141 Bӧhler* DMO-IG EN 12070: W MoSi 2.4/ 3.2 Pre-heat: t < 30mm: 27° C and t > 30mm: 100° C
63 Medupi 02021-AC C11BR13X1-1 02 14.12.12 C21BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 200 N/A N/A N/A 22.08.13
Material thickness fillet weld: 3.25-14mm to 12.5-50mm
Branch: 3-15* 141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0 20 205
64 Medupi 02593 C11BR13X1-2 00 08.04.14 C11BR13X1-2 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 25 Nozzle multiple N/A N/A N/A N/A 22.04.14 Angle of branch 90°
Header: 12.5-50* 141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.4 N/A 205
141: or ESAB OK Tigrod 13.09
Material thickness fillet weld: 3.25-14mm to 12.5-50mm
Branch: 3-15* 141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0 20 205
65 Kusile 02755 C11BR13X1-2 00 08.04.14 C11BR13X1-2 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 25 Nozzle multiple N/A N/A N/A N/A 08.05.14 Angle of branch 90°
Header: 12.5-50* 141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.4 N/A 205
66 Medupi 02366-AC C11F1 06 08.01.14 C11F1 16Mo3 16Mo3 1.2 1.2 ≥ 25 3.15-12.6 FW 141 single or multiple Bӧhler DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 20 250 N/A N/A N/A 13.02.14 N/A
141 Bӧhler DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4

67 Medupi 02366-AD C11F1 06 08.01.14 C11F1 16Mo3 16Mo3 1.2 1.2 ≥ 25 3.15-12.6 FW single or multiple N/A 20 250 N/A N/A N/A 11.04.14 N/A
C11BR1
68 Kusile 02559 C11F1 03 13.12.12 C11F1 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 FW 141 single or multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 46 257 N/A N/A N/A 26.03.13 141: or equivalent filler metal
C11F1-1
69 Kusile 02559-AA C11F1 06 08.01.14 C11F1 16Mo3 16Mo3 1.2 1.2 ≥ 25 3.15-12.6 FW 141 single or multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 20 250 N/A N/A N/A 26.02.14 N/A

C11B1-3 Rev 0 141 single* and Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 285
70 Medupi 02589-AA C11F1(S) 03 18.09.14 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW N/A 100* N/A N/A N/A 04.11.14 Single pass fillet welds only
C11F1-3 Rev 0 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 N/A
71 Kusile 02751 C11F1(S) 02 12.03.14 C11B1-3 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW multiple N/A N/A N/A N/A 08.05.14 N/A
72 Medupi 02589 C11F1(S) 02 12.03.14 C11B1-3 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW multiple N/A N/A N/A N/A 23.06.14 N/A
C11B1-3 Rev 0 141 single* and Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 285
73 Kusile 02751-AA C11F1(S) 03 18.09.14 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW N/A 100* N/A N/A N/A 29.10.14 Single pass fillet welds only
C11F1-3 Rev 0 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 N/A
C11F1-2 3-9.6
74 Medupi 02367 C11F1-1 01 21.08.12 16Mo3 16Mo3 1.2 1.2 ≥ 25 FW 141 single Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 20 N/A N/A N/A N/A 22.08.13 141: or equivalent filler metal
C11F1-1 3.55-21.6
C11F1-2 3-9.6
75 Kusile 2668-AA C11F1-1 01 21.08.12 16Mo3 16Mo3 1.2 1.2 ≥ 25 FW 141 single Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 20 N/A N/A N/A N/A 24.07.14 141: or equivalent filler metal
C11F1-1 3.55-21.6
76 Medupi 02619 C11F1-M1 00 27.05.14 AC11F1-M1 edit 0 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-8 FW 141a single Bӧhler* DMO-IG EN ISO 21952-A: G MoSi N/A 1.0 20 N/A N/A N/A N/A 22.08.14 141a: or ESAB OK Tigrod 13.09
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
77 Kusile 02787 C11F1-M1 00 27.05.14 AC11F1-M1 edit 0 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-8 FW 141a single Bӧhler* DMO-IG EN ISO 21952-A: G MoSi N/A 1.0 20 N/A N/A N/A N/A 01.07.14 141a: or ESAB OK Tigrod 13.09
C11PEMA 1 C11PEMA 1 Material 1: 3-7.56 Lincoln 780 Torch angle: 22°

78 Medupi 02335-AA 01 19.02.10 16Mo3 16Mo3 1.2 1.2 38x6.3 FW 121* single/ both sides Bӧhler* EMS2Mo EN 756: S 2Mo 2.0 20 N/A N/A N/A N/A 22.08.13
Lincoln 780 Lincoln 780 Material 2: 3-7.2 SA AR 1 78 AC H5 121 wire: or equivalent filler metal
C11PEMA 1 C11PEMA 1 Material 1: 3-7.56 Lincoln 780 Torch angle: 22°
79 Kusile 02479 01 19.02.10 16Mo3 16Mo3 1.2 1.2 38x6.3 FW 121* single/ both sides Bӧhler* EMS2Mo EN 756: S 2Mo 2.0 20 N/A N/A N/A N/A 25.03.13
Lincoln 780 Lincoln 780 Material 2: 3-7.2 SA AR 1 78 AC H5 121 wire: or equivalent filler metal
OK Flux 10.81
C11PEMA 2 C11PEMA 2 Material 1: 3-12*
80 Medupi 02443-AA 06 13.05.14 16Mo3 16Mo3 1.2 1.2 N/A FW 121 single/ both sides ESAB OK Autorod 12.24 EN ISO 17174-A: S 2Mo EN ISO 760: 2.0 20 N/A N/A N/A N/A 20.08.14 Throat thickness: 3-6mm
ESAB OK 10.81 ESAB OK 10.81 Rev 1 Material 2: 3.15-12.6*
SA AR 1 97 AC H5
OK Flux 10.81
C11PEMA 2 C11PEMA 2 Material 1: 3-12*
81 Kusile 02581-AA 06 13.05.14 16Mo3 16Mo3 1.2 1.2 N/A FW 121 single/ both sides ESAB OK Autorod 12.24 EN ISO 17174-A: S 2Mo EN ISO 760: 2.0 20 N/A N/A N/A N/A 28.05.14 Throat thickness: 3-6mm
ESAB OK 10.81 ESAB OK 10.81 Rev 1 Material 2: 3.15-12.6*
SA AR 1 97 AC H5
C11PEMA 2 C11PEMA 2 Tube: 6.3 OK Flux 10.81 Angle of torch: 22°
82 Medupi 02443 02 14.12.12 16Mo3 16Mo3 1.2 1.2 38x6.3 FW 121* single/ both sides Bӧhler* EMS2Mo EN 756: S Mo 2.0 20 N/A N/A N/A N/A 06.09.13
ESAB OK 10.81 ESAB OK 10.81 Fin: 6 SA AR 1 97 AC H5 121 wire: or equivalent filler metal
C11PEMA 2 C11PEMA 2 Tube: 6.3 OK Flux 10.81
83 Kusile 02581 02 14.12.12 16Mo3 16Mo3 1.2 1.2 38x6.3 FW 121 single/ both sides Bӧhler* EMS2Mo EN 756: S Mo 2.0 20 N/A N/A N/A N/A 25.03.13 121 wire: or equivalent filler metal
ESAB OK 10.81 ESAB OK 10.81 Fin: 6 SA AR 1 97 AC
C11PEMA C11PEMA 1
84 Medupi 02582 04 20.03.14 16Mo3 16Mo3 1.2 1.2 N/A 3-12 Repair 141 single Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4 20 N/A N/A N/A N/A 22.05.14 141: or ESAB equivalent
Repair Repair Rev 2
C11PEMA C11PEMA 1
85 Kusile 02743 04 20.03.14 16Mo3 16Mo3 1.2 1.2 N/A 3-12 Repair 141 single Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4 20 N/A N/A N/A N/A 12.05.14 141: or ESAB equivalent
Repair Repair Rev 2
5500/ e, max. 220

86 Medupi 02329-AB C13B7 03 10.06.14 C13B1-1 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 25 215 590-630 30 26.08.14 141: or ESAB OK Tigrod 13.09
for e ≤ 25mm
Heating: 100
87 Kusile 02480-AA C13B7 02 20.03.14 C13B1-1 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W MoSi N/A 2.0 25 215 590-630 30 05.05.14 141: or ESAB OK Tigrod 13.09
Cooling: 90
Heating: 100
88 Medupi 02329-AA C13B7 02 20.03.14 C13B1-1 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W MoSi N/A 2.0 25 215 590-630 30 22.04.14 141: or ESAB OK Tigrod 13.09
Cooling: 90
5500/ e, max. 220

89 Kusile 02480-AB C13B7 03 10.06.14 C13B1-1 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 25 215 590-630 30 10.07.14 141: or ESAB OK Tigrod 13.09
for e ≤ 25mm
141 Bӧhler* DMO-IG EN 12070: W MoSi 2.0/ 2.4 141: or equivalent filler metal
90 Medupi 02329 C13B7 00 26.06.09 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW multiple N/A 100* 188 590-620 1 min/ mm e 150 22.08.13
141 Bӧhler* DMO-IG EN 12070: W MoSi 2.4/ 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
141: or equivalent filler metal
91 Medupi 02161-AA C13B7 00 26.06.09 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW multiple N/A 100* 188 590-620 1 min/ mm e 150 18.09.09 Same WPS as transmittal 02329
92 Kusile 2480 C13B7 00 26.06.09 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW multiple N/A 100* 188 590-620 1 min/ mm e 150 08.06.12 Same WPS as transmittal 02329
Fillet: 3.6-14.2 141a single N/A N/A N/A N/A 20 N/A min. 60
93 Medupi 02012-AD C13BR13X1 03 04.03.15 C13BR13X1 Rev 4 16Mo3 16Mo3 1.2 1.2 ≥ 25 Nozzle N/A 590-630 5500/ e, max. 220 13.05.15 141: or ESAB OK Aristorod 13.09
Butt: 12.5-50 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi 2.4 20 180 1 min/ mm e
P265GH 1.1 Branch: 3-8 141a single N/A N/A N/A N/A min. 30 141: or equivalent filler metal
94 Kusile 02643 C13BR13X1 01 22.08.12 C13BR13X1 16Mo3 1.2 ≥ 25.5 Nozzle N/A 100* 160 590-630 150 14.11.13
16Mo3 1.2 Header: 12.5-50 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi 2.4/ 3.2 1 min/ mm e Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
95 Medupi 02012-AB C13BR13X1 01 22.08.12 C13BR13X1 16Mo3 1.2 ≥ 25.5 Nozzle N/A 100* 160 590-630 150 20.11.13
96 Medupi 02012-AC C13BR13X1 01 22.08.12 C13BR13X1 16Mo3 1.2 ≥ 25.5 Nozzle N/A 100* 160 590-630 150 11.04.14
Fillet: 3.6-14.2 141a single N/A N/A N/A N/A 20 N/A min. 60
97 Kusile 02643-AA C13BR13X1 03 04.03.15 C13BR13X1 Rev 4 16Mo3 16Mo3 1.2 1.2 ≥ 25 Nozzle N/A 590-630 5500/ e, max. 220 25.05.15 141: or ESAB OK Aristorod 13.09
Butt: 12.5-50 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi 2.4 20 180 1 min/ mm e
98 Medupi 02017-AD C13BR13X1-1 02 07.01.13 C23BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 275 590-630 1 min/ mm e 150 15.05.13
Fillet: 3.75-15 to 12.5-50 Angle of branch: 90°

99 Kusile 02573-AB C13BR13X1-1 05 01.05.14 C13BR13X1-3 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 25 Butt: 12.5-50 Nozzle 141 multiple ?? DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 100* 275 590-630 120* 5500/ e, max. 220 28.05.14 Pre-heat: t ≤ 30mm: 20° C and t > 30mm: 100° C
Branch: 3-15 PWHT: 1x30minutes and 1x120 minutes
100 Kusile 02573 C13BR13X1-1 02 07.01.13 C23BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 275 590-630 1 min/ mm e 150 25.03.13
Branch: 8-32 141 Bӧhler* DMO-IG EN 12070: W MoSi 2.0/ 2.4 141: or equivalent filler metal
101 Medupi 02017-AA C13BR13X1-1 00 11.11.09 C23BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 140 590-630 1 min/ mm e 150 15.02.10
Header: 12.5-50 141 Bӧhler* DMO-IG EN 12070: W MoSi 2.4/ 3.2 Pre-heat: t < 30mm: 27° C and t > 30mm: 100° C
120 Material thickness fillet weld: 3.75-15mm to 12.5-50mm
Branch: 3-15*
102 Medupi 02017-AD C13BR13X1-1 05 01.05.14 C13BR13X1-3 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 25 Nozzle 141 multiple Bӧhler DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 100* 275 590-630 1 x 30 min 5500/ e, max. 220 20.08.14 Angle of branch 90°
Header: 12.5-50*
1 x 120 min Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
120 Material thickness butt weld: header 12.5-50mm; branch 3-
Branch: 3-14* 141 Bӧhler DMO-IG EN 21952-A: W MoSi 2.0
103 Kusile 02573-AA C13BR13X1-1 00 28.04.14 C13BR13X1-3 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 25 Nozzle multiple N/A 20 205 590-630 1 x 30 min 150 09.05.14 15mm
Header: 12.5-50* 141 Bӧhler DMO-IG EN 21952-A: W MoSi 2.4
1 x 120 min Angle of branch 90°
Fillet: 5.6-22.3 35
104 Medupi 02609 C13BR13X1-2 00 24.04.14 C13B1-2 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 BW 141 multiple Bӧhler* DMO-IG EN ISO 12070: W MoSi N/A 2.0 20 276 590-630 220 21.07.14 141: or ESAB OK Tigrod 13.09
Butt: 3-22.3 1 min/ mm e
Fillet: 5.6-22.3 35
105 Kusile 02773 C13BR13X1-2 00 24.04.14 C13B1-2 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 BW 141 multiple Bӧhler* DMO-IG EN ISO 12070: W MoSi N/A 2.0 20 276 590-630 220 09.05.14 141: or ESAB OK Tigrod 13.09
Butt: 3-22.3 1 min/ mm e
141 Bӧhler* DMO-IG EN 12070: W MoSi 2.0/ 2.4 min. 30 5500/ e, 141: or equivalent filler metal
106 Medupi 02319 C18BF3 01 02.05.12 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-32 FW full pen. multiple N/A 100* 188 590-620 22.08.13
141 Bӧhler* DMO-IG EN 12070: W MoSi 2.4/ 3.2 1 min/ mm e max. 150 Pre-heat: t ≤ 30mm: 20° C and t > 30mm: 100° C
141 Bӧhler* DMO-IG EN 12070: W MoSi 2.0/ 2.4 min. 30 5500/ e, 141: or equivalent filler metal
107 Kusile 02481 C18BF3 01 02.05.12 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-32 FW full pen. multiple N/A 100* 188 590-620 08.06.12
141 Bӧhler* DMO-IG EN 12070: W MoSi 2.4/ 3.2 1 min/ mm e max. 150 Pre-heat: t ≤ 30mm: 20° C and t > 30mm: 100° C
Bӧhler* DMO-IG EN 12070: W MoSi 2.0/ 2.4
108 Kusile 02482 C21B16 01 03.05.12 C21B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 FW multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 100* 152 N/A* N/A N/A 08.06.12
Bӧhler* Fox DMO-Kb EN 1599: E Mo B 4 2 H5 3.2
PWHT required for thicknesses > 30mm
141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 160 111: or ESAB OK 74.46
109 Medupi 02423-AC C21B7 03 22.07.14 C21B7 Rev 2 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32* BW multiple N/A 100* N/A N/A N/A 10.09.14
111 Bӧhler* Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2 160 Throat thickness: < 35mm
141 Bӧhler* DMO-IG EN 12070: W MoSi 2.0/ 2.4 141: or equivalent filler metal
110 Kusile 02483 C21B7 00 21.04.09 C21B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 100* 152 N/A N/A N/A 08.06.12 111: or equivalent filler metal
111 Bӧhler* Fox DMO-Kb EN 1599: E Mo B 4 2 H5 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4
111 Medupi 02423 C21B7 01 07.12.12 C21B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-30 BW 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 20 152 N/A N/A N/A 22.08.13
111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2
112 Medupi 02423-AB C21B7 01 07.12.12 C21B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-30 BW 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 20 152 N/A N/A N/A 11.04.14
141 Bӧhler* DMO-IG EN ISO 21952-A: W Mo Si 2.0/ 2.4 160 111: or ESAB OK 74.46
113 Kusile 02483-AA C21B7 03 22.07.14 C21B7 Rev 2 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32* BW multiple N/A 100* N/A N/A N/A 25.08.14
111 Bӧhler* Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2 160 Throat thickness: < 35mm
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Branch: 8-32 141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4
114 Medupi 02014-AF C21BR13X1 04 15.09.14 C21BR13X1 Edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 200 N/A N/A N/A 15.10.14 111: or ESAB OK 74.46
Header: 12.5-50 111 Bӧhler* Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2
115 Kusile 02607-AA C21BR13X1 03 21.07.14 C21BR13X1 Edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 200 N/A N/A N/A 15.09.14 111: or ESAB OK 74.46
116 Kusile 02607-AB C21BR13X1 04 15.09.14 C21BR13X1 Edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle multiple N/A 100* 200 N/A N/A N/A 03.10.14 111: or ESAB OK 74.46
Branch: 8-32 141: or equivalent filler metal
117 Medupi 02014-AC C21BR13X1 02 14.12.12 C21BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 100* 200 N/A N/A N/A 22.08.13
Header: 12.5-50 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
111 Bӧhler Fox DMO-Kb EN 1599: E Mo B 4 2 H5 3.2
141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4 Exception nioted (Diameter limted to > 500mm)
Branch: 8-32
118 Kusile 2607 C21BR13X1 02 14.12.12 C21BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 100* 200 N/A N/A N/A 18.07.13 141: or equivalent filler metal
Header: 12.5-50
111 Bӧhler Fox DMO-Kb EN 1599: E Mo B 4 2 H5 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
119 Medupi 02014-AA C21BR13X1 00 11.11.09 C21BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 100* 195 N/A N/A N/A 15.02.10
120 Medupi 02014-AD C21BR13X1 02 14.12.12 C21BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 100* 200 N/A N/A N/A 11.04.14
141 Bӧhler* DMO-IG EN 12070: W Mo Si 2.0/ 2.4
121 Medupi 02333 C23B7 01 29.05.09 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* DMO-IG EN 12070: W Mo Si N/A 2.4/ 3.2 100* 188 590-620 1 min/ mm e 150 22.08.13
122 Medupi 02333-AA C23B7 01 29.05.09 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 100* 188 590-620 1 min/ mm e 150 11.04.14
123 Kusile 02484 C23B7 01 29.05.09 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 100* 188 590-620 1 min/ mm e 150 08.06.12
Nipple/ Nozzle: 8-32 min. 30 141: or equivalent filler metal
124 Medupi 02368-AB C23BR13X1 03 07.01.13 C23BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 100* 275 590-630 150 15.05.13
Header: 12.5-50 1 min/ mm e Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
111 Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2
Branch: 8-32 min. 30 141: or equivalent filler metal
125 Kusile 02574 C23BR13X1 03 07.01.13 C23BR13X1 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 Nozzle 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 100* 275 590-630 150 25.03.13
Header: 12.5-50 1 min/ mm e Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
Fillet: 10-40 141 Bӧhler DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 Diameter ≥ 150mm, if PA or PC, if rotated
126 Medupi 02647 C26BF3 02 12.05.14 C26B4 Rev 2 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW multiple N/A 100* 245 N/A N/A N/A 11.09.14
Butt: 10-35 111 Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
Fillet: 10-40 141 Bӧhler DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 Diameter ≥ 150mm, if PA or PC, if rotated
127 Kusile 02784 C26BF3 02 12.05.14 C26B4 Rev 2 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW multiple N/A 100* 245 N/A N/A N/A 28.05.14
Butt: 10-35 111 Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4
128 Medupi 02075-AD C26BF3-1 06 30.09.14 C21B7 edit 2 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-32 FW full pen. 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi N/A 2.4/ 3.2 20 152 N/A N/A N/A 04.11.14 141: or ESAB OK Tigrod 13.09
111 Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2/ 4.0
129 Kusile 02485 C26BF3-1 01 26.01.10 C21B7 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-30 FW full pen. 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 20 152 N/A N/A N/A 08.06.12 141: or equivalent filler metal
141 Bӧhler DMO-IG EN 12070: W MoSi 2.0/ 2.4
130 Medupi 02075-AC C26BF3-1 05 05.12.13 C21B7 edit 2 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-30 FW full pen. 141 multiple Bӧhler DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 20 152 N/A N/A N/A 20.12.13 N/A
131 Kusile 02675 C26BF3-1 05 05.12.13 C21B7 edit 2 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-30 FW full pen. 141 multiple Bӧhler DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 20 152 N/A N/A N/A 24.01.14 N/A
132 Medupi 02075-AA C26BF3-1 01 26.01.10 C21B7 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-30 FW full pen. 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 20 152 N/A N/A N/A 18.02.10 141: or equivalent filler metal
141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4
133 Kusile 02675-AA C26BF3-1 06 30.09.14 C21B7 edit 2 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-32 FW full pen. 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi N/A 2.4/ 3.2 20 152 N/A N/A N/A 13.10.14 141: or ESAB OK Tigrod 13.09
111 Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2/ 4.0
Cooling down to room temperature after welding only,
min. 60 5500/ e, max. 220 if e butt weld ≤ 50mm
134 Medupi 02520 C28BF3 02 28.01.14 C23B7 edit 2 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-32 FW full pen. 141 multiple Bӧhler DMO-IG EN 21952: W MoSi N/A 2.4/ 3.2 20* 188 590-630 10.02.14
2.5 min/ mm for e ≤ 25mm Intermediate soak (80-100° C for min. 60 min) directly followed
by PWHT if wt butt weld > 50mm
135 Medupi 02520-AA C28BF3 02 28.01.14 C23B7 edit 2 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-32 FW full pen. 141 multiple Bӧhler DMO-IG EN 21952: W MoSi N/A 2.4/ 3.2 20* 188 590-630 11.04.14
136 Kusile 2702 C28BF3 02 28.01.14 C23B7 edit 2 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-32 FW full pen. 141 multiple Bӧhler DMO-IG EN 21952: W MoSi N/A 2.4/ 3.2 20* 188 590-630 13.02.14
141 Bӧhler* DMO-IG EN 12070: W MoSi Oerlikon 2.0/ 2.4 Diameter > 150mm, if PA rotated
137 Medupi 02015-AB C31B7 04 03.03.14 C31B4(PTP) edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 10-35 BW 111 multiple Bӧhler Fox DMO Kb EN 1599: E Mo B 4 2 H5 OP 121TT 3.2 100* 279 N/A N/A N/A 20.08.14 141: or ESAB OK Tigrod 13.09
121 Bӧhler EMS2Mo EN 756: S 2Mo EN 760 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
141 Bӧhler* DMO-IG EN 21952-A: W MoSi Oerlikon 2.0/ 2.4 Diameter > 150mm, if PA rotated
138 Kusile 02731 C31B7 04 27.05.14 C31B4(PTP) edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 10-35 BW 111 multiple Bӧhler Fox DMO Kb EN 3580-A: E Mo B 4 2 H5 OP 121TT 3.2 100* 282 N/A N/A N/A 18.07.14 141: or ESAB OK Tigrod 13.09
121 Bӧhler EMS2Mo EN ISO 24598: S 2Mo EN 760 3.2 Pre-heat: t < 30mm: 20° C and t > 30mm: 100° C
141 Bӧhler DMO-IG EN 12070: W Mo Si Oerlikon 2.0/ 2.4
Diameter > 150mm, if PA or PC, if rotated
139 Medupi 02015-AA C31B7 01 15.10.09 C31B4(PTP) 16Mo3 16Mo3 1.2 1.2 ≥ 500* 10-35 BW 111 multiple Bӧhler Fox DMO Kb EN 1599: E Mo B 4 2 H5 OP 121TT 3.2 100* 279 N/A N/A N/A 15.02.10
121 Bӧhler EMS2Mo EN 756: S 2 Mo EN 760 3.2
140 Medupi 02629 C41F1 (S) 07 29.05.14 C46B4-1 Rev 4 16Mo3 16Mo3 1.2 1.2 > 500* 10-40* FW 111 multiple Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 350 N/A N/A N/A 15.10.14 Fillet weld throat thickness: < 35mm (multi-run)
Fillet weld multi pass only
141 Kusile 02792 C41F1 (S) 07 29.05.14 C46B4-1 Rev 4 16Mo3 16Mo3 1.2 1.2 > 500* 10-40* FW 111 multiple Bӧhler Fox DMO-Kb DIN EN ISO 3580-A: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 350 N/A N/A N/A 30.06.14 Fillet weld throat thickness: < 35mm (multi-run)
Fillet weld multi pass only
111 single Bӧhler* Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 2.0 20 N/A Single pass
Fillet 1: 3-8*
142 Medupi 02678 C41F1-1 00 11.12.14 C41F1-1 Rev 0 16Mo3 16Mo3 1.2 1.2 38 FW 111 single Bӧhler* Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 N/A 2.5 20 N/A N/A N/A N/A 13.01.15 Throat thickness: 3-6mm
Fillet 2: 3-12*
111 single Bӧhler* Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 3.2 20 N/A 111: or ESAB OK 74.46
111 single Bӧhler* Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 2.0 20 N/A single pass
Fillet 1: 3-8*
143 Kusile 02840 C41F1-1 00 11.12.14 C41F1-1 Rev 0 16Mo3 16Mo3 1.2 1.2 38 FW 111 single Bӧhler* Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 N/A 2.5 20 N/A N/A N/A N/A 28.05.15 Throat thickness: 3-6mm
Fillet 2: 3-12*
111 single Bӧhler* Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 3.2 20 N/A 111: or ESAB OK 74.46
144 Medupi 02317 C43BUILD 01 24.04.12 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-32 Weld build up 111 multiple Bӧhler Fox DMO-Kb EN 1599: E Mo B 4 2 H5 N/A 2.5/ 3.2/ 4.0 20 188 590-630 60 90 22.08.13 N/A
145 Kusile 02486 C43BUILD 01 24.04.12 C23B7 16Mo3 16Mo3 1.2 1.2 ≥ 44 8-32 Weld build up 111 multiple Bӧhler Fox DMO-Kb EN 1599: E Mo B 4 2 H5 N/A 2.5/ 3.2/ 4.0 20 188 590-630 60 90 08.06.12 N/A
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Fillet: 10-40* Fillet weld throat thickness < 35mm (multi-run)
146 Medupi 02596 C46B16(S) 04 14.04.14 C46B4-1 Rev 4 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 111 multiple Bӧhler Fox DMO-Kb E Mo B 4 2 H5 N/A 2.5/ 3.2 100* 352 N/A N/A N/A 23.06.14
Butt: 10-34.9* Fillet weld throat thickness ≥ 35mm require PWHT
Fillet: 10-40* Fillet weld throat thickness < 35mm (multi-run)
147 Kusile 02758 C46B16(S) 04 14.04.14 C46B4-1 Rev 4 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 111 multiple Bӧhler Fox DMO-Kb E Mo B 4 2 H5 N/A 2.5/ 3.2 100* 352 N/A N/A N/A 08.05.14
Butt: 10-34.9* Fillet weld throat thickness ≥ 35mm require PWHT
Fillet: 5*
148 Medupi 02120-AC C46BF3 03 09.06.14 C46BF3 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500 FW full pen. 111 multiple Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 196 N/A N/A N/A 26.08.14 Throat thickness max. 35mm
Butt: 20-80*
Fillet: 5*
149 Kusile 02793 C46BF3 03 09.06.14 C46BF3 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500 FW full pen. 111 multiple Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 196 N/A N/A N/A 27.06.14 Throat thickness max. 35mm
Butt: 20-80*
150 Medupi 02120-AB C46BF3 01 21.01.10 C46BF3 16Mo3 16Mo3 1.2 1.2 ≥ 500 20-80 FW full pen. 111 multiple Bӧhler Fox DMO-Kb EN 1599: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 196 N/A N/A N/A 11.04.14 N/A

Fillet: 5*
151 Medupi 02634 C46BF3 (S) 05 09.06.14 C46BF3 Rev 5 16Mo3 16Mo3 1.2 1.2 > 500* FW full pen. 111 multiple Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 196 N/A N/A N/A 26.08.14 Metal thickness qualified for T-butt: 20-35mm (multi-run)
Butt: 20-80*
Weld thickness > 35mm require PWHT
Fillet: 5*
152 Kusile 02794 C46BF3 (S) 05 09.06.14 C46BF3 Rev 5 16Mo3 16Mo3 1.2 1.2 > 500* FW full pen. 111 multiple Bӧhler Fox DMO-Kb DIN EN ISO 3580-A: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 196 N/A N/A N/A 11.07.14 Metal thickness qualified for T-butt: 20-35mm (multi-run)
Butt: 20-80*
Weld thickness > 35mm require PWHT
Fillet 1: 5-20* 111 single Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 2.5/ 3.2/ 4.0 100 N/A Throat thickness single pass: 2.4-4.8mm
153 Kusile 02886 C46F1--2 00 02.12.15 C46F1-2 Rev 0 16Mo3 16Mo3 1.2 1.2 ≥ 44.5 FW N/A N/A N/A N/A 08.01.16
Fillet 2: 10-40* 111 multiple Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 2.5/ 3.2/ 4.0 100 154 Throat thickness multi pass: max. 35mm
111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 min. 60 5500/ e, max. 220 Diameter > 150mm, if PA or PC, if rotated
154 Medupi 02369-AC C48BF3 04 06.11.13 C48BF3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 30-80 FW full pen. multiple N/A 100 235 590-630 19.02.14
111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 4.0 1 min/ mm for e ≤ 25mm 111: or ESAB OK 74.46
111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 min. 60 5500/ e, max. 220 Diameter > 150mm, if PA or PC, if rotated
155 Kusile 02653 C48BF3 04 06.11.13 C48BF3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 30-80 FW full pen. multiple N/A 100 235 590-630 11.12.13
111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 4.0 1 min/ mm for e ≤ 25mm 111: or ESAB OK 74.46
min. 60 5500/ e, max. 220

156 Medupi 02369-AB C48BF3 02 21.12.12 C48BF3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 30-80 FW full pen. 111 multiple Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 235 590-630 22.08.13 Diameter > 150mm, if PA or PC, if rotated
1 min/ mm for e ≤ 25mm
min. 60 5500/ e, max. 220

157 Medupi 02053-AA C48BF3 00 26.01.10 C48BF3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-80 FW full pen. 111 multiple Bӧhler Fox DMO-Kb EN 1599: E Mo B 4 2 H5 N/A 3.2/ 4.0 107 235 590-630 15.02.10 Diameter > 150mm, if PA or PC, if rotated
1 min/ mm for e ≤ 25mm
111 Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 min. 60 Diameter > 150mm, if PA or PC, if rotated
158 Medupi 02418-AC C48BF3 (S) 04 14.05.15 C48BF3 16Mo3 16Mo3 1.2 1.2 ≥ 150* 30-80 FW full pen. multiple N/A 100 235 590-620* 5500/ e 02.07.15
111 Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 4.0 1 min/ mm PWHT: e ≥ 30mm require PWHT
111 Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 min. 60 Diameter > 150mm, if PA or PC, if rotated
159 Kusile 02875 C48BF3 (S) 04 14.05.15 C48BF3 16Mo3 16Mo3 1.2 1.2 ≥ 150* 30-80 FW full pen. multiple N/A 100 235 590-620* 5500/ e 02.07.15
111 Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 4.0 1 min/ mm PWHT: e ≥ 30mm require PWHT
111 Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 min. 60
160 Medupi 02418-AA C48BF3 (S) 02 21.12.12 C48BF3 16Mo3 16Mo3 1.2 1.2 ≥ 150* 30-80 FW full pen. multiple N/A 100 235 590-620 150 22.08.13 Diameter > 150mm, if PA or PC, if rotated
111 Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 4.0 1 min/ mm
Fillet: 5
161 Medupi 02133-AB C48S1 03 04.06.14 C58B4-1 Rev 1 16Mo3 16Mo3 1.2 1.2 > 500* BW 111 multiple Bӧhler Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 280 590-630 min. 60 5500/ e, max. 220 22.08.14 Diameter > 150mm, if PA or PC, if rotated
Butt: 20-80
Fillet: 5
162 Kusile 02783-AA C48S1 03 04.06.14 C58B4-1 Rev 1 16Mo3 16Mo3 1.2 1.2 > 500* BW 111 multiple Bӧhler Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 N/A 3.2/ 4.0 100 280 590-630 min. 60 5500/ e, max. 220 16.10.14 Diameter > 150mm, if PA or PC, if rotated
Butt: 20-80
Oerlikon
C56B4 Rev 0 Fillet: 5* 111 Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 OP 121TT 3.2/ 4.0 Diameter > 150mm, if PA or PC, if rotated
163 Medupi 02628 C56S1 02 04.06.14 16Mo3 16Mo3 1.2 1.2 > 500* BW multiple 50 285 N/A N/A N/A 22.08.14
C66B4 Rev 0 Butt: 20-80* 121 Bӧhler EMS2Mo EN 756: S 2Mo EN 760: 2.0 Weld throat thickness: max. 35mm (multi-run) both processes
SA FB 1 55 AC H5
Oerlikon
C56B4 Rev 0 Fillet: 5* 111 Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 OP 121TT 3.2/ 4.0 Diameter > 150mm, if PA or PC, if rotated
164 Kusile 02790 C56S1 02 04.06.14 16Mo3 16Mo3 1.2 1.2 > 500* BW multiple 50 285 N/A N/A N/A 30.06.14
C66B4 Rev 0 Butt: 20-80* 121 Bӧhler EMS2Mo EN 756: S 2Mo EN 760: 2.0 Weld throat thickness: max. 35mm (multi-run) both processes
SA FB 1 55 AC H5
Oerlikon
Fillet: 5 111 Bӧhler Fox DMO-Kb EN 3580-A: E Mo B4 2 H5 OP 121TT* 3.2/ 4.0 121: or ESAB Autorod 12.24 and ESAB OK Flux 10.81
165 Medupi 02620-AB C58S1 04 23.09.14 C58B4-1 Rev 2 16Mo3 16Mo3 1.2 1.2 N/A BW plate multiple 100 280 590-630 min. 60 5500/ e, max. 220 22.10.14
Butt: 20-80 121 Bӧhler* EMS2Mo EN 756: S 2Mo EN 760: 2.0/ 3.2 (SA AR 1 97 AC H5)
SA FB 1 55 DC H5*
Oerlikon
Fillet: 5 111 Bӧhler Fox DMO-Kb EN 3580-A: E Mo B4 2 H5 OP 121TT 3.2/ 4.0
166 Kusile 02785 C58S1 01 19.05.14 C58B4-1 Rev 1 16Mo3 16Mo3 1.2 1.2 N/A BW plate multiple 100 280 590-630 min. 60 5500/ e, max. 220 28.05.14 N/A
Butt: 20-80 121 Bӧhler EMS2Mo EN 756: S 2Mo EN 760: 2.0
SA FB 1 55 DC H5
Oerlikon
Fillet: 5 111 Bӧhler Fox DMO-Kb EN 3580-A: E Mo B4 2 H5 OP 121TT* 3.2/ 4.0
167 Medupi 02620-AA C58S1 03 11.09.14 C58B4-1 Rev 2 16Mo3 16Mo3 1.2 1.2 N/A BW plate multiple 100 280 590-630 min. 60 5500/ e, max. 220 15.10.14 121: or ESAB OK Flux 10.81 (SA AR 1 97 AC H5)
Butt: 20-80 121 Bӧhler EMS2Mo EN 756: S 2Mo EN 760: 2.0/ 3.2
SA FB 1 55 DC H5*
Oerlikon
Fillet: 5 111 Bӧhler Fox DMO-Kb EN 3580-A: E Mo B4 2 H5 OP 121TT* 3.2/ 4.0
168 Kusile 02785-AB C58S1 03 11.09.14 C58B4-1 Rev 2 16Mo3 16Mo3 1.2 1.2 N/A BW plate multiple 100 280 590-630 min. 60 5500/ e, max. 220 03.10.14 121: or ESAB OK Flux 10.81 (SA AR 1 97 AC H5)
SA FB 1 55 DC H5*
Oerlikon
169 Medupi 02620 C58S1 02 28.05.14 C58B4-1 Rev 1 16Mo3 16Mo3 1.2 1.2 N/A BW plate multiple 100 280 590-630 min. 60 5500/ e, max. 220 20.08.14 N/A
SA FB 1 55 DC H5
Oerlikon
170 Kusile 02785-AA C58S1 02 28.05.14 C58B4-1 Rev 1 16Mo3 16Mo3 1.2 1.2 N/A BW plate multiple 100 280 590-630 min. 60 5500/ e, max. 220 01.07.14 N/A
SA FB 1 55 DC H5
Oerlikon
Fillet: 5 111 Bӧhler Fox DMO-Kb EN 3580-A: E Mo B4 2 H5 OP 121TT* 3.2/ 4.0 121: or ESAB Autorod 12.24 and ESAB OK Flux 10.81
171 Kusile 02785-AC C58S1 04 23.09.14 C58B4-1 Rev 2 16Mo3 16Mo3 1.2 1.2 N/A BW plate multiple 100 280 590-630 min. 60 5500/ e, max. 220 13.10.14
Butt: 20-80 121 Bӧhler* EMS2Mo EN 756: S 2Mo EN 760: 2.0/ 3.2 (SA AR 1 97 AC H5)
SA FB 1 55 DC H5*
111 Bӧhler Fox DMO-Kb EN 1599: E Mo B 4 2 H5 Oerlikon 3.2
172 Medupi 02131 C58S1 00 30.04.09 C58B4 16Mo3 16Mo3 1.2 1.2 ≥ 500 20-80 BW multiple 100 280 585-625 min. 60 5500/ e 19.02.10 N/A
121 Bӧhler EMS2Mo EN 756: S 2Mo OP 121TT 3.2/ 4.0
ESAB OK Flux 10.81

121 Bӧhler* EMS2Mo EN ISO 756: S 2Mo 2.0 26 N/A
173 Medupi 02321-AC C66B 04 21.08.14 C66B Rev 4 16Mo3 16Mo3 1.2 1.2 N/A 6-8 BW plate single/ both sides EN 760: N/A N/A N/A 05.09.14 121 wire: or ESAB Autorod 12.24
121 Bӧhler* EMS2Mo EN ISO 756: S 2Mo 2.0 29 N/A
SA AR 1 97 AC H5
ESAB OK Flux 10.81

174 Kusile 02488 C66B 00 09.02.10 C66B 16Mo3 16Mo3 1.2 1.2 ≥ 150 3-7.2 BW plate 121 single/ both sides Bӧhler EMS2Mo EN 756: S 2Mo 2.0 20 N/A N/A N/A N/A 08.06.12 N/A
SA AR 1 97 AC H5
ESAB OK Flux 10.81

175 Medupi 02321-AB C66B 03 04.06.14 C66B Rev 4 16Mo3 16Mo3 1.2 1.2 N/A 6-8 BW plate 121 single/ both sides Bӧhler* EMS2Mo EN ISO 756: S 2Mo EN 760: 2.0 26 39 N/A N/A N/A 26.08.14 121 wire: or ESAB Autorod 12.24
SA AR 1 97 AC
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
ESAB OK Flux 10.81

176 Kusile 02488-AB C66B 03 04.06.14 C66B Rev 4 16Mo3 16Mo3 1.2 1.2 N/A 6-8 BW plate 121 single/ both sides Bӧhler* EMS2Mo EN ISO 756: S 2Mo EN 760: 2.0 26 39 N/A N/A N/A 30.06.14 121 wire: or ESAB Autorod 12.24
SA AR 1 97 AC
ESAB OK Flux 10.81

Throat thickness: 4.5-9mm
177 Kusile 02488-AA C66B 02 02.04.14 C66B Rev 3 16Mo3 16Mo3 1.2 1.2 N/A 6-8* BW plate 121 single/ both sides* Bӧhler EMS2Mo EN 756: S 2Mo ISO 14174: 2.0 26 39 N/A N/A N/A 05.05.14
Full penetration
S A AR 1 97 AC
ESAB OK Flux 10.81

178 Medupi 02321 C66B 00 09.02.10 C66B 16Mo3 16Mo3 1.2 1.2 ≥ 150 3-7.2 BW plate 121 single/ both sides Bӧhler EMS2Mo EN 756: S 2Mo 2.0 20 N/A N/A N/A N/A 22.08.13 N/A
SA AR 1 97 AC H5
ESAB OK Flux 10.81

121 Bӧhler* EMS2Mo EN ISO 756: S 2 Mo 2.0 26 N/A
179 Kusile 02488-AC C66B 04 21.08.14 C66B Rev 4 16Mo3 16Mo3 1.2 1.2 N/A 6-8 BW plate single/ both sides EN 760: N/A N/A N/A 02.09.14 121 wire: or ESAB Autorod 12.24
121 Bӧhler* EMS2Mo EN ISO 756: S 2 Mo 2.0 29 N/A
SA AR 1 97 AC H5
ESAB OK Flux 10.81

Full penetration has to be achieved
180 Medupi 02538 C66B-1 06 07.02.14 C66B-1 edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 150 5-8 BW plate 121 single/ both sides Bӧhler* EMS2Mo EN ISO 14171: S 2Mo EN 14174: 2.0/ 2.4 20 275 N/A N/A N/A 14.02.14
121: or ESAB Autorod 12.24
SA AR 1 97 AC
ESAB OK Flux 10.81

181 Medupi 02538-AA C66B-1 06 07.02.14 C66B-1 edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 150 5-8 BW plate 121 single/ both sides Bӧhler* EMS2Mo EN ISO 14171: S 2Mo EN 14174: 2.0/ 2.4 20 275 N/A N/A N/A 11.04.14
SA AR 1 97 AC
ESAB OK Flux 10.81

182 Kusile 02725 C66B-1 06 07.02.14 C66B-1 edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 150 5-8 BW plate 121 single/ both sides Bӧhler* EMS2Mo EN ISO 14171: S 2Mo EN 14174: 2.0/ 2.4 20 275 N/A N/A N/A 19.02.14
SA AR 1 97 AC
ESAB OK Flux 10.81 H: 220

183 Medupi 02426 C66B-2N 00 04.06.10 C13PEMA 1A-NORM 16Mo3 16Mo3 1.2 1.2 ≥ 500 3-7.8 BW plate 121 single/ both sides Bӧhler EMS2Mo EN 756: S 2Mo 2.0 20 205 900-940 min. 30 22.08.13 Normalizing after hot bending of hopper panels
SA AR 1 97 AC H5 C: still air

184 Medupi 02426-AA C66B-2N 00 04.06.10 C13PEMA 1A-NORM 16Mo3 16Mo3 1.2 1.2 ≥ 500 3-7.8 BW plate 121 single/ both sides Bӧhler EMS2Mo EN 756: S 2Mo 2.0 20 205 900-940 min. 30 11.04.14 Normalizing after hot bending of hopper panels

185 Medupi 02546-AA C66B-2N 00 04.06.10 C13PEMA 1A-NORM 16Mo3 16Mo3 1.2 1.2 ≥ 500 3-7.8 BW 121 single/ both sides Bӧhler EMS2Mo EN 756: S 2Mo 2.0 20 205 900-940 min. 30 11.04.14 Hot bending of hopper panels

186 Kusile 02487 C66B-2N 00 04.06.10 C13PEMA 1A-NORM 16Mo3 16Mo3 1.2 1.2 ≥ 500 3-7.8 BW 121 single/ both sides Bӧhler EMS2Mo EN 756: S 2Mo 2.0 20 205 900-940 min. 30 08.06.12 Hot bending of hopper panels
Fillet: 5-20* Diameter > 150mm, if PA or PC, if rotated

187 Medupi 02444-AB C71B1 04 08.04.14 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 05.09.14
Butt: 3-20* Throat thickness: max. 35mm
188 Kusile 02582 C71B1 01 14.12.12 C71B1-1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 BW 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 25.03.13
189 Medupi 02444 C71B1 01 14.12.12 C71B1-1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 BW 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 22.08.13
190 Kusile 02582-AA C71B1 04 08.04.14 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 08.05.14
191 Medupi 02148-AB C71B1 00 26.01.10 C71B1-1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 BW 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 11.04.14
16Mo3 16Mo3 Diameter > 150mm, if PA or PC, if rotated
192 Medupi 02518 C71B1 (S) - A 04 06.02.14 C71B1-1 Edit 4 1.2 1.2 ≥ 500* 3-20 BW 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 10.02.14
(Gr350WA) (Gr350WA) For non-pressure welds only
16Mo3 16Mo3 Diameter > 150mm, if PA or PC, if rotated
193 Kusile 02710 C71B1 (S) - A 04 06.02.14 C71B1-1 Edit 4 1.2 1.2 ≥ 500* 3-20 BW 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 26.02.14
(Gr350WA) (Gr350WA) For non-pressure welds only
194 Kusile 02889 C71B1-2 00 10.12.15 C71B1-2 Rev 0 16Mo3 16Mo3 1.2 1.2 > 500* 10-40 BW 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 165 N/A N/A N/A 19.01.16 Diameter > 150mm, if PA or PC, if rotated

195 Medupi 02535-AC C71B16 06 08.04.14 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 21.08.14
196 Kusile 02722-AA C71B16 05 12.02.14 C71B1-1 edit 4 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 26.02.14 Diameter > 150mm, if PA or PC, if rotated
197 Medupi 02535-AA C71B16 05 12.02.14 C71B1-1 edit 4 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 14.02.14 Diameter > 150mm, if PA or PC, if rotated

198 Kusile 02722-AB C71B16 06 08.04.14 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 06.05.14
199 Kusile 02724 C71B16 05 12.02.14 C71B1-1 edit 4 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 19.02.14 Diameter > 150mm, if PA or PC, if rotated

200 Medupi 02045-AA C71B16 01 26.01.10 C71B1-1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 19.02.10
201 Medupi 02535-AB C71B16 05 12.02.14 C71B1-1 edit 4 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 11.04.14 Diameter > 150mm, if PA or PC, if rotated

202 Medupi 02519-AB C71B16-1 04 08.04.14 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 235 N/A N/A N/A 10.09.14
203 Kusile 02711 C71B16-1 03 23.01.14 C71B1-1 edit 4 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 235 N/A N/A N/A 26.02.14 Diameter > 150mm, if PA or PC, if rotated
204 Medupi 02519 C71B16-1 03 23.01.14 C71B1-1 edit 4 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 235 N/A N/A N/A 10.02.14 Diameter > 150mm, if PA or PC, if rotated
205 Medupi 02519-AA C71B16-1 03 23.01.14 C71B1-1 edit 4 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 235 N/A N/A N/A 11.04.14 Diameter > 150mm, if PA or PC, if rotated

206 Kusile 02711-AA C71B16-1 04 08.04.14 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 235 N/A N/A N/A 08.05.14
207 Medupi 02527 C71BF3 03 18.12.13 C71B1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 15-60 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 19.03.14 Diameter > 150mm, if PA or PC, if rotated

208 Kusile 02489 C71BF3 01 28.01.10 C71B1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 15-60 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 220 N/A N/A N/A 08.06.12
209 Medupi 02107-AA C71BF3 01 28.01.10 C71B1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 15-60 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 220 N/A N/A N/A 04.05.12
210 Kusile 02489-AA C71BF3 03 18.12.13 C71B1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 15-60 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 18.03.15 Diameter > 150mm, if PA or PC, if rotated
211 Medupi 02003-AC C71BF3 03 18.12.13 C71B1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 15-60 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 220 N/A N/A N/A 11.04.14 Diameter > 150mm, if PA rotated

212 Medupi 02107-AB C71BF3 01 28.01.10 C71B1 16Mo3 16Mo3 1.2 1.2 > 500* 15-60 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM I H5 N/A 1.2 100 220 N/A N/A N/A 11.04.14
213 Medupi 02139-AB C71F1 03 12.12.13 C76BF3_edit_3 16Mo3 16Mo3 1.2 1.2 ≥ 150* Fillet: ≥ 5* FW 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 280 N/A N/A N/A 04.02.14 ≥ 30mm: WPS C73F1
136: or ESAB Dualshield MoL
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
214 Kusile 02683 C71F1 03 12.12.13 C76BF3_edit_3 16Mo3 16Mo3 1.2 1.2 ≥ 150* Fillet: ≥ 5* FW 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 280 N/A N/A N/A 14.02.14 ≥ 30mm: WPS C73F1
215 Medupi 02139-AA C71F1 01 15.01.10 C76BF3 16Mo3 16Mo3 1.2 1.2 > 500* ≥5 FW 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 256 N/A N/A N/A 18.02.10
216 Medupi 02139-AC C71F1 03 12.12.13 C76BF3_edit_3 16Mo3 16Mo3 1.2 1.2 > 150* Fillet: ≥ 5* FW 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 280 N/A N/A N/A 11.04.14 ≥ 30mm: WPS C73F1
C76BF3_edit_ 3
Fillet: 3-30mm Diameter > 150-500mm, if PA or PC, if rotated
217 Medupi 02504-AA C71F1 (S) - B 03 06.01.13 C01F1_edit_2 16Mo3 16Mo3 1.2 1.2 > 150* FW* 136 single or multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 175 N/A N/A N/A 04.02.14
to 5-30mm* Fillet welds only
C01F1-1_edit_2
C76BF3_edit_3
218 Medupi 02504 C71F1 (S) - B 03 06.01.13 C01F1_edit_2 16Mo3 16Mo3 1.2 1.2 ≥ 150* FW* 136 single or multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 175 N/A N/A N/A 04.02.14
C01F1-1_edit_2
C76BF3_edit_3
219 Kusile 02685 C71F1 (S) - B 03 06.01.13 C01F1_edit_2 16Mo3 16Mo3 1.2 1.2 ≥ 150* FW* 136 single or multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 175 N/A N/A N/A 13.02.14
C01F1-1_edit_2
Single pass throat thickness: 3.2-6.5mm
Multiple pass throat thickness: max. 35mm
136 single Bӧhler* DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H10 1.2 N/A
220 Medupi 02504-AC C71F1(S)-B 06 16.10.14 C71F1-4 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 500 ≥ 5* FW N/A 100* N/A N/A N/A 18.11.14 136: or ESAB Dualshield MoL (EN ISO 17634-A: T MoL PM 2
136 multiple Bӧhler* DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H10 1.2 256
H5)
Pre-heat: e ≤ 30mm: 20° C and e > 30mm: 100° C
136 single Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H10 1.2 N/A
221 Kusile 02685-AB C71F1(S)-B 05 04.06.14 C71F1-4 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 500 ≥ 5* FW N/A 100* N/A N/A N/A 09.09.14 Multiple pass throat thickness: max. 35mm
136 multiple Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H10 1.2 256
222 Medupi 02504-AB C71F1(S)-B 05 04.06.14 C71F1-4 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 500 ≥ 5* FW N/A 100* N/A N/A N/A 04.09.14 Multiple pass throat thickness: max. 35mm
136 single Bӧhler* DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H10 1.2 N/A
223 Kusile 02685-AD C71F1(S)-B 06 16.10.14 C71F1-4 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 500 ≥ 5* FW N/A 100* N/A N/A N/A 05.12.14 136: or ESAB Dualshield MoL (EN ISO 17634-A: T MoL PM 2
136 multiple Bӧhler* DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H10 1.2 256
H5)
224 Medupi 02583 C71F1-1 03 03.04.14 C71F1-3 Rev 2 16Mo3 16Mo3 1.2 1.2 ≥ 500 5-20* FW 136 single Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 N/A 1.2 35 N/A N/A N/A N/A 23.05.14 Throat thickness: 4.5-9mm
225 Kusile 02746 C71F1-1 03 03.04.14 C71F1-3 Rev 2 16Mo3 16Mo3 1.2 1.2 ≥ 500 5-20* FW 136 single Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 N/A 1.2 35 N/A N/A N/A N/A 09.05.14 Throat thickness: 4.5-9mm
Single pass: t1: 10-40mm; throat thickness 3.2-6.5mm

226 Medupi 02616 C71F1-1(S) 02 20.05.14 C71F1-4 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 500 ≥ 5* FW N/A 100* N/A N/A N/A 25.08.14 Multiple pass throat thickness: max. 35mm
Exception noted (per EN ISO 15614, material 1 only qualified to
a minimum thickness of 10mm and mximum thickness of 40mm
136 single Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H10 1.2 N/A when tested on 20mm plate)
227 Kusile 02786 C71F1-1(S) 02 20.05.14 C71F1-4 Rev 1 16Mo3 16Mo3 1.2 1.2 ≥ 500 ≥ 5* FW N/A 100* N/A N/A N/A 11.07.14
136 multiple Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H10 1.2 175 Single pass: t1: 10-40mm; throat thickness 3.2-6.5mm
228 Medupi 02127-AB C76B16 04 12.02.14 C76BF3 Edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-35 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 220 N/A N/A N/A 14.02.14 Diameter > 150mm, if PA or PC, if rotated
229 Medupi 02127-AC C76B16 04 12.02.14 C76BF3 Edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-35 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 220 N/A N/A N/A 11.04.14 Diameter > 150mm, if PA or PC, if rotated
230 Kusile 02722 C76B16 04 12.02.14 C76BF3 Edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-35 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 220 N/A N/A N/A 19.02.14 Diameter > 150mm, if PA or PC, if rotated
Fillet: 5-20* Diameter 150mm, if PA or PC, if rotated

231 Medupi 02617 C76B16(S) 05 20.05.15 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 22.08.14
Fillet: 5-20* Diameter 150mm, if PA or PC, if rotated
232 Kusile 02712-AA C76B16(S) 05 20.05.15 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 01.07.14
C76BF3 Edit 3 Diameter ≥ 150mm, if PA or PC, if rotated
233 Kusile 02712 C76B16(S) 04 05.02.14 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-30 FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100* 220 N/A N/A N/A 18.02.14
C71B1-1 Edit 4 Pre-heat: t ≤ 20mm: 20° C and t > 20mm: 100° C
234 Medupi 02501 C76B4 04 12.12.13 C76B4 edit 2 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-35 BW 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 282 N/A N/A N/A 29.01.14 Diameter > 150mm, if PA or PC, if rotated
235 Kusile 02690 C76B4 04 12.12.13 C76B4 edit 2 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-35 BW 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 282 N/A N/A N/A 17.02.14 Diameter > 150mm, if PA or PC, if rotated

236 Medupi 02029-AA C76B4 01 13.01.10 C76B4 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-35 BW 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 282 N/A N/A N/A 09.02.10
237 Medupi 02517 C76BF3 05 03.02.14 C76BF3 edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 150* 20-30 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 280 N/A N/A N/A 10.02.14 For non-pressure welds only
238 Kusile 02733 C76BF3 05 03.02.14 C76BF3 edit 3 16Mo3 16Mo3 1.2 1.2 ≥ 150* 20-30 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 280 N/A N/A N/A 05.03.14 For non-pressure welds only
239 Medupi 02534 C76BF3 (S) 04 11.02.14 C76BF3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-35 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 250 N/A N/A N/A 13.02.14 136: or equivalent filler metal
Non-pressure welds only
240 Medupi 02534-AA C76BF3 (S) 04 11.02.14 C76BF3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-35 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634-A: T MoL PM 1 H5 N/A 1.2 100 250 N/A N/A N/A 11.04.14 136: or equivalent filler metal
Exception noted (PQR Rev/ Edit No. next to PQR number on
WPS)
241 Kusile 02728 C76BF3 (S) 04 11.02.14 C76BF3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-35 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634-A: T MoL PM 1 H5 N/A 1.2 100 250 N/A N/A N/A 25.02.14 Diameter > 150mm, if PA or PC, if rotated
Diameter ≥ 150mm, if PA or PC, if rotated

242 Kusile 02728-AA C76BF3 (S) 05 08.12.15 C76BF3 (Edit 3) 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-80 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634-A: T MoL PM 1 H5 N/A 1.2 100 250 N/A* N/A N/A 06.01.16 PWHT: Weld thickness > 35mm require PWHT
Refer to WPS C78BF3
243 Medupi 02114-AD C76BF3-1 05 08.04.14 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 12.09.14
Butt: 3-20* Throat thickness: max. 35mm (multi-run)
244 Kusile 02583 C76BF3-1 01 14.12.12 C71B1-1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 25.03.13
245 Medupi 02114-AA C76BF3-1 01 14.12.12 C71B1-1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 22.08.13
246 Medupi 02114-AB C76BF3-1 01 14.12.12 C71B1-1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 11.04.14
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
247 Kusile 02583-AA C76BF3-1 05 08.04.14 C71B1-1 Rev 5 16Mo3 16Mo3 1.2 1.2 ≥ 500* BW 136 multiple Bӧhler DMO Ti-FD ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 08.05.14
Butt: 3-20* Throat thickness: max. 35mm (multi-run)
248 Medupi 02147-AB C76BF3-1 00 26.01.10 C71B1-1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 3-20 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 220 N/A N/A N/A 11.04.14
249 Medupi 02325 C76BF3-2 00 24.02.10 C71B1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 15-30 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 220 N/A N/A N/A 22.08.13
250 Kusile 02490 C76BF3-2 00 24.02.10 C71B1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 15-30 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 220 N/A N/A N/A 08.06.12
251 Medupi 02325-AA C76BF3-2 00 24.02.10 C71B1 16Mo3 16Mo3 1.2 1.2 ≥ 500* 15-30 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 220 N/A N/A N/A 11.04.14
5500/ e,
min. 60 Diameter > 150mm, if PA or PC, if rotated
252 Medupi 02153-AA C78BF3 01 01.10.09 C78BF3 16Mo3 16Mo3 1.2 1.2 ≥ 500* 20-80 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 100 256 590-630 max. 150 for e ≤ 11.04.14
1 min/ mm 136: or equivalent filler metal
36mm
Fillet: min. 5 min. 60 Diameter > 150mm, if PA or PC, if rotated
253 Medupi 02615 C78BF3(S) 04 19.05.14 C78BF3 Rev 5 16Mo3 16Mo3 1.2 1.2 > 500* FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634-A: T MoL PM 1 H5 N/A 1.2 100 264 590-630* 5500/ e, max. 220 20.08.14
Butt: 20-80 1min/ mm PWHT: 2 cycles of ach 45 min. qualified
Fillet: min. 5 min. 60 Diameter > 150mm, if PA or PC, if rotated
254 Kusile 02782 C78BF3(S) 04 19.05.14 C78BF3 Rev 5 16Mo3 16Mo3 1.2 1.2 > 500* FW full pen. 136 multiple Bӧhler DMO Ti-FD EN 17634-A: T MoL PM 1 H5 N/A 1.2 100 264 590-630* 5500/ e, max. 220 26.08.14
Butt: 20-80 1min/ mm PWHT: 2 cycles of ach 45 min. qualified
ESAB OK Flux 10.81

255 Medupi 02499 CD 66B 00 28.09.10 CD 66B 16Mo3 13CrMo45 1.2 5.1 ≥ 500 6-8* BW plate 121 single/ both sides Bӧhler EMS2Mo EN 756: S 2Mo 2.0 20 310 N/A N/A N/A 20.12.13 Qualified thickness: 5-13mm
SA AR 1 97 AC H5
ESAB OK Flux 10.81

256 Kusile 02673 CD 66B 00 28.09.10 CD 66B 16Mo3 13CrMo45 1.2 5.1 ≥ 500 6-8* BW plate 121 single/ both sides Bӧhler EMS2Mo EN 756: S 2Mo 2.0 20 310 N/A N/A N/A 13.01.14 Qualified thickness: 5-13mm
SA AR 1 97 AC H5

257 Medupi 02027-AD CD11B1 03 18.12.12 CD11B1 16Mo3 13CrMo45 1.2 5.1 ≥ 25 3-11.2 BW 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 200* 310 N/A N/A N/A 22.08.13 t ≤ 8mm: 20° C minimum pre-heat
t > 8mm: 200° C minimum pre-heat
258 Kusile 02666 CD11B1 03 18.12.12 CD11B1 16Mo3 13CrMo45 1.2 5.1 ≥ 25 3-11.2 BW 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 200* 310 N/A N/A N/A 10.01.14 t ≤ 8mm: 20° C minimum pre-heat
259 Medupi 02027-AA CD11B1 01 07.01.10 CD11B1 16Mo3 13CrMo45 1.2 5.1 ≥ 25 3-11.2 BW 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 200* 310 N/A N/A N/A 09.02.10 t ≤ 8mm: 20° C minimum pre-heat
260 Medupi 02027-AC CD11B1 03 18.12.12 CD11B1 16Mo3 13CrMo45 1.2 5.1 ≥ 25 3-11.2 BW 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 200* 310 N/A N/A N/A 11.04.14 e ≤ 8mm: 20° C minimum pre-heat
e > 8mm: 200° C minimum pre-heat
2.0
261 Medupi 02113-AD CD11F1 02 21.12.12 CD11B1 16Mo3 13CrMo45 1.2 5.1 ≥ 25 3-11.2 FW 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 20 310 N/A N/A N/A 22.05.13 141: or equivalent filler metal
2.4
2.0
262 Kusile 02609 CD11F1 02 21.12.12 CD11B1 16Mo3 13CrMo45 1.2 5.1 ≥ 25 3-11.2 FW 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 20 310 N/A N/A N/A 05.06.13 141: or equivalent filler metal
2.4
PWHT: e < 13mm = min. 30 minutes
13mm < e ≤ 28mm = min. 30 minutes, t = 2 x e
141 Bӧhler DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4 Cooling down to room temperature after welding only for ≤ 8mm
5500/ e, max. 220
263 Medupi 02516 CD23B16 05 06.02.14 CD23B1 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 7-28 FW full pen. 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 200* 426 640-680 * 10.02.14 (nipple weld) and ≤ 16mm (nozzle weld)
for e ≤ 25mm
111 Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 Intermediate soak (80-100° C for 6 minutes min) directly
followed by PWHT required for e > 8mm (nipple) and e > 16mm
(nozzle) welds

5500/ e, max. 220
264 Medupi 02516-AA CD23B16 05 06.02.14 CD23B1 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 7-28 FW full pen. 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 200* 426 640-680 * 11.04.14 (nipple weld) and ≤ 16mm (nozzle weld)
for e ≤ 25mm
(nozzle) welds
Exception noted (other brands for filler metal 111 not permitted
unless qualified EN 15614-1, par. 8.4.5)
141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4 H: 5500/ e, max. 141: or equivalent filler metal
265 Kusile 02491-AA CD23B16 02 03.12.12 CD23B1 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 7-28 FW full pen. 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 250* 426 605-630 * 220 25.03.13 111: or equivalent flller metal
111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 C: 220 Pre-heat: t < 8mm: 200° C
PWHT: t < 13mm = min. 30 minutes
13mm < t ≤ 25mm = t = 2 x e

5500/ e, max. 220
266 Kusile 02491-AB CD23B16 05 06.02.14 CD23B1 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 7-28 FW full pen. 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 200* 426 640-680 * 26.02.14 (nipple weld) and ≤ 16mm (nozzle weld)
for e ≤ 25mm
(nozzle) welds

5500/ e, max. 220 111: or ESAB OK 74.46
267 Medupi 02470 CD23B16-1 00 12.05.13 CE23B1-1 (edit 0) 16Mo3 10CrMo910 1.2 5.2 ≥ 44.5 8-32 FW full pen. 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4 250 330 600-630 * 03.04.14
for e ≤ 25mm PWHT: t < 13mm = min. 30 minutes
111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2/ 4.0
13mm < t ≤ 32mm, t = 2 x e
PWHT: t < 13mm = 1 x e, min. 30 minutes
268 Medupi 02545-AB CD23BF3 04 12.03.14 CD23B1 edit 2 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 7-28 FW full pen. 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 200 330 640-680* * 150 16.07.14
13mm < t < 60mm = 2 x e
PWHT as per table 2 Hitachi Specification
PWHT: t < 13mm = 1 x e, min. 30 minutes
269 Kusile 02726-AA CD23BF3 04 12.03.14 CD23B1 edit 2 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 7-28 FW full pen. 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 200 330 640-680* * 150 05.05.14
13mm < t < 60mm = 2 x e
PWHT as per table 2 Hitachi Specification
min. 30
270 Medupi 02545-AA CD23BF3 01 15.02.14 CD23B1 edit 2 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 7-28 FW full pen. 141 multiple Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.4/ 3.2 200 330 640-680 150 11.04.14 141: or equivalent filler metal
1 min/ mm e
Material 1: 10-40 141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 min. 30
271 Kusile 02832-AA CD28B1 00 19.11.14 CD28B1 Rev 1 16Mo3 13CrMo45 1.2 5.1 ≥ 500* BW multiple N/A 200 330 600-620 5500/ e, max. 220 12.06.15 141: or ESAB OK Tigrod 13.09
Material 2: 12.5-50 111 Bӧhler* Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2/ 4.0 2 min/ mm
111: or ESAB OK 74.46
Exception noted (PQE was qualified at 600 ° C which qualifies
the WPS from 580-620° C, but Hitachi specification 12-3 only
Material 1: 10-40 141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 min. 30 allows a minimum of 600° C)
272 Kusile 02832 CD28B1 00 19.11.14 CD28B1 Rev 1 16Mo3 13CrMo45 1.2 5.1 ≥ 500* BW multiple N/A 200 330 600-620 5500/ e, max. 220 18.12.14
Material 2: 12.5-50 111 Bӧhler* Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2/ 4.0 2 min/ mm Diameter > 150mm, if PA or PC, if rotated
111: or ESAB OK 74.46
Material 1: 10-40 5500/ e, max. 220 PWHT: t > 30mm = min. 60 minutes
273 Medupi 02496-AA CD28BF3(S) 04 06.02.14 CD28BF3 (edit 3) 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 FW full pen. 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 200 325 580-620 * 10.02.14
Material 2: 7-28 for e ≤ 25mm 15mm < t ≤ 30mm = min. 30 minutes
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Bӧhler DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4
Material 1: 10-40 141 5500/ e, max. 220 PWHT: t ≤ 13mm = min. 30 minutes
274 Medupi 02496-AB CD28BF3(S) 06 11.03.14 CD28BF3 (edit 3) 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 FW full pen. multiple Bӧhler DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 200 325 600-620 * 29.01.14
Material 2: 7-28 111 for e ≤ 25mm 13mm < t > 60mm = min. 60 minutes, 2 min/ mm
Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2
Exception noted (equivalent electrode for 111 to be removed, as
ESAB not qualified)
275 Kusile 02671 CD28BF3(S) 02 05.12.13 CD28BF3 (edit 3) 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 FW full pen. 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 200 325 580-620 * 14.01.14
111: or ESAB OK 74.46
276 Medupi 02496-AA CD28BF3(S) 04 06.02.14 CD28BF3 (edit 3) 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 FW full pen. 141 multiple Bӧhler DMO-IG EN ISO 21952: W Mo Si N/A 2.4/ 3.2 200 325 580-620 * 10.02.14
Material 1: 10-40 5500/ e, max. 220 PWHT: t ≤ 13mm = min. 30 minutes
277 Kusile 02671-AB CD28BF3(S) 04 10.02.14 CD28BF3 (edit 3) 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 FW full pen. 141 multiple Bӧhler DMO-IG EN ISO 21952: W Mo Si N/A 2.4/ 3.2 200 325 600-620 * 17.02.14
Material 2: 7-28 for e ≤ 25mm 13mm < t > 60mm = min. 60 minutes
PWHT: t > 30mm = min. 60 minutes
141 Bӧhler* DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4 15mm < t ≤ 30mm = min. 30 minutes
Material 1: 10-40 5500/ e, max. 220
278 Medupi 02496 CD28BF3(S) 02 05.12.13 CD28BF3 (edit 3) 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 FW full pen. 141 multiple Bӧhler* DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 200 325 580-620 * 24.01.14 Structural only
Material 2: 7-28 for e ≤ 25mm
111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 141: or ESAB OK Tigrod 13.09
111: or ESAB OK 74.46
Material 1: 10-40 5500/ e, max. 220 PWHT: t ≤ 13mm = min. 30 minutes
279 Kusile 02671-AC CD28BF3(S) 06 11.03.14 CD28BF3 (edit 3) 16Mo3 13CrMo45 1.2 5.1 ≥ 44.5 FW full pen. 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi N/A 2.4/ 3.2 200 325 600-620 * 19.03.14
Material 2: 7-28 for e ≤ 25mm 13mm < t > 60mm = min. 60 minutes, 2 min/ mm
Material 1: 3-7.2 3.2*
280 Medupi 02314-AA CD41F1 02 20.11.12 CD41F1 16Mo3 13CrMo45 1.2 5.1 ≥ 500* FW 111 single or multiple Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 N/A 200 449 N/A N/A N/A 22.08.13 111: or equivalent filler metal
Material 2: 5-12 4.0
Electrode: single run 3.2mm only
Material 1: 3-12 3.2 Diameter > 150mm, if PA or PC, if rotated
281 Kusile 02492-AB CD41F1 08 17.02.14 CD41F1 edit 5 16Mo3 13CrMo45 1.2 5.1 ≥ 500* FW 111 single or multiple Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 N/A 200 470 N/A N/A N/A 27.02.14
Material 2: 5-20 4.0 Fillet welds only
Material 1: 3-12 111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 Diameter > 150mm, if PA or PC, if rotated
282 Kusile 02492-AA CD41F1 03 21.12.12 CD41F1 16Mo3 13CrMo45 1.2 5.1 ≥ 500* FW single or multiple N/A 200 470 N/A N/A N/A 12.11.13
Material 2: 5-20 111 Bӧhler* Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 4.0 111: or equivalent filler metal
Single run fillet weld throat thickness: 3.45-6.9mm
Fillet 1: 5-20* 111 3.2* 200 N/A
283 Medupi 02627 CD41F1-1 00 28.04.14 CD41F1-1 Rev 0 13CrMo45 16Mo3 5.1 1.2 N/A FW single or multiple Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 N/A N/A N/A N/A 25.08.14 Multi run fillet weld throat thickness: < 13mm
Fillet 2: 3-12* 111 4.0 200 220
Single run fillet weld throat thickness: 3.45-6.9mm
Fillet 1: 5-20* 111 3.2* 200 N/A
284 Kusile 02791 CD41F1-1 00 28.04.14 CD41F1-1 Rev 0 13CrMo45 16Mo3 5.1 1.2 N/A FW single or multiple Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 N/A N/A N/A N/A 30.06.14 Multi run fillet weld throat thickness: < 13mm
Fillet 2: 3-12* 111 4.0 200 220
Fillet: 6-24* Max. throat thickness: 13mm
285 Medupi 02309-AA CD71BF3 03 24.04.14 CD71B1 Rev 01 16Mo3 13CrMo45 1.2 5.1 N/A BW plate 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 200* 296 N/A N/A N/A 03.09.14
Butt: 3-13* Pre-heat: t > 10mm = 200° C; t < 10mm = 100° C
286 Kusile 02493 CD71BF3 01 02.05.12 CD71B1 16Mo3 13CrMo45 1.2 5.1 > 500* 3-24 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 250* 285 N/A* N/A N/A 08.06.12
Pre-heat: t > 8mm = 250° C; t < 8mm = 200° C
PWHT: required for e > 13mm
Fillet: 6-24* Max. throat thickness: 13mm
287 Kusile 02493-AA CD71BF3 03 24.04.14 CD71B1 Rev 01 16Mo3 13CrMo45 1.2 5.1 N/A BW plate 136 multiple Bӧhler DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 200* 296 N/A N/A N/A 09.05.14
Butt: 3-13* Pre-heat: t > 10mm = 200° C; t < 10mm = 100° C
CD71F1-1 Rev 03 136 single Bӧhler DMO Ti-FD EN ISO17634-A: T MoL PM 1 H10 1.2 200 N/A Multi run fillet weld throat thickness < 13mm
288 Medupi 02610-AA CD71F1 06 28.05.14 16Mo3 13CrMo45 1.2 5.1 all Fillet: min. 5* FW N/A N/A N/A N/A 03.09.14
CD71F1-2 Rev 03 136 multiple Bӧhler DMO Ti-FD EN ISO17634-A: T MoL PM 1 H10 1.2 200 300 Single run fillet weld throat thickness 4.5mm max.
CD71F1-1 Rev 2 136 single Bӧhler DMO Ti-FD EN ISO 17634: T MoL PM 1 1.2 200 N/A Multi run fillet weld throat thickness < 13mm
289 Kusile 02776 CD71F1 05 25.04.14 16Mo3 13CrMo45 1.2 5.1 N/A Fillet: min. 5* FW N/A N/A N/A N/A 09.05.14
CD71F1-2 Rev 2 136 multiple Bӧhler DMO Ti-FD EN ISO 17634: T MoL PM 1 1.2 200 300 Single run fillet weld throat thickness 4.5mm max.
CD71F1-1 Rev 03 136 single Bӧhler DMO Ti-FD EN ISO17634-A: T MoL PM 1 H10 1.2 200 N/A Multi run fillet weld throat thickness < 13mm
290 Kusile 02776-AA CD71F1 06 28.05.14 16Mo3 13CrMo45 1.2 5.1 all Fillet: min. 5* FW N/A N/A N/A N/A 01.07.14
CD71F1-2 Rev 03 136 multiple Bӧhler DMO Ti-FD EN ISO17634-A: T MoL PM 1 H10 1.2 200 300 Single run fillet weld throat thickness 4.5mm max.
291 Kusile 02752 CD71F1(S) 03 03.04.14 CD71F1E-3 Rev 1 16Mo3 13CrMo45 1.2 5.1 N/A 7.5-30* FW 136 single Bӧhler DMO Ti-FD EN ISO 17634: T MoL PM 1 N/A 1.2 20 N/A N/A N/A N/A 20.08.14 Throat thickness: 4.3-8.7mm
292 Medupi 02074-AD CD71F1-1 02 29.05.14 CD71F1E-4 Rev 1 16Mo3 13CrMo45 1.2 5.1 N/A 3-12* FW 136 single Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 N/A N/A N/A N/A 03.09.14 Throat thickness: 4.3-8.5mm
CD71F1E-4 Rev 0
293 Kusile 02764 CD71F1-1 00 08.04.14 16Mo3 13CrMo45 1.2 5.1 N/A 3-30* FW 136 single Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 N/A N/A N/A N/A 05.05.14 Throat thickness: 4.3-8.3mm
CD71F1E-3 Rev 0
Material 1: > 5 Diameter > 150mm, if PA or PC, if rotated
294 Medupi 02074-AB CD71F1-1 00 26.01.10 CD71F1E 16Mo3 13CrMo45 1.2 5.1 ≥ 500* FW 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 20 280 N/A N/A N/A 11.04.14
Material 2: 3-7.2 136: or equivalent filler metal
295 Kusile 02764-AB CD71F1-1 02 29.05.14 CD71F1E-4 Rev 1 16Mo3 13CrMo45 1.2 5.1 N/A 3-12* FW 136 single Bӧhler DMO Ti-FD EN ISO 17634-A: T MoL PM 1 H5 N/A 1.2 20 N/A N/A N/A N/A 16.10.14 Throat thickness: 4.3-8.5mm

296 Medupi 02110-AA CD76B16-1 00 26.01.10 CD71B1 16Mo3 13CrMo45 1.2 5.1 ≥ 500* 3-13 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 200 285 N/A N/A N/A 22.08.13
297 Medupi 02110-AB CD76B16-1 00 26.01.10 CD71B1 16Mo3 13CrMo45 1.2 5.1 ≥ 500* 3-13 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 200 285 N/A N/A N/A 11.04.14
298 Kusile 02494 CD76B16-1 00 26.01.10 CD71B1 16Mo3 13CrMo45 1.2 5.1 ≥ 500* 3-13 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 200 285 N/A N/A N/A 08.06.12
13CrMo45 tube
16Mo3 plate
Fillet 13CrMo45: 3-11.2mm
Material 1: 3-13*
299 Medupi 02511 CD77BF3 03 31.01.14 CD77BF3 edit 2 16Mo3 13CrMo45 1.2 5.1 ≥ 25* FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 200* 310 N/A N/A N/A 10.02.14 16Mo3: 6-13mm
Material 2: 3-11.2*
Pre-heat: t ≤ 10mm: 20° C
Pre-heat: attachments to membrane walls 20° C
13CrMo45 tube
16Mo3 plate
Material 1: 3-13*
300 Kusile 02718 CD77BF3 03 31.01.14 CD77BF3 edit 2 16Mo3 13CrMo45 1.2 5.1 ≥ 25* FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 200* 310 N/A N/A N/A 19.02.14 16Mo3: 6-13mm
Material 2: 3-11.2*

16Mo3: 6-13mm
Material 1: 3-13*
301 Medupi 02041-AA CD77BF3 00 26.10.09 CD77BF3 16Mo3 13CrMo45 1.2 5.1 ≥ 25 FW full pen. 136 multiple Bӧhler* DMO Ti-FD EN 17634: T MoL PM 1 H5 N/A 1.2 200* 295 N/A N/A N/A 15.02.10 136: or equivalent filler metal
Material 2: 3-11.2*
302 Medupi 02370 CE 11F1 01 22.08.12 CE11F1 16Mo3 7CrMoVTiB1010 1.2 6.2 ≥ 25 FW 141 single Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 150* 200 N/A N/A N/A 22.08.13
Material 2: 3.55-8.52 Pre-heat: t < 8mm = 20° C
141a: or ESAB OK Aristorod 13.09
Material 1: 3-6.4
303 Medupi 02463 CE11F1-M1 01 11.03.13 CE11F1-M1 16Mo3 7CrMoVTiB1010 1.2 6.2 ≥ 25 FW 141a single Bӧhler* DMO-IG EN ISO 21952-A: G MoSi N/A 0.8/ 1.0* 150* N/A N/A N/A N/A 22.08.13 Pre-heat: t < 8mm = 20° C
Material 2: 3.55-10
Electrode size 0.8 preferred
141a: or ESAB OK Aristorod 13.09
Material 1: 3-6.4
304 Kusile 02620-AA CE11F1-M1 01 11.03.13 CE11F1-M1 16Mo3 7CrMoVTiB1010 1.2 6.2 ≥ 25 FW 141a single Bӧhler* DMO-IG EN ISO 21952-A: G MoSi N/A 0.8/ 1.0* 150* N/A N/A N/A N/A 28.05.15 Pre-heat: t < 8mm = 20° C
Material 2: 3.55-10
Electrode size 0.8 preferred
141 Bӧhler DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 PWHT: t < 13mm = min. 30 minutes
305 Medupi 02684 CE23B1-1 00 11.02.15 CE23B1-1 Edit 1 10CrMo910 16Mo3 5.2 1.2 ≥ 44.5 8-32 BW multiple N/A 200 351 590-620 * 5500/ e, max. 150 15.04.15
111 Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2/ 4.0 t > 13mm = 2min./ mm
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
306 Kusile 02865 CE23B1-1 00 11.02.15 CE23B1-1 Edit 1 10CrMo910 16Mo3 5.2 1.2 ≥ 44.5 8-32 BW multiple N/A 200 351 590-620 * 5500/ e, max. 150 27.02.15
111 Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2/ 4.0 t > 13mm = 2min/ mm
307 Kusile 02865 CE23B1-1 00 11.02.15 CE23B1-1 Edit 1 10CrMo910 16Mo3 5.2 1.2 ≥ 44.5 8-32 BW multiple N/A 200 351 590-620 * 5500/ e, max. 150 15.03.15
111 Bӧhler Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2/ 4.0 t > 13mm = 2min/ mm
Full penetration
ESAB OK Flux 10.62
Branch: 3-14.2 141a single/ multiple N/A N/A N/A N/A PWHT: wt < 13mm = min. 15 minutes
308 Medupi 02105-AE CF03BR13X1 05 04.06.15 CF03BR13X1 edit 3 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 25 Nozzle* EN 760: 154 220 590-620 * 150 07.07.15
Header: 20-80 121 both sides Bӧhler DMO-IG EN 21952: G MoSi 1.0 13mm ≤ wt ≤ 60mm = 1 min/ mm
SA FB 1 55 AC H5
Refer to PWHT Procedure
Exception noted (15NiCuMoNb5-6-4 is not a group 3.1 material.
ESAB OK Flux 10.62 Please change according to BS EN 12952-2 grouping system;
Branch: 3-14.2 141a single/ multiple N/A N/A N/A N/A min. 30
309 Kusile 02669 CF03BR13X1 03 31.08.12 CF03BR13X1 Rev 1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 25 Nozzle* EN 760: 154 220 590-630 150 10.01.14 The WPS does not capture the PWHT for the qualified thickness
Header: 20-80 121 both sides Bӧhler DMO-IG EN 12070: G MoSi 1.2 1 min/ mm
SA FB 1 55 AC H5 range)
Full penetration
ESAB OK Flux 10.62 Full penetration

Branch: 3-14.2 141a single/ multiple N/A N/A N/A N/A 5500/ e, max. 220
310 Medupi 02105-AD CF03BR13X1 04 10.06.14 CF03BR13X1 edit 3 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 25 Nozzle* EN 760: 154 220 590-600 * 26.08.14 PWHT: wt < 13mm = min. 15 minutes
Header: 20-80 121 both sides Bӧhler DMO-IG EN ISO 21952-A: G MoSi 1.0/ 1.2 for e ≤ 25mm
SA FB 1 55 AC H5 13mm ≤ wt ≤ 60mm = 1 min/ mm
ESAB OK Flux 10.62 Full penetration

Branch: 3-14.2 141a single/ multiple N/A N/A N/A N/A 5500/ e, max. 220
311 Kusile 02669-AA CF03BR13X1 04 10.06.14 CF03BR13X1 edit 3 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 25 Nozzle* EN 760: 154 220 590-600 * 21.07.14 PWHT: wt < 13mm = min. 15 minutes
Header: 20-80 121 both sides Bӧhler DMO-IG EN ISO 21952-A: G MoSi 1.0/ 1.2 for e ≤ 25mm
SA FB 1 55 AC H5 13mm ≤ wt ≤ 60mm = 1 min/ mm
ESAB OK Flux 10.62

312 Medupi 02105-AB CF03BR13X1 03 31.08.12 CF03BR13X1 Rev 1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 25 Nozzle* EN 760: 154 220 590-630 150 22.08.13 Full penetration
SA FB 1 55 AC H5
Full penetration
ESAB OK Flux 10.62
Branch: 3-14.2 141a single/ multiple N/A N/A N/A N/A PWHT: wt < 13mm = min. 15 minutes
313 Kusile 02669-AB CF03BR13X1 05 04.06.15 CF03BR13X1 edit 3 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 25 Nozzle* EN 760: 154 220 590-620 * 150 16.07.15
Header: 20-80 121 both sides Bӧhler DMO-IG EN 21952: G MoSi 1.0 13mm ≤ wt ≤ 60mm = 1 min/ mm
SA FB 1 55 AC H5
ESAB OK Flux 10.62

314 Medupi 02105-AA CF03BR13X1 02 26.01.10 CF03BR13X1 Rev 1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 25 Nozzle* EN 760: 150 220 590-630 150 15.02.10 Full penetration
SA FB 1 55 AC H5
ESAB OK Flux 10.62

Branch: 3-14.2 141a N/A N/A N/A N/A min. 30
315 Medupi 02105-AC CF03BR13X1 03 31.08.12 CF03BR13X1 Rev 1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 25 Nozzle* single/ multiple EN 760: 154 220 590-630 150 11.04.14 Full penetration
Header: 20-80 121 Bӧhler DMO-IG EN 12070: G MoSi 1.2 1 min/ mm
SA FB 1 55 AC H5

Throat thickness no restriction
Material thickness fillet: 3.55-14.2mm (16Mo3) and 12.5-50mm
(Group 3.1)
141a N/A N/A N/A N/A
316 Medupi 02371-AC CF13BR13X1 03 23.04.14 CF13BR13X1-4 Rev 0 16Mo3 15NiCuMoNb564 1.2 3.1 ≥ 25 * Nozzle multiple N/A 150 220 580-620 * 100 10.11.14 Butt branch: 3.0-14.2mm (16Mo3)
141 Bӧhler DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4
Butt Header: 12.5-50mm (Group 3.1)
141: or ESAB Tigrod 13.09
PWHT: wt < 13mm = min. 15 minutes
13mm ≤ wt ≤ 60mm = 1 min/ mm

Throat thickness no restriction
Material thickness fillet: 3.55-14.2mm (16Mo3) and 12.5-50mm
(Group 3.1)
317 Kusile 02759 CF13BR13X1 03 23.04.14 CF13BR13X1-4 Rev 0 16Mo3 15NiCuMoNb564 1.2 3.1 ≥ 25 * Nozzle multiple N/A 150 220 580-620 * 100 09.05.14 Butt branch: 3.0-14.2mm (16Mo3)
141 Bӧhler* DMO-IG EN ISO 21952-A: W Mo Si 2.0/ 2.4
Butt Header: 12.5-50mm (Group 3.1)
13mm ≤ wt ≤ 60mm = 1 min/ mm
CF23BR13X1 Branch: 3-14.2 141a N/A N/A N/A N/A min. 30

318 Medupi 02371 CF13BR13X1 02 31.08.12 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 44.5 Nozzle* single/ multiple N/A 150 220 590-620 150 22.08.13 Full penetration
CF03BR13X1 Header: 15-60 141 Bӧhler DMO-IG EN 12070: W MoSi 2.4/ 3.2 1 min/ mm
CF23BR13X1 Branch: 3-14.2 141a N/A N/A N/A N/A min. 30 Full penetration
319 Medupi 02103-AA CF13BR13X1 01 21.01.09 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 44.5 Nozzle* single/ multiple N/A 150* 220 590-620 150 15.02.10
CF03BR13X1 Header: 15-60 141 Bӧhler DMO-IG EN 12070: W MoSi 2.4/ 3.2 1 min/ mm Intermediate soak of 280° C for 120 minutes for e > 20mm
CF23BR13X1 Branch: 3-14.2 141a N/A N/A N/A N/A min. 30
320 Medupi 02371-AA CF13BR13X1 02 31.08.12 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 44.5 Nozzle* single/ multiple N/A 150 220 590-620 150 11.04.14 Full penetration
CF03BR13X1 Header: 15-60 141 Bӧhler DMO-IG EN 12070: W MoSi 2.4/ 3.2 1 min/ mm
Material thickness fillet: 8-32mm (16Mo3) and ≥ 5mm (Group
Branch: 8-32* min. 15
321 Medupi 02144-AC CF13BR13X1-1 04 30.04.14 CF13BR13X1-2 Rev 2 16Mo3 15NiCuMoNb564 1.2 3.1 ≥ 44.5 Nozzle 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 150 220 580-610* 5500/ e, max. 220 28.08.14 3.1)
Header: 20-80* 1 min/ mm
Branch 16Mo3
PWHT temperature < tempering temperature only

Material thickness fillet: 8-32mm (16Mo3) and ≥ 5mm (Group
322 Kusile 02778 CF13BR13X1-1 04 30.04.14 CF13BR13X1-2 Rev 2 16Mo3 15NiCuMoNb564 1.2 3.1 ≥ 44.5 Nozzle 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi N/A 2.0/ 2.4 150 220 580-610* 5500/ e, max. 220 15.05.14 3.1)
Header: 20-80* 1 min/ mm
Branch 16Mo3
Full penetration
CF13BR13X1-1 Branch: 8-40 min. 30
323 Medupi 02144-AA CF13BR13X1-1 01 15.02.10 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 30 Nozzle* 141 multiple Bӧhler DMO-IG EN 12070: W MoSi N/A 2.4 150 220 550-620* 150 25.02.10 Applicable for Medupi Unit 6 only
CF23BR13X1 Header: 15-84 1 min/ mm
Branch: 10-40 min. 30
324 Medupi 02013-AA CF13BR13X1-1 00 12.11.09 CF13BR13X1-1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 30 Nozzle* 141 multiple Bӧhler DMO-IG EN 12070: W MoSi N/A 2.4 150 220 590-620 150 15.02.10 Full penetration
Header: 21-84 1 min/ mm
CF13BR13X1-1 Branch: 8-40 min. 30 Full penetration
325 Medupi 02144-AB CF13BR13X1-1 01 15.02.10 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 30 Nozzle* 141 multiple Bӧhler DMO-IG EN 12070: W MoSi N/A 2.4 150 220 550-620* 150 11.04.14
CF23BR13X1 Header: 15-84 1 min/ mm PWHT temperature < tempering temperature only
Full penetration
Branch 16Mo3
Branch: 8-32* 141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 min. 60 5500/ e, max. 220
326 Medupi 02379-AB CF23BR13X1 04 09.06.15 CF23BR13X1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 44.5 Nozzle* multiple N/A 150 220 590-620* 07.07.15 111: or ESAB OK 74.46
Header: 20-80 111 Bӧhler* Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2 1 min/ mm for e ≤ 25mm
Higher temperature range as per tech. query DB-HA-M-TQ-
00017
Refer to PWHT procedure
Exception noted ((15NiCuMoNb5-6-4 is not a group 3.1

141 Bӧhler DMO-IG EN 12070: W MoSi 2.4
Branch: 8-32 min. 30 material. Please change according to BS EN 12952-2 grouping
327 Kusile 02670 CF23BR13X1 02 31.08.12 CF23BR13X1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 44.5 Nozzle* 141 multiple Bӧhler DMO-IG EN 12070: W MoSi N/A 3.2 150 220 590-620 150 10.01.14
Header: 15-60 1 min/ mm system)
Full penetration
Full penetration
141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.4 Branch 16Mo3
Branch: 8-32* min. 60 5500/ e, max. 220
328 Medupi 02379-AA CF23BR13X1 03 19.06.14 CF23BR13X1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 44.5 Nozzle* 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi N/A 3.2 150 220 590-600 04.11.14 141: or ESAB OK Tigrod 13.09
Header: 20-80 1 min/ mm for e ≤ 25mm
111 Bӧhler* Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2 111: or ESAB OK 74.46
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Full penetration
141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.4 Branch 16Mo3
Branch: 8-32* min. 60 5500/ e, max. 220
329 Kusile 02670-AA CF23BR13X1 03 19.06.14 CF23BR13X1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 44.5 Nozzle* 141 multiple Bӧhler* DMO-IG EN ISO 21952-A: W MoSi N/A 3.2 150 220 590-600 17.10.14 141: or ESAB OK Tigrod 13.09
111 Bӧhler* Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2 111: or ESAB OK 74.46
141 Bӧhler DMO-IG EN 12070: W MoSi 2.4
330 Medupi 02379 CF23BR13X1 02 31.08.12 CF23BR13X1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 44.5 Nozzle* 141 multiple Bӧhler DMO-IG EN 12070: W MoSi N/A 3.2 150 220 590-620 150 22.08.13 Full penetration
Header: 15-60 1 min/ mm
Full penetration
Branch 16Mo3
Branch: 8-32* 141 Bӧhler* DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 min. 60 5500/ e, max. 220
331 Kusile 2670-AB CF23BR13X1 04 09.06.15 CF23BR13X1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 44.5 Nozzle* multiple N/A 150 220 590-620* 16.07.15 111: or ESAB OK 74.46
Header: 20-80 111 Bӧhler* Fox DMO-Kb EN ISO 3580-A: E Mo B 4 2 H5 3.2 1 min/ mm for e ≤ 25mm
Higher temperature range as per tech. query DB-HA-M-TQ-
00017
Branch: 7.5-30* 141 Bӧhler DMO-IG EN ISO 21952: W MoSi 2.4 min. 30 5500/ e, max. Diameter ≥ 150mm, if PA or PC, if rotated
332 Medupi 02380-AB CF28BF3 03 21.12.12 CF28BF3-1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 252.5* FW full pen. multiple N/A 150 218 570-600 22.08.13
Header: 20-80 111 Bӧhler Fox DMO-Kb EN ISO 3580: E Mo B 4 2 H5 3.2 1 min/ mm 150 for e ≤ 36mm Branch 16Mo3
333 Medupi 02380-AC CF28BF3 03 21.12.12 CF28BF3-1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 252.5* FW full pen. multiple N/A 150 218 570-600 11.04.14
334 Kusile 02605-AA CF28BF3 03 21.12.12 CF28BF3-1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 252.5* FW full pen. multiple N/A 150 218 570-600 25.03.13
335 Kusile 02605 CF28BF3 03 21.12.12 CF28BF3-1 15NiCuMoNb564 16Mo3 3.1 1.2 ≥ 252.5* FW full pen. multiple N/A 150 218 570-600 25.03.13

min. 60
336 Medupi 02410-AA CH13F1 08 16.04.14 H13B7-1 Rev 3 16Mo3 X10CrMoVNb91 1.2 6.4 ≥ 44.5 8-32 BW* 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0 200 270 750-770 100 15.07.14 Only to be used for welding of directional plate as per DWG
2.5 min/ e
B114115(6)-01-04-IG04-000136, Item 6 to item 3/4
Exception noted (Request for fabricator to check if 16Mo3 is
appropriate for this application, e.g. welded to grad 91 or if a 5.1
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 or 5.2 mterial would be more appropriate)
337 Kusile 02560 CH13F1 01 19.09.12 H23B7 16Mo3 X10CrMoVNb91 1.2 6.4 ≥ 44.5 8-19.2 FW multiple N/A 200 248 740-770 min. 30 150 26.03.13
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.4/ 3.2 141: or equivalent filler metal
Only to be used for welding of directional plate as per DWG
B114115(6)-01-04-IG04-000136, Item 6 to item 3/4
Fillet 1: 3-10* Throat thickness: 3.1-6.2mm
338 Medupi 02006-AC CJ11F1-1 04 11.08.14 CJ11F1-2 Rev 4 X15CrNiSi2012 16Mo3 8.2 1.2 ≥ 84 FW 141 single Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 2.0/ 2.4 20 N/A N/A N/A N/A 12.09.14
Fillet 2: 3-12* 141: or ESAB OK Tigrod 19.85 or ESAB OK Tigrod NiCr-3
Material 1: 3-12
339 Kusile 02716 CJ11F1-1 01 18.12.13 CJ11F1-2 Edit 2 16Mo3 X15CrNiSi2012 1.2 8.2 ≥ 75 FW 141 single ESAB* OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 2.4 20 N/A N/A N/A N/A 19.02.14 141: or equivalent filler metal
Material 2: 3-10
Fillet 1: 3-10*
340 Medupi 02006-AB CJ11F1-1 03 03.04.14 CJ11F1-2 Rev 4 X15CrNiSi2012 16Mo3 8.2 1.2 ≥ 84 FW 141 single Bӧhler NIBAS 70/20-IG EN 18274: S Ni 6082 N/A 2.4 20 N/A N/A N/A N/A 22.04.14 Throat thickness: 3.1-6.2mm
Fillet 2: 3-12*
Fillet 1: 3-10*
341 Kusile 02716-AA CJ11F1-1 03 03.04.14 CJ11F1-2 Rev 4 X15CrNiSi2012 16Mo3 8.2 1.2 ≥ 84 FW 141 single Bӧhler NIBAS 70/20-IG EN 18274: S Ni 6082 N/A 2.4 20 N/A N/A N/A N/A 09.05.14 Throat thickness: 3.1-6.2mm
Fillet 2: 3-12*
342 Kusile 02716-AB CJ11F1-1 04 11.08.14 CJ11F1-2 Rev 4 X15CrNiSi2012 16Mo3 8.2 1.2 ≥ 84 FW 141 single Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 2.0/ 2.4 20 N/A N/A N/A N/A 02.09.14
Fillet 2: 3-12* 141: or ESAB OK Tigrod 19.85 or ESAB OK Tigrod NiCr-3
Fillet 1: 3-8* Throat thickness: 2.5-5mm
343 Medupi 02676-AA CJ41F1 01 15.01.15 CJ41F1 Rev 1 16Mo3 X10CrAlSi18 1.2 7.1 ≥ 38 FW 111 single Bӧhler* Fox CN 23/12-A EN 1600: E 23 12 L R32* N/A 2.5/ 3.2 20 N/A N/A N/A N/A 13.05.15
Fillet 2: 5-20* 111: or ESAB OK 67.60; or EN 3581
344 Kusile 02841 CJ41F1 00 12.12.14 CJ41F1 Rev 0 16Mo3 X10CrAlSi18 1.2 7.1 ≥ 38 FW 111 single Bӧhler* Fox CN 23/12-A EN 1600: E 23 12 L R32* N/A 2.5/ 3.2 20 N/A N/A N/A N/A 09.04.15
Released with comments (material code referenced incorrect)

Fillet 1: 3-8*
345 Medupi 02676* CJ41F1 00 12.12.14 CJ41F1 Rev 0 16Mo3 X10CrAlSi18 1.2 7.1 ≥ 38 FW 111 single Bӧhler* Fox CN 23/12-A EN 1600: E 23 12 L R32* N/A 2.5/ 3.2 20 N/A N/A N/A N/A 13.01.15 Throat thickness: 2.5-5mm
Fillet 2: 5-20*
111: or ESAB OK 67.60; or EN 3581

346 Kusile 02841-AA CJ41F1 01 15.01.15 CJ41F1 Rev 1 16Mo3 X10CrAlSi18 1.2 7.1 ≥ 38 FW 111 single Bӧhler* Fox CN 23/12-A EN 1600: E 23 12 L R32* N/A 2.5/ 3.2 20 N/A N/A N/A N/A 25.05.15
Lincoln 780
D11 PEMA 3 D11 PEMA 4 Lincoln Throat Thickness: 3.4-6mm
347 Medupi 02677-AB 04 21.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A Fillet: 5-9* FW 121* single Bӧhler EMS2CrMo EN ISO 24598-A: S CrMo1 EN 760: 2.0 20 N/A N/A N/A N/A 22.08.14
Lincoln 780 780 Rev 5 Torch angle: 22°
SA AR 1 78 AC H5
Lincoln 780
D11 PEMA 3 D11 PEMA 4 Lincoln Throat Thickness: 3.4-6mm
348 Kusile 02676-AA 04 21.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A Fillet: 5-9* FW 121* single Bӧhler EMS2CrMo EN ISO 24598-A: S CrMo1 EN 760: 2.0 20 N/A N/A N/A N/A 05.05.14
Lincoln 780 780 Rev 5 Torch angle: 22°
SA AR 1 78 AC H5
D11 PEMA 4 D11 PEMA 4 Lincoln Fillet: 3-13 Lincoln 780
349 Medupi 02363-AE 06 20.08.14 13CrMo45 13CrMo45 5.1 5.1 N/A FW 121* single Bӧhler EMS2CrMo EN ISO 24598-A: S CrMo1 2.0 20 N/A N/A N/A N/A 15.10.14 Torch angle: 22°
Lincoln 780 780 Rev 6 Butt: 3-7.8 SA AR 1 78 AC H5
350 Kusile 02496-AB 05 04.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A FW 121* single Bӧhler EMS2Mo S CrMo1Si 2.0 20 N/A N/A N/A N/A 08.05.14 Torch angle: 22°
351 Medupi 02363-AD 05 04.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A FW 121* single Bӧhler EMS2Mo S CrMo1Si 2.0 20 N/A N/A N/A N/A 23.06.14 Torch angle: 22°
352 Kusile 02496-AC 06 20.08.14 13CrMo45 13CrMo45 5.1 5.1 N/A FW 121* single Bӧhler EMS2CrMo EN ISO 24598-A: S CrMo1 2.0 20 N/A N/A N/A N/A 03.10.14 Torch angle: 22°
D11 PEMA 4 D11 PEMA 4 Lincoln Tube: 7.1 Lincoln 780 Torch angle: 22°
353 Medupi 02363-AC 03 18.07.12 13CrMo45 13CrMo45 5.1 5.1 44.5 x 7.1 FW 121* single/ both sides Bӧhler* EMS2Mo EN 12070: S CrMo1Si 2.0 20 N/A N/A N/A N/A 11.04.14
Lincoln 780 780 Fin: 6 SA AR 1 78 AC H5 121 wire: or equivalent filler metal
ESAB OK Flux 10.81

D11 PEMA 6 D11 PEMA 6 ESAB OK Fillet 1: 5-9* Torch angle: 22°
354 Medupi 02618 06 20.05.14 13CrMo45 13CrMo45 5.1 5.1 N/A FW 121* single/ both sides Bӧhler EMS2CrMo EN ISO 24598-A: S CrMo1 EN 760: 2.0 20 N/A N/A N/A N/A 20.08.14
ESAB OK 10.81 10.81 Rev 4 Fillet 2: 3-9* Throat Thickness: 3.8-6mm
SA AR 1 78 AC H5
ESAB OK Flux 10.81

D11 PEMA 6 D11 PEMA 6 ESAB OK Fillet 1: 5-9* Torch angle: 22°
355 Kusile 02497-AA 06 20.05.14 13CrMo45 13CrMo45 5.1 5.1 N/A FW 121* single Bӧhler EMS2CrMo EN ISO 24598-A: S CrMo1 EN 760: 2.0 20 N/A N/A N/A N/A 11.07.14
ESAB OK 10.81 10.81 Rev 4 Fillet 2: 3-9* Throat Thickness: 3.8-6mm
SA AR 1 78 AC H5
Exception noted (Interpass teperature is not necessary or not

applicable on the WPS since the qualification is only for a single
D11 PEMA3 Tube: 7.1 Lincoln 780
356 Kusile 02676 02 04.12.13 D11PEMA4 Lincoln 780 13CrMo45 13CrMo45 5.1 5.1 44.5 x 7.1 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1 2.0 20 198 N/A N/A N/A 13.01.14 run and not multi run)
Lincoln 780 Fin: 6 SA AR 1 78 AC H5
Torch angle: 13°
121 wire: or equivalent filler metal
D11 PEMA3 Tube: 7.1 Lincoln 780 Torch angle: 13°
357 Medupi 02677 02 13.04.13 D11PEMA4 Lincoln 780 13CrMo45 13CrMo45 5.1 5.1 44.5 x 7.1 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1 2.0 20 198 N/A N/A N/A 29.01.14
Lincoln 780 Fin: 6 SA AR 1 78 AC H5 121 wire: or equivalent filler metal
358 Medupi 02445 D11B1 05 21.01.09 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 06.09.13 141: or equivalent filler metal
359 Kusile 02584 D11B1 05 21.01.09 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 25.03.13 141: or equivalent filler metal
360 Medupi 02537 D11B1-1 02 10.12.13 D11B1-5 edit 1 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 21952: W CrMo1Si N/A 2.0/ 2.4 20 348 N/A N/A N/A 14.02.14 141: or ESAB Tigrod 13.12 or equivalent
361 Medupi 02537-AA D11B1-1 02 10.12.13 D11B1-5 edit 1 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 21952: W CrMo1Si N/A 2.0/ 2.4 20 348 N/A N/A N/A 11.04.14 141: or ESAB Tigrod 13.12 or equivalent
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
362 Kusile 02686 D11B1-1 02 10.12.13 D11B1-5 edit 1 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 21952: W CrMo1Si N/A 2.0/ 2.4 20 348 N/A N/A N/A 17.02.14 141: or ESAB Tigrod 13.12 or equivalent
365 Kusile 02682 D11B1-2 02 10.12.13 D11B1-5 edit 1 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 21952: W CrMo1Si N/A 2.0/ 2.4 20 348 N/A N/A N/A 14.02.14 141: or ESAB Tigrod 13.12 or equivalent
366 Medupi 02682 D11B1-2 02 10.12.13 D11B1-5 edit 1 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 21952: W CrMo1Si N/A 2.0/ 2.4 20 348 N/A N/A N/A 04.02.14 141: or ESAB Tigrod 13.12 or equivalent
367 Medupi 02364 D11B1-2 00 18.07.12 D11B1-5 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 20 348 N/A N/A N/A 14.09.12 141: or ESAB Tigrod 13.16 or equivalent
D11B1-2 Fillet 1: 3.6-8.6*

369 Medupi 02243-AB 03 18.03.14 D11B1-2 Fusion Rev 1 13CrMo45 13CrMo45 5.1 5.1 N/A Repair 141 single N/A N/A N/A N/A N/A 20 N/A N/A N/A N/A 23.06.14 Throat thickness: 0.8-1.5mm
Fusion Butt 2: 3.6-9.3*
D11B1-2 Fillet 1: 3.6-8.6*
370 Kusile 02780 03 18.03.14 D11B1-2 Fusion Rev 1 13CrMo45 13CrMo45 5.1 5.1 N/A Repair 141 single N/A N/A N/A N/A N/A 20 N/A N/A N/A N/A 08.05.14 Throat thickness: 0.8-1.5mm
Fusion Butt 2: 3.6-9.3*
D11B1-2 D11B1-Fusion single
371 Medupi 02243 00 16.09.10 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-7.1 Fusion 141 N/A N/A N/A N/A N/A 20 348 N/A N/A N/A 03.04.14 N/A
Fusion D11B1-5 fusion
141: or ESAB Tigrod 13.12 or equivalent
141 Bӧhler* DCMS-IG EN 21952: W CrMo1Si 2.0/ 2.4
372 Medupi 02551-AA D11B1-2DT 03 30.01.14 D11B1-DT edit 1 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 3-13 BW multiple N/A 250* 360 N/A N/A N/A 11.04.14 Pre-heat: t ≤ 8mm: 20° C; t > 8mm: 250° C
141* Bӧhler* DCMS-IG EN 21952: W CrMo1Si N/A
Use double TIG on second side to weld root pass only (without
filler metal on inside of root)

141: or ESAB Tigrod 13.12 or equivalent
141 Bӧhler* DCMS-IG EN 21952: W CrMo1Si 2.0/ 2.4
373 Kusile 02715 D11B1-2DT 03 30.01.14 D11B1-DT edit 1 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 3-13 BW multiple N/A 250* 360 N/A N/A N/A 13.02.14 Pre-heat: t ≤ 8mm: 20° C; t > 8mm: 250° C
141* Bӧhler* DCMS-IG EN 21952: W CrMo1Si N/A
Use double TIG on second side to weld root pass only (without
filler metal on inside of root)
374 Medupi 02440-AA D11B16 03 13.02.14 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 5-8 FW full pen. 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 19.02.14 141: or equivalent filler metal

375 Kusile 02561 D11B16 02 13.12.12 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-20 FW full pen. 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A* N/A N/A 26.03.13
PWHT t > 10mm required; Refer to WPS D23B7
376 Kusile 02561-AA D11B16 03 13.02.14 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 5-8 FW full pen. 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 25.02.14 141: or equivalent filler metal
377 Medupi 02042-AA D11B16 01 18.08.09 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-20 FW full pen. 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 15.02.10 141: or equivalent filler metal
378 Medupi 02326 D11B1TT 00 18.05.09 D11B1TT 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-7.1 BW 141a multiple Bӧhler* DCMS-IG EN 12070: G CrMo1Si N/A 1.0 20 300 N/A N/A N/A 27.09.13 141a: or equivalent filler metal
379 Kusile 02495 D11B1TT 00 18.05.09 D11B1TT 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-7.1 BW 141a multiple Bӧhler* DCMS-IG EN 12070: G CrMo1Si N/A 1.0 20 300 N/A N/A N/A 22.08.13 141a: or equivalent filler metal
380 Medupi 02043-AB D11BF3 00 19.11.09 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-10 FW full pen. 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 11.04.14 141: or equivalent filler metal
Tube: 3-11.2 141: or ESAB OK Tigrod 13.12

381 Medupi 02508 D11F1 06 24.01.14 D11F1 edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW 141 single/ both sides Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0/ 2.4 200* N/A N/A N/A N/A 10.02.14
Round bar: 6-24 Pre-heat: wt ≤ 8mm: 100° C; wt > 8mm: 200° C
Tube: 3-11.2 141: or OK Tigrod 13.12
382 Kusile 02674 D11F1 05 28.11.13 D11F1 edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW 141 single or multiple Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0/ 2.4 200* N/A N/A N/A N/A 30.01.14
Round bar: 6-24 Pre-heat: t > 8mm: 200⁰ C; t ≤ 8mm: 100⁰ C
Tube: 3-11.2 141: or OK Tigrod 13.12
383 Medupi 02500 D11F1 05 28.11.13 D11F1 edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW 141 single or multiple Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0/ 2.4 200* N/A N/A N/A N/A 03.04.14
Round bar: 6-24 Pre-heat: t > 8mm: 200⁰ C; t ≤ 8mm: 100⁰ C
Tube: 3-11.2 141: or ESAB OK Tigrod 13.12
384 Kusile 02691 D11F1 06 24.01.14 D11F1 edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW 141 single/ both sides Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0/ 2.4 200* N/A N/A N/A N/A 17.02.14
Round bar: 6-24 Pre-heat: wt ≤ 8mm: 100° C; wt > 8mm: 200° C
3-11.2
385 Medupi 02005-AB D11F1-1 01 17.07.14 D11F1 (Edit 3) 13CrMo45 24CrMo5 5.1 5.1 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 20 220 N/A N/A N/A 10.09.14 141: or ESAB OK Tigrod 13.12
6-24
Tube: 3.5-8.52
386 Kusile 02585 D11F1-1 00 19.11.09 D11F1 13CrMo45 24CrMo5 5.1 5.1 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 20 220 N/A N/A N/A 25.03.13 141: or equivalent filler metal
Attachment: 6-10
Tube: 3.5-8.52
387 Medupi 02035-AA D11F1-1 00 19.11.09 D11F1 13CrMo45 24CrMo5 5.1 5.1 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 20 220 N/A N/A N/A 12.02.10 141: or equivalent filler metal
Attachment: 6-10
Tube: 3.5-8.52
388 Medupi 02035-AA D11F1-1 00 19.11.09 D11F1 13CrMo45 24CrMo5 5.1 5.1 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 20 220 N/A N/A N/A 15.02.10 141: or equivalent filler metal
Attachment: 6-10
Tube: 3.5-8.52
389 Medupi 02005-AB D11F1-1 00 19.11.09 D11F1 13CrMo45 24CrMo5 5.1 5.1 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 20 220 N/A N/A N/A 22.08.13 141: or equivalent filler metal
Attachment: 6-10
3-11.2
390 Kusile 02585-AA D11F1-1 01 17.07.14 D11F1 (Edit 3) 13CrMo45 24CrMo5 5.1 5.1 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 20 220 N/A N/A N/A 20.08.14 141: or ESAB OK Tigrod 13.12
6-24
Fillet: 5-12* 141: or ESAB Tigrod 13.12
391 Medupi 02689 D11F1-2 00 04.03.15 4150 Rev 0 13CrMo45 13CrMo45 5.1 5.1 N/A BW 141 multiple Bӧhler* DCMS-IG EN ISO 12952-A: W CrMo1Si N/A 2.4 100 200 N/A N/A N/A 15.04.15
Fillet: 5-12* 141: or ESAB Tigrod 13.12
392 Kusile 02869 D11F1-2 00 04.03.15 4150 Rev 0 13CrMo45 13CrMo45 5.1 5.1 N/A BW 141 multiple Bӧhler* DCMS-IG EN ISO 12952-A: W CrMo1Si N/A 2.4 100 200 N/A N/A N/A 06.05.15
D11PEMA 4 D11PEMA 4 Lincoln Tube: 7.1 Lincoln 780 Torch angle: 22°
393 Kusile 02496-AA 03 18.07.12 13CrMo45 13CrMo45 5.1 5.1 44.5 x 7.1 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1Si 2.0 20 N/A N/A N/A N/A 25.03.13
D11PEMA 6 D11PEMA 6 ESAB OK Tube: 7.1 ESAB OK Flux 10.81 Torch angle: 22°
394 Kusile 02497 02 31.03.10 13CrMo45 13CrMo45 5.1 5.1 44.5 x 7.1 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1 2.0 20 N/A N/A N/A N/A 08.06.12
ESAB OK 10.81 10.81 Fin: 6 SA AR 1 97 AC 121 wire: or equivalent filler metal
395 Medupi 02090-AA 01 28.01.10 13CrMo45 13CrMo45 5.1 5.1 44.5x7.1 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1Si 2.0 20 N/A N/A N/A N/A 15.02.10
396 Medupi 02446 01 09.05.11 13CrMo45 13CrMo45 5.1 5.1 38x5.6 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1Si 2.0 20 N/A N/A N/A N/A 22.08.13
397 Kusile 02579 01 09.05.11 13CrMo45 13CrMo45 5.1 5.1 38x5.6 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1Si 2.0 20 N/A N/A N/A N/A 25.03.13
Throat thickness single pass: 3-6mm
D11PEMA 7 D11 PEMA 7 Lincoln 141 single Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 20 N/A
398 Medupi 02606 02 24.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A 3 -16* Repair N/A N/A N/A N/A 23.07.14 Throat thickness multiple pass: < 13mm
Lincoln 780 repair 780 Repair Rev 3 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 20 130
D11PEMA 7
D11PEMA 7 Lincoln Tubes: 2.8-6.72
399 Kusile 02562 Lincoln 780 01 10.03.11 13CrMo45 13CrMo45 5.1 5.1 38x5.6 Repair 141 single Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.4 20 N/A N/A N/A N/A 26.03.13 141: or equivalent filler metal
780 REPAIR Fin: 4-9.6
REPAIR
D11PEMA 7 D11 PEMA 7 Lincoln 141 single Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 20 N/A
400 Kusile 02562-AA 02 24.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A 3 -16* Repair N/A N/A N/A N/A 12.05.14 Throat thickness multiple pass: < 13mm
Lincoln 780 repair 780 Repair Rev 3 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 20 130
401 Medupi 02090-AB 03 13.12.12 13CrMo45 13CrMo45 5.1 5.1 38x5.6 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1Si 2.0 20 N/A N/A N/A N/A 22.08.13
402 Kusile 02563 03 13.12.12 13CrMo45 13CrMo45 5.1 5.1 38x5.6 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1Si 2.0 20 N/A N/A N/A N/A 26.03.13
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
403 Medupi 02089-AA 01 28.01.10 13CrMo45 13CrMo45 5.1 5.1 38x5.6 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1Si 2.0 20 N/A N/A N/A N/A 18.02.10
404 Medupi 02089-AA 01 28.01.10 13CrMo45 13CrMo45 5.1 5.1 38x5.6 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1Si 2.0 20 N/A N/A N/A N/A 15.02.10
Deposited thickness single pass: 3.1-6.15mm

D11PEMA TIG D11PEMA 141 single Bӧhler DCMS-IG EN 21952-A: W CrMo1Si 250* N/A
405 Medupi 02600 02 08.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A 3-14.2* Repair N/A 2.0/ 2.4 N/A N/A N/A 07.11.14 Deposited thickness multiple pass: < 13mm
Repair Repair Rev 1 141 multiple Bӧhler DCMS-IG EN 21952-A: W CrMo1Si 250* 300
Pre-heat: t > 8mm: 250⁰ C; t ≤ 8mm: 20⁰ C
Deposited thickness single pass: 3.1-6.15mm
D11PEMA TIG D11PEMA 141 single Bӧhler DCMS-IG EN 21952-A: W CrMo1Si 250* N/A
406 Kusile 02766 02 08.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A 3-14.2* Repair N/A 2.0/ 2.4 N/A N/A N/A 05.05.14 Deposited thickness multiple pass: < 13mm
Repair Repair Rev 1 141 multiple Bӧhler DCMS-IG EN 21952-A: W CrMo1Si 250* 300
D11PEMA3 Tube: 7.1 Lincoln 780 121 wire: or equivalent filler metal
407 Medupi 02677 02 04.12.13 D11PEMA4 Lincoln 780 13CrMo45 13CrMo45 5.1 5.1 44.5x7.1 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1 2.0 20 198 N/A N/A N/A 29.01.14
Lincoln 780 Fin: 6 SA AR 1 78 AC H5 Torch angle: 13°
D11PEMA3 Tube: 7.1 Lincoln 780 121 wire: or equivalent filler metal
408 Medupi 02677-AA 02 04.12.13 D11PEMA4 Lincoln 780 13CrMo45 13CrMo45 5.1 5.1 44.5x7.1 FW 121* single/ both sides Bӧhler* EMS2CrMo EN 12070: S CrMo1 2.0 20 198 N/A N/A N/A 11.04.14
Lincoln 780 Fin: 6 SA AR 1 78 AC H5 Torch angle: 13°
5500/ e for e > 25- Full penetration
Branch: 3-11.2 100mm, Capping layer to be performed with approximately a 45° angle
409 Medupi 02376 D13BR13X1 01 22.08.12 DE13BR1 13CrMo45 13CrMo45 5.1 5.1 ≥ 30.15 Nozzle* 141 multiple* Bӧhler DCMS-IG EN 12070: W CrMoSi N/A 2.4 200 335 660-690 min. 30* 18.12.12
Header: 10-40 max. 220 for e ≤ and a smooth transition between members
25mm t < 13mm
Exception noted (Review the upper temperature limit on WPS

(660-690C). EN 12952-2, Table 10.4.2 indicates that 5.1
5500/ e for e > 25- materials are to be PWHT at 620-680C which for this WPS
Branch: 3-11.2 100mm, would suggest 660-680C should be listed)
410 Kusile 02662 D13BR13X1 01 22.08.12 DE13BR1 13CrMo45 13CrMo45 5.1 5.1 ≥ 30.15 Nozzle* 141 multiple* Bӧhler DCMS-IG EN 12070: W CrMoSi N/A 2.4 200 335 660-690 min. 30* 15.01.14
Header: 10-40 max. 220 for e ≤ Full penetration
25mm Capping layer to be performed with approximately a 45° angle
and a smooth transition between members
PWHT: t < 13mm
Released with comments (burner openings only)

Tube: 3.55-14.22*
411 Medupi 02374-AA D13F1 06 11.03.14 D13F1 Rev 3 13CrMo45 13CrMo45 5.1 5.1 N/A FW* 141 single Bӧhler DCMS-IG W CrMo1Si N/A 2.0/ 2.4 200* N/A 630-670 min. 30 150 22.04.14 Throat Thickness 1.87-3.75mm
Round Bar: 6-24*
Burner openings
Tube: 3.55-14.22*
412 Medupi 02374-AA D13F1 06 11.03.14 D13F1 Rev 3 13CrMo45 13CrMo45 5.1 5.1 N/A FW* 141 single Bӧhler DCMS-IG W CrMo1Si N/A 2.0/ 2.4 200* N/A 630-670 min. 30 150 19.03.14 Throat Thickness 1.87-3.75mm
Round Bar: 6-24*
Burner openings
Tube: 3.55-14.22*
413 Kusile 02736 D13F1 06 11.03.14 D13F1 Rev 3 13CrMo45 13CrMo45 5.1 5.1 N/A FW* 141 single Bӧhler DCMS-IG W CrMo1Si N/A 2.0/ 2.4 200* N/A 630-670 min. 30 150 19.03.14 Throat Thickness 1.87-3.75mm
Round Bar: 6-24*
Multiple Layers: wt = 5-12mm only
Tube: 3.5-8.52
414 Medupi 02374 D13F1 02 18.02.10 D13F1 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW 141 multiple* Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 200* 238 680-720 min. 30 150 18.12.12 141: or equivalent filler metal
Round Bar: 6-14.4
Burner openings
Tube: 3.5-8.52
415 Medupi 02536 D13F1-1 02 11.02.14 D13F1 Edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW* 141 single Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 200* 238 630-670 min. 30 150 14.02.14 141: or equivalent filler metal
Round Bar: 6-14.4
Pre-heat: t ≤ 8mm: 20⁰ C
Burner openings
Tube: 3.5-8.52
416 Kusile 02723 D13F1-1 02 11.02.14 D13F1 Edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW* 141 single Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 200* 238 630-670 min. 30 150 19.02.14 141: or equivalent filler metal
Round Bar: 6-14.4
Pre-heat: t ≤ 8mm: 20⁰ C
417 Medupi 02003-AB D16B4 05 28.01.14 4150 edit 0 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-12 BW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 13.02.14 141: or equivalent filler metal
418 Kusile 02701-AB D16B4 05 28.01.14 4150 edit 0 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-12 BW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 26.02.14 141: or equivalent filler metal
419 Medupi 02003-AA D16B4 02 14.12.09 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 5-20 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 28.01.10 141: or equivalent filler metal
420 Medupi 02531 D16BF3 03 28.01.14 4150 Edit 0 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 5-12 FW full pen. 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 13.02.14 141: or equivalent filler metal
421 Kusile 02721 D16BF3 03 28.01.14 4150 Edit 0 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 5-12 FW full pen. 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 19.02.14 141: or equivalent filler metal
422 Kusile 02721-AA D16BF3 03 28.01.14 4150 Edit 0 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 5-12 FW full pen. 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 19.02.14 141: or equivalent filler metal
423 Medupi 02065-AA D16BF3 00 26.01.10 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 FW full pen. 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 18.02.10 141: or equivalent filler metal
424 Medupi 02065-AB D16BF3 00 26.01.10 4150 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 FW full pen. 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 11.04.14 141: or equivalent filler metal
425 Medupi 02531-AA D16BF3 03 28.01.14 4150 Edit 0 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 5-12 FW full pen. 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 11.04.14 141: or equivalent filler metal

141 Bӧhler DCMS-IG EN 12070: W CrMo1Si 2.0/ 2.4
426 Medupi 02322 D21B1 01 02.05.12 D21B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 3-20 BW multiple N/A 250* 290 N/A* N/A N/A 22.08.13 Pre-heat: t > 8mm: 250⁰ C
111 Bӧhler DCMS-Kb EN 1599: E CrMo B 4 2 H5 3.2
427 Kusile 02498 D21B1 01 02.05.12 D21B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 3-20 BW multiple N/A 250* 290 N/A* N/A N/A 08.06.12 Pre-heat: t > 8mm: 250⁰ C
5500/ e,
141 Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si 2.0/ 2.4 min. 30 141: or ESAB Tigrod 13.12
428 Medupi 02419-AD D23B1 06 04.06.14 DE23B7 edit 4 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW multiple N/A 200 330 660-680 max. 220 for e ≤ 27.08.14
111 Bӧhler DCMS-Kb EN ISO 3580-A: E CrMo B 4 2 H5 3.2 2 min/ mm Refer to PWHT procedure
25mm
5500/ e for e > 25-
100mm,
141 Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 111: or equivalent filler metal
429 Medupi 02419-AA D23B1 03 21.12.12 DE23B7 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-680 * 220 for e ≤ 22.08.13
111 Bӧhler* DCMS-Kb EN ISO 3580: E CrMo B 4 2 H5 3.2 PWHT: t < 13mm = min. 30 minutes
25mm, 55 for >
13mm ≤ t < 60mm = 2 min/ mm e
100mm
5500/ e for e > 25- Exception noted (Typo on 111 consumable)

100mm, 141: or equivalent filler metal
141 Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4
430 Kusile 02603 D23B1 03 21.12.12 DE23B7 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-680 * 220 for e ≤ 18.07.13 111: or equivalent filler metal
111 Bӧhler* DCMS-Kb EN ISO 3580: E CrMo B 4 2 H5 3.2
25mm, 55 for > PWHT: t < 13mm = min. 30 minutes
100mm 13mm ≤ t < 60mm = 2 min/ mm e

Cooling down to room temperature after welding only for ≤ 8mm
5500/ e,
141 Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 min. 60 (nipple weld) and ≤ 16mm (nozzle weld)
431 Medupi 02419-AB D23B1 05 06.02.14 DE23B7 edit 4 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW multiple N/A 200* 430 660-680 max. 220 for e ≤ 22.08.13
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 3.2 2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
25mm
(nozzle) weld

5500/ e for e > Cooling down to room temperature after welding only for ≤ 8mm
141 Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 min. 60 25mm, (nipple weld) and ≤ 16mm (nozzle weld)
432 Medupi 02419-AC D23B1 05 06.02.14 DE23B7 edit 4 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW multiple N/A 200* 430 660-680 11.04.14
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 3.2 2.5 min/ mm max. 220 for e ≤ Intermediate soak (80-100° C for 60 minutes min) directly
25mm followed by PWHT required for e > 8mm (nipple) and e > 16mm
(nozzle) weld
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
5500/ e,
141 Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 min. 60
433 Kusile 02603-AA D23B1 05 23.01.14 DE23B7 edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-680 max. 220 for e ≤ 18.02.14 141: or equivalent filler metal
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 3.2 2.5 min/ mm
25mm
141 Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si 2.0-2.4 141: or ESAB Tigrod 13.12
434 Medupi 02375-AC D23B7 05 30.09.14 DE23B7 edit 4 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW 111 multiple Bӧhler DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 N/A 2.5 200 430 660-680 * 5500/ e, max. 220 20.04.15 PWHT: t < 13mm = min. 30 minutes
111 Bӧhler DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 3.2 13mm ≤ t < 60mm = 2 min/ mm
5500/ e,
141 Bӧhler DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 min. 30
435 Kusile 02606 D23B7 04 21.12.12 DE23B7 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-680 max. 220 for e ≤ 18.07.13 N/A
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 2.5/ 3.2 2 min/ mm e
36mm
5500/ e,
436 Medupi 02375-AB D23B7 04 21.12.12 DE23B7 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-680 max. 220 for e ≤ 22.08.13 N/A
36mm
141 Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si 2.0-2.4 141: or ESAB Tigrod 13.12
437 Kusile 02606-AA D23B7 05 30.09.14 DE23B7 edit 4 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 BW 111 multiple Bӧhler DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 N/A 2.5 200 430 660-680 * 5500/ e, max. 220 13.10.14 PWHT: t < 13mm = min. 30 minutes
111 Bӧhler DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 3.2 13mm ≤ t < 60mm = 2 min/ mm
5500/ e,
438 Medupi 02420-AA D23BF3 03 21.12.12 DE23B7 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 FW full pen. multiple N/A 200 430 660-680 max. 220 for e ≤ 22.08.13 N/A
36mm
5500/ e,
439 Medupi 02420-AB D23BF3 03 21.12.12 DE23B7 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 FW full pen. multiple N/A 200 430 660-680 max. 220 for e ≤ 11.04.14 N/A
36mm
5500/ e,
440 Kusile 02604 D23BF3 03 21.12.12 DE23B7 13CrMo45 13CrMo45 5.1 5.1 ≥ 44.45 7.1-28.4 FW full pen. multiple N/A 200 430 660-680 max. 220 for e ≤ 18.07.13 N/A
36mm
141* Bӧhler DCMS-IG EN 12070: W CrMo1Si 2.0/ 2.4 Processes can be used individually, if e ≤ 6mm
441 Medupi 02307 D26 Plate Rep 01 03.05.12 D26B4 13CrMo45 13CrMo45 5.1 5.1 > 500* 10-40 Repair* multiple N/A 200 245 N/A N/A N/A 22.08.13
111* Bӧhler DCMS-Kb EN 1599: E CrMo B 4 2 H5 3.2 Max. excavation depth = 6mm
111: for restrictions on 111 refer to WPS
141* Bӧhler DCMS-IG EN 12070: W CrMo1Si 2.0/ 2.4 Processes can be used individually, if e ≤ 6mm
442 Kusile 02499 D26 Plate Rep 01 03.05.12 D26B4 13CrMo45 13CrMo45 5.1 5.1 > 500* 10-40 Repair* multiple N/A 200 245 N/A N/A N/A 08.06.12
111* Bӧhler DCMS-Kb EN 1599: E CrMo B 4 2 H5 3.2 Max. excavation depth = 6mm
443 Medupi 02315-AA D26B1 04 07.12.12 D26B4 13CrMo45 13CrMo45 5.1 5.1 > 150 10-13 ?? multiple N/A 200 255 N/A N/A N/A 22.08.13 N/A
444 Kusile 02500-AA D26B1 04 07.12.12 D26B4 13CrMo45 13CrMo45 5.1 5.1 > 150 10-13 ?? multiple N/A 200 255 N/A N/A N/A 25.03.13 N/A
141 Bӧhler DCMS-IG EN 12070: W CrMo1Si 2.0/ 2.4 Pre-heat: Wt > 8mm: 250⁰ C; t ≤ 8mm: 100⁰ C
445 Kusile 02500 D26B1 03 02.05.12 D26B4 13CrMo45 13CrMo45 5.1 5.1 > 150 10-40 ?? multiple N/A 250* 200 N/A N/A N/A 08.06.12
111 Bӧhler DCMS-Kb EN 1599: E CrMo B 4 2 H5 3.2 PWHT required ≥ 13mm
446 Medupi 02427-AC D26B16 04 18.12.13 D26B4 edit 2 13CrMo45 13CrMo45 5.1 5.1 > 500* 10-13 FW full pen. multiple N/A 200 250 N/A N/A N/A 19.03.14 Diameter > 150mm, if PA or PC, if rotated
141 Bӧhler DCMS-IG EN 12070: W CrMo1Si 2.0/ 2.4 Diameter > 150mm, if PA or PC, if rotated
447 Kusile 02501 D26B16 02 03.05.12 D26B4 13CrMo45 13CrMo45 5.1 5.1 > 150* 10-40 FW full pen. multiple N/A 200 245 N/A* N/A N/A 08.06.12
111 Bӧhler DCMS-Kb EN 1599: E CrMo B 4 2 H5 3.2 PWHT required > 13mm
448 Medupi 02427 D26B16 03 07.12.12 D26B4 13CrMo45 13CrMo45 5.1 5.1 > 150* 10-13 FW full pen. multiple N/A 200 245 N/A N/A N/A 22.08.13 Diameter > 150mm, if PA or PC, if rotated
449 Medupi 02066-AA D26B16 01 26.01.10 D26B4 13CrMo45 13CrMo45 5.1 5.1 > 150* 10-40 FW full pen. single or multiple N/A 200 245 N/A N/A N/A 18.02.10 Diameter > 150mm, if PA or PC, if rotated
450 Kusile 02501-AA D26B16 04 18.12.13 D26B4 edit 2 13CrMo45 13CrMo45 5.1 5.1 > 500* 10-13 FW full pen. multiple N/A 200 250 N/A N/A N/A 17.02.14 Diameter > 150mm, if PA or PC, if rotated
451 Medupi 02427-AD D26B16 04 18.12.13 D26B4 edit 2 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 10-13 FW full pen. multiple N/A 200 250 N/A N/A N/A 11.04.14 Diameter > 150mm, if PA or PC, if rotated
141* Bӧhler DCMS-IG EN 12070: W CrMo1Si 2.0/ 2.4
452 Medupi 02050-AA D26F1 01 26.01.10 D26F1 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* > 5* FW single or multiple N/A 200 345 N/A N/A N/A 23.02.10 Fillet weld only
141 Bӧhler DCMS-IG EN 12070: W CrMo1Si 2.0/ 2.4 min. 30*
453 Medupi 02296 D28B4 01 04.05.12 D28B4 13CrMo45 13CrMo45 5.1 5.1 ≥ 500 10-40 ?? multiple N/A 200 292 630 - 670 150 22.08.13 Holding time for 13-60mm
111 Bӧhler DCMS-Kb EN 1599: E CrMo1 B 4 2 H5 2.5/ 3.2 2 min/ mm e
141 Bӧhler DCMS-IG EN 12070: W CrMo1Si 2.0/ 2.4 min. 30*
454 Kusile 02502 D28B4 01 04.05.12 D28B4 13CrMo45 13CrMo45 5.1 5.1 ≥ 500 10-40 ?? multiple N/A 200 292 630 - 670 150 08.06.12 Holding time for 13-60mm
111 Bӧhler DCMS-Kb EN 1599: E CrMo1 B 4 2 H5 2.5/ 3.2 2 min/ mm e
455 Medupi 02525 D28BF3 (S) 01 12.12.13 D28B4 edit 2 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 10-40 FW full pen. multiple N/A 200 292 630 - 670 * 150 13.02.14 PWHT: t = 15-30mm: min. 30 minutes
t > 30mm = min. 60 minutes
456 Kusile 02693-AA D28BF3 (S) 01 12.12.13 D28B4 edit 2 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 10-40 FW full pen. multiple N/A 200 292 630 - 670 * 150 17.02.14 PWHT: t = 15-30mm: min. 30 minutes
t > 30mm = min. 60 minutes
Fillet: 5-20
457 Medupi 02686 D41F1(S) 03 28.04.14 D41B1 Rev 0 13CrMo45 13CrMo45 5.1 5.1 44.5 - 120 BW 111 multiple Bӧhler DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 N/A 2.5/ 3.2 250 310 N/A N/A N/A 15.04.15 Throat thickness: max. 13mm
Butt: 3-20
Fillet: 5-20
458 Kusile 02866 D41F1(S) 03 28.04.14 D41B1 Rev 0 13CrMo45 13CrMo45 5.1 5.1 44.5 - 120 BW 111 multiple Bӧhler DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 N/A 2.5/ 3.2 250 310 N/A N/A N/A 28.05.15 Throat thickness: max. 13mm
Butt: 3-20
ESAB OK Flux 10.81

121 Bӧhler* 121 wire: or ESAB OK Autorod 13.10
459 Medupi 02305-AE D66B 06 21.08.14 D66B Rev 6 13CrMo45 13CrMo45 5.1 5.1 N/A 3-8 BW plate single/ both sides EMS2CrMo EN ISO 24598-A: S CrMo1 EN 760: 2.0 250* N/A N/A N/A N/A 18.09.14
121 Bӧhler* Pre-heat: t > 8mm: 250⁰ C; t ≤ 8mm: 20⁰ C
SA AR 1 97 AC
121 Bӧhler EMS2CrMo EN 12070: S CrMo1Si ESAB OK Flux 10.81

460 Kusile 02503 D66B 02 03.05.12 D66B 13CrMo45 13CrMo45 5.1 5.1 ≥ 150 3-12 BW plate single/ both sides 2.0 250* N/A N/A N/A N/A 08.06.12 Pre-heat: t > 8mm: 250⁰ C; t ≤ 8mm: 20⁰ C
121 Bӧhler EMS2CrMo EN 12070: S CrMo1Si SA AR 1 97 AC H5
ESAB OK Flux 10.81 Throat thickness: 4.5-9mm

461 Kusile 02503-AA D66B 04 02.04.14 D66B Rev 5 13CrMo45 13CrMo45 5.1 5.1 N/A 3-8* BW plate* 121 single Bӧhler EMS2CrMo ISO 24598-A: S CrMo1 ISO 14174: 2.0 250* 25 N/A N/A N/A 26.05.14 Full penetration
SA AR 1 97 AC Pre-heat: t > 8mm: 250⁰ C; t ≤ 8mm: 20⁰ C

462 Medupi 02305 D66B 02 03.05.12 D66B 13CrMo45 13CrMo45 5.1 5.1 ≥ 150 3-12 BW plate single/ both sides 2.0 250* N/A N/A N/A N/A 22.08.13 Pre-heat: t > 8mm: 250⁰ C; t ≤ 8mm: 20⁰ C
ESAB OK Flux 10.81

121 wire: or ESAB OK Autorod 13.10
463 Kusile 02503-AB D66B 05 05.06.14 D66B Rev 6 13CrMo45 13CrMo45 5.1 5.1 N/A 3-8 BW plate 121 single Bӧhler* EMS2CrMo EN ISO 24598-A: S CrMo1 EN 760: 2.0 250* 25 N/A N/A N/A 30.06.14
Pre-heat: t > 8mm: 250⁰ C; t < 8mm: 20⁰ C
SA AR 1 97 AC
ESAB OK Flux 10.81

121 Bӧhler* 121 wire: or ESAB OK Autorod 13.10
464 Kusile 02503-AC D66B 06 21.08.14 D66B Rev 6 13CrMo45 13CrMo45 5.1 5.1 N/A 3-8 BW plate single/ both sides EMS2CrMo EN ISO 24598-A: S CrMo1 EN 760: 2.0 250* N/A N/A N/A N/A 02.09.14
121 Bӧhler* Pre-heat: t > 8mm: 250⁰ C; t ≤ 8mm: 20⁰ C
SA AR 1 97 AC

465 Medupi 02192-AA D66B 00 27.05.09 D66B 13CrMo45 13CrMo45 5.1 5.1 ≥ 150 3-7.8 BW plate single/ both sides 2.0 20 N/A N/A N/A N/A 07.12.09 N/A
Membrane walls
466 Medupi 02138-AA D71B1 01 16.12.13 D71B1 Edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 3-12 BW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 170 N/A N/A N/A 13.02.14 Diameter > 150mm, if PA or PC, if rotated
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Membrane walls
467 Kusile 02692 D71B1 01 16.12.13 D71B1 Edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 3-12 BW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 170 N/A N/A N/A 17.02.14 Diameter > 150mm, if PA or PC, if rotated
Membrane walls
3-8
468 Medupi 02138-AA D71B1 00 15.02.10 D71B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* BW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 165 N/A N/A N/A 18.02.10 Diameter > 150mm, if PA or PC, if rotated
Fillet: 3-7.2
D71F1-4 Rev 1 136 single Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 H5 1.2 20 N/A Diameter > 150mm, if PA or PC, if rotated
469 Medupi 02306-AB D71B1-1 04 11.09.14 13CrMo45 13CrMo45 5.1 5.1 > 500* 3-12* FW N/A N/A N/A N/A 25.11.14
D71B1 Edit 3 136 multiple Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 H5 1.2 20 170 Throat thickness: 3.4-6.8mm
Throat thickness fillet: 3-7.8mm/ > 5mm
D71B1 Diameter > 150mm, if PA or PC, if rotated
470 Kusile 02504 D71B1-1 01 03.05.12 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 3-12* BW/ FW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo1 P M 1 H5 N/A 1.2 250* N/A N/A N/A N/A 08.06.12
D71F1-1 Pre-heat: t > 8mm: 250⁰ C; t ≤ 8mm: 20⁰ C
471 Medupi 02306-AA D71B1-1 02 04.04.14 D71F1-4 Rev 0 13CrMo45 13CrMo45 5.1 5.1 N/A 3-12* FW 136 single Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 N/A 1.2 20 N/A N/A N/A N/A 15.07.14 Throat thickness: 3.4-6.8mm
472 Kusile 02504-AA D71B1-1 02 04.04.14 D71F1-4 Rev 0 13CrMo45 13CrMo45 5.1 5.1 N/A 3-12* FW 136 single Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 N/A 1.2 20 N/A N/A N/A N/A 06.05.14 Throat thickness: 3.4-6.8mm
D71F1-4 Rev 1 136 single Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 H5 1.2 20 N/A Diameter > 150mm, if PA or PC, if rotated
473 Kusile 02504-AB D71B1-1 04 11.09.14 13CrMo45 13CrMo45 5.1 5.1 > 500* 3-12* FW N/A N/A N/A N/A 07.10.14
D71B1 Edit 3 136 multiple Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 H5 1.2 20 170 Throat thickness: 3.4-6.8mm
Single pass: 3-12mm
D71F1-4 Rev 0 T-Butt: 3-<13/ 3-11.2* 136 single Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 1.2 20 N/A
474 Medupi 02605-AA D71B16 03 21.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A FW N/A N/A N/A N/A 03.09.14 Fillet weld throat size single pass: 3.2-6.3mm
D71B16 Rev 4 Fillet: 5-<13/ 3-11.2* 136 multiple Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 1.2 20 363
Fillet weld throat size multi pass: max. 13mm
Single pass: 3-12mm
D71F1-4 Rev 0 T-Butt: 3-<13/ 3-11.2* 136 single Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 1.2 20 N/A
475 Kusile 02703-AA D71B16 03 21.04.14 13CrMo45 13CrMo45 5.1 5.1 N/A FW N/A N/A N/A N/A 06.05.14 Fillet weld throat size single pass: 3.2-6.3mm
D71B16 Rev 4 Fillet: 5-<13/ 3-11.2* 136 multiple Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 1.2 20 363
Fillet weld throat size multi pass: max. 13mm
D71B16 3-10/ 3-24
476 Medupi 02048-AA D71B16 02 26.01.10 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW full pen. 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 130 N/A N/A N/A 15.02.10 136: or equivalent filler metal
D71F1-1 Fillet: 3-6.72/ 6-14.4/ > 5
D71F1-1
477 Medupi 02054-AA D71F1 01 26.01.10 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-7.2/ 3.55-8.52/ > 5 FW 136 single or multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 130 N/A N/A N/A 19.02.10 136: or equivalent filler metal
D71F1 Pema Repair
D71F1-1
478 Medupi 02054-AB D71F1 01 26.01.10 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-7.2/ 3.55-8.52/ > 5 FW 136 single or multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 130 N/A N/A N/A 11.04.14 136: or equivalent filler metal
D71F1 Pema Repair
479 Medupi 02506 D71F1-2 01 17.12.13 D71B1 Edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 3-12 FW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 170 N/A N/A N/A 04.02.14 For attachment welds only
480 Kusile 02694 D71F1-2 02 30.01.14 D71B1 Edit 3 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* 3-12 FW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 170 N/A N/A N/A 17.02.14 For attachment welds only
481 Medupi 02318-AB D73B1 02 05.03.15 D73B1 Rev 1 13CrMo45 13CrMo45 5.1 5.1 ≥ 500 3-12* BW 136 multiple Bӧhler DCMS Ti-FD EN ISO 17634-A: T CrMo1 P M 1 N/A 1.2 25 106 630-670 min. 60 150 20.04.15 Throat thickness: max. 12mm
482 Kusile 02872 D73B1 02 05.03.15 D73B1 Rev 1 13CrMo45 13CrMo45 5.1 5.1 ≥ 500 3-12* BW 136 multiple Bӧhler DCMS Ti-FD EN ISO 17634-A: T CrMo1 P M 1 N/A 1.2 25 106 630-670 min. 60 150 14.05.15 Throat thickness: max. 12mm
3-8 Diameter > 150mm, if PA or PC, if rotated

483 Medupi 02318 D73B1 01 02.05.12 D73B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* BW/ FW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 170 630-670 min. 30 150 22.08.13
Fillet: 3-7.2 136: or equivalent filler metal
D71B16 edit 4 Diameter > 150mm, if PA or PC, if rotated
3-40 single and
484 Medupi 02491-AA D76B16 04 05.06.14 D76B4 edit 4 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* BW/ FW 136 Bӧhler DCMS Ti-FD EN ISO 17634-A: T CrMo1 P M 1 N/A 1.2 200* 230 N/A N/A N/A 26.08.14 Pre-heat: base thickness < 10mm: 20° C; base thickness >
single pass fillet: 3-12 multiple
D71F1-4 rev 0 10mm: 200° C
D71B16 edit 4 Diameter > 150mm, if PA or PC, if rotated
3-40 single and
485 Kusile 02655-AA D76B16 04 05.06.14 D76B4 edit 4 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* BW/ FW 136 Bӧhler DCMS Ti-FD EN ISO 17634-A: T CrMo1 P M 1 N/A 1.2 200* 230 N/A N/A N/A 01.07.14 Pre-heat: base thickness < 10mm: 20° C; base thickness >
single pass fillet: 3-12 multiple
D71F1-4 rev 0 10mm: 200° C
Released with comments (or equivalent to be removed)
D71B16 3-11.2/ 3-25* Pre-heat: base thickness < 10mm: 20° C; base thickness >
486 Medupi 02491 D76B16 03 03.11.13 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* BW/ FW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 200* 230 N/A N/A N/A 08.01.14
D76B4 Fillet: 3-6.72/ 6-24* 10mm: 200° C
Procedure not valid for e ≥ 13mm

Pre-heat: base thickness < 10mm: 20° C; base thickness >
D71B16 3-11.2/ 3-25*
487 Kusile 02655 D76B16 03 03.11.13 13CrMo45 13CrMo45 5.1 5.1 ≥ 500* BW/ FW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 200* 230 N/A N/A N/A 13.01.14 10mm: 200° C
D76B4 Fillet: 3-6.72/ 6-24*
Procedure not valid for e ≥ 13mm
488 Medupi 02049-AA D76B4 03 13.01.10 D71B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 150* 3-12* BW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 165 N/A N/A N/A 22.08.13 136: or equivalent filler metal
For membrane walls only
489 Medupi 02049-AB D76B4 03 13.01.10 D71B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 150* 3-12* BW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 165 N/A N/A N/A 11.04.14 136: or equivalent filler metal
490 Kusile 02506 D76B4 03 13.01.10 D71B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 150* 3-12* BW 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 20 165 N/A N/A N/A 08.06.12 136: or equivalent filler metal
D71B16 3-11.2/ 3-13
491 Medupi 02024-AB D76BF3 03 03.11.13 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW full pen. 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 200* 295 N/A N/A N/A 29.01.14 Pre-heat: base thickness ≤ 10mm: 20° C; base thickness > 10-
D76B4 Fillet: 3-6.72/ 6-13
13mm: 200° C
Exception noted (If this WPS will be used for welding to tubes
then, EN 12952-5, Table 10.4-3 indicates that material 5.1. is
exempt from PWHT only when both weld thickness is less than
13mm and nominal dia. is < 120mm. The information on the
D71B16 3-11.2/ 3-13
492 Kusile 02654 D76BF3 03 03.11.13 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW full pen. 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 200* 295 N/A N/A N/A 13.01.14 WPS indicated the WPS is valid for all diameters > 25mm. The
D76B4 Fillet: 3-6.72/ 6-13
WPS should also indicate an upper dia. of < 120mm)
Pre-heat: base thickness ≤ 10mm: 20° C; base thickness > 10-
13mm: 200° C
Attachments and membrane walls only

≥ 25 Plate: 3-20 136: or equivalent filler metal
493 Medupi 02024-AC D76BF3 05 05.02.14 D71B16 Edit 4 13CrMo45 13CrMo45 5.1 5.1 FW full pen.* 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 200* 295 N/A N/A N/A 29.01.14
≤ 120 Pipe: 3-11.2 Pre-heat: base thickness < 10mm: 20° C; base thickness >
10mm: 200° C
494 Kusile 02654-AA D76BF3 05 05.02.14 D71B16 Edit 4 13CrMo45 13CrMo45 5.1 5.1 FW full pen.* 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 200* 295 N/A N/A N/A 26.02.14
≤ 120 Pipe: 3-11.2 Pre-heat: base thickness < 10mm: 20° C; base thickness >
10mm: 200° C
3-11.2/ 3-13 136: or equivalent filler metal
495 Medupi 02024-AA D76BF3 01 23.11.09 D71B16 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW full pen. 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 200* 230 N/A N/A N/A 06.09.12
Fillet: 3-6.72/ 6-13 Pre-heat: base thickness < 10mm: 20° C; base thickness >
10mm: 200° C
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
3-11.2/ 3-13 136: or equivalent filler metal
496 Medupi 02024-AA D76BF3 01 23.11.09 D71B16 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 FW full pen. 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 200* 230 N/A N/A N/A 09.02.10
Fillet: 3-6.72/ 6-13 Pre-heat: base thickness < 10mm: 20° C; base thickness >
10mm: 200° C
497 Medupi 02024-AD D76BF3 05 05.02.14 D71B16 Edit 4 13CrMo45 13CrMo45 5.1 5.1 FW full pen.* 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo P M 1 H5 N/A 1.2 200* 295 N/A N/A N/A 11.04.14
≤ 120 Pipe: 3-11.2 Pre-heat: base thickness < 10mm: 20° C; base thickness > 10-
13mm: 200° C
498 Medupi 02020-AB DE11B1 01 21.10.09 DE11B1 13CrMo45 10CrMo910 5.1 5.2 ≥ 25 3-12.6 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 346 N/A N/A N/A 22.08.13
Pre-heat: wt < 8mm: 200° C; wt > 8mm: 250° C
499 Medupi 02020-AA DE11B1 00 21.10.09 DE11B1 13CrMo45 10CrMo910 5.1 5.2 ≥ 25 3-12.6 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 346 N/A N/A N/A 15.02.10
Pre-heat: wt < 8mm: 20° C; wt > 8mm: 250° C
500 Medupi 02020-AC DE11B1 01 21.10.09 DE11B1 13CrMo45 10CrMo910 5.1 5.2 ≥ 25 3-12.6 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 346 N/A N/A N/A 11.04.14
Pre-heat: e < 8mm: 200° C; e > 8mm: 250° C
501 Kusile 02507-AA DE11B1 01 21.10.09 DE11B1 13CrMo45 10CrMo910 5.1 5.2 ≥ 25 3-12.6 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 346 N/A N/A N/A 25.03.13
Material 1: 5-10
502 Medupi 02428-AB DE11F1 03 16.12.13 DE11F1 edit 4 24CrMo5 10CrMo910 5.1 5.2 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200 N/A N/A N/A N/A 26.02.14 141: or equivalent filler metal
Material 2: 3.15-7.56
Material 1: 5-10
503 Kusile 02695 DE11F1 03 16.12.13 DE11F1 edit 4 24CrMo5 10CrMo910 5.1 5.2 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200 N/A N/A N/A N/A 26.02.14 141: or equivalent filler metal
Material 2: 3.15-7.56
Material 1: 5-10
504 Medupi 02428 DE11F1 02 04.12.12 DE11F1 24CrMo5 10CrMo910 5.1 5.2 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200 N/A N/A N/A N/A 22.08.13 141: or equivalent filler metal
Material 2: 3.15-7.56
Material 1: 5-10
505 Medupi 02130-AA DE11F1 01 10.02.10 DE11F1 24CrMo5 10CrMo910 5.1 5.2 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 200 315 N/A N/A N/A 19.02.10 141: or equivalent filler metal
Material 2: 3.15-7.56
Material 1: 5-10
506 Medupi 02428-AC DE11F1 03 16.12.13 DE11F1 edit 4 24CrMo5 10CrMo910 5.1 5.2 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200 N/A N/A N/A N/A 11.04.14 141: or equivalent filler metal
Material 2: 3.15-7.56
507 Kusile 02887 DE11F1-1 00 07.12.15 DE11B1 Rev 2 13CrMo45 10CrMo910 5.1 5.2 ≥ 25 3.15-12.6 FW 141 multiple Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 1.6/ 2.0/ 2.4 200* 300 N/A N/A N/A 08.01.16 Pre-heat: t ≤ 10mm: 20° C; t > 10mm: 200° C
Throat thickness: max. 13mm (for omition of PWHT)
5500/ e for e >
min. 30 36mm, 141: or equivalent filler metal
508 Medupi 02508 DE13B1 00 14.12.09 DE13B1 13CrMo45 10CrMo910 5.1 5.2 ≥ 30.15 3-11.2 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 330 660-690 22.08.13
2 min/ mm e max. 220 for e ≤ Pre-heat: wt < 8mm: 200° C; wt > 8mm: 250° C
36mm
5500/ e,
min. 30 141: or equivalent filler metal
509 Medupi 02038-AA DE13B1 00 14.12.09 DE13B1 13CrMo45 10CrMo910 5.1 5.2 ≥ 30.15 3-11.2 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 330 660-690 max. 220 for e ≤ 23.02.10
2 min/ mm e Pre-heat: wt < 8mm: 200° C; wt > 8mm: 250° C
36mm
5500/ e,
510 Medupi 02330-AA DE13B1 00 14.12.09 DE13B1 13CrMo45 10CrMo910 5.1 5.2 ≥ 30.15 3-11.2 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 330 660-690 max. 220 for e ≤ 11.04.14
2 min/ mm e Pre-heat: t < 8mm: 200° C and t > 8mm: 250° C
36mm
5500/ e,
511 Kusile 02508 DE13B1 00 14.12.09 DE13B1 13CrMo45 10CrMo910 5.1 5.2 ≥ 30.15 3-11.2 BW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 330 660-690 max. 220 for e ≤ 08.06.12
2 min/ mm e Pre-heat: t < 8mm: 200° C and t > 8mm: 250° C
36mm
5500/ e,
DE13B1 min. 30
512 Medupi 02414-AA DE13B7 02 21.12.12 13CrMo45 10CrMo910 5.1 5.2 ≥ 30 3-28.4 BW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200 330 660-690 max. 220 for e ≤ 22.08.13 141: or equivalent filler metal
DE23B7 2 min/ mm e
36mm
5500/ e,
DE13B1 min. 30
513 Kusile 02590 DE13B7 02 21.12.12 13CrMo45 10CrMo910 5.1 5.2 ≥ 30 3-28.4 BW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200 330 660-690 max. 220 for e ≤ 12.11.13 141: or equivalent filler metal
DE23B7 2 min/ mm e
36mm
5500/ e,
514 Medupi 02414-AC DE13B7 03 06.06.14 DE13B1-1 Rev 0 13CrMo45 10CrMo910 5.1 5.2 ≥ 30.15 3-28.4 BW 141 multiple Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0/ 2.4 200 330 660-700 * 26.08.14 PWHT: t < 13mm = min. 30 minutes
max. 220
13mm < t ≤ 60mm = 2 min/ mm; min. 30 minutes
5500/ e,
DE13B1 min. 30
515 Medupi 02414-AB DE13B7 02 21.12.12 13CrMo45 10CrMo910 5.1 5.2 ≥ 30 3-28.4 BW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200 330 660-690 max. 220 for e ≤ 11.04.14 141: or equivalent filler metal
DE23B7 2 min/ mm e
36mm
516 Kusile 02590-AA DE13B7 03 06.06.14 DE13B1-1 Rev 0 13CrMo45 10CrMo910 5.1 5.2 ≥ 30.15 3-28.4 BW 141 multiple Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0/ 2.4 200 330 660-700 * 5500/ e, max. 220 01.07.14 PWHT: t < 13mm = min. 30 minutes
13mm < t < 60mm = 2xt, min. 30 minutes
Full penetration
Capping layer to be performed with approximately a 45° angle
Branch 10CrMo910
Branch: 3-11.2* min. 60 5500/ e, max. 220
517 Medupi 02502 DE13BR13X1 02 11.12.13 DE13BR1 edit 3 10CrMo910 13CrMo45 5.2 5.1 ≥ 30.15 Nozzle* 141 multiple* Bӧhler DCMS-IG EN 21952: W CrMo1Si N/A 2.4 250* 335 660-690 29.01.14 Cooling down to room temperature after welding only for ≤ 8mm
Header: 10-40 2.5 min/ mm for e ≤ 25mm
(nipple weld) and ≤ 16mm (nozzle weld)
Intermediate soak (80-100° C for 60 minutes min) directly
(nozzle) welds
Full penetration
Branch: 3-11.2* min. 60 5500/ e, max. 220
518 Kusile 02696-AB DE13BR13X1 03 29.05.14 DE13BR1 edit 3 10CrMo910 13CrMo45 5.2 5.1 ≥ 30.15 Nozzle* 141 multiple* Bӧhler DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 250 335 660-690 01.07.14 and a smooth transition between members
Branch 10CrMo910
Full penetration
Branch 10CrMo910
Branch: 3-11.2* min. 60 5500/ e, max. 220
519 Kusile 02696-AA DE13BR13X1 02 11.12.13 DE13BR1 edit 3 10CrMo910 13CrMo45 5.2 5.1 ≥ 30.15 Nozzle* 141 multiple* Bӧhler DCMS-IG EN 21952: W CrMo1Si N/A 2.4 250* 335 660-690 12.05.14 Cooling down to room temperature after welding only for ≤ 8mm
Header: 10-40 2.5 min/ mm for e ≤ 25mm
(nozzle) welds
Exception noted (Need to include the PQR number with the

PQR edit/ revision number on the WPS)
Branch: 3-11.2 5500/ e, max. 220 Full penetration
520 Kusile 02696-AA DE13BR13X1 02 11.02.14 DE13BR1 13CrMo45 13CrMo45 5.1 5.1 ≥ 30.15 Nozzle* 141 multiple* Bӧhler DCMS-IG EN 12070: W CrMoSi N/A 2.4 200 335 660-680 min. 30* 19.02.14
Header: 10-40 for e ≤ 25mm Capping layer to be performed with approximately a 45° angle
PWHT < 13mm
Full penetration
Branch: 3-11.2* min. 30 5500/ e, max. 220 and a smooth transition between members
521 Medupi 02502-AB DE13BR13X1 04 03.06.14 DE13BR1 edit 3 10CrMo910 13CrMo45 5.2 5.1 ≥ 30.15 Nozzle* 141 multiple* Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 250 335 660-690 05.09.14
Header: 10-40 2 min/ mm for e ≤ 25mm Branch 10CrMo910
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Full penetration
Branch: 3-11.2* min. 30 5500/ e, max. 220 and a smooth transition between members
522 Kusile 02696-AC DE13BR13X1 04 03.06.14 DE13BR1 edit 3 10CrMo910 13CrMo45 5.2 5.1 ≥ 30.15 Nozzle* 141 multiple* Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 250 335 660-690 27.06.14
Header: 10-40 2 min/ mm for e ≤ 25mm Branch 10CrMo910
5500/ e,
DE13BR1 Edit 3 Material 1: 3-40 min. 30 141: or ESAB OK Tigrod 13.12
523 Medupi 02044-AC DE13F1 04 12.07.14 24CrMo5 10CrMo910 5.1 5.2 ≥ 30.15 FW 141 multiple Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 200 335 660-680 max. 220 for e ≤ 04.11.14
DE13B1 Edit 1 Material 2: 3-11.2 2 min/ mm e Refer to PWHT procedure
25mm
Exception noted (The material designation 24CrMo5 should be

25CrMo4 according to EN 12952-2. Bothe materials exist.
24CrMo5 is used for non-pressure part attachments)
Material 1: 10-40* min. 30 5500/ e, max. 220
524 Kusile 02661 DE13F1 01 26.01.10 DE13BR1 24CrMo5 10CrMo910 5.1 5.2 ≥ 30.15 FW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 335 660-680 08.01.14 Fillet Material 1: 10-24mm
Material 2: 3-11.2* 2 min/ mm e for e ≤ 36mm
Fillet Material 2: 3-6.72mm
Material 1: 10-40* min. 30 5500/ e, max. 220 Fillet Material 1: 10-24mm

525 Medupi 02044-AB DE13F1 03 03.03.14 DE13BR1 Edit 3 24CrMo5 10CrMo910 5.1 5.2 ≥ 30.15 FW 141 multiple Bӧhler DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250 335 660-680 09.04.14
Material 2: 3-11.2* 2 min/ mm e for e ≤ 36mm Fillet Material 2: 3-6.72mm
Material 1: 10-40* min. 30 5500/ e, max. 220 Fillet Material 1: 10-24mm

526 Kusile 02661-AA DE13F1 03 03.03.14 DE13BR1 Edit 3 24CrMo5 10CrMo910 5.1 5.2 ≥ 30.15 FW 141 multiple Bӧhler DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250 335 660-680 06.05.14
Material 2: 3-11.2* 2 min/ mm e for e ≤ 36mm Fillet Material 2: 3-6.72mm
Fillet Material 1: 10-24mm

Material 1: 10-40* min. 30 5500/ e, max. 220 Fillet Material 2: 3-6.72mm
527 Medupi 02044-AA DE13F1 01 26.01.10 DE13BR1 24CrMo5 10CrMo910 5.1 5.2 ≥ 30.15 FW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 335 660-680 22.08.13
Material 2: 3-11.2* 2 min/ mm e for e ≤ 36mm Pre-heat: e < 8mm: 200° C; e > 8mm: 250° C
Fillet Material 1: 10-24mm
Material 1: 10-40* min. 30 5500/ e, max. 220 Fillet Material 2: 3-6.72mm
528 Medupi 02044-AA DE13F1 01 26.01.10 DE13BR1 24CrMo5 10CrMo910 5.1 5.2 ≥ 30.15 FW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 250* 335 660-680 19.02.10
Material 2: 3-11.2* 2 min/ mm e for e ≤ 36mm Pre-heat: e < 8mm: 200° C; e > 8mm: 250° C
5500/ e,
DE13BR1 Edit 3 Material 1: 3-40 min. 30 141: or ESAB OK Tigrod 13.12
529 Kusile 02661-AB DE13F1 04 12.07.14 24CrMo5 10CrMo910 5.1 5.2 ≥ 30.15 FW 141 multiple Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 200 335 660-680 max. 220 for e ≤ 20.08.14
DE13B1 Edit 1 Material 2: 3-11.2 2 min/ mm e Refer to PWHT procedure
25mm
Throat thickness: 2.3-4.7mm
Fillet 1: 3-10*
530 Medupi 02650-AA DE13F1-1 02 02.09.14 DE13F1 Rev 2 24CrMo5 10CrMo910 5.1 5.2 20-120 FW 141 single Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0 200 250 N/A* N/A N/A 17.10.14 PWHT not required for OD < 120mm and design Temperature >
Fillet 2: 3.2-12.6*
480° C
PQR without PWHT
Throat thickness: 2.3-4.7mm

Fillet 1: 3-10*
531 Kusile 02814-AA DE13F1-1 02 02.09.14 DE13F1 Rev 2 24CrMo5 10CrMo910 5.1 5.2 20-120 FW 141 single Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1 Si N/A 2.0 200 250 N/A* N/A N/A 15.09.14 PWHT not required for OD < 120mm and design Temperature >
Fillet 2: 3.2-12.6*
480° C
PQR without PWHT
Fillet 1: 12.5-50* 5500/ e,
532 Medupi 02697 DE13F1-2 00 21.05.15 DE13F1-2 Rev 0 13CrMo45 10CrMo910 5.1 5.2 ≥ 500 FW 111 multiple Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 N/A 3.2/ 4.0 200 247 660-700 min. 30 29.06.15 Throat thickness: max. 13mm
Fillet 2: 7.5-30* max. 220
Fillet 1: 12.5-50* 5500/ e,
533 Kusile 04091 DE13F1-2 00 21.05.15 DE13F1-2 Rev 0 13CrMo45 10CrMo910 5.1 5.2 ≥ 500 FW 111 multiple Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 N/A 3.2/ 4.0 200 247 660-700 min. 30 05.06.15 Throat thickness: max. 13mm
Fillet 2: 7.5-30* max. 220
PWHT: t ≤ 15mm = min. 30 minutes
141 Bӧhler DCMS-IG EN ISO 21952: W CrMoSi 2.0/ 2.4
534 Medupi 02415-AB DE23B1(S) 05 11.02.14 DE23B7 Edit 4 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 300 660-700 * 150 16.09.13 15mm < t ≤ 30mm = min. 30 minutes
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 2.5/ 3.2
t ≥ 30mm = min. 60 minutes
Exception noted (Suggest claifying what Thickness refers to,

Note tha WPS DE23B7 indicates that thickness: See dwg)
535 Kusile 02602 DE23B1(S) 03 21.12.12 DE23B7 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-700 * 150 18.07.13 PWHT: t ≤ 15mm = min. 30 minutes
15mm < t ≤ 30mm = min. 30 minutes

536 Medupi 02415-AA DE23B1(S) 03 21.12.12 DE23B7 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-700 * 150 16.09.13 15mm < t ≤ 30mm = min. 30 minutes
Exception noted (Need to include the PQR number with the
PQR edit/ revision number on the WPS)
537 Kusile 02602-AA DE23B1(S) 05 06.02.14 DE23B7 Edit 4 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 300 660-700 * 150 19.02.14 PWHT: t ≤ 15mm = min. 30 minutes
15mm < t ≤ 30mm = min. 30 minutes
141 Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si 2.0/ 2.4 min. 30 5500/ e, max. 220 141: or ESAB OK Tigrod 13.12
538 Medupi 02524-AB DE23B7 06 17.09.14 DE23B7 Edit 4 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-700 15.10.14
111 Bӧhler DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 2.5/ 3.2 2 min/ mm e for e ≤ 25mm Refer to PWHT procedure
5500/ e,
539 Kusile 02601 DE23B7 03 21.12.12 DE23B7 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-700 max. 220 for e ≤ 18.07.13 Exception noted (Typo on 111 consumable)
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo B 4 2 H5 2.5/ 3.2 2 min/ mm e
36mm
Cooling down to room temperature after welding only for ≤
141 Bӧhler DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 min. 30 5500/ e, max. 220 50mm (butt weld)
540 Medupi 02524 DE23B7 05 30.01.14 DE23B7 Edit 3 rev 2 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200* 430 660-700 10.02.14
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 2.5/ 3.2 2 min/ mm e for e ≤ 25mm Intermediate soak (80-100° C for 60 minutes min) directly
followed by PWHT required for e > 50mm
141 Bӧhler DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 min. 30 5500/ e, max. 220 50mm (butt weld)
541 Kusile 02601-AA DE23B7 05 30.01.14 DE23B7 Edit 3 rev 2 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200* 430 660-700 05.03.14
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 2.5/ 3.2 2 min/ mm e for e ≤ 25mm Intermediate soak (80-100° C for 60 minutes min) directly
141 Bӧhler DCMS-IG EN ISO 21952: W CrMo1Si 2.0/ 2.4 min. 30 5500/ e, max. 220
542 Medupi 02011-AC DE23B7 03 21.12.12 DE23B7 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-700 22.08.13 N/A
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo B 4 2 H5 2.5/ 3.2 2 min/ mm e for e ≤ 36mm
141 Bӧhler DCMS-IG EN 12070: W CrMo1Si 2.0/ 2.4 min. 30 5500/ e, max. 220
543 Medupi 02011-AA DE23B7 00 23.11.09 DE23B7 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 8-32 BW multiple N/A 250 425 660-700 15.02.10 N/A
111 Bӧhler DCMS-Kb EN 1599: E CrMo B 4 2 H5 2.5/ 3.2 2 min/ mm e for e ≤ 36mm
5500/ e,
544 Medupi 02011-AD DE23B7 03 21.12.12 DE23B7 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-700 max. 220 for e ≤ 11.04.14 N/A
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo B 4 2 H5 2.5/ 3.2 2 min/ mm e
36mm
141 Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si 2.0/ 2.4 min. 30 5500/ e, max. 220 141: or ESAB OK Tigrod 13.12
545 Kusile 02601-AC DE23B7 06 17.09.14 DE23B7 Edit 4 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-700 14.10.14
111 Bӧhler DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 2.5/ 3.2 2 min/ mm e for e ≤ 25mm Refer to PWHT procedure

5500/ e,
141 Bӧhler DCMS-IG EN ISO 21952: W CrMoSi 2.0/ 2.4 min. 30 50mm (butt weld)
546 Medupi 02524-AA DE23B7 05 30.01.14 DE23B7 Edit 3 rev 2 13CrMo45 10CrMo910 5.1 5.2 ≥ 44.45 7.1-28.4 BW multiple N/A 200 430 660-700* max. 220 for e ≤ 11.04.14
111 Bӧhler DCMS-Kb EN ISO 3580: E CrMo1 B 4 2 H5 2.5/ 3.2 2 min/ mm e Intermediate soak (80-100° C for 60 minutes min) directly
25mm
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
141 Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si 2.4 224 268 5500/ e, 141: or ESAB OK Tigrod 13.12
547 Medupi 02698 DE23B7-1 00 24.03.15 DE23B7-1 Rev 0 13CrMo45 10CrMo910 5.1 5.2 ≥ 150 8-32 BW multiple N/A 660-700 min. 75 29.06.15
111 Bӧhler* DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 3.2 224 323 max. 220 111: or ESAB OK 76.16
Exception noted (Diameter qualified on plate is ≥ 500 or ≥ 150
141 Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si 2.4 224 268 5500/ e, for only PA or PC rotated position)
548 Kusile 04092 DE23B7-1 00 24.03.15 DE23B7-1 Rev 0 13CrMo45 10CrMo910 5.1 5.2 ≥ 150 8-32 BW multiple N/A 660-700 min. 75 05.06.15
111 Bӧhler* DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 3.2 224 323 max. 220 141: or ESAB OK Tigrod 13.12
111: or ESAB OK 76.16
Throat thickness single pass: 4.5mm
DE41F1-1 Rev 2 111 multiple Bӧhler* DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 3.2/ 4.0 250 345 Throat thickness multiple pass: < 13mm
549 Medupi 02646 DE41F1(S) 05 23.07.14 13CrMo45 10CrMo910 5.1 5.2 N/A ≥ 5* FW N/A N/A N/A N/A 10.09.14
DE41F1-2 Rev 1 111 single Bӧhler* DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 3.2/ 4.0 250 N/A Design temperature > 480° C
111: or ESAB OK 76.16
Throat thickness single pass: 4.5mm
DE41F1-1 Rev 2 111 multiple Bӧhler* DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 3.2/ 4.0 250 345 Throat thickness multiple pass: < 13mm
550 Kusile 02809 DE41F1(S) 05 23.07.14 13CrMo45 10CrMo910 5.1 5.2 N/A ≥ 5* FW N/A N/A N/A N/A 29.08.14
DE41F1-2 Rev 1 111 single Bӧhler* DCMS-Kb EN ISO 3580-A: E CrMo1 B 4 2 H5 3.2/ 4.0 250 N/A Design temperature > 480° C
111: or ESAB OK 76.16
Diameter ≤ 120mm (EN 12952); otherwise > 500mm
DE71F1-3 Rev 0 136 single Bӧhler DCMS Ti-FD EN ISO 17634-A: T CrMo1 P M 1 H5 1.2 250 N/A Throat thickness single pass: 4.0mm
551 Medupi 02025-AD DE71F1 02 20.05.14 13CrMo45 10CrMo910 5.1 5.2 ≤ 120* * FW N/A N/A N/A N/A 25.08.14
DE71F1-1 Rev 0 136 multiple Bӧhler DCMS Ti-FD EN ISO 17634-A: T CrMo1 P M 1 H5 1.2 250 348 Throat thickness multiple pass: < 13mm
Design temperature > 480° C
Diameter ≤ 120mm (EN 12952); otherwise > 500mm
DE71F1-3 Rev 0 136 single Bӧhler DCMS Ti-FD ENISO 17634-A: T CrMo1 P M 1 H5 1.2 250 N/A Throat thickness single pass: 4.0mm
552 Kusile 02737-AA DE71F1 02 20.05.14 13CrMo45 10CrMo910 5.1 5.2 ≤ 120* * FW N/A N/A N/A N/A 16.10.14
DE71F1-1 Rev 0 136 multiple Bӧhler DCMS Ti-FD ENISO 17634-A: T CrMo1 P M 1 H5 1.2 250 348 Throat thickness multiple pass: < 13mm
Design temperature > 480° C
Diameter ≤ 120mm (EN 12952); otherwise ≥ 500mm
553 Medupi 02025-AB DE71F1 01 14.03.15 DE71F1-3 Rev 0 13CrMo45 10CrMo910 5.1 5.2 ≤ 120* ≥ 5* FW 136 single Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo1 P M 1 N/A 1.2 250 N/A N/A* N/A N/A 20.03.14 Throat thickness: 4mm
No PWHT for design temperature > 480° C
554 Medupi 02025-AC DE71F1 01 14.03.15 DE71F1-3 Rev 0 13CrMo45 10CrMo910 5.1 5.2 ≤ 120* ≥ 5* FW 136 single Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo P M 1 N/A 1.2 250 N/A N/A* N/A N/A 11.04.14 Throat thickness: 4mm
555 Kusile 02737 DE71F1 01 14.03.15 DE71F1-3 Rev 0 13CrMo45 10CrMo910 5.1 5.2 ≤ 120* ≥ 5* FW 136 single Bӧhler DCMS Ti-FD ISO 17634-A: T CrMo P M 1 N/A 1.2 250 N/A N/A* N/A N/A 19.03.14 Throat thickness: 4mm
Full penetration
Branch: 3-14.2 141a single and N/A N/A N/A N/A min. 30
556 Medupi 02377-AB DF13BR13X1 05 12.03.14 DF13BR13X1 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 44.5 Nozzle* N/A 200 220 600-620 150 19.03.14 Capping layer to be performed with approximately a 45° angle
Header: 20-80 141 multiple* Bӧhler DMO-IG EN 12070: W MoSi 2.4/ 3.2 1 min/ mm
Full penetration
557 Kusile 02577 DF13BR13X1 03 07.12.12 DF13BR13X1 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 44.5 Nozzle* N/A 150 230 590-620 150 25.03.13 Capping layer to be performed with approximately a 45° angle
Header: 20-80 141 multiple* Bӧhler DMO-IG EN 12070: W Mo Si 2.4/ 3.2 1 min/ mm
Full penetration
558 Medupi 02377-AA DF13BR13X1 03 07.12.12 DF13BR13X1 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 44.5 Nozzle* N/A 150 230 590-620 150 22.08.13 Capping layer to be performed with approximately a 45° angle
Full penetration
559 Kusile 02577-AA DF13BR13X1 05 12.03.14 DF13BR13X1 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 44.5 Nozzle* N/A 200 220 600-620 150 19.03.14 Capping layer to be performed with approximately a 45° angle
Full penetration
560 Medupi 02084-AC DF13BR13X1 01 03.02.09 DF13BR13X1 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 44.5 Nozzle* N/A 150* 220 590-620 150 21.12.09 and a smooth transition between members
Intermediate soak (280° C for 120 minutes) required for e >
20mm
5500/ e for e > 25- Full penetration
Branch: 3-11.2 100mm, Capping layer to be performed with approximately a 45° angle
561 Medupi 02376-AA DF13BR13X1 01 22.08.12 DE13BR1 13CrMo45 13CrMo45 5.1 5.1 ≥ 30.15 Nozzle* 141 multiple* Bӧhler DCMS-IG EN 12070: W CrMo1Si N/A 2.4 200 335 660-690 min. 30* 11.04.14
Header: 10-40 max. 220 for e ≤ and a smooth transition between members
25mm t < 13mm
Full penetration
562 Medupi 02377-AC DF13BR13X1 05 12.03.14 DF13BR13X1 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 44.5 Nozzle* N/A 200 220 600-620 150 11.04.14 Capping layer to be performed with approximately a 45° angle
Full penetration
Fillet: 5-20mm (Group 5.1)/ 12.5-50mm (Group 3.1)
Fillet* 220 for e <
563 Medupi 02599 DF13BR13X1-1 00 22.04.14 DF13BR13X1-1 Rev 0 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 35 Nozzle* 141 multiple* Bӧhler* DMO-IG EN ISO 21952-A: W MoSi* N/A 2.0/ 2.4 200* 226 600-620 min. 30* 18.09.14 Butt: 12.5-50mm (Group 3.1)/ 3-20mm (Group 5.1)
Butt* 25mm*
Branch: Group 5.1
141: or ESAB OK Aristorod 13.09 (EN12070: G Mo Si)
PWHT: 13 < t < 60mm: 2 x t and heating and cooling rate for 25
< e < 100mm = 5500/ e
Full penetration
Fillet: 5-20mm (Group 5.1)/ 12.5-50mm (Group 3.1)
Fillet* 220 for e <
564 Kusile 02767 DF13BR13X1-1 00 22.04.14 DF13BR13X1-1 Rev 0 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 35 Nozzle* 141 multiple* Bӧhler* DMO-IG EN ISO 21952-A: W MoSi* N/A 2.0/ 2.4 200* 226 600-620 min. 30* 02.10.15 Butt: 12.5-50mm (Group 3.1)/ 3-20mm (Group 5.1)
Butt* 25mm*
Branch: Group 5.1
141: or ESAB OK Aristorod 13.09 (EN12070: G Mo Si)
PWHT: 13 < t < 60mm: 2 x t and heating and cooling rate for 25
< e < 100mm = 5500/ e
Full penetration
5500/ e, 111: or ESAB OK 74.46
Material 1: 8.75-35 141 Bӧhler* DMO-IG EN 21952-A: W MoSi 2.0/ 2.4 min. 60
565 Medupi 02429-AD DF23BR13X1 04 13.06.14 DF23BR13X1 edit 3 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 38 Nozzle* multiple* N/A 200 220 600-620* max. 220 for e ≤ 15.10.14 Capping layer to be performed with approximately a 45° angle
Material 2: 7.1-28.4 111 Bӧhler* Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 2.5/ 3.2 2.5 min/ mm
25mm and a smooth transition between members
Consider tempering temperature for 15NiCuMoNb564 during
PWHT
Full penetration
5500/ e for e >
Material 1: 8.75-35 141 Bӧhler DMO-IG EN 12070: W MoSi 2.0/ 2.4 36mm,
566 Kusile 02621 DF23BR13X1 01 28.08.12 DF 23BR13X1 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 38 Nozzle* multiple* N/A 200 220 600-620 * 03.04.13 and a smooth transition between members
Material 2: 7.1-28.4 111 Bӧhler Fox DMO-Kb EN 1599: E Mo B 4 2 H5 2.5/ 3.2 max. 150 for e ≤
36mm
13mm ≤ t < 60mm = 2 min/ mm e/ t=120+(e-60)
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Full penetration
5500/ e,
Material 1: 8.75-35 141 Bӧhler DMO-IG EN 21952: W MoSi 2.0/ 2.4 min. 60 Cooling down to room temperature after welding only for ≤ 8mm
567 Medupi 02429-AA DF23BR13X1 02 12.12.13 DF23BR13X1 edit 2 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 38 Nozzle* multiple* N/A 200* 220 600-620 max. 220 for e ≤ 29.01.14
Material 2: 7.1-28.4 111 Bӧhler Fox DMO-Kb EN 3580: E Mo B 4 2 H5 2.5/ 3.2 2.5 min/ mm (nipple weld) and ≤ 16mm (nozzle weld)
25mm
Intermediate soak (80-100° C for 60 minutes min.) directly
followed by PWHT required for nozzle weld > 16mm and
header/ nozzle weld > 8mm
Full penetration
5500/ e,
568 Kusile 02621-AA DF23BR13X1 02 12.12.13 DF23BR13X1 edit 2 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 38 Nozzle* multiple* N/A 200* 220 600-620 max. 220 for e ≤ 17.02.14
25mm
Full penetration
5500/ e for e >
Material 1: 8.75-35 141 Bӧhler DMO-IG EN 12070: W MoSi 2.0/ 2.4 36mm,
569 Medupi 02429 DF23BR13X1 01 28.08.12 DF 23BR13X1 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 38 Nozzle* multiple* N/A 200 220 600-620 * 03.04.14 and a smooth transition between members
Material 2: 7.1-28.4 111 Bӧhler Fox DMO-Kb EN 1599: E Mo B 4 2 H5 2.5/ 3.2 max. 150 for e ≤
36mm
13mm ≤ t < 60mm = 2 min/ mm e/ t=120+(e-60)
Full penetration
5500/ e, 111: or ESAB OK 74.46
Material 1: 8.75-35 141 Bӧhler* DMO-IG EN 21952-A: W MoSi 2.0/ 2.4 min. 60
570 Kusile 02621-AC DF23BR13X1 04 13.06.14 DF23BR13X1 edit 3 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 38 Nozzle* multiple* N/A 200 220 600-620* max. 220 for e ≤ 29.08.14 Capping layer to be performed with approximately a 45° angle
Material 2: 7.1-28.4 111 Bӧhler* Fox DMO-Kb EN 3580-A: E Mo B 4 2 H5 2.5/ 3.2 2.5 min/ mm
25mm and a smooth transition between members
Consider tempering temperature for 15NiCuMoNb564 during
PWHT
Full penetration
5500/ e,
571 Medupi 02429-AB DF23BR13X1 03 15.01.14 DF23BR13X1 edit 3 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 38 Nozzle* multiple* N/A 200* 220 600-620 max. 220 for e ≤ 19.03.14
25mm
Full penetration
5500/ e,
572 Medupi 02429-AC DF23BR13X1 03 15.01.14 DF23BR13X1 edit 3 15NiCuMoNb564 13CrMo45 3.1 5.1 ≥ 38 Nozzle* multiple* N/A 200* 220 600-620 max. 220 for e ≤ 11.04.14
25mm
PWHT: e ≤ 8mm: min. 30 minutes; e > 8: 2.5 x e, min. 60

Material 1: 3-14.2
573 Medupi 02382 DH13BR1 01 31.08.12 DH13BR1 13CrMo45 X10CrMoVNb91 5.1 6.4 ≥ 25 FW full pen. 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 180* 264 740-770 * 150 22.08.13 minutes; e > 90 = 225+(e-90)
Material 2: 16-64
Intermediate soak of 80-100° C for 60 minutes
PWHT: e ≤ 8mm: min. 30 minutes; e > 8: 2.5 x e, min. 60
Material 1: 3-14.2
574 Medupi 02382-AA DH13BR1 01 31.08.12 DH13BR1 13CrMo45 X10CrMoVNb91 5.1 6.4 ≥ 25 FW full pen. 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 180* 264 740-770 * 150 11.04.14 minutes; e > 90 = 225+(e-90)
Material 2: 16-64
Intermediate soak of 80-100° C for 60 minutes
Fillet: 3.55-14.2mm (Group 5.1)/ 5-20mm (Group 7.1)
Fillet* T-Butt: 3.55-14.2mm (Group 5.1)/ 3-20mm (Group 7.1)
575 Medupi 02421-AD DJ11F1 08 25.04.14 DJ11F1 Rev 5 13CrMo45 X10CrAlSi8 5.1 7.1 25-120 FW full pen. 141 multiple Bӧhler DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 200* 234 N/A N/A N/A 16.07.14
T-Butt* Throat thickness: max. 13mm
Diameter ≥ 500mm for X10CrAlSi18
Tube: 3.5-14.2 Diameter ≥ 25mm for 13CrMo45
576 Kusile 02600 DJ11F1 03 21.12.12 DJ11F1 13CrMo45 X10CrAlSi18 5.1 7.1 * FW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200* 234 N/A N/A N/A 18.07.13
Plate: 3-20 Pre-heat: t > 10mm: 200⁰ C; t ≤ 10mm: 20⁰ C
577 Kusile 02600-AA DJ11F1 05 09.12.12 DJ11F1 edit 2 13CrMo45 X10CrAlSi18 5.1 7.1 * FW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200* 234 N/A N/A N/A 10.01.14
Plate: 5-20 141: or equivalent filler metal
Material 1: 3.5-14.2 Diameter ≥ 25mm for 13CrMo45
578 Kusile 02600-AB DJ11F1 07 03.03.14 DJ11F1 edit 4 13CrMo45 X10CrAlSi18 5.1 7.1 * FW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200* 234 N/A N/A N/A 09.05.14
Material 2: 5-20 141: or equivalent filler metal
579 Medupi 02421-AA DJ11F1 03 21.12.12 DJ11F1 13CrMo45 X10CrAlSi18 5.1 7.1 * FW 141 multiple Bӧhler* DCMS-IG EN ISO 21952: W CrMo1Si N/A 2.0/ 2.4 200* 234 N/A N/A N/A 22.08.13
Plate: 3-20 Pre-heat: t > 10mm: 200⁰ C; t ≤ 10mm: 20⁰ C
Fillet: 3.55-14.2mm (Group 5.1)/ 5-20mm (Group 7.1)
Fillet* T-Butt: 3.55-14.2mm (Group 5.1)/ 3-20mm (Group 7.1)
580 Kusile 02600-AC DJ11F1 08 25.04.14 DJ11F1 Rev 5 13CrMo45 X10CrAlSi8 5.1 7.1 25-120 FW full pen. 141 multiple Bӧhler DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 200* 234 N/A N/A N/A 09.05.14
T-Butt* Throat thickness: max. 13mm
Material 1: 5-10
581 Medupi 02005-AA DJ11F1-1 00 07.10.09 DJ11F1-1 13CrMo45 X15CrNiSi2012 5.1 8.2 ≥ 75 FW 141 single ESAB* OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 180 N/A N/A N/A 28.01.10 141: or equivalent filler metal
Material 2: 3-6
582 Medupi 02383-AC DJ11F1-1 10 11.08.14 DJ11F1-1 Rev 4 X15CrNiSi2012 13CrMo45 8.2 5.1 44.5-120 FW 141 single Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 2.0/ 2.4 20 N/A N/A N/A N/A 10.09.14
Fillet 2: 5-20* 141: or ESAB OK Tigrod 19.85/ OK Tigrod NiCr-3
583 Kusile 02772 DJ11F1-1 09 24.04.14 DJ11F1-1 Rev 4 X15CrNiSi2012 13CrMo45 8.2 5.1 44.5-120 FW 141 single ESAB* OK Tigrod 19.85 EN ISO 18274: S Ni 6082 N/A 2.0 20 N/A N/A N/A N/A 09.05.14
Fillet 2: 5-20* 141: or Bӧhler NIBAS 70/ 20-IG
584 Medupi 02383-AB DJ11F1-1 09 24.04.14 DJ11F1-1 Rev 4 X15CrNiSi2012 13CrMo45 8.2 5.1 44.5-120 FW 141 single ESAB* OK Tigrod 19.85 EN ISO 18274: S Ni 6082 N/A 2.0 20 N/A N/A N/A N/A 21.08.14
Fillet 2: 5-20* 141: or Bӧhler NIBAS 70/ 20-IG
585 Kusile 02772-AA DJ11F1-1 10 11.08.14 DJ11F1-1 Rev 4 X15CrNiSi2012 13CrMo45 8.2 5.1 44.5-120 FW 141 single Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 2.0/ 2.4 20 N/A N/A N/A N/A 04.09.14
Fillet 2: 5-20* 141: or ESAB OK Tigrod 19.85/ OK Tigrod NiCr-3
Material 1: 5-10
586 Medupi 02383 DJ11F1-1 00 07.10.09 DJ11F1-1 13CrMo45 X15CrNiSi2012 5.1 8.2 ≥ 75 FW 141 single ESAB* OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 180 N/A N/A N/A 22.08.13 141: or equivalent filler metal
Material 2: 3-6
Material 1: 5-10
587 Medupi 02383-AA DJ11F1-1 00 07.10.09 DJ11F1-1 13CrMo45 X15CrNiSi2012 5.1 8.2 ≥ 75 FW 141 single ESAB* OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 180 N/A N/A N/A 11.04.14 141: or equivalent filler metal
Material 2: 3-6
Tube: 3.55-10
588 Medupi 02422-AA DJ13F1 04 21.12.12 DJ13F1 13CrMo45 X10CrAlSi18 5.1 7.1 ≥ 25 FW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 20 240 630-670 min. 30 150 22.08.13 141: or equivalent filler metal
Plate: 5-10
Tube: 3.55-10
589 Medupi 02422-AC DJ13F1 04 21.12.12 DJ13F1 13CrMo45 X10CrAlSi18 5.1 7.1 ≥ 25 FW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 20 240 630-670 min. 30 150 11.04.14 141: or equivalent filler metal
Plate: 5-10
Tube: 3.55-10
590 Kusile 02599 DJ13F1 04 21.12.12 DJ13F1 13CrMo45 X10CrAlSi18 5.1 7.1 ≥ 25 FW 141 multiple Bӧhler* DCMS-IG EN 12070: W CrMo1Si N/A 2.0/ 2.4 20 240 630-670 min. 30 150 18.07.13 141: or equivalent filler metal
Plate: 5-10
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Tube: 3.55-10 Burner openings
591 Medupi 02384-AB DJ13F1-1 02 21.12.12 DJ13F1 13CrMo45 X10CrAlSi18 5.1 7.1 ≥ 25 FW 141 multiple Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0/ 2.4 20 240 630-670 min. 30 150 22.08.13
592 Medupi 02384-AC DJ13F1-1 02 21.12.12 DJ13F1 13CrMo45 X10CrAlSi18 5.1 7.1 ≥ 25 FW 141 multiple Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0/ 2.4 20 240 630-670 min. 30 150 11.04.14
593 Kusile 02598 DJ13F1-1 02 21.12.12 DJ13F1 13CrMo45 X10CrAlSi18 5.1 7.1 ≥ 25 FW 141 multiple Bӧhler* DCMS-IG EN ISO 21952-A: W CrMo1Si N/A 2.0/ 2.4 20 240 630-670 min. 30 150 18.07.13
Tube: 3-10mm; Plate: 3-10mm
594 Medupi 02028-AB DJ71BF3 02 13.01.10 DJ71F1E 13CrMo45 X10CrAlSi18 5.1 7.1 ≥ 25 * FW full pen. 136 multiple Bӧhler* DCMS Ti-FD EN 17634: T CrMo PM 1 H5 N/A 1.2 20 185 N/A N/A N/A 11.04.14 Fillet: Tube: 3.55-8.52; Plate: 5-10mm
Butt: Tube: 3-14.2mm; Plate: 3-10mm
DJ71F1E Rev 1
595 Medupi 02028-AC DJ71BF3 03 22.04.14 13CrMo45 X10CrAlSi18 5.1 7.1 N/A * FW full pen. 136 multiple Bӧhler DCMS Ti-FD EN 17634-A: T CrMo1 P M 1 N/A 1.2 20 185 N/A N/A N/A 18.09.14 Fillet: Tube: 3.55-14.2; Plate: 5-20mm
WPS DJ71BF3 Rev 2
Throat thickness: max. 10mm
DJ71F1E Rev 1
596 Kusile 02028-AC DJ71BF3 03 22.04.14 13CrMo45 X10CrAlSi18 5.1 7.1 N/A * FW full pen. 136 multiple Bӧhler DCMS Ti-FD EN 17634-A: T CrMo1 P M 1 N/A 1.2 20 185 N/A N/A N/A 18.09.14 Fillet: Tube: 3.55-14.2; Plate: 5-20mm
WPS DJ71BF3 Rev 2
DJ71F1E Rev 1
597 Kusile 02781 DJ71BF3 03 22.04.14 13CrMo45 X10CrAlSi18 5.1 7.1 N/A * FW full pen. 136 multiple Bӧhler DCMS Ti-FD EN 17634-A: T CrMo1 P M 1 N/A 1.2 20 185 N/A N/A N/A 09.05.14 Fillet: Tube: 3.55-14.2; Plate: 5-20mm
WPS DJ71BF3 Rev 2
141 Bӧhler DMV83-IG EN ISO 21952-A: W MoVSi 2.0/ 2.4 5500/ e,
min. 120
598 Medupi 02532-AB E 28B4-1 05 28.07.14 E28B4-1 edit 1 21CrMoV57 21CrMoV57 6.2 6.2 ≥ 25 20-80 BW 141 multiple Bӧhler DMV83-IG EN ISO 21952-A: W MoVSi N/A 2.4/ 3.2 250 334 710-720 max. 220 for e ≤ 09.09.14 Refer to PWHT procedure
2.5 min/ mm
111 Bӧhler Fox DMV83-Kb EN ISO 3580-A: E MoV B 4 2 H5 3.2 25mm
min. 120
599 Kusile 02807 E 28B4-1 05 28.07.14 E28B4-1 edit 1 21CrMoV57 21CrMoV57 6.2 6.2 ≥ 25 20-80 BW 141 multiple Bӧhler DMV83-IG EN ISO 21952-A: W MoVSi N/A 2.4/ 3.2 250 334 710-720 max. 220 for e ≤ 25.08.14 Refer to PWHT procedure
2.5 min/ mm
111 Bӧhler Fox DMV83-Kb EN ISO 3580-A: E MoV B 4 2 H5 3.2 25mm
141 ESAB OK Flux 10.62 2.0/ 2.4

CM2-IG EN 12070: W CrMo2Si min. 30
600 Medupi 02312 E03B7 01 02.05.12 E03B7 10CrMo910 10CrMo910 5.2 5.2 ≥ 161.9 16.7-66.6 BW 141 multiple Bӧhler EN 760: 2.4/ 3.2 250 312 710-730 5500/ e 22.08.13 PWHT: Holding time = 120+(e-60) for e > 60mm
CM2-UP EN 12070: S CrMo2Si 2 min/ mm e*
121 SA FB 1 55 AC H5 2.0/ 2.4
141 ESAB OK Flux 10.62 2.0/ 2.4

CM2-IG EN 12070: W CrMo2Si min. 30
601 Kusile 02509 E03B7 01 02.05.12 E03B7 10CrMo910 10CrMo910 5.2 5.2 ≥ 161.9 16.7-66.6 BW 141 multiple Bӧhler EN 760: 2.4/ 3.2 250 312 710-730 5500/ e 08.06.12 PWHT: Holding time = 120+(e-60) for e > 60mm
CM2-UP EN 12070: S CrMo2Si 2 min/ mm e*
121 SA FB 1 55 AC H5 2.0/ 2.4

602 Medupi 02324-AA E11B1 02 28.07.14 E11B1 10CrMo910 11CrMo910 5.2 5.2 28.5-120 3-13 BW 141 multiple Bӧhler* CM2-IG EN 21952: W CrMo2Si N/A 2.0/ 2.4 250* 393 N/A* N/A N/A 16.09.14 No PWHT if design mean wall temperature > 480⁰ C
603 Medupi 02324 E11B1 01 02.05.12 E11B1 10CrMo910 11CrMo910 5.2 5.2 28-120 3-13 BW 141 multiple Bӧhler* CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 250* 393 N/A* N/A N/A 22.08.13 No PWHT if design mean wall temperature > 480⁰ C
604 Kusile 02511 E11B1 01 02.05.12 E11B1 10CrMo910 11CrMo910 5.2 5.2 28-120 3-13 BW 141 multiple Bӧhler* CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 250* 393 N/A* N/A N/A 08.06.12 No PWHT if design mean wall temperature > 480⁰ C
605 Kusile 02511-AA E11B1 02 28.07.14 E11B1 10CrMo910 11CrMo910 5.2 5.2 28.5-120 3-13 BW 141 multiple Bӧhler* CM2-IG EN 21952: W CrMo2Si N/A 2.0/ 2.4 250* 393 N/A* N/A N/A 19.08.14 No PWHT if design mean wall temperature > 480⁰ C
E11B1 E11B1-4 Rev 0 141: or ESAB Tigrod 13.22
606 Medupi 02651 00 02.09.14 10CrMo910 10CrMo910 5.2 5.2 N/A 3.55-32* Repair 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0/ 2.4 262 298 N/A N/A N/A 10.09.14
nozzle repair E11B1 edit 1 Rev 1 Angle of branch 90°
607 Medupi 02430 E11B1-1 03 07.12.12 E11B1-1 7CrMoVTiB1010 7CrMoVTiB1010 6.2 6.2 ≥ 25 3-10 BW 141 multiple Bӧhler* P24-IG EN 12070: W ZCrMo2VNb N/A 2.0/ 2.4 150* 247 N/A N/A N/A 22.08.13
608 Medupi 02430-AB E11B1-1 03 07.12.12 E11B1-1 7CrMoVTiB1010 7CrMoVTiB1010 6.2 6.2 ≥ 25 3-10 BW 141 multiple Bӧhler* P24-IG EN 12070: W ZCrMo2VNb N/A 2.0/ 2.4 150* 247 N/A N/A N/A 11.04.14
609 Kusile 02510-AA E11B1-1 03 07.12.12 E11B1-1 7CrMoVTiB1010 7CrMoVTiB1010 6.2 6.2 ≥ 25 3-10 BW 141 multiple Bӧhler* P24-IG EN 12070: W ZCrMo2VNb N/A 2.0/ 2.4 150* 247 N/A N/A N/A 26.03.13
610 Medupi 02503-AB E11B1-M1 03 17.09.14 E11B1-M3 Edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 3-8 BW 141a multiple Bӧhler* CM2-IG EN ISO 21952-A: G CrMo2Si N/A 0.8/ 1.0 20 265 N/A N/A N/A 04.11.14 141: or ESAB OK Aristorod 13.22
611 Kusile 02684 E11B1-M1 01 17.12.13 E11B1-M3 Edit 1 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 3-8 BW 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: G CrMo2Si N/A 0.8/ 1.0 20 265 N/A N/A N/A 14.02.14 141: or ESAB OK Aristorod 13.22
612 Medupi 02503 E11B1-M1 01 17.12.13 E11B1-M3 Edit 1 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 3-8 BW 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: G CrMo2Si N/A 0.8/ 1.0 20 265 N/A N/A N/A 29.01.14 141: or ESAB OK Aristorod 13.22
613 Kusile 02684-AA E11B1-M1 03 17.09.14 E11B1-M3 Edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 3-8 BW 141a multiple Bӧhler* CM2-IG EN ISO 21952-A: G CrMo2Si N/A 0.8/ 1.0 20 265 N/A N/A N/A 13.10.14 141: or ESAB OK Aristorod 13.22
614 Medupi 02503-AA E11B1-M1 02 06.02.14 E11B1-M3 Edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 3-8 BW 141 multiple Bӧhler CM2-IG EN ISO 21952-A: G CrMo2Si N/A 0.8/ 1.0 20 265 N/A N/A N/A 29.01.14 N/A
May be only used if design temperature > 480⁰ C

141 single Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si 2.0/ 2.4 250* N/A
615 Medupi 02690-AA E11F1 03 08.09.15 E11F1 Rev 2 10CrMo910 10CrMo910 5.2 5.2 N/A 5-20* FW N/A N/A N/A N/A 27.10.15 Throat thickness multiple pass: max. 13mm
141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si 2.0/ 2.4 250* 284
Throat thickness single pass: 4.35-8.7mm
141 single Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si 2.4 20 N/A
616 Kusile 02871 E11F1 01 05.03.15 E11F1 Rev 1 10CrMo910 10CrMo910 5.2 5.2 N/A 5-8* FW N/A N/A N/A N/A 27.05.15 Throat thickness multiple pass: no restriction
141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si 2.0 20 125
10CrMo910 10CrMo910 141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.0/ 2.4 250*
617 Medupi 02497 E13B1 04 09.12.13 E13B1 edit 2 5.2 5.2 ≥ 28.5 3-14.2 BW multiple N/A 430 700-730 * 150 29.01.14 PWHT: e < 13mm: min. 30 minutes; 13 ≤ e ≤ 60: 2 x e; e > 60 =
11CrMo910 11CrMo910 141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.4 250*
120+(e-60)
10CrMo910 10CrMo910 141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.0/ 2.4 250*
618 Kusile 02672 E13B1 04 09.12.13 E13B1 edit 2 5.2 5.2 ≥ 28.5 3-14.2 BW multiple N/A 430 700-730 * 150 24.01.14 PWHT: e < 13mm: min. 30 minutes; 13 ≤ e ≤ 60: 2 x e; e > 60 =
11CrMo910 11CrMo910 141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.4 250*
120+(e-60)
10CrMo910 10CrMo910 2.0/ 2.4 PWHT: e < 13mm: min. 30 minutes; 13 ≤ e ≤ 60: 2 x e; e > 60 =
619 Medupi 02497-AA E13B1 05 21.04.14 E13B7 edit 2 5.2 5.2 ≥ 28.5 3-14.2 BW 141 multiple Bӧhler* CM2-IG EN 12070: W CrMo2Si NA 250* 430 700-730 * 220 28.08.14
11CrMo910 11CrMo910 2.4 120+(e-60)
10CrMo910 10CrMo910 2.0/ 2.4 PWHT: e < 13mm: min. 30 minutes; 13 ≤ e ≤ 60: 2 x e; e > 60 =
620 Kusile 02672-AA E13B1 05 21.04.14 E13B7 edit 2 5.2 5.2 ≥ 28.5 3-14.2 BW 141 multiple Bӧhler* CM2-IG EN 12070: W CrMo2Si NA 250* 430 700-730 * 220 15.05.14
11CrMo910 11CrMo910 2.4 120+(e-60)
5500/ e, 141: or ESAB Tigrod 13.22
621 Medupi 02431-AB E13B7 03 13.05.14 E13B1-4 Rev 0 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0/ 2.4 250 310 690-730 * 20.08.14
max. 220 PWHT: t < 13mm: min. 30 minutes; 13 ≤ t ≤ 60: 2 x t
141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.0/ 2.4 min. 30
622 Kusile 02512 E13B7 00 17.06.09 E23B7 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 8-32 BW multiple N/A 250 279 710-730 5500/ e 08.06.12 N/A
141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.4 2 min/ mm e
623 Medupi 02431 E13B7 00 17.06.09 E23B7 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 8-32 BW multiple N/A 250 279 710-730 5500/ e 22.08.13 N/A
624 Medupi 02431-AA E13B7 00 17.06.09 E23B7 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 8-32 BW multiple N/A 250 279 710-730 5500/ e 11.04.14 N/A
5500/ e, 141: or ESAB Tigrod 13.22
625 Kusile 02549-AA E13B7 03 13.05.14 E13B1-4 Rev 0 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0/ 2.4 250 310 690-730 * 28.05.14
max. 220 PWHT: t < 13mm: min. 30 minutes; 13 ≤ t ≤ 60: 2 x t
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
8-32 141 Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si 2.0/ 2.4 PWHT: t < 13mm = min. 30 minutes
626 Medupi 02417 E13B7-1 02 17.11.12 E23B7-1 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 BW multiple N/A 250 273 720-730 * 5500/ e 03.04.14
GTAW max. 16 141 Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si 2.4 t ≥ 13mm = 2x t, min. 30 minutes
Full penetration
Branch: 8-32 and a smooth transition between members
627 Medupi 02072-AA E13BR13X1 00 29.07.09 E23BR13X1 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 Nozzle* 141 multiple* Bӧhler* CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 250 310 710-730 * 150 20.08.12
Header: 16.5-66 141: or equivalent filler metal
PWHT: < 13mm: min. 30 minutes; > 13: 2 min/ mm, min. 60
minutes
Full penetration
Branch: 8-32 and a smooth transition between members
628 Kusile 02513 E13BR13X1 00 29.07.09 E23BR13X1 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 Nozzle* 141 multiple* Bӧhler* CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 250 310 710-730 * 150 08.06.12
Header: 16.5-66 PWHT: ≤ 13mm: min. 30 minutes; > 13: 2 min/ mm, min. 60
minutes
5500/ e, Pre-heat: t > 8mm: 250⁰ C; t < 8mm: 20⁰ C
141 multiple Bӧhler CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4
629 Medupi 02507 E13BR13X1-2 02 18.12.13 E13B7 Edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 28.5 3-14.2 FW full pen. N/A 250* 430 700-730 * max. 220 for e ≤ 04.02.14 PWHT: e < 13mm: min. 30 minutes; 13 ≤ e ≤ 60: 2 x e; e > 60 =
141 multiple Bӧhler CM2-IG EN ISO 21952: W CrMo2Si 2.4
25mm 120+(e-60)
5500/ e, Pre-heat: t > 8mm: 250⁰ C; t < 8mm: 20⁰ C
141 multiple Bӧhler CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4
630 Kusile 02687 E13BR13X1-2 02 18.12.13 E13B7 Edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 28.5 3-14.2 FW full pen. N/A 250* 430 700-730 * max. 220 for e ≤ 17.02.14 PWHT: e < 13mm: min. 30 minutes; 13 ≤ e ≤ 60: 2 x e; e > 60 =
141 multiple Bӧhler CM2-IG EN ISO 21952: W CrMo2Si 2.4
25mm 120+(e-60)
Fillet weld branch: 3-9mm; fillet weld header: 8-32mm
E13BR13X1-3 Rev 0 5500/ e, Butt weld branch: 3-32; butt weld header: 8-32mm
631 Medupi 02601-AA E13BR13X1-3 01 29.09.14 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 * Nozzle 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0/ 2.4 250 310 690-730 min. 30* 17.12.14
E13B1-4 Rev 1 max. 220 PWHT: e < 13mm: min. 30 minutes; 13 ≤ e ≤ 60: 2 x e
Fillet weld branch: 3-9mm; fillet weld header: 8-32mm
E13BR13X1-3 Rev 0 5500/ e, Butt weld branch: 3-32; butt weld header: 8-32mm
632 Kusile 02765-AB E13BR13X1-3 01 29.09.14 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 * Nozzle 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0/ 2.4 250 310 690-730 min. 30* 27.05.15
E13B1-4 Rev 1 max. 220 PWHT: e < 13mm: min. 30 minutes; 13 ≤ e ≤ 60: 2 x e
Branch: 3-9 5500/ e, PWHT: e < 13mm: min. 30 minutes; 13 ≤ e ≤ 60: 2 x e
633 Medupi 02601 E13BR13X1-3 00 14.04.14 E13BR13X1-3 Rev 0 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 Nozzle 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0 250 336 690-730 * 11.07.14
Header: 8-32 max. 220 141: or ESAB OK Tigrod 13.22
5500/ e,
10CrMo910 min. 30
634 Medupi 02385-AC E13F1 04 04.03.15 E13F1 edit 3 10CrMo910 5.2 5.2 ≥9 9-28.8/ > 5 Weld build up 141 single Bӧhler* CM2-IG EN ISO 21952: W CrMo2Si N/A 2.0/ 2.4 250 N/A 690-730 max. 220 for e ≤ 16.04.15 141: or ESAB OK Tigrod 13.22
E CrMo2 B 4 2 H5 2 min/ mm
25mm
10CrMo910 Exception noted (It is unclear where the weld buildup is applied
635 Kusile 02578 E13F1 01 07.12.12 E13F1 10CrMo910 5.2 5.2 ≥9 9-28.8/ > 5 Weld build up 141 single Bӧhler CM2-IG EN ISO 21952: W CrMo2Si N/A 2.0/ 2.4 250 N/A 690-730 min. 30 150 25.03.13
E CrMo2 B 4 2 H5 in the joint design sketches below. Please clarify)

5500/ e, (nipple weld) and ≤ 16mm (nozzle weld)
10CrMo910 min. 60
636 Medupi 02385-AB E13F1 02 12.12.13 E13F1 edit 3 10CrMo910 5.2 5.2 ≥9 9-28.8/ > 5 Weld build up 141 single Bӧhler CM2-IG EN ISO 21952: W CrMo2Si N/A 2.0/ 2.4 250* N/A 690-730 max. 220 for e ≤ 29.01.14 Intermediate soak (80-100° C for 60 minutes min) directly
E CrMo2 B 4 2 H5 2.5 min/ mm
(nozzle) welds

5500/ e, (nipple weld) and ≤ 16mm (nozzle weld)
10CrMo910 min. 60
637 Kusile 02578-AA E13F1 02 12.12.13 E13F1 edit 3 10CrMo910 5.2 5.2 ≥9 9-28.8/ > 5 Weld build up 141 single Bӧhler CM2-IG EN ISO 21952: W CrMo2Si N/A 2.0/ 2.4 250* N/A 690-730 max. 220 for e ≤ 17.02.14 Intermediate soak (80-100° C for 60 minutes min) directly
E CrMo2 B 4 2 H5 2.5 min/ mm
(nozzle) welds
5500/ e,
10CrMo910 min. 30
638 Kusile 02578-AB E13F1 04 04.03.15 E13F1 edit 3 10CrMo910 5.2 5.2 ≥9 9-28.8/ > 5 Weld build up 141 single Bӧhler* CM2-IG EN ISO 21952: W CrMo2Si N/A 2.0/ 2.4 250 N/A 690-730 max. 220 for e ≤ 23.04.15 141: or ESAB OK Tigrod 13.22
E CrMo2 B 4 2 H5 2 min/ mm
25mm
141 single Bӧhler* CM2-IG EN ISO 12070: W CrMo2Si 2.0 250 N/A H: 75 Throat thickness single pass: 4.4-5mm
639 Medupi 02106-AF E13F1-1 04 15.04.14 E13F1-2 Rev 0 21CrMoV57 10CrMo910 6.2 5.2 ≥ 42.5 > 5* FW NA 680-710 60-180 18.09.14
141 multiple Bӧhler* CM2-IG EN ISO 12070: W CrMo2Si 2.0 250 300 C: 55 141: or ESAB OK Tigrod 13.22
Material 1: 25-100
141 Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si 2.0/ 2.4 min. 60
640 Kusile 02597-AA E13F1-1 03 21.12.12 E28BF4-1 10CrMo910 21CrMoV57 5.2 6.2 ≥ 500 Material 2: 42.5-170 FW multiple NA 250 300 670-710 150 25.03.13 N/A
141 Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si 2.4 1 min/ mm e
Fillet: ≥ 5
Material 1: 25-100
641 Kusile 02597 E13F1-1 03 21.12.12 E28BF4-1 10CrMo910 21CrMoV57 5.2 6.2 ≥ 500 Material 2: 42.5-170 FW multiple NA 250 300 670-710 150 25.03.13 N/A
Fillet: ≥ 5
Material 1: 25-100
642 Medupi 02106-AD E13F1-1 03 21.12.12 E28BF4-1 10CrMo910 21CrMoV57 5.2 6.2 ≥ 500 Material 2: 42.5-170 FW multiple NA 250 300 670-710 150 22.08.13 N/A
Fillet: ≥ 5
Material 1: 25-100
643 Medupi 02106-AE E13F1-1 03 21.12.12 E28BF4-1 10CrMo910 21CrMoV57 5.2 6.2 ≥ 500 Material 2: 42.5-170 FW multiple NA 250 300 670-710 150 11.04.14 N/A
Fillet: ≥ 5
141 single Bӧhler* CM2-IG EN ISO 12070: W CrMo2Si 2.0 250 N/A H: 75 Throat thickness single pass: 4.4-5mm
644 Kusile 02597-AB E13F1-1 04 15.04.14 E13F1-2 Rev 0 21CrMoV57 10CrMo910 6.2 5.2 ≥ 42.5 > 5* FW NA 680-710 60-180 09.05.14
141 multiple Bӧhler* CM2-IG EN ISO 12070: W CrMo2Si 2.0 250 300 C: 55 141: or ESAB OK Tigrod 13.22
7.5-30 141: or ESAB OK Tigrod 13.22
645 Medupi 02694-AA E13F1-2 01 13.07.15 E13F1-3 Rev 0 10CrMo910 10CrMo910 5.2 5.2 ≥ 500 FW 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si N/A 1.6/ 2.0/ 2.4 250 300 730-750 min. 30 220 06.11.15
Throat: 4-6* Throat thickness (gusset to flange weld) max. 4mm
7.5-30 141: or ESAB OK Tigrod 13.22
646 Kusile 04089 E13F1-2 00 11.05.15 E13F1-2 Rev 0 10CrMo910 10CrMo910 5.2 5.2 ≥ 500 FW 141 multiple Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si NA 1.6/ 2.0/ 2.4 250 300 730-750 min. 30 220 21.05.15
Throat: 4-6* Throat thickness (gusset to flange weld) max. 4mm
Material 1: 5-20* 141 single Bӧhler* CM2-IG EN 21952-A: W CrMo2Si 2.0/ 2.4 250 N/A 5500/ e,
647 Kusile 02879 E13F1-4 01 30.10.15 E131F1-4 Rev 0 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 FW N/A 690-730 * 22.12.15 141: or equivalent filler metal
Material 2: ≥ 5* 141 multiple Bӧhler* CM2-IG EN 21952-A: W CrMo2Si 2.0/ 2.4 250 284 max. 220
PWHT: t < 13mm: min. 30 minutes; 13 < t < 60mm: 2 x t
Material 1: 5-20* 141 single Bӧhler* CM2-IG EN 21952-A: W CrMo2Si 2.0/ 2.4 250 N/A 5500/ e,
648 Medupi 02716 E13F1-4 01 30.10.15 E131F1-4 Rev 0 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 FW N/A 690-730 * 27.01.16 141: or equivalent filler metal
Material 2: ≥ 5* 141 multiple Bӧhler* CM2-IG EN 21952-A: W CrMo2Si 2.0/ 2.4 250 284 max. 220
PWHT: t < 13mm: min. 30 minutes; 13 < t < 60mm: 2 x t
min. 30 5500/ e, Fillet: 5-20mm (Group 6.2)/ 7.5-30mm (Group 5.2)
649 Medupi 02514-AB E18BF3 05 19.05.14 E18BF3 Rev 0 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 25 * FW full pen. 141 multiple Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0/ 2.4 200 250 730-750 17.12.14
2 min/ mm e max. 220 T-Butt: 3-20mm (Group 6.2)/ 7.5-30mm (Group 5.2)
PWHT: 10 ≤ e ≤ 60: 2 x e; min. 60 minutes; e > 60 = 120+(e-
Material 1: 10-40 141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.0/ 2.4
650 Kusile 02704 E18BF3 03 01.02.14 E28BF3 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 500* FW full pen. multiple N/A 200 250 730-750 * 150 17.02.14 60)
Material 2: 3-20 111 Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2
Electrode diameter on WPS shows 'Mar-20' what presumably
should be 3.2!

651 Medupi 02514 E18BF3 03 01.02.14 E28BF3 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 500* FW full pen. multiple N/A 200 250 730-750 * 150 10.02.14 60)
Electrode diameter on WPS shows 'Mar-20' what presumably
should be 3.2!
min. 30 5500/ e, Fillet: 5-20mm (Group 6.2)/ 7.5-30mm (Group 5.2)
652 Kusile 02704-AA E18BF3 05 19.05.14 E18BF3 Rev 0 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 25 * FW full pen. 141 multiple Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0/ 2.4 200 250 730-750 08.12.14
2 min/ mm e max. 220 T-Butt: 3-20mm (Group 6.2)/ 7.5-30mm (Group 5.2)
Material 1: 10-40
653 Medupi 02336-AB E18BF3 01 28.08.12 E28BF3 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 500* FW full pen. 141 multiple Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 200 250 730-750 * 150 18.12.12 PWHT: 10 ≤ e ≤ 60: 2 x e; min. 60 minutes; e > 60 = 120+(e-
Material 2: 3-20
60)
Material 1: 10-40
654 Medupi 02196-AA E18BF3 00 20.07.09 E28BF3 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 500* FW full pen. 141 multiple Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 200 260 730-750 * 150 23.03.10 PWHT: 10 ≤ e ≤ 60: 2 x e; min. 60 minutes; e > 60 = 120+(e-
Material 2: 3-20
60)
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
655 Medupi 02514-AA E18BF3 03 01.02.14 E28BF3 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 500* FW full pen. multiple N/A 200 250 730-750 * 150 11.04.14 60)
Electrode diameter on WPS shows 'Mar-20' what presumably is
3.2!
No PWHT if design temperature > 480° C
141 Bӧhler CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4
656 Medupi 02432-AA E21B1 03 17.12.13 E21B1 Edit 2 10CrMo910 11CrMo910 5.2 5.2 44.5-120 8-13 BW multiple N/A 250 350 N/A N/A N/A 04.02.14 Nominal diameter less than 120mm
111 Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2
Nominal weld thickness less than 13mm
141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.0/ 2.4
657 Kusile 02514 E21B1 01 02.05.12 E21B1 10CrMo910 11CrMo910 5.2 5.2 44.5-120 8-13 BW multiple N/A 250 350 N/A N/A N/A 08.06.12 Nominal diameter less than 120mm
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2
658 Medupi 02432 E21B1 02 07.12.12 E21B1 10CrMo910 11CrMo910 5.2 5.2 44.5-120 8-13 BW multiple N/A 250 350 N/A N/A N/A 22.08.13 N/A
659 Medupi 02532-AA E21B1 03 17.12.13 E21B1 Edit 2 10CrMo910 11CrMo910 5.2 5.2 44.5-120 8-13 BW multiple N/A 250 350 N/A N/A N/A 11.04.14 Nominal diameter less than 120mm
660 Kusile 02514-AA E21B1 03 17.12.13 E21B1 Edit 2 10CrMo910 11CrMo910 5.2 5.2 44.5-120 8-13 BW multiple N/A 250 350 N/A N/A N/A 21.01.14 Nominal diameter less than 120mm
min. 30 5500/ e,
661 Medupi 02293 E23B16 01 04.05.12 E23B7 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 8-32 FW full pen. 141 multiple Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.4/ 3.2 250 279 690-730 22.08.13 N/A
2 min/ mm e max. 220
min. 30
662 Medupi 02140-AB E23B16 01 04.05.12 E23B7 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 8-32 FW 141 multiple Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.4/ 3.2 250 279 690-730 5500/ e, max. 220 11.04.14 N/A
2 min/ mm e
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 42 H5 3.2
min. 30
663 Kusile 02515 E23B16 01 04.05.12 E23B7 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 8-32 FW 141 multiple Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.4/ 3.2 250 279 690-730 5500/ e, max. 220 08.06.12 N/A
2 min/ mm e
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 42 H5 3.2
min. 30
664 Medupi 02291 E23B7 01 04.05.12 E23B7 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.4 250 279 710-730 5500/ e 27.03.13 N/A
2 min/ mm e
min. 30
665 Kusile 02516 E23B7 01 04.05.12 E23B7 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.4 250 279 710-730 5500/ e 23.10.13 N/A
2 min/ mm e
141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.0/ 2.4 5500/ e,
min. 30
666 Medupi 02051-AA E23B7-1 01 26.01.10 E23B7-1 10CrMo910 11CrMo910 5.2 5.2 ≥ 44.5 8-32 BW 141 multiple Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.4/ 3.2 250 340 720-730 max. 150 for e ≤ 15.02.10 N/A
2 min/ mm e
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2 36mm
141 Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si 2.0/ 2.4 H: 5500/ e
667 Kusile 02774 E23B7-3 00 25.04.14 E23B7-3 Rev 0 10CrMo910 10CrMo910 5.2 5.2 ≥ 50.8 8.75-35 BW multiple N/A 250 279 755 min. 120 09.05.14 N/A
111 Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2 C: 100
min. 130
668 Medupi 02595-AA E23B8B 07 29.05.14 E23B8 B1 Edit 1 21CrMoV57 21CrMoV57 6.2 6.2 ≥ 42.5 42.5-170 BW 141 multiple Bӧhler DMV83-IG EN ISO 21952-A: W MoVSi N/A 2.4/ 3.2 250 345 680-700 max. 220 for e ≤ 21.08.14 Refer to PWHT procedure
2.5 min/ mm
111 Bӧhler Fox DMV83-Kb EN ISO 3580-A: E MoV B 4 2 H5 3.2/ 4.0 25mm
min. 130
669 Kusile 02757-AA E23B8B 07 29.05.14 E23B8 B1 Edit 1 21CrMoV57 21CrMoV57 6.2 6.2 ≥ 42.5 42.5-170 BW 141 multiple Bӧhler DMV83-IG EN ISO 21952-A: W MoVSi N/A 2.4/ 3.2 250 345 680-700 max. 220 for e ≤ 01.07.14 Refer to PWHT procedure
2.5 min/ mm
111 Bӧhler Fox DMV83-Kb EN ISO 3580-A: E MoV B 4 2 H5 3.2/ 4.0 25mm
141 Bӧhler DMV83-IG EN ISO 21952: W MoVSi 2.0/ 2.4 5500/ e,
min. 130
670 Kusile 02757 E23B8B 06 11.03.14 E23B8 B1 Edit 1 21CrMoV57 21CrMoV57 6.2 6.2 ≥ 42.5 42.5-170 BW 141 multiple Bӧhler DMV83-IG EN ISO 21952: W MoVSi N/A 2.4/ 3.2 250 345 680-700 max. 220 for e ≤ 06.05.14 N/A
2.5 min/ mm
111 Bӧhler Fox DMV83-Kb EN ISO 3580: E MoV B 4 2 H5 3.2 25mm
Fillet: ≥ 5 141 Bӧhler DMV83-IG EN ISO 21952-A: W MoVSi 2.0/ 2.4 min. 120 5500/ e,
671 Medupi 02659 E23B8-B2 00 17.09.14 E23B8-B2 Rev 0 21CrMoV57 21CrMoV57 6.2 6.2 N/A BW multiple N/A 248 353 660-700 08.01.15 N/A
Butt: 25-80 111 Bӧhler Fox DMV83-Kb EN ISO 3580-A: E MoV B 4 2 H5 3.2/ 4.0 2.5 min/ mm max. 220
Fillet: ≥ 5 141 Bӧhler DMV83-IG EN ISO 21952-A: W MoVSi 2.0/ 2.4 min. 120 5500/ e,
672 Kusile 02820 E23B8-B2 00 17.09.14 E23B8-B2 Rev 0 21CrMoV57 21CrMoV57 6.2 6.2 N/A BW multiple N/A 248 353 660-700 08.12.14 N/A
Butt: 25-80 111 Bӧhler Fox DMV83-Kb EN ISO 3580-A: E MoV B 4 2 H5 3.2/ 4.0 2.5 min/ mm max. 220
Full penetration
141 Bӧhler* CM2-IG EN 12070: W CrMo2Si N/A
Branch: 8-32 5500/ e, and a smooth transition between members
673 Medupi 02297 E23BR13X1 01 04.05.12 E23BR13X1 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 Nozzle* 141 multiple* Bӧhler* CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 250 310 710-730 * 22.08.13
Header: 16.5-66 max. 220 PWHT: ≤ 13mm: min. 30 minutes; > 13: 2 min/ mm, min. 60
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 2.5/ 3.2
minutes
Full penetration
141 Bӧhler* CM2-IG EN 12070: W CrMo2Si N/A
Branch: 8-32 5500/ e, and a smooth transition between members
674 Kusile 02517 E23BR13X1 01 04.05.12 E23BR13X1 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 Nozzle* 141 multiple* Bӧhler* CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 250 310 710-730 * 08.06.12
Header: 16.5-66 max. 220 PWHT: ≤ 13mm: min. 30 minutes; > 13: 2 min/ mm, min. 60
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 2.5/ 3.2
minutes
5500/ e,
E28BF3_edit_4 Material 1: 10-40 141 Bӧhler* CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min.60 141: or ESAB OK Tigrod 13.22
675 Medupi 02337-AC E28BF3 06 07.02.14 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 25 FW full pen. multiple N/A 200 260 730-750 max. 220 for e ≤ 13.02.14
E28BF3-1_edit_4 Material 2: 5-20 111 Bӧhler* Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2 2 min/ mm e 111: or ESAB OK 76.26
25mm
5500/ e,
E28BF3_edit_4 Material 1: 10-40 141 Bӧhler* CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min.60 141: or ESAB OK Tigrod 13.22
676 Kusile 02719 E28BF3 06 07.02.14 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 25 FW full pen. multiple N/A 200 260 730-750 max. 220 for e ≤ 26.02.14
E28BF3-1_edit_4 Material 2: 5-20 111 Bӧhler* Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2 2 min/ mm e 111: or ESAB OK 76.26
25mm
677 Medupi 02337-AB E28BF3 00 28.08.12 E28BF3 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 500* FW full pen. multiple N/A 200 250 730-750 * 150 22.08.13 PWHT: 10 ≤ e ≤ 60: 2 x e; min. 60 minutes; e > 60 = 120+(e-
Material 2: 3-20 111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2
60)
678 Medupi 02197-AA E28BF3 00 20.07.09 E28BF3 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 500* FW full pen. multiple N/A 200 260 730-750 * 150 23.03.10 PWHT: 10 ≤ e ≤ 60: 2 x e; min. 60 minutes; e > 60 = 120+(e-
Material 2: 3-20 111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2
60)
5500/ e,
141 Bӧhler CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min. 60 Diameter > 150mm, if PA or PC, if rotated
679 Medupi 02532 E28BF3-1 01 17.12.13 E28B4 edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* 20-80 FW full pen. multiple N/A 250 290 690-730 max. 220 for e ≤ 13.02.14
111 Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2/ 4.0 2 min/ mm e 5500/ e for e > 36mm, max. 150 for e ≤ 36mm
25mm*
5500/ e,
680 Medupi 02533 E28BF3-1 01 17.12.13 E28B4 edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* 20-80 FW full pen. multiple N/A 250 290 690-730 max. 220 for e ≤ 13.02.14
25mm*
5500/ e,
681 Medupi 02533-AA E28BF3-1 01 17.12.13 E28B4 edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* 20-80 FW full pen. multiple N/A 250 290 690-730 max. 220 for e ≤ 11.04.14
25mm*
5500/ e,
682 Kusile 02518 E28BF3-1 00 01.12.09 E28B4 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* 20-80 FW full pen. multiple N/A 250 290 690-730 max. 150 for e ≤ 08.06.12 Diameter > 150mm, if PA or PC, if rotated
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2/ 4.0 2 min/ mm e
36mm
141 Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si 2.0/ 2.4 200 230
683 Medupi 02681 E28BF3-3 00 08.01.15 E28BF3-2 Rev 0 10CrMo910 10CrMo910 5.2 5.2 > 500* 7.5-30 FW full pen. multiple N/A 720-750 min. 60 5500/ e 27.05.15 Diameter > 150mm, if PA or PC, if rotated
111 Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2 200 260
141 Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si 2.0/ 2.4 200 230
684 Kusile 02860 E28BF3-3 00 08.01.15 E28BF3-2 Rev 0 10CrMo910 10CrMo910 5.2 5.2 > 500* 7.5-30 FW full pen. multiple N/A 720-750 min. 60 5500/ e 28.01.15 Diameter > 150mm, if PA or PC, if rotated
111 Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2 200 260
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
For welding of lollipops only
5500/ e, 141: or ESAB OK Tigrod 13.22
Material 1: 7.5-30 141 multiple Bӧhler* CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min. 60
685 Medupi 02687 E28BF3-Lollipop 03 03.03.15 E28BF3-1_edit_4 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 25 FW full pen. N/A 200 260 730-750 max. 220 for e ≤ 15.04.15 111: or ESAB OK 76.26
Material 2: 5-20 111 both sides Bӧhler* CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 2.5/ 3.2 2 min/ mm e
25mm 2.5 elctrode only to be used after written confirmatio from DBT
Welding Engineer
For welding of lollipops only

Material 1: 7.5-30 141 multiple Bӧhler* CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min. 60
686 Kusile 02867 E28BF3-Lollipop 03 03.03.15 E28BF3-1_edit_4 10CrMo910 7CrMoVTiB1010 5.2 6.2 ≥ 25 FW full pen. N/A 200 260 730-750 max. 220 for e ≤ 27.03.15 111: or ESAB OK 76.26
Material 2: 5-20 111 both sides Bӧhler* CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 2.5/ 3.2 2 min/ mm e
25mm 2.5 elctrode only to be used after written confirmatio from DBT
Welding Engineer
Diameter > 150mm, if PA or PC, if rotated; diameter round bar ≥

5500/ e, 44.5
E28BF4 edit 3 rev 01 141 multiple Bӧhler* CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min. 60
687 Medupi 02386-AD E28BF4 05 13.02.14 10CrMo910 21CrMoV57 5.2 6.2 ≥ 500* * FW full pen. N/A 250 320 670-710 max. 220 for e ≤ 19.02.14 Fillet: 7.5-18mm; ≥ 5mm (10CrMo910)/ ≥ 5mm (21CrMoV57)
E28BF4-1 edit 4 111 both sides Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2/ 4.0 1 min/ mm e
25mm T-Butt: 7.5-100mm (10CrMo910)/ 42.5-170mm (21CrMoV57)
Diameter > 150mm, if PA or PC, if rotated; diameter round bar ≥

5500/ e, 44.5
E28BF4 edit 3 rev 01 141 multiple Bӧhler* CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min. 60
688 Kusile 02571-AC E28BF4 05 13.02.14 10CrMo910 21CrMoV57 5.2 6.2 ≥ 500* * FW full pen. N/A 250 320 670-710 max. 220 for e ≤ 26.02.14 Fillet: 7.5-18mm; ≥ 5mm (10CrMo910)/ ≥ 5mm (21CrMoV57)
E28BF4-1 edit 4 111 both sides Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2/ 4.0 1 min/ mm e
25mm T-Butt: 7.5-100mm (10CrMo910)/ 42.5-170mm (21CrMoV57)

E28BF4 141 multiple Bӧhler CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min. 60
689 Medupi 02386-AB E28BF4 03 02.01.13 10CrMo910 21CrMoV57 5.2 6.2 ≥ 500* * FW full pen. N/A 250 320 670-710 150 22.05.13 Fillet: 7.5-18mm; ≥ 5mm (10CrMo910)/ > 5mm (21CrMoV57)
E28BF4-1 111 both sides Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2 1 min/ mm e
7.5-100mm (10CrMo910)/ 42.5-170mm (21CrMoV57)
Exception noted (Diameter should apply to the branch

connection, the bar is qualified to > 42.5mm. BS 15614-1 Table
E28BF4 141 multiple Bӧhler CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min. 60 7. Suggest claifying this)
690 Kusile 02571-AB E28BF4 03 02.01.13 10CrMo910 21CrMoV57 5.2 6.2 ≥ 500* * FW full pen. N/A 250 320 670-710 150 25.03.13
E28BF4-1 111 both sides Bӧhler CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2 1 min/ mm e Diameter > 150mm, if PA or PC, if rotated; diameter round
Fillet: 7.5-18mm; ≥ 5mm (10CrMo910)/ > 5mm (21CrMoV57)
7.5-100mm (10CrMo910)/ 42.5-170mm (21CrMoV57)
Diameter > 150mm, if PA or PC, if rotated; diameter round

E28BF4 141 multiple Bӧhler CM2-IG EN ISO 21952: W CrMo2Si 2.0/ 2.4 min. 60
691 Kusile 02571-AA E28BF4 03 02.01.13 10CrMo910 21CrMoV57 5.2 6.2 ≥ 500* * FW full pen. N/A 250 320 670-710 150 25.03.13 Fillet: 7.5-18mm; ≥ 5mm (10CrMo910)/ > 5mm (21CrMoV57)
E28BF4-1 111 both sides Bӧhler CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 3.2 1 min/ mm e
7.5-100mm (10CrMo910)/ 42.5-170mm (21CrMoV57)

Fillet: ≥ 5 141 Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si 2.4
692 Medupi 02658 E28BF4-3 00 16.09.14 E28BF4-3 Rev 0 10CrMo910 21CrMoV57 5.2 6.2 N/A FW full pen. multiple N/A 250 341 670-710 * 180 21.04.15 111: or ESAB OK 76.26
Butt: 20-80 111 Bӧhler* Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2
PWHT: Short cycle: 60 minutes; Long cycle: 180 minutes
Fillet: ≥ 5 141 Bӧhler* CM2-IG EN ISO 21952-A: W CrMo2Si 2.4
693 Kusile 02819 E28BF4-3 00 16.09.14 E28BF4-3 Rev 0 10CrMo910 21CrMoV57 5.2 6.2 N/A FW full pen. multiple N/A 250 341 670-710 * 180 18.12.14 111: or ESAB OK 76.26
Butt: 20-80 111 Bӧhler* Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2
PWHT: Short cycle: 60 minutes; Long cycle: 180 minutes
E41F1-1 Rev 0 111 multiple Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2 20 215 Throat thickness single pass: 3.16-9mm;
694 Medupi 02022-AF E41F1 05 05.03.15 10CrMo910 10CrMo910 5.2 5.2 N/A 5-20 to 7.5-30* FW N/A N/A N/A N/A 15.04.15
E41F1-2 Rev 1 111 single Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2 20 N/A Throat thickness multiple pass: < 13mm

single or Pre-heat: t > 8mm: 200⁰ C; t < 8mm: 50⁰ C
5-12
695 Kusile 02596 E41F1 03 21.12.12 E41F1 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* FW 111 multiple Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 N/A 3.2 200* 300 N/A* N/A N/A 18.07.13 PWHT not required for items 13 and 14 onto membrane walls
7.5-30
both sides Fillet weld only
WPS only to be used for welding items onto membrane walls

5-12
696 Medupi 02022-AD E41F1 03 14.12.12 E41F1 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* FW 111 multiple Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 N/A 3.2 200* 300 N/A* N/A N/A 22.08.13 PWHT not required for items 13 and 14 onto membrane walls
7.5-30
Other pre-heat not specified

single or
5-12 111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2 Only for welding items onto membrane walls
697 Medupi 02022-AA E41F1 00 10.12.09 E41F1 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* FW multiple N/A 50* 296 N/A* N/A N/A 09.02.10
7.5-15 111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2 PWHT not required for items 13 and 14 onto membrane walls
both sides
Fillet weld only

5-12
698 Medupi 02022-AE E41F1 03 14.12.12 E41F1 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* FW 111 multiple Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 N/A 3.2 200* 300 N/A* N/A N/A 11.04.14 PWHT not required for items 13 and 14 onto membrane walls
7.5-30
E41F1-1 Rev 0 111 multiple Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2 20 215 Throat thickness single pass: 3.16-9mm;
699 Kusile 02596-AA E41F1 05 05.03.15 10CrMo910 10CrMo910 5.2 5.2 N/A 5-20 to 7.5-30* FW N/A N/A N/A N/A 27.05.15
E41F1-2 Rev 1 111 single Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2 20 N/A Throat thickness multiple pass: < 13mm
E43B1-1 Rev 1 ≥ 25-64 5500/ e, max. 111: or ESAB OK 76.26
700 Medupi 02387-AC E43 Build 06 25.08.14 10CrMo910 10CrMo910 5.2 5.2 ≥ 150 Weld build up 111 multiple Bӧhler* Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 N/A 3.2/ 4.0 250 335 690-730 min. 60 18.09.14
E43CLAD edit 3 base metal 220* Refer to PWHT procedure
E43B1-1 Rev 1 ≥ 25-64 5500/ e, max. 111: or ESAB OK 76.26
701 Kusile 02595-AA E43 Build 06 25.08.14 10CrMo910 10CrMo910 5.2 5.2 ≥ 150 Weld build up 111 multiple Bӧhler* Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 N/A 3.2/ 4.0 250 335 690-730 min. 60 04.09.14
E43CLAD edit 3 base metal 220* Refer to PWHT procedure
PWHT: t ≤ 13mm: 30 minutes; 13-60mm: 2 x e; > 60mm:
5.2 ≥ 25 120+(e-60)
702 Medupi 02387-AB E43BUILD 04 21.12.12 E43CLAD 10CrMo910 E CrMo2 B 5.2 ≥ 150 Weld build up 111 multiple Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 N/A 3.2/ 4.0 250 335 690-730 * * 22.08.13
equivalent base metal Heating/ Cooling rate: e < 25: 220° C/h; 25-100mm 5500/ e; e >
100mm: 55° C/h
PWHT: t ≤ 13mm: 30 minutes; 13-60mm: 2 x e; > 60mm:
5.2 ≥ 25 120+(e-60)
703 Kusile 02595 E43BUILD 04 21.12.12 E43CLAD 10CrMo910 E CrMo2 B 5.2 ≥ 150 Weld build up 111 multiple Bӧhler Fox CM2-Kb EN ISO 3580: E CrMo2 B 4 2 H5 N/A 3.2/ 4.0 250 335 690-730 * * 18.07.13
equivalent base metal Heating/ Cooling rate: e < 25: 220° C/h; 25-100mm 5500/ e; e >
100mm: 55° C/h
111 3.2 PWHT: min. holding time 30 minutes. Soaking time t (in
704 Medupi 02300-AB E43F1 03 04.03.15 E43B1-Rev 1 10CrMo910 10CrMo910 5.2 5.2 ≥ 500 8-32 BW multiple Bӧhler Fox CM2-Kb ISO 3580-A: E CrMo2 B 4 2 H5 N/A 265 300 690-730 min. 40* 100 20.04.15
111 2.5 minutes) = 2 x e
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 2.5 min. 30 5500/ e,
705 Kusile 02519 E43F1 01 04.05.12 E23B7 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 8-19.2 FW multiple N/A 250 279 710-730 08.06.12 N/A
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2 2 min/ mm e max. 220
706 Medupi 02300 E43F1 01 04.05.12 E23B7 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 8-19.2 FW multiple N/A 250 279 710-730 22.08.13 N/A
707 Medupi 02300-AA E43F1 01 04.05.12 E23B7 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 8-19.2 FW multiple N/A 250 279 710-730 11.04.14 N/A
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
111 3.2 PWHT: min. holding time 30 minutes. Soaking time t (in
708 Kusile 02519-AA E43F1 03 04.03.15 E43B1-Rev 1 10CrMo910 10CrMo910 5.2 5.2 ≥ 500 8-32 BW multiple Bӧhler Fox CM2-Kb ISO 3580-A: E CrMo2 B 4 2 H5 N/A 265 300 690-730 min. 40* 100 06.05.15
111 2.5 minutes) = 2 x e
141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.0/ 2.4 PWHT: t ≤ 15mm: min. 15 minutes; 15-30mm: min. 30 minutes;
709 Medupi 02528 E43F1 (S) 01 28.01.14 E23BR13X1 edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 8-39.6 FW multiple N/A 250 310 710-730 * 150 13.12.14
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2 > 30mm: min. 60 minutes
141 Bӧhler CM2-IG EN 12070: W CrMo2Si 2.0/ 2.4 PWHT: t ≤ 15mm: min. 15 minutes; 15-30mm: min. 30 minutes;
710 Kusile 02697-AA E43F1 (S) 01 28.01.14 E23BR13X1 edit 2 10CrMo910 10CrMo910 5.2 5.2 ≥ 44.5 8-39.6 FW multiple N/A 250 310 710-730 * 150 17.02.14
111 Bӧhler Fox CM2-Kb EN 1599: E CrMo2 B 4 2 H5 3.2 > 30mm: min. 60 minutes
111 single Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 4.0 256 N/A
711 Medupi 02621 E43F1-1 (S) 00 29.05.14 E43F1(S) Rev 0 10CrMo910 10CrMo910 5.2 5.2 > 500* 7.5-30* FW N/A 690-730* * 5500/ e 22.08.14 PWHT: e < 13mm: min. 30 minutes; 15-60mm: 2 x e
111 multiple Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2 256 320
No PWHT for design temperature > 480° C, outside diameter <
120mm and weld thickness < 13mm

111 single Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 4.0 256 N/A
712 Kusile 02789 E43F1-1 (S) 00 29.05.14 E43F1(S) Rev 0 10CrMo910 10CrMo910 5.2 5.2 > 500* 7.5-30* FW N/A 690-730* * 5500/ e 10.07.14 PWHT: e < 13mm: min. 30 minutes; 15-60mm: 2 x e
111 multiple Bӧhler Fox CM2-Kb EN ISO 3580-A: E CrMo2 B 4 2 H5 3.2 256 320
No PWHT for design temperature > 480° C, outside diameter <
120mm and weld thickness < 13mm
ESAB OK Flux 10.62

OK Autorod 13.20 5500/ e, Fillet: min. 7.5/ 15mm; max. 30/ 60mm
713 Medupi 02688 E68B16 03 04.03.15 E63B16 Rev 1 10CrMo910 10CrMo910 5.2 5.2 > 150 * FW 121 multiple ESAB EN ISO 24598-A: S CrMo2 EN ISO 14174: 3.2 201 239 680-720 min. 60 15.04.15
SC max. 220 Butt: min. 7.5/ 15mm; max. 30/ 60mm
SA FB 1 55 AC H5
ESAB OK Flux 10.62

OK Autorod 13.20 5500/ e, Fillet: min. 7.5/ 15mm; max. 30/ 60mm
714 Kusile 02868 E68B16 03 04.03.15 E63B16 Rev 1 10CrMo910 10CrMo910 5.2 5.2 > 150 * FW 121 multiple ESAB EN ISO 24598-A: S CrMo2 EN ISO 14174: 3.2 201 239 680-720 min. 60 06.05.15
SC max. 220 Butt: min. 7.5/ 15mm; max. 30/ 60mm
SA FB 1 55 AC H5
ESAB OK Flux 10.62

OK Autorod 13.20 5500/ e, Fillet: min. 7.5/ 15mm; max. 30mm
715 Medupi 02328-AB E68B16(S) 03 21.04.14 E63B16 Rev 1 10CrMo910 10CrMo910 5.2 5.2 > 150 * FW 121 multiple ESAB EN ISO 24598-A: S CrMo2 EN ISO 14174: 3.2 250 490 680-720 min. 60 15.04.15
SC max. 220 Butt: min. 7.5/ 15mm; max. 30mm
SA FB 1 55 AC H5
121 multiple Bӧhler CM2-UP EN 12070: S CrMo2 ESAB OK Flux 10.62 3.2 5500/ e, Diameter > 150mm, if PA or PC, if rotated
716 Kusile 02520 E68B16(S) 01 04.05.12 E63B1 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* 7.5-30 FW 200 488 680-720 min. 30 08.06.12
121 both sides Bӧhler CM2-UP EN 12070: S CrMo2 SA FB 1 55 AC H5 3.2 max. 220 PWHT required ≥ 13mm
121 multiple Bӧhler CM2-UP EN 12070: S CrMo2 ESAB OK Flux 10.62 3.2 5500/ e, Diameter > 150mm, if PA or PC, if rotated
717 Medupi 02328 E68B16(S) 01 04.05.12 E63B1 10CrMo910 10CrMo910 5.2 5.2 ≥ 500* 7.5-30 FW 200 488 680-720 min. 30 22.08.13
121 both sides Bӧhler CM2-UP EN 12070: S CrMo2 SA FB 1 55 AC H5 3.2 max. 220 PWHT required ≥ 13mm
ESAB OK Flux 10.62

OK Autorod 13.20 5500/ e, Fillet: min. 7.5/ 15mm; max. 30mm
718 Kusile 02520-AA E68B16(S) 03 21.04.14 E63B16 Rev 1 10CrMo910 10CrMo910 5.2 5.2 > 150 * FW 121 multiple ESAB EN ISO 24598-A: S CrMo2 EN ISO 14174: 3.2 250 490 680-720 min. 60 06.05.15
SC max. 220 Butt: min. 7.5/ 15mm; max. 30mm
SA FB 1 55 AC H5

PWHT: ≤ 13mm: min. 30 minutes; > 13mm = 2 min/ mm, min.
10CrMo910 5.2
719 Medupi 02221 E73BUILD 00 21.10.10 E73BUILD weld metal 5.2 ≥ 82.5 > 25 Weld build up 135 single Bӧhler* CM2-IG EN 12070: G CrMo2Si N/A 0.8 250 N/A 710-730 * 150 03.04.14 60 minutes
11CrMo910 equivalent
The WPS shall be used for clad restauration only where
strength/ design concerns are not infringed

PWHT: ≤ 13mm: min. 30 minutes; > 13mm = 2 min/ mm, min.
10CrMo910 5.2
720 Kusile 02406-0 E73BUILD 00 21.10.10 E73BUILD weld metal 5.2 ≥ 82.5 > 25 Weld build up 135 single Bӧhler* CM2-IG EN 12070: G CrMo2Si N/A 0.8 250 N/A 710-730 * 150 17.01.11 60 minutes
11CrMo910 equivalent
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 Bӧhler BB910 2.0/ 2.4 5500/ e,
min. 60 if e butt weld ≤ 50mm
721 Medupi 02061-AB EH03B7 05 17.12.13 EH03B7 Edit 3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 182 16-64 BW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 EN ISO 14174: 2.4/ 3.2 250* 340 730-760 max. 220 for e ≤ 14.02.14
2.5 min/ mm Intermediate soak (80-100° C for min. 60 min directly followed
121 Bӧhler C9MV-UP EN ISO 24598: S CrMo91 SA FB 2 55 DC H5 2.0/ 2.4 25mm
by PWHT if e butt weld > 50mm
141 Bӧhler C9MV-IG EN 12070: W CrMo91 Bӧhler BB910 2.0/ 2.4
min. 60 Intermediate soak (80-100° C for min. 60 min) required for t >
722 Kusile 02522 EH03B7 03 26.04.12 EH03B7 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 182 16-64 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 EN 760: 2.4/ 3.2 250* 291 730-760 5500/ e 08.06.12
2.5 min/ mm 50mm
121 Bӧhler C9MV-UP EN 756: S CrMo91 SA FB 2 55 DC H5 2.0/ 2.4
723 Kusile 02698 EH03B7 05 17.12.13 EH03B7 Edit 3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 182 16-64 BW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 EN ISO 14174: 2.4/ 3.2 250* 340 730-760 max. 220 for e ≤ 17.02.14
141 Bӧhler C9MV-IG EN 12070: W CrMo91 Bӧhler BB910 2.0/ 2.4 PWHT manually amended and signed by one party only
min. 60 5500/ e for e >
724 Medupi 02061-AA EH03B7 02 26.01.10 EH03B7 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 182 16-64 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 EN 760: 2.4/ 3.2 250* 291 730-760* 18.02.10 Intermediate soak (80-100° C for min. 60 min) required for t >
2.5 min/ mm 36mm
121 Bӧhler C9MV-UP EN 756: S CrMo91 SA FB 2 55 DC H5 2.0/ 2.4 50mm
725 Medupi 02061-AC EH03B7 05 17.12.13 EH03B7 Edit 3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 182 16-64 BW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 EN ISO 14174: 2.4/ 3.2 250* 340 730-760 max. 220 for e ≤ 11.04.14
min. 60 Intermediate soak (80-100° C for 60 minutes min) required for t
726 Kusile 02523 EH03B7 03 26.04.12 EH03B7 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 182 16-64 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 EN 760: 2.4/ 3.2 250* 291 730-760 5500/ e for e > 36 08.06.12
2.5 min/ mm > 50mm
121 wire: or ESAB Autorod 13.35
Bӧhler BB910 5500/ e,
141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60 Cooling down to room temperature after welding only,
727 Medupi 02100-AE EH03B7-1 08 17.02.14 EH03B7-1 edit 6 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 161.9 20-80 BW multiple EN 760: 250* 310 740-760 max. 220 for e ≤ 26.02.14
121 Bӧhler* C9MV-UP EN 756: S CrMo91 2.0/ 2.4 2.5 min/ mm if e butt weld ≤ 50mm
SA FB 2 55 DC H5 25mm
Intermediate soak (80-100° C for min. 60 min) directly followed

121 wire: or ESAB Autorod 13.35
141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60 Cooling down to room temperature after welding only,
728 Kusile 02610-AA EH03B7-1 08 17.02.14 EH03B7-1 edit 6 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 161.9 20-80 BW multiple EN 760: 250* 310 740-760 max. 220 for e ≤ 27.02.14
121 Bӧhler* C9MV-UP EN 756: S CrMo91 2.0/ 2.4 2.5 min/ mm if e butt weld ≤ 50mm
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 min. 60 Intermediate soak (80-100° C for min. 60 min) required for t >
729 Medupi 02100-AA EH03B7-1 03 26.01.10 EH03B7-1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 167.5 20-80 BW multiple EN 760: 250* 300 730-770 max. 150 for e ≤ 18.02.10
121 Bӧhler C9MV-UP EN 756: S CrMo91 2.0/ 2.4 2.5 min/ mm 50mm
141: or OK Tigrod 13.38
141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 200 if e butt weld ≤ 50mm
730 Medupi 02472-AB EH03B7-2 05 13.08.14 EH03B7-1 edit 6 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 161.9 20-80 BW multiple EN 760: 250* 310 750-760 max. 220 for e ≤ 12.09.14
121 Bӧhler C9MV-UP EN 756: S CrMo91 2.0/ 2.4 2.5 min/ mm Intermediate soak (80-100° C for min. 60 min) directly followed
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]

141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 200 if e butt weld ≤ 50mm
731 Kusile 02631-AA EH03B7-2 05 13.08.14 EH03B7-1 edit 6 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 161.9 20-80 BW multiple EN 760: 250* 310 750-760 max. 220 for e ≤ 04.09.14
121 Bӧhler C9MV-UP EN 756: S CrMo91 2.0/ 2.4 2.5 min/ mm Intermediate soak (80-100° C for min. 60 min) directly followed
To be used for new welds that are still to be performed, at this

stage it is not to use for repair of the existing welds as the
PWHT cycle times are different to the original WPS that had a
Bӧhler BB910 5500/ e, non-compliant PQR
141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 120
732 Medupi 02472* EH03B7-2 04 02.07.13 EH03B7-1 edit 6 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 161.9 20-80 BW multiple EN 760: 250* 310 750-760 max. 220 for e ≤ 14.08.13 141: or OK Tigrod 13.38
121 Bӧhler C9MV-UP EN 756: S CrMo91 2.0/ 2.4 5 min/ mm
SA FB 2 55 DC H5 25mm Cooling down to room temperature after welding only,
if e butt weld ≤ 50mm

Bӧhler BB910 5500/ e, Cooling down to room temperature after welding only,
733 Kusile 02631 EH03B7-2 04 02.07.13 EH03B7-1 edit 6 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 161.9 20-80 BW multiple EN 760: 250* 310 750-760 max. 220 for e ≤ 15.08.13 if e butt weld ≤ 50mm
121 Bӧhler C9MV-UP EN 756: S CrMo91 2.0/ 2.4 5 min/ mm
SA FB 2 55 DC H5 25mm Intermediate soak (80-100° C for min. 60 min) directly followed
121 wire: or C9MV-IG (EN 21952-A: G CrMo91)

Header: X10CrMoVNb91
10CrMo910 Branch: 3-12.6 141a single and N/A N/A N/A N/A min. 60 Full penetration
734 Medupi 02301-AC EH03BR13X1 05 22.07.14 EH03BR13X1 edit 3 X10CrMoVNb91 5.2 6.4 ≥ 25 Nozzle* EN 760: 200* 350 730-760 max. 220 for e ≤ 15.10.14
11CrMo910 Header: 16-64 121 multiple Bӧhler C9MV-UP* EN 24598-A: S CrMo91* 1.0/ 1.2 2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
followed by PWHT required for butt weld > 50mm, nozzle weld >
14mm and header/ nozzle weld > 8mm

10CrMo910 Branch: 3-12.6 141a single and N/A N/A N/A N/A min. 60 Full penetration
735 Kusile 02523-AA EH03BR13X1 05 22.07.14 EH03BR13X1 edit 3 X10CrMoVNb91 5.2 6.4 ≥ 25 Nozzle* EN 760: 200* 350 730-760 max. 220 for e ≤ 25.08.14
11CrMo910 Header: 16-64 121 multiple Bӧhler C9MV-UP* EN 24598-A: S CrMo91* 1.0/ 1.2 2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
Intermediate soak (80-100° C for 60 minutes min.) required for

all P91 thicknesses
Branch: 3-12.6 141a single and N/A N/A N/A N/A min. 60 Full penetration
736 Medupi 02301 EH03BR13X1 04 04.05.12 EH03BR13X1 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 25 Nozzle* EN 760: 200* 350 730-760 max. 150 for e ≤ 22.08.13
Header: 16-64 121 multiple Bӧhler C9MV-UP EN 12070: S CrMo91 2.0 2.5 min/ mm For nipple welds with thickness t = above 8mm and nozzle
thickness t = above 16mm, shall be PWHT immediately after
intermediate soak
Full penetration
121 wire: suspected C9MV-UP
Bӧhler BB910 5500/ e, Intermediate soak (80-100° C for 60 minutes min) required for
737 Medupi 02301-AB EH03BR13X1 04 04.05.12 EH03BR13X1 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 25 Nozzle* EN 760: 200* 350 730-760 max. 150 for e ≤ 11.04.14 all P91 thicknesses
Header: 16-64 121 multiple Bӧhler * EN 12070: S CrMo91 2.0 2.5 min/ mm
SA FB 2 55 DC H5 36mm For nipple welds with thickness t = above 8mm and nozzle
thickness t = above 16mm, shall be PWHT immediately after
intermediate soak

Full penetration
Bӧhler BB910 5500/ e, PWHT: t ≤ 8mm: min. 30 minutes; 8-90mm: 2.5min/ mm, min.
Branch: 3-14.2 141a single and N/A N/A N/A N/A
738 Medupi 02388-AA EH03BR13X1-1 04 22.07.14 EH03BR13X1-1 edit 3 7CrMoVTiB1010 X10CrMoVNb91 6.2 6.4 ≥ 25 Nozzle* EN 760: 200 250 740-750 * max. 220 for e ≤ 09.09.14 60 minutes
Header: 16-72 121 multiple Bӧhler C9MV-UP* EN 24598-A: S CrMo91* 1.0/ 1.2
SA FB 2 55 DC H5 25mm Intermediate soak (80-100° C for 60 minutes min) directly

Full penetration
Bӧhler BB910 5500/ e, PWHT: t ≤ 8mm: min. 30 minutes; 8-90mm: 2.5min/ mm, min.
739 Kusile 02808 EH03BR13X1-1 04 22.07.14 EH03BR13X1-1 edit 3 7CrMoVTiB1010 X10CrMoVNb91 6.2 6.4 ≥ 25 Nozzle* EN 760: 200 250 740-750 * max. 220 for e ≤ 25.08.14 60 minutes
Header: 16-72 121 multiple Bӧhler C9MV-UP* EN 24598-A: S CrMo91* 1.0/ 1.2
SA FB 2 55 DC H5 25mm Intermediate soak (80-100° C for 60 minutes min.) directly
Bӧhler BB910 5500/ e, Full penetration

740 Medupi 02388 EH03BR13X1-1 03 30.08.12 EH03BR13X1-1 7CrMoVTiB1010 X10CrMoVNb91 6.2 6.4 ≥ 25 Nozzle* EN 760: 200 250 730-750 * max. 150 for e ≤ 22.08.13 PWHT: t ≤ 8mm: min. 30 minutes; 8-90mm: 2.5min/ mm, min.
Header: 16-72 121 multiple Bӧhler C9MV-UP EN 12070: S CrMo91 1.2
SA FB 2 55 DC H5 36mm 60 minutes
141a Bӧhler N/A N/A Bӧhler BB910 N/A 180 N/A
EH03BR13X1-1 EH03BR13X1-1 Branch: 3-12.6/ ≥ 5* multiple and/ or Angle of branch 90°
741 Medupi 02691-AB 01 30.03.15 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 25 Repair* 121 Bӧhler C9MV-UP EN ISO 24598-A: S CrMo91 EN 760: 1.0 180 255 720-760 min. 60 100 12.06.15
Man TIG repair Tig repair Rev 1 Header: 18-72* single Full penetration
141 Bӧhler C9MV-IG EN ISO 21952-A: W CrMo91 SA FB 2 55 DC H5 2.0 180 255
141a Bӧhler N/A N/A Bӧhler BB910 N/A 180 N/A
EH03BR13X1-1 EH03BR13X1-1 Branch: 3-12.6/ ≥ 5* multiple and/ or Angle of branch 90°
742 Kusile 02873-AA 01 30.03.15 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 25 Repair* 121 Bӧhler C9MV-UP EN ISO 24598-A: S CrMo91 EN 760: 1.0 180 255 720-760 min. 60 100 09.04.15
Man TIG repair Tig repair Rev 1 Header: 18-72* single Full penetration
141 Bӧhler C9MV-IG EN ISO 21952-A: W CrMo91 SA FB 2 55 DC H5 2.0 180 255
Header 10CrMo910/ 11CrMo910

Full penetration
10CrMo910 Branch: 3-7.2* 141a single and N/A N/A N/A N/A PWHT: for t < 8mm
743 Medupi 02126-AE EH03BR13X1-2 06 21.07.14 EH03BR13X1-2 edit 5 X10CrMoVNb91 5.2 6.4 ≥ 28.5 Nozzle* EN 760: 250* 270 730-760 min. 30* max. 220 for e ≤ 10.09.14
11CrMo910 Header: 15-60* 121 multiple Bӧhler C9MV-UP* EN 24598-A: S CrMo91* 1.0/ 1.2 Intermediate soak (80-100° C for 60 minutes min) directly
SA FB 2 55 DC H5 25mm*
Full penetration
Branch: 3-7.2 141a single and N/A N/A N/A N/A min. 90 121 wire: suspected C9MV-UP
744 Kusile 02659-AB EH03BR13X1-2 05 04.02.14 EH03BR13X1-2 edit 4 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 28.5 Nozzle* EN 760: 250* 270 740-760 max. 220 for e ≤ 17.02.14
Header: 15-60 121 multiple Bӧhler * EN ISO 21952: S CrMo91 1.0/ 1.2 2.5 min/ mm Cooling down to room temperature after welding only for ≤ 8mm
Full penetration
Bӧhler BB910
745 Medupi 02126-AB EH03BR13X1-2 03 30.08.12 EH03BR13X1-2 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 28.5 Nozzle* EN 760: 250* 270 730-760 * 22.08.13
Header: 16.6-66.4 121 multiple Bӧhler * EN 12070: S CrMo91 2.0 2.5 min/ mm Intermediate soak (80-100° C for min. 60 min
SA FB 2 55 DC H5
Heating/ Cooling rate: e > 36: 5500/ e; ≤ 36mm: max. 150° C/h
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Exception noted (The PQR plate thickness was 30mm. Under

EN 15614-1, Table 5, the material qualification thickness should
be listed as 15 to 60mm; the sum of the process thickness
Bӧhler BB910 (2+3.2mm) is less than the maximum branch thickness groove
746 Kusile 02659 EH03BR13X1-2 03 30.08.12 EH03BR13X1-2 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 28.5 Nozzle* EN 760: 250* 270 730-760 * 10.01.14 weld (7.2mm))
Header: 16.6-66.4 121 multiple Bӧhler * EN 12070: S CrMo91 2.0 2.5 min/ mm
SA FB 2 55 DC H5 121 wire: suspected C9MV-UP
Full penetration
Intermediate soak (80-100° C for min. 60 min)
Heating/ Cooling rate: e > 36: 5500/ e; ≤ 36mm: max. 150° C/h
Full penetration
747 Medupi 02126-AC EH03BR13X1-2 05 04.02.14 EH03BR13X1-2 edit 4 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 28.5 Nozzle* EN 760: 250* 270 740-760 max. 220 for e ≤ 22.08.13
Full penetration
748 Medupi 02126-AD EH03BR13X1-2 05 04.02.14 EH03BR13X1-2 edit 4 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 28.5 Nozzle* EN 760: 250* 270 740-760 max. 220 for e ≤ 11.04.14
Header 10CrMo910/ 11CrMo910

Full penetration
10CrMo910 Branch: 3-7.2* 141a single and N/A N/A N/A N/A PWHT: for t < 8mm
749 Kusile 02659-AC EH03BR13X1-2 06 21.07.14 EH03BR13X1-2 edit 5 X10CrMoVNb91 5.2 6.4 ≥ 28.5 Nozzle* EN 760: 250* 270 730-760 min. 30* max. 220 for e ≤ 25.08.14
11CrMo910 Header: 15-60* 121 multiple Bӧhler C9MV-UP* EN 24598-A: S CrMo91* 1.0/ 1.2 Intermediate soak (80-100° C for 60 minutes min) directly
SA FB 2 55 DC H5 25mm*
750 Medupi 02389-AB EH11F1 05 04.03.15 EH11F1 Rev 5 24CrMo5 7CrMoVTiB1010 5.1 6.2 25<120 Fillet: 3-10* FW 141 single Bӧhler P24-IG EN ISO 21952-A: W ZCrMo2VTi/Nb N/A 2.0 205 N/A N/A N/A N/A 16.04.15 Throat thickness: 3-4.5mm
Exception noted (The material designation 24CrMo5 should be

751 Kusile 02660 EH11F1 02 17.11.12 EH11F1-1 7CrMoVTiB1010 24CrMo5 6.2 5.1 ≥ 22.25 3.55-8.52/ 5-12 FW 141 single Bӧhler P24-IG EN ISO 21952-A: W ZCrMo2VNb N/A 2.0/ 2.4 150 N/A N/A N/A N/A 13.01.14 25CrMo4 according to EN 12952-2. Bothe materials exist.
24CrMo5 is used for non-pressure part attachments)
752 Medupi 02389-AA EH11F1 02 17.11.12 EH11F1-1 7CrMoVTiB1010 24CrMo5 6.2 5.1 ≥ 22.25 3.55-8.52/ 5-12 FW 141 single Bӧhler P24-IG EN ISO 21952-A: W ZCrMo2VNb N/A 2.0/ 2.4 150 N/A N/A N/A N/A 22.08.13 N/A
753 Kusile 02660-AA EH11F1 05 04.03.15 EH11F1 Rev 5 24CrMo5 7CrMoVTiB1010 5.1 6.2 25<120 Fillet: 3-10* FW 141 single Bӧhler P24-IG EN ISO 21952-A: W ZCrMo2VTi/Nb N/A 2.0 205 N/A N/A N/A N/A 06.05.15 Throat thickness: 3-4.5mm
754 Medupi 00014-AA EH11F1 00 07.09.09 EH11F1-1 7CrMoVTiB1010 24CrMo5 6.2 5.1 ≥ 22.25 3.55-8.52/ 5-12 FW 141 single Bӧhler* P24-IG EN 12070: W ZCrMo2VNb N/A 2.0/ 2.4 ?? 216 N/A N/A N/A 09.02.10 141: ESAB OK Autorod 19.85 or equivalent

PWHT: 8mm and below min. 30 minutes; e > 8mm: 2,5 x e,
5500/ e,
min. 60 minutes
755 Medupi 02441-AA EH13B1 03 09.07.14 EH13B1 edit 1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 3.15-12.6 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4 250* 305 730-760 * max. 220 for e ≤ 03.09.14
25mm

756 Kusile 02564 EH13B1 02 13.12.12 EH13B1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 3.15-12.6 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4 250* 305 730-760 min. 30 220 26.03.13
Intermediate soak (80-100° C for min. 60 min) required for all
thicknesses
757 Medupi 02441 EH13B1 02 13.12.12 EH13B1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 3.15-12.6 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4 250* 305 730-760 min. 30 220 22.08.13
thicknesses

PWHT: 8mm and below min. 30 minutes; e > 8mm: 2,5 x e,
5500/ e,
min. 60 minutes
758 Kusile 02564-AA EH13B1 03 09.07.14 EH13B1 edit 1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 3.15-12.6 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4 250* 305 730-760 * max. 220 for e ≤ 20.08.14
25mm

Header X10CrMoVNb91
Branch: 3-20* 141 2.0/ 2.4 min. 60 Heating/ Cooling rate: e > 36mm: 5500/ e; ≤ 36mm: max. 150°
759 Medupi 02128-AD EH13BF3 03 21.12.12 EH18BF3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 250* 300 730-760 * 22.08.13
Header: 20-80* 141 2.4/ 3.2 2.5 min/ mm C/h
Exception noted (See comment on Weld Procedure approval

form)
Branch: 3-20* 141 2.0/ 2.4 min. 60 Header X10CrMoVNb91
760 Kusile 02594 EH13BF3 03 21.12.12 EH18BF3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 250* 300 730-760 * 18.07.13
Header: 20-80* 141 2.4/ 3.2 2.5 min/ mm Heating/ Cooling rate: e > 36mm: 5500/ e; ≤ 36mm: max. 150°
C/h
Header X10CrMoVNb91
Full penetration
141a N/A N/A N/A N/A 5500/ e, and a smooth transition between members
Branch: 3-14.2* single and
761 Medupi 02093-AF EH13BR13X1 07 13.06.14 EH13BR13X1 edit 5 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 240 730-760 * max. 220 for e ≤ 03.09.14 PWHT: 8mm and below min. 30 minutes; e > 8mm: 2,5 x e,
Header: 16-64* multiple*
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.4/ 3.0/ 3.2 25mm min. 60 minutes

Branch: 3-14.2 single and Full penetration
762 Medupi 02093-AD EH13BR13X1 06 21.12.12 EH13BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* 141 Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 200* 240 730-760 * 150 22.08.13
Header: 16-64 multiple* Intermediate soak (80-100° C for min. 60 min)
141 Bӧhler C9MV-IG EN 12070: W CrMo91 3.0
PWHT: 8mm and below min. 30 minutes; > 8mm: 2.5 min/ mm;
min. 60 minutes
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Exception noted (Mechanized procedures need to be submitted

with the program used)
Header X10CrMoVNb91
141a N/A N/A N/A N/A 5500/ e, Full penetration
Branch: 3-14.2 single and
763 Kusile 02593-AA EH13BR13X1 07 13.06.14 EH13BR13X1 edit 5 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 240 730-760 * max. 220 for e ≤ 10.07.14 141: or ESAB OK Tigrod 13.38
Header: 16-64 multiple*
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.4/ 3.0/ 3.2 25mm Refer to PWHT procedure
PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min/ mm e,
min. 60 minutes

764 Kusile 02593 EH13BR13X1 06 21.12.12 EH13BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* 141 Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 200* 240 730-760 * 150 12.11.13
min. 60 minutes

141a N/A N/A N/A N/A Full penetration
765 Medupi 02093-AA EH13BR13X1 00 30.03.09 EH13BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* 141 Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.4 200* 238 730-770 * 150 18.02.10 PWHT: 8mm and below min. 30 minutes; > 8mm: 2.5 min/ mm;
141 Bӧhler C9MV-IG EN 12070: W CrMo91 3.0 min. 60 minutes
Intermediate soak (80-100° C for min. 60 min) required for e >
8mm

766 Medupi 02093-AE EH13BR13X1 06 21.12.12 EH13BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* 141 Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 200* 240 730-760 * 150 11.04.14
min. 60 minutes

Full penetration
Branch: 3-14.2 single and 8mm
767 Medupi 02355-AB EH13BR13X1-1 03 10.06.14 EH13BR13X1-1 edit 3 X10CrMoVNb91 7CrMoVTiB1010 6.4 6.2 ≥ 25 Nozzle* 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 180* 193 740-770 * * 26.08.14
Header: 16-64 multiple* 141: or ESAB Tigrod 13.38
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 3.0
PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min./ mm,
min. 60 minutes
Heating rate: t < 25mm: max. 220° C/h; 25 < t < 100: 5500/e
Cooling rate: t < 25mm: max. 220 ° C/h

Full penetration
Branch: 3-14.2 single and 8mm
768 Kusile 02551-AA EH13BR13X1-1 03 10.06.14 EH13BR13X1-1 edit 3 X10CrMoVNb91 7CrMoVTiB1010 6.4 6.2 ≥ 25 Nozzle* 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 180* 193 740-770 * * 27.06.14
Header: 16-64 multiple* 141: or ESAB Tigrod 13.38
PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min/ mm,
min. 60 minutes
Heating rate: t < 25mm: max. 220° C/h; 25 < t < 100: 5500/e
Cooling rate: t < 25mm: max. 220 ° C/h

769 Medupi 02355 EH13BR13X1-1 02 13.01.10 EH13BR13X1-1 X10CrMoVNb91 7CrMoVTiB1010 6.4 6.2 ≥ 25 Nozzle* 141 Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 180* 193 740-770 * 150 22.08.13 PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min./ mm,
8mm

770 Medupi 02355-AA EH13BR13X1-1 02 13.01.10 EH13BR13X1-1 X10CrMoVNb91 7CrMoVTiB1010 6.4 6.2 ≥ 25 Nozzle* 141 Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 180* 193 740-770 * 150 11.04.14 PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min./ mm,
8mm
Branch: 3-7.2mm (X10CrMoVNb91)

Header: 15-60mm (10CrMo910)
Branch: 3-14.2mm (10CrMo910)
Header: 16-64mm (X10CrMoVNb91)
Full penetration
5500/ e,
EH13BR13X1-2 edit 3 141a single and N/A N/A N/A N/A 141: or ESAB OK Tigrod 13.38
771 Medupi 02390-AE EH13BR13X1-2 05 30.06.15 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 * Nozzle* N/A 200* 240 730-760 * max. 220 for e ≤ 03.07.15
EH13BR13X1 edit 5 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 Intermediate soak (80-100° C for 60 minutes min) directly
25mm
PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min./ mm e,
min. 60 minutes
Full penetration
EH13BR13X1-2 Branch: 3-7.2 141a single and N/A N/A N/A N/A min. 60
772 Kusile 02611 EH13BR13X1-2 03 17.01.13 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* N/A 200* 240 730-760 150 05.06.13 Intermediate soak (80-100° C for min. 60 min) required for all
EH13BR13X1 Header: 15-64 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 2.5 min/ mm
thicknesses
Full penetration
141: oe ESAB OK Tigrod 13.38
5500/ e, Intermediate soak (80-100° C for 60 minutes min.) directly
EH13BR13X1-2 edit 3 Branch: 3-14.2 141a single and N/A N/A N/A N/A
773 Medupi 02390-AD EH13BR13X1-2 04 17.06.14 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* N/A 200* 240 730-760 * max. 220 for e ≤ 04.09.14 followed by PWHT required for butt weld > 50mm, nozzle weld >
EH13BR13X1 edit 5 Header: 16-64* 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4
25mm 14mm and header/ nozzle weld > 8mm
min. 60 minutes
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Exception noted (Per Q100.5, for GTAW and PAW welding

process, filler metal shall be used)
Full penetration
EH13BR13X1-2 edit 3 Branch: 3-14.2 141a single and N/A N/A N/A N/A
774 Kusile 02611-AA EH13BR13X1-2 04 17.06.14 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* N/A 200* 240 730-760 * max. 220 for e ≤ 10.07.14 Intermediate soak (80-100° C for 60 minutes min) directly
EH13BR13X1 edit 5 Header: 16-64* 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4
25mm followed by PWHT required for butt weld > 50mm, nozzle weld >
min. 60 minutes
Full penetration
EH13BR13X1-2 Branch: 3-7.2 141a single and N/A N/A N/A N/A min. 60
775 Medupi 02390-AA EH13BR13X1-2 03 17.01.13 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* N/A 200* 240 730-760 150 22.08.13 Intermediate soak (80-100° C for min. 60 min) required for all
EH13BR13X1 Header: 15-64 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 2.5 min/ mm
thicknesses
Branch: 3-7.2mm (X10CrMoVNb91)

Header: 15-60mm (10CrMo910)
Branch: 3-14.2mm (10CrMo910)
Header: 16-64mm (X10CrMoVNb91)
Full penetration
5500/ e,
EH13BR13X1-2 edit 3 141a single and N/A N/A N/A N/A 141: or ESAB OK Tigrod 13.38
776 Kusile 02611-AB EH13BR13X1-2 05 30.06.15 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 * Nozzle* N/A 200* 240 730-760 * max. 220 for e ≤ 16.07.15
EH13BR13X1 edit 5 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 Intermediate soak (80-100° C for 60 minutes min) directly
25mm
PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min/ mm e,
min. 60 minutes
Full penetration
777 Medupi 02085-AA EH13BR13X1-2 01 26.01.10 EH13BR13X1-2 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 Nozzle* N/A 200 232 710-730 150 18.02.10 Intermediate soak (80-100° C for min. 60 min) required for t >
Header: 16.6-66.6 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 2.5 min/ mm
8mm
Full penetration
5500/ e,
≥ 25 Material 1: 8-32 Intermediate soak (80-100° C for 60 minutes min) directly
778 Medupi 02356-AC EH13BR13X1-3 04 13.06.14 EH13BR13X1-3 edit 4 X10CrMoVNb91 10CrMo910 6.4 5.2 Nozzle* 141 multiple* Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 350 730-760 * max. 220 for e ≤ 04.09.14
(nipple) Material 2: 3-10 followed by PWHT required for butt weld > 50mm, nozzle weld >
25mm
min. 60 minutes
Full penetration
≥ 25 and a smooth transition between members
Material 1: 8-32
779 Medupi 02356-AB EH13BR13X1-3 03 03.01.13 EH13BR13X1-3 X10CrMoVNb91 10CrMo910 6.4 5.2 (nipple) Nozzle* 141 multiple* Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.0/ 2.4 250* 350 730-760 * 150 22.08.13 Intermediate soak (80-100° C for min. 60 min) required for all
Material 2: 3-10
≥ 44.5 thicknesses
PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min./ mm,
min. 60 minutes
Full penetration
Material 1: 8-32
780 Kusile 02552-AA EH13BR13X1-3 03 03.01.13 EH13BR13X1-3 X10CrMoVNb91 10CrMo910 6.4 5.2 (nipple) Nozzle* 141 multiple* Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.0/ 2.4 250* 350 730-760 * 150 26.03.13 Intermediate soak (80-100° C for min. 60 min) required for all
Material 2: 3-10
≥ 44.5 thicknesses
PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min/ mm,
min. 60 minutes
Full penetration
≤ 50 and a smooth transition between members
5500/ e,
(nipple Material 1: 8-32 Intermediate soak (80-100° C for min. 60 min) required for weld
781 Medupi 02096-AA EH13BR13X1-3 02 26.01.10 EH13BR13X-3 X10CrMoVNb91 10CrMo910 6.4 5.2 Nozzle* 141 multiple* Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 250* 349 730-760 * max. 150 for e ≤ 18.02.10*
only) Material 2: 3-10 thickness t > 8mm
36mm
≥ 25 PWHT: t ≤ 8mm = min. 30 minutes; t > 8mm = 2.5 min./ mm,
min. 60 minutes
Valid from 05.02.10
Full penetration
≤ 50 and a smooth transition between members
5500/ e,
(nipple Material 1: 8-32 Intermediate soak (80-100° C for min. 60 min) required for weld
782 Medupi 02097-AA EH13BR13X1-3 01 08.12.09 EH13BR13X-3 X10CrMoVNb91 10CrMo910 6.4 5.2 Nozzle* 141 multiple* Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 250* 349 730-760 * max. 150 for e ≤ 18.02.10*
only) Material 2: 3-10 thickness t > 8mm
36mm
≥ 25 PWHT: ≤ 8mm = min. 30 minutes; > 8mm = 2.5 min./ mm, min.
60 minutes
Valid until 05.02.10
Full penetration
5500/ e,
≥ 25 Material 1: 8-32 Intermediate soak (80-100° C for 60 minutes min) directly
783 Kusile 02552-AB EH13BR13X1-3 04 13.06.14 EH13BR13X1-3 edit 4 X10CrMoVNb91 10CrMo910 6.4 5.2 Nozzle* 141 multiple* Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 350 730-760 * max. 220 for e ≤ 10.07.14
(nipple) Material 2: 3-10 followed by PWHT required for butt weld > 50mm, nozzle weld >
25mm
PWHT: t ≤ 8mm = min. 30 minutes; t ≥ 8mm = 2.5 min/ mm e,
min. 60 minutes
Released with comments (new WPS change in dimensions.

Hitachi to confirm application of this WPS with all the relevant
information)
Material thickness fillet: 6-24mm and ≥ 5mm
784 Medupi 02592 EH13BR13X1-4 00 11.04.14 EH13BR13X1-4 Rev 0 11CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 25 * Nozzle 141 multiple Bӧhler* C9MV-IG EN 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 255 740-760 min. 30* 100 22.04.14 Material thickness butt branch: 3-24mm
Material thickness butt: 25-100mm
PWHT: t ≤ 8mm; 8-90mm: 2.5 x t, min. 60 minutes
Intermediate heat treat at 80-100° C for 60 minutes before
PWHT
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Released with comments (new WPS change in dimensions.

Hitachi to confirm application of this WPS with all the relevant
information)
Material thickness fillet: 6-24mm and ≥ 5mm
785 Kusile 02754 EH13BR13X1-4 00 11.04.14 EH13BR13X1-4 Rev 0 11CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 25 * Nozzle 141 multiple Bӧhler* C9MV-IG EN 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 255 740-760 min. 30* 100 08.05.14 Material thickness butt branch: 3-24mm
Material thickness butt: 25-100mm
PWHT: t ≤ 8mm; 8-90mm: 2.5 x t, min. 60 minutes
Intermediate heat treat at 80-100° C for 60 minutes before
PWHT

5500/ e,
Fillet 1: 0 followed by PWHT required for nozzle weld > 16mm and
786 Medupi 02143-AE EH13BR2 05 04.03.15 EH13BR2 Rev 0 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 15 FW 141 multiple Bӧhler* C9MV-IG EN 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 266 740-760 * max. 220 for e ≤ 15.04.15
Fillet 2: ≥ 5.0* header/ nozzle weld > 8mm
25mm
PWHT: e ≤ 8mm = min. 30 minutes; e > 8-90mm = 2.5 min./
mm e, min. 60 minutes
EH13BR13X1-3 5500/ e, 141: or equivalent filler metal

Material 1: 10-80 min. 60
787 Kusile 02569-AA EH13BR2 04 03.01.13 EH28BF3-1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4 250* 290 730-760 max. 150 for e ≤ 26.03.13 Intermediate soak (80-100° C for min. 60 min) required for all
Material 2: 20-30 2.5 min/ mm
EH18BF3 36mm thicknesses
EH13BR13X1-3 5500/ e, 141: or equivalent filler metal
Material 1: 10-80 min. 60
788 Medupi 02143-AD EH13BR2 04 03.01.13 EH28BF3-1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4 250* 290 730-760 max. 150 for e ≤ 13.08.13 Intermediate soak (80-100° C for min. 60 min) required for all
Material 2: 20-30 2.5 min/ mm
EH18BF3 36mm thicknesses

5500/ e,
Fillet 1: 0 followed by PWHT required for nozzle weld > 16mm and
789 Kusile 02569-AB EH13BR2 05 04.03.15 EH13BR2 Rev 0 10CrMo910 X10CrMoVNb91 5.2 6.4 ≥ 15 FW 141 multiple Bӧhler* C9MV-IG EN 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 266 740-760 * max. 220 for e ≤ 27.05.15
Fillet 2: ≥ 5.0* header/ nozzle weld > 8mm
25mm
PWHT: e ≤ 8mm = min. 30 minutes; e > 8-90mm = 2.5 min./
mm e, min. 60 minutes

5500/ e,
Material 1: 8-32 min. 60 14mm and header/ nozzle weld > 8mm
790 Medupi 02354-AE EH13F1 05 17.11.14 EH13BR13X1-3 Rev 4 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 300 740-760* max. 220 for e ≤ 05.01.15
Material 2: 3-10 2.5 min/ mm PWHT: The soak temperature is limited to thermonozzle welds.
25mm
All other welds can be subjected to a soak temperature of 770°
C max.
5500/ e,
EH18BF3 Material 1: > 5 min. 60
791 Kusile 02550 EH13F1 00 01.03.10 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 10 FW 141 single Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 2.4 250 294 740-770 max. 150 for e ≤ 16.08.12 141: or equivalent filler metal
EH13F1 Material 2: 3-12 2.5 min/ mm
36mm
5500/ e, 141: or equivalent filler metal
EH18BF3 Material 1: > 5 min. 60
792 Medupi 02354-AC EH13F1 03 07.12.12 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 10 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4 250* 278 740-770 max. 150 for e ≤ 22.08.13 Intermediate soak (80-100° C for min. 60 min) required for all
EH13F1 Material 2: 5-20 2.5 min/ mm
36mm thicknesses
Exception noted (As per Hitachi specification HPES 12-3, the

WPS PWHT range is only acceptable for a pressure part
attachement not as pressure part)
5500/ e,
Material 1: 8-32 min. 60 141: or ESAB OK Tigrod 13.38
793 Kusile 02550-AA EH13F1 04 10.10.14 EH13BR13X1-3 Rev 4 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 300 740-770 max. 220 for e ≤ 29.10.14
Material 2: 3-10 2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
25mm

5500/ e,
Material 1: 8-32 min. 60 14mm and header/ nozzle weld > 8mm
794 Kusile 02550-AB EH13F1 05 17.11.14 EH13BR13X1-3 Rev 4 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 300 740-760* max. 220 for e ≤ 02.12.14
Material 2: 3-10 2.5 min/ mm PWHT: The soak temperature is limited to thermonozzle welds.
25mm
All other welds can be subjected to a soak temperature of 770°
C max.
Material thickness T-butt branch: 3-32mm

Material thickness T-butt header: 20-80mm
Material thickness fillet: 3.1-32mm (Group 5)/ ≥ 5mm (Group 6)
EH18BF3 Rev 5
795 Medupi 02123-AD EH18BF3 05 10.06.14 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 * FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 201* 260 740-760 * max. 220 for e ≤ 03.09.14 Intermediate soak (80-100° C for 60 minutes min) directly
EH13B1 Rev 1
25mm followed by PWHT required for nozzle weld > 14mm and
PWHT: t ≤ 8mm = min. 30 minutes; t > 8-90mm = 2.5 min/ mm,
min. 60 minutes

Material 1: 16-64 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.4 min. 60
796 Medupi 02123-AB EH18BF3 01 04.01.13 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. multiple N/A 200* 255 730-760 150 13.08.13 Intermediate soak (80-100° C for min. 60 min) required for all
Material 2: 8-32 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.4/ 3.2 2.5 min/ mm
thicknesses
Material thickness T-butt branch: 3-32mm

Material thickness T-butt header: 20-80mm
Material thickness fillet: 3.1-32mm (10CrMo910)/ > 5mm for
5500/ e, X10CrMoVNb91
EH18BF3 Rev 5
797 Kusile 02524-AC EH18BF3 05 10.06.14 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 * FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 201* 260 740-760 * max. 220 for e ≤ 08.09.14 141: or ESAB OK Tigrod 13.38
EH13B1 Rev 1
25mm Intermediate soak (80-100° C for 60 minutes min) directly
PWHT: t ≤ 8mm: 30 minutes; 8-90mm: 2.5 x t, min. 60 minutes

Material 1: 16-64 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.4 min. 60
798 Kusile 02524-AA EH18BF3 01 04.01.13 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. multiple N/A 200* 255 730-760 150 26.03.13 Intermediate soak (80-100° C for min. 60 min) required for all
Material 2: 8-32 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.4/ 3.2 2.5 min/ mm
thicknesses
Material 1: 16-64 141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.4 min. 60 141: or equivalent filler metal
799 Kusile 02524 EH18BF3 00 21.09.09 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. multiple N/A 200* 248 730-770 150 08.06.12
Material 2: 8-32 141 Bӧhler* C9MV-IG EN 12070: W CrMo91 3.2 2.5 min/ mm Intermediate soak (80-100° C for min. 60 min)
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]

Material thickness T-butt branch: 3-12.6mm and 8-32mm
(10CrMo910)
Material thickness T-butt header: 3-12.6mm and 20-80mm
(X10CrMoVNb91)
Material thickness fillet: 3-32mm/ > 5mm for X10CrMoVNb91
5500/ e,
EH18BF3 Rev 5 141: or ESAB OK Tigrod 13.38 or ESAB OK 76.98
800 Medupi 02080-AI EH18BF3-2 12 19.06.14 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 * FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 300 740-760 * max. 220 for e ≤ 03.09.14
EH13B1 Rev 1 Pre-heat: t < 12mm: 200 and t ≥ 12mm: 250
25mm
min. 60 minutes

(10CrMo910)
(X10CrMoVNb91)
Material thickness fillet: 3-32mm/ > 5mm for X10CrMoVNb91
5500/ e,
EH18BF3 Rev 5 141: or ESAB OK Tigrod 13.38 or ESAB OK 76.98
801 Kusile 02612-AA EH18BF3-2 12 19.06.14 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 * FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 300 740-760 * max. 220 for e ≤ 11.07.14
EH13B1 Rev 1 Pre-heat: t < 12mm: 200 and t ≥ 12mm: 250
25mm
min. 60 minutes

Material 1: 20-80 141 Bӧhler C9MV-IG EN ISO 21952-A: W CrMo91 2.4 min. 60
802 Medupi 02080-AD EH18BF3-2 07 22.01.13 EH18BF3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. multiple N/A 250* 300 740-770 150 16.09.13 Intermediate soak (80-100° C for min. 60 min) required for all
Material 2: 3-20 141 Bӧhler C9MV-IG EN ISO 21952-A: W CrMo91 2.4/ 3.0 2.5 min/ mm
thicknesses
Exception noted (Qualified thickness 5-20mm acc. To BS 15614-
1 Table 5. Qualification was on 10mm)
Material 1: 20-80 141 Bӧhler C9MV-IG EN ISO 21952-A: W CrMo91 2.4 min. 60
803 Kusile 02612 EH18BF3-2 07 22.01.13 EH18BF3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. multiple N/A 250* 300 740-770 150 25.03.13 Diameter > 150mm, if PA or PC, if rotated
Material 2: 3-20 141 Bӧhler C9MV-IG EN ISO 21952-A: W CrMo91 2.4/ 3.0 2.5 min/ mm
thicknesses
Released with comments (PWHT temp. shall be limited to 760'C

as per HPES 12-3. WPS to be corrected and resubmitted)
Material 1: 20-80 141 Bӧhler C9MV-JG EN ISO 21952-A: W CrMo91 2.4 min. 60
804 Medupi 02080-AC* EH18BF3-2 05 11.11.12 EH18BF3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. multiple N/A 250* 278 7300-770 150 23.11.12 Diameter > 150mm, if PA or PC, if rotated
Material 2: 3-20 141 Bӧhler C9MV-JG EN ISO 21952-A: W CrMo91 2.4/ 3.0 2.5 min/ mm
Intennediate soak (80-100° C for min. 60 min) required for all
thicknesses

Material 1: 20-80 141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4 min. 60
805 Medupi 02080-AA EH18BF3-2 02 26.01.10 EH18BF3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. multiple N/A 250* 294 730-770 150 18.02.10 Intermediate soak (80-100° C for min. 60 min) is not required for
Material 2: 3-20 141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4/ 3.0 2.5 min/ mm
butt welds ≤ 50mm

(10CrMo910)
(X10CrMoVNb91)
Material thickness fillet: 3-32mm (10CrMo910)/ > 5mm for
EH18BF3 Rev 5
806 Medupi 02080-AJ EH18BF3-2 13 02.12.14 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 * FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 300 740-760 * max. 220 for e ≤ 14.01.15 141: or ESAB OK Tigrod 13.38
EH13B1 Rev 1
25mm Pre-heat: t < 12mm: 200° C and t ≥ 12mm: 250° C
min. 60 minutes

(10CrMo910)
(X10CrMoVNb91)
Material thickness fillet: 3-32mm (10CrMo910)/ > 5mm for
EH18BF3 Rev 5
807 Kusile 02612-AB EH18BF3-2 13 02.12.14 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 25 * FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 250* 300 740-760 * max. 220 for e ≤ 17.03.15 141: or ESAB OK Tigrod 13.38
EH13B1 Rev 1
25mm Pre-heat: t < 12mm: 200° C and t ≥ 12mm: 250° C
min. 60 minutes

PWHT: e > 8-90mm = 2.5 min./ mm e, min. 60 minutes
5500/ e,
Fillet: ≥ 5 141 Bӧhler* C9MV-IG EN ISO 21952A: W CrMo91 2.0/ 2.4 Intermediate soak (80-100° C for 60 minutes min.) directly
808 Medupi 02649 EH23B7-1 02 15.08.14 EH27B7 10CrMo910 X20CrMoV111 5.2 6.4 ≥ 125 BW multiple N/A 250 350 730-760 min. 100* max. 220 for e < 11.09.14
Butt: 22-88 111 Bӧhler Fox C9MV EN ISO 3580A: E CrMo91 B 42 H5 2.5/ 3.2 followed by PWHT required for butt weld > 50mm, nozzle weld >
25mm
3 PWHT cycles each 100 minutes
WPS covers X10CrMoVNb91

Fillet: ≥ 5* 141 Bӧhler* C9MV-IG EN ISO 21952A: W CrMo9Si 2.0/ 2.4 5500/ e, max. 220
809 Kusile 02813 EH23B7-1 02 15.08.14 EH23B7 10CrMo910 X20CrMoV111* 5.2 6.4 ≥ 125 BW multipe N/A 250* 350 730-760 min. 100* 04.09.14 followed by PWHT required for butt weld > 50mm, nozzle weld >
Butt: 22-88* 111 Bӧhler Fox C9MV EN ISO 3580A: E CrMo91 B 42 H5 2.5/ 3.2 for e < 25mm
PWHT: 8 < e ≤ 90mm: 2.5 x e, min. 60 minutes
PWHT cycles 3 x 100 minutes each at 750° C
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.4 141: or equivalent filler metal
810 Medupi 02149-AA EH23BF3 01 04.01.13 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 255 730-760 150 13.08.13 Intermediate soak (80-100° C for min. 60 min) required for all
Header: 16-64 2.5 min/ mm
111 Bӧhler Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 3.2 thicknesses
811 Kusile 02525-AA EH23BF3 01 04.01.13 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 255 730-760 150 26.03.13 Intermediate soak (80-100° C for min. 60 min) required for all
141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.4
812 Kusile 02525 EH23BF3 00 21.09.09 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. 141 multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 3.2 200* 248 730-770 150 06.06.12
Header: 16-64 2.5 min/ mm Intermediate soak (80-100° C for min. 60 min)
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2
Full penetration
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.4 5500/ e, 111: or ESAB OK 76.98
Branch: 8-32
813 Medupi 02109-AC EH23BR13X1 03 13.06.14 EH23BR13X1 edit 3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 Nozzle* 141 multiple* Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.4/ 3.0/ 3.2 200* 255 730-760 * max. 220 for e ≤ 04.09.14 PWHT: e ≤ 8mm = min. 30 minutes; e > 8mm = 2.5 min/ mm,
Header: 16-64
111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2 25mm min. 60 minutes
Full penetration
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4 5500/ e, and a smooth transition between members
Branch: 8-32
814 Kusile 02527 EH23BR13X1 01 26.01.10 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 Nozzle* 141 multiple* Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 3.0 200* 248 730-760 * max. 150 for e ≤ 08.06.12 Intermediate soak (80-100° C for 60 minutes min) required for t
Header: 16-64
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 36mm > 8mm
PWHT: e ≤ 8mm = min. 30 minutes; e > 8mm = 2.5 min/ mm,
min. 60 minutes
Full penetration
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4 and a smooth transition between members
Branch: 8-32
815 Kusile 02527-AA EH23BR13X1 02 04.01.13 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 Nozzle* 141 multiple* Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200* 255 730-760 * 150 26.03.13 PWHT: e ≤ 8mm = min. 30 minutes; e > 8mm = 2.5 min/ mm,
Header: 16-64
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 min. 60 minutes
thicknesses
Full penetration
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4 and a smooth transition between members
Branch: 8-32
816 Medupi 02109-AB EH23BR13X1 02 04.01.13 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 Nozzle* 141 multiple* Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200* 255 730-760 * 150 13.08.13 PWHT: e ≤ 8mm = min. 30 minutes; e > 8mm = 2.5 min/ mm,
Header: 16-64
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 min. 60 minutes
thicknesses
Full penetration
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.4 5500/ e, 111: or ESAB OK 76.98
Branch: 8-32
817 Kusile 02527-AB EH23BR13X1 03 13.06.14 EH23BR13X1 edit 3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 Nozzle* 141 multiple* Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.4/ 3.0/ 3.2 200* 255 730-760 * max. 220 for e ≤ 10.07.14 PWHT: e ≤ 8mm = min. 30 minutes; e > 8mm = 2.5 min/ mm,
Header: 16-64
111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2 25mm min. 60 minutes
Full penetration
5500/ e, and a smooth transition between members
Branch: 8-32 141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4
818 Medupi 02302 EH23BR13X1-1 01 04.05.12 EH23BR13X1-1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 Nozzle* multiple* N/A 200 280 730-760 * max. 150 for e ≤ 22.08.13 PWHT: ≤ 8mm: min. 30 minutes; > 8mm: 2.5 min/ mm, min. 60
Header: 16-64 111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2
36mm minutes
Intermediate soak of 80-100° C for 60 minutes required for t >
16mm
Full penetration
5500/ e, and a smooth transition between members
Branch: 8-32 141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4
819 Kusile 02526 EH23BR13X1-1 01 04.05.12 EH23BR13X1-1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 Nozzle* multiple* N/A 200 280 730-760 * max. 150 for e ≤ 08.06.12 PWHT: ≤ 8mm: min. 30 minutes; > 8mm: 2.5 min/ mm, min. 60
Header: 16-64 111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2
36mm minutes
Intermediate soak of 80-100° C for 60 minutes required for t >
16mm

111: or ESAB OK 76.98
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.4 5500/ e,
Branch: 8-32 min. 60 Intermediate soak (80-100° C for 60 minutes min) directly
820 Medupi 02079-AB EH28BF3 03 18.06.14 EH23BR13X1 edit 3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.4/ 3.0/ 3.2 200* 255 730-760 max. 220 for e ≤ 04.09.14
Header: 16-64 2.5 min/ mm followed by PWHT required for butt weld > 50mm, nozzle weld >
111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2 25mm
821 Medupi 02079-AA EH28BF3 02 04.01.13 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 3.2 200* 255 730-760 150 13.08.13 Intermediate soak (80-100° C for min. 60 min) required for all
141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.4
822 Kusile 02528 EH28BF3 01 26.01.10 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. 141 multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 3.2 200* 248 730-760 150 08.06.12
Header: 16-64 2.5 min/ mm Intermediate soak (80-100° C for min. 60 min)
823 Kusile 02528-AA EH28BF3 02 04.01.13 EH23BR13X1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 3.2 200* 255 730-760 150 26.03.13 Intermediate soak (80-100° C for min. 60 min) required for all
111: or ESAB OK 76.98
Branch: 8-32 min. 60 5500/ e, max. 220 Intermediate soak (80-100° C for 60 minutes min) directly
824 Kusile 02528-AB EH28BF3 03 18.06.14 EH23BR13X1 edit 3 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 44.5 FW full pen. 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.4/ 3.0/ 3.2 200* 255 730-760 10.07.14
Header: 16-64 2.5 min/ mm for e < 25mm followed by PWHT required for butt weld > 50mm, nozzle weld >
111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2

Fillet welds > 5mm
5500/ e,
Branch: 15-60* 141 Bӧhler* C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4 min. 60 111: or ESAB OK 76.98
825 Medupi 02433-AD EH28BF3-1 06 18.06.14 EH28BF3-1 (Edit 3) X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. multiple N/A 250* 289 730-760 max. 220 for e ≤ 04.09.14
Header: 20-80* 111 Bӧhler* Fox C9MV EN 3580-A: E CrMo91 B 42 H5 3.2 2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
25mm
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Branch: 15-60* min. 60 Fillet welds > 5mm
826 Kusile 02679-AA EH28BF3-1 04 06.02.14 EH28BF3-1 (Edit 2) X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. 141 multiple Bӧhler C9MV-IG EN 21952: W CrMo91 N/A 3.2 250* 289 730-760 5500/ e, max. 220 17.02.14
Header: 20-80* 2.5 min/ mm Intermediate soak (80-100° C for min. 60 min) required for all
thicknesses
141 C9MV-IG EN 21952: W CrMo91 2.4
Branch: 15-60* Bӧhler min. 60 5500/ e, Diameter > 150mm, if PA or PC, if rotated
827 Kusile 02679-AB EH28BF3-1 05 22.04.14 EH28BF3-1 (Edit 3) X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. 141 multiple C9MV-IG EN 21952: W CrMo91 N/A 3.2 250 289 730-760 09.05.14
Header: 20-80* Bӧhler 2.5 min/ mm max. 220 Fillet welds > 5mm
111 Fox C9MV EN 3580: E CrMo91 B 42 H5 3.2
Branch: 15-60* min. 60 Fillet welds > 5mm
828 Medupi 02433-AA EH28BF3-1 04 06.02.14 EH28BF3-1 (Edit 2) X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. 141 multiple Bӧhler C9MV-IG EN 21952: W CrMo91 N/A 3.2 250* 289 730-760 5500/ e, max. 220 10.03.14
Header: 20-80* 2.5 min/ mm Intermediate soak (80-100° C for min. 60 min) required for all
thicknesses

Fillet welds > 5mm
5500/ e,
Branch: 15-60* 141 Bӧhler* C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4 min. 60 111: or ESAB OK 76.98
829 Kusile 02679-AC EH28BF3-1 06 18.06.14 EH28BF3-1 (Edit 3) X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. multiple N/A 250* 289 730-760 max. 220 for e ≤ 10.07.14
Header: 20-80* 111 Bӧhler* Fox C9MV EN 3580-A: E CrMo91 B 42 H5 3.2 2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
25mm

141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.4 Fillet welds > 5mm
830 Medupi 02018-AA EH28BF3-1 02 30.08.12 EH28BF3-1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. 141 multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 3.2 250* 289 740-770 5500/ e, max. 220 22.08.13 141: or equivalent filler metal
Header: 20-80* 2.5 min/ mm
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 Intermediate soak (80-100° C for min. 60 min) required for all
thicknesses

Fillet welds > 5mm
141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.4 141: or equivalent filler metal
831 Medupi 02018-AA EH28BF3-1 02 18.12.09 EH28BF3-1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. 141 multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 3.2 250* 289 740-770 * 15.02.10 See weld Test Plan or PWHT Procedure for the maximum
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 Heating and Cooling rates
Intermediate soak (80-100° C for min. 60 min) is not required for
butt welds ≤ 50mm

141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.4 Fillet welds > 5mm
832 Medupi 02433 EH28BF3-1 02 30.08.12 EH28BF3-1 X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. 141 multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 3.2 250 289 740-770 5500/ e, max. 220 22.08.13 141: or equivalent filler metal
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 Intermediate soak (80-100° C for min. 60 min) required for all
thicknesses
Branch: 15-60* 141 Bӧhler C9MV-IG EN 21952: W CrMo91 2.4 min. 60 Fillet welds > 5mm
833 Medupi 02433-AB EH28BF3-1 04 06.02.14 EH28BF3-1 (Edit 2) X10CrMoVNb91 10CrMo910 6.4 5.2 ≥ 500* FW full pen. multiple N/A 250* 289 730-760 5500/ e, max. 220 11.04.14
Header: 20-80* 111 Bӧhler Fox C9MV EN 3580: E CrMo91 B 42 H5 3.2 2.5 min/ mm Intermediate soak (80-100° C for min. 60 min) required for all
thicknesses
Fillet 1: 3-6.4*
834 Medupi 02391-AC EJ11F1 05 14.03.14 EJ11F1 Rev 6 10CrMo910 X15CrNiSi2012 5.2 8.2 ≥ 25 FW 141 single ESAB OK Tigrod 19.85 ISO 18274: S Ni 6082 N/A 2.4 30 53 N/A N/A N/A 22.04.14 Throat thickness: 2.4-4.8mm
Fillet 2: 3-9*
Fillet 1: 3-6.4*
835 Kusile 02588-AA EJ11F1 05 14.03.14 EJ11F1 Rev 6 10CrMo910 X15CrNiSi2012 5.2 8.2 ≥ 25 FW 141 single ESAB OK Tigrod 19.85 ISO 18274: S Ni 6082 N/A 2.4 30 53 N/A N/A N/A 06.05.14 Throat thickness: 2.4-4.8mm
Fillet 2: 3-9*
Material 1: 3-9
836 Medupi 02391-AB EJ11F1 02 21.12.12 EJ11F1 10CrMo910 X15CrNiSi2012 5.2 8.2 > 25 FW 141 multiple ESAB* OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 2.4 20 175 N/A N/A N/A 03.04.14 141: or equivalent filler metal
Material 2: 3-6.4
Fillet 1: 3-6.4*
837 Medupi 02391-AD EJ11F1 06 17.04.14 EJ11F1 Rev 7 10CrMo910 X15CrNiSi2012 5.2 8.2 ≥ 25 FW 141 multiple ESAB OK Tigrod 19.85 ISO 18274: S Ni 6082 N/A 2.4 30 53 N/A N/A N/A 21.07.14 Throat thickness: 2.4-4.8mm
Fillet 2: 3-9*
Fillet 1: 3-6.4*
838 Kusile 02588-AB EJ11F1 06 17.04.14 EJ11F1 Rev 7 10CrMo910 X15CrNiSi2012 5.2 8.2 ≥ 25 FW 141 multiple ESAB OK Tigrod 19.85 ISO 18274: S Ni 6082 N/A 2.4 30 53 N/A N/A N/A 15.09.14 Throat thickness: 2.4-4.8mm
Fillet 2: 3-9*
Material 1: 3-9
839 Medupi 02034-AD EJ11F1-1 05 18.03.14 EJ11F1-1 edit 3 10CrMo910 X10CrAlSi7 5.2 7.1 ≥ 25 ≤ 120 FW 141 single Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0 20 N/A N/A* N/A N/A 15.10.14 No PWHT if design temperature > 480° C
Material 2: 5-20
Material 1: 3-5.4
840 Kusile 02678-AA EJ11F1-1 03 01.02.14 EJ11F1-1 edit 1 10CrMo910 X10CrAl7 5.2 7.1 ≥ 25 FW 141 single Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 20 N/A N/A N/A N/A 18.02.14 N/A
Material 2: 5-12
Material 1: 3-9 Exception noted (WPS number on page two wrong)
841 Kusile 02678-AB EJ11F1-1 05 18.03.14 EJ11F1-1 edit 3 10CrMo910 X10CrAlSi7 5.2 7.1 ≥ 25 ≤ 120 FW 141 single Bӧhler CM2-IG EN ISO 21952-A: W CrMo2Si N/A 2.0 20 N/A N/A* N/A N/A 05.05.14
Material 2: 5-20 No PWHT if design temperature > 480° C
Material 1: 2.25-5.4
842 Medupi 02434 EJ11F1-1 01 03.12.12 EJ11F1-1 10CrMo910 X10CrAlSi7 5.2 7.1 ≥ 25 FW 141 single Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 20 N/A N/A N/A N/A 22.08.13 N/A
Material 2: 5-12
Material 1: 2.25-5.4 Exception noted (minimum range thickness qualification must be
843 Kusile 02678 EJ11F1-1 01 03.12.12 EJ11F1-1 10CrMo910 X10CrAl7 5.2 7.1 ≥ 25 FW 141 single Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 20 N/A N/A N/A N/A 10.01.14
Material 2: 5-12 3mm not 2.25mm)
844 Medupi 02034-AA EJ11F1-1 00 10.11.09 EJ11F1-1 10CrMo910 X10CrAl7 5.2 7.1 ≥ 25 FW 141 single Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 20 258 N/A N/A N/A 22.08.13 N/A
Material 2: 5-12
845 Medupi 02034-AC EJ11F1-1 01 03.12.12 EJ11F1-1 10CrMo910 X10CrAl7 5.2 7.1 ≥ 25 FW 141 single Bӧhler CM2-IG EN 12070: W CrMo2Si N/A 2.0/ 2.4 20 N/A N/A N/A N/A 11.04.14 N/A
Material 2: 5-12
Throat thickness: 1.6-3.2

Fillet 1: 2.1-6* 141a: or ESAB OK Tigrod 19.85 or Bӧhler Thermanit Nicro 82
846 Medupi 02468-AB EJ11F1-M1 04 14.07.14 EJ11F1-M1 Rev 2 X15CrNiSi2012 10CrMo910 8.2 5.2 ≥ 25 < 120 FW 141a single Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 10.09.14
Fillet 2: 3-9* Electrode size 0.8 preferred
Design mean wall temperature > 480° C

Fillet 1: 2.1-6* 141a: or ESAB OK Tigrod 19.85 or Bӧhler Thermanit Nicro 82
847 Kusile 02628-AB EJ11F1-M1 04 14.07.14 EJ11F1-M1 Rev 2 X15CrNiSi2012 10CrMo910 8.2 5.2 ≥ 25 < 120 FW 141a single Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 19.08.14
Fillet 2: 3-9* Electrode size 0.8 preferred

Fillet 1: 2.1-6*
848 Medupi 02468-AA EJ11F1-M1 03 14.03.14 EJ11F1-M1 Rev 1 X15CrNiSi2012 10CrMo910 8.2 5.2 ≥ 25 < 120 FW 141 single Bӧhler Thermanit Nicro 82 EN ISO 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 19.03.14 Electrode size 0.8 preferred
Fillet 2: 3-9*
Fillet 1: 2.1-6*
849 Kusile 02628-AA EJ11F1-M1 03 14.03.14 EJ11F1-M1 Rev 1 X15CrNiSi2012 10CrMo910 8.2 5.2 ≥ 25 < 120 FW 141 single Bӧhler Thermanit Nicro 82 EN ISO 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 19.03.14 Electrode size 0.8 preferred
Fillet 2: 3-9*
Material 1: 3-9 141a: or Bӧhler Thermanit Nicro 82
850 Medupi 02468 EJ11F1-M1 01 28.01.13 EJ11F1-M1 10CrMo910 X15CrNiSi2012 5.2 8.2 ≥ 25 FW 141a single ESAB* OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 0.8* 20 N/A N/A N/A N/A 08.10.13
Material 2: 3-6 Electrode size 0.8 preferred
Material 1: 3-9 141a: or ESAB OK Tigrod 19.85 or Bӧhler Thermanit Nicro 82

851 Medupi 02521-AB EJ11F1-M2 03 08.04.14 EJ11F1-M2 edit 4 X15CrNiSi2012 7CrMoVTiB1010 8.2 6.2 ≥ 25 FW 141a multiple Bӧhler* NIBAS 70/20-IG EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 234 N/A N/A N/A 10.09.14
Material 2: 3.55-14.2 Electrode size 0.8 preferred
Material 1: 3-9
852 Kusile 02717 EJ11F1-M2 02 24.01.14 EJ11F1-M2 X15CrNiSi2012 7CrMoVTiB1010 8.2 6.2 ≥ 25 FW 141a multiple Bӧhler Thermanit Nicro 82 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 234 N/A N/A N/A 19.02.14 Electrode size 0.8 preferred
Material 2: 3.55-14.2
Material 1: 3-9
853 Medupi 02521 EJ11F1-M2 02 24.01.14 EJ11F1-M2 X15CrNiSi2012 7CrMoVTiB1010 8.2 6.2 ≥ 25 FW 141a multiple Bӧhler Thermanit Nicro 82 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 234 N/A N/A N/A 10.02.14 Electrode size 0.8 preferred
Material 2: 3.55-14.2
Material 1: 3-9
854 Medupi 02521-AA EJ11F1-M2 02 24.01.14 EJ11F1-M2 X15CrNiSi2012 7CrMoVTiB1010 8.2 6.2 ≥ 25 FW 141a multiple Bӧhler Thermanit Nicro 82 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 234 N/A N/A N/A 11.04.14 Electrode size 0.8 preferred
Material 2: 3.55-14.2
Material 1: 3-9 141a: or ESAB OK Tigrod 19.85 or Bӧhler Thermanit Nicro 82

855 Kusile 02717-AA EJ11F1-M2 03 08.04.14 EJ11F1-M2 edit 4 X15CrNiSi2012 7CrMoVTiB1010 8.2 6.2 ≥ 25 FW 141a multiple Bӧhler* NIBAS 70/20-IG EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 234 N/A N/A N/A 09.05.14
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
856 Medupi 02588-AB EJ13B1 06 27.11.14 EJ13B1 Rev 3 10CrMo910 X12Cr13 5.2 7.2 ≥ 25 3-11.2 BW 141 multiple Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 2.4 250 300 690-730 min. 45 5500/ e, max. 220 17.12.14 141: or ESAB OK Tigrod 19.85
Fillet: 3-6.7 H: 150

857 Kusile 02750 EJ13B1 04 03.04.14 EJ13B1 Rev 1 10CrMo910 X12Cr13 5.2 7.2 ≥ 25 BW 141 multiple Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 2.4 250 300 690-730 min. 45 09.05.14 141: or ESAB OK Tigrod 19.85
Butt: 3-11.2 C: 100
858 Medupi 02588-AA EJ13B1 05 19.09.14 EJ13B1 Rev 2 10CrMo910 X12Cr13 5.2 7.2 ≥ 25 3-11.2 BW 141 multiple Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 2.4 250 300 690-730 min. 45 5500/ e, max. 220 08.01.15 141: or ESAB OK Tigrod 19.85
Fillet: 3-6.7 H: 150

859 Medupi 02588 EJ13B1 04 03.04.14 EJ13B1 Rev 1 10CrMo910 X12Cr13 5.2 7.2 ≥ 25 BW 141 multiple Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 2.4 250 300 690-730 min. 45 19.05.14 141: or ESAB OK Tigrod 19.85
Butt: 3-11.2 C: 100
860 Kusile 02750-AB EJ13B1 06 27.11.14 EJ13B1 Rev 3 10CrMo910 X12Cr13 5.2 7.2 ≥ 25 3-11.2 BW 141 multiple Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 N/A 2.4 250 300 690-730 min. 45 5500/ e, max. 220 08.12.14 141: or ESAB OK Tigrod 19.85
Intermediate soak of 280° C for 120 minutes required for t >
861 Medupi 02311 F01B7 01 03.05.12 F01B7 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 155 16-64 BW 141 multiple Bӧhler DMO-IG EN 12070: W MoSi EN 760: 2.4/ 3.2 150* 220 N/A N/A max. 150 for e ≤ 22.08.13
20mm
121 ESAB OK Autorod 13.40 EN 756: S 3Ni1Mo SA FB 1 55 AC H5 2.4/ 3.2 36mm
862 Kusile 02529 F01B7 01 03.05.12 F01B7 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 155 16-64 BW 141 multiple Bӧhler DMO-IG EN 12070: W MoSi EN 760: 2.4/ 3.2 150* 220 N/A N/A max. 150 for e ≤ 08.06.12
20mm
141 Bӧhler DMO-IG EN 12070: W MoSi ESAB OK Flux 10.62 2.0/ 2.4 121 wire: or Bӧhler 3NiMo1-UP
min. 30
863 Medupi 02313 F03B7 02 03.05.12 F03B7 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 155 15-60 BW 141 multiple Bӧhler DMO-IG EN 12070: W MoSi EN 760: 2.4/ 3.2 150* 220 590-620 150 22.08.13 Intermediate soak of 280° C for 120 minutes required for t >
1 min/ mm
121 ESAB* OK Autorod 13.40 EN 756: S 3Ni1Mo SA FB 1 55 AC H5 2.4/ 3.2 20mm
141 Bӧhler DMO-IG EN 12070: W MoSi ESAB OK Flux 10.62 2.0/ 2.4 121 wire: or Bӧhler 3NiMo1-UP
min. 30
864 Kusile 02530 F03B7 02 03.05.12 F03B7 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 155 15-60 BW 141 multiple Bӧhler DMO-IG EN 12070: W MoSi EN 760: 2.4/ 3.2 150* 220 590-620 150 08.06.12 Intermediate soak of 280° C for 120 minutes required for t >
1 min/ mm
121 ESAB* OK Autorod 13.40 EN 756: S 3Ni1Mo SA FB 1 55 AC H5 2.4/ 3.2 20mm
5500/ e for e >

141 Bӧhler DMO-IG EN ISO 21952: W MoSi OK Flux 10.62 2.0/ 2.4 Intermediate soak of 280° C for 120 minutes required t > 20mm
36mm,
865 Medupi 02392-AA F03B7-1 03 19.11.12 F03B7-2 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 212.5 20-80 BW 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi EN 760: 2.4/ 3.2 152* 199 590-620 * 03.04.14 PWHT: t ≤ 13-60mm: 1 min/ mm min. 30 minutes; t > 60mm:
max. 150 for e ≤
121 ESAB Autrod 13.40 EN 756: S 3Ni1Mo SA FB 1 55 AC H5 2.4/ 3.2 60+0.5x(e-60)
36mm
5500/ e for e >
141 Bӧhler DMO-IG EN ISO 21952: W MoSi OK Flux 10.62 2.0/ 2.4 Intermediate soak of 280° C for 120 minutes required t > 20mm
36mm,
866 Medupi 02392-AB F03B7-1 04 06.01.13 F03B7-2 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 212.5 20-80 BW 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi EN 760: 2.4/ 3.2 150* 220 590-620 * 22.05.13 PWHT: t ≤ 13-60mm: 1 min/ mm min. 30 minutes; t > 60mm:
max. 150 for e ≤
121 ESAB Autrod 13.40 EN 756: S 3Ni1Mo SA FB 1 55 AC H5 2.4/ 3.2 60+0.5x(e-60)
36mm
141 Bӧhler DMO-IG EN ISO 21952: W MoSi ESAB OK Flux 10.62 2.0/ 2.4 5500/ e,
20mm
867 Kusile 02575 F03B7-1 04 06.01.13 F03B7-2 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 > 252.5 20-80 BW 141 multiple Bӧhler DMO-IG EN ISO 21952: W MoSi EN 760: 2.4/ 3.2 150* 220 590-620 * max. 150 for e ≤ 25.03.13
PWHT: t > 13-60mm = min. 30 minutes; t > 60mm=60+0.5x(t-
60)

111: or ESAB OK 78.74 (EN 757: E 55 4 MnMo B 32 H5)
F23B1-2 (PF) Rev 4 PWHT: t < 13mm = min. 40 minutes; t > 13-60mm = 1 min/ mm
Fillet: ≥ 5* 141 Bӧhler DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4
868 Medupi 02334-AB F23B7 02 21.08.14 F23B1-2(PC) Rev 3 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 BW multiple N/A 150 220 590-610 * 5500/ e, max. 220 12.09.14 Refer to PWHT procedure
Butt: 12.5-80* 111 Bӧhler* EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 2.5/ 3.2
F23B1 PWHT temperature to be at least 30° C lower than tempering
temperature used by base metal supplier (to be verified before
PWHT)
5500/ e,
141 Bӧhler DMO-IG EN 12070: W MoSi 2.0/ 2.4 min. 30
869 Medupi 02334-AA F23B7 01 06.01.13 F23B1 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 > 130 12.5-50 BW multiple N/A 150 216 580-620 max. 220 for e ≤ 22.05.13 N/A
111 Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 2.5/ 3.2 1 min/ mm e
36mm
5500/ e,
870 Kusile 02531 F23B7 00 23.11.09 F23B1 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 12.5-50 BW multiple N/A 150 216 580-620 max. 220 for e ≤ 08.06.12 N/A
36mm
5500/ e,
871 Kusile 02531-AA F23B7 01 06.01.13 F23B1 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 12.5-50 BW multiple N/A 150 216 580-620 max. 220 for e ≤ 25.03.13 N/A
36mm
5500/ e,
872 Medupi 02023-AA F23B7 00 22.11.09 F23B1 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 12.5-50 BW multiple N/A 150 216 580-620 max. 220 for e ≤ 09.02.10 N/A
36mm

111: or ESAB OK 74.78 (EN 757: E 55 4 MnMo B 32 H5)
F23B1-2 (PF) Rev 4 PWHT: t < 13mm = min. 40 minutes; t > 13-60mm = 1 min/ mm
Fillet: > 5* 141 Bӧhler DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4
873 Kusile 02531-AB F23B7 02 21.08.14 F23B1-2(PC) Rev 3 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 > 130 BW multiple N/A 150 220 590-610* * 5500/ e, max. 220 05.09.14 Refer to PWHT procedure
Butt: 12.5-80* 111 Bӧhler* Fox EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 2.5/ 3.2
F23B1 PWHT temperature to be at least 30° C lower than tempering
temperature used by base material supplier (to be verified
before PWHT)
141 Bӧhler DMO-IG EN 21952: W MoSi 2.0/ 2.4 5500/ e,

min. 30
874 Medupi 02530 F23BR1 03 28.01.14 F23B1 edit 3 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 12.5-50 FW full pen. 111 multiple Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 N/A 2.5 150 216 580-620 max. 150 for e ≤ 13.02.14 N/A
1 min/ mm e
111 Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 2.5/ 3.2 36mm
5500/ e,
875 Medupi 02062-AA F23BR1 00 26.01.10 F23B1 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 12.5-50 FW full pen. multiple N/A 150 216 580-620 max. 150 for e ≤ 18.02.10 N/A
36mm
5500/ e,
876 Kusile 02532 F23BR1 00 26.01.10 F23B1 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 12.5-50 FW multiple N/A 150 216 580-620 max. 150 for e ≤ 08.06.12 N/A
36mm
min. 30
877 Kusile 02532-AA F23BR1 01 06.01.13 F23B1 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 12.5-50 FW full pen. 111 multiple Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 N/A 2.5 150 216 580-620 max. 150 for e ≤ 25.03.13 N/A
1 min/ mm e
min. 30
878 Medupi 02530-AA F23BR1 03 28.01.14 F23B1 edit 3 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 12.5-50 FW full pen. 111 multiple Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 N/A 2.5 150 216 580-620 max. 150 for e ≤ 11.04.14 N/A
1 min/ mm e
min. 30
879 Kusile 02532-AB F23BR1 03 11.02.14 F23B1 edit 3 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 130 12.5-50 FW full pen. 111 multiple Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 N/A 2.5 150 216 580-620 max. 150 for e ≤ 19.02.14 N/A
1 min/ mm e
F23B1-2 (PF) Rev 4 Fillet: ≥ 5 141 Bӧhler DMO-IG EN ISO 21952-A: W MoSi 2.0/ 2.4 PWHT time for t = 13-60mm; for thickness > 60mm, soaktime =
880 Medupi 02607 F23BR1-1 00 24.04.14 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 252.5 BW plate multiple N/A 150 220 580-620 1 x t* 5500/ e, max. 220 21.07.14
F23B1-2 (PC) Rev 3 Butt: 20-80 111 Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 3.2 60+0.5(e-60)
F23B1-2 (PF) Rev 4 Fillet: ≥ 5 141 Bӧhler DMO-IG EN ISO 21952-A: W Mo Si 2.0/ 2.4 PWHT time for t = 13-60mm; for thickness > 60mm, soaktime =
881 Kusile 02771 F23BR1-1 00 24.04.14 15NiCuMoNb564 15NiCuMoNb564 3.1 3.1 ≥ 252.5 BW plate multiple N/A 150 220 580-620 1 x t* 5500/ e, max. 220 09.05.14
F23B1-2 (PC) Rev 3 Butt: 20-80 111 Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B T 42 H10 3.2 60+0.5(e-60)
5500/ e,
min. 30
882 Medupi 02295-AA F43REP 01 06.01.13 F23B1 15NiCuMoNb564 weld metal 3.1 N/A ≥ 130 12.5-50 Repair 111 multiple Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B 42 H5 N/A 3.2 150 216 590-620 max. 150 for e ≤ 22.05.13 N/A
1 min/ mm
36mm
5500/ e,
min. 30 Intermediate soak of 280° C for 120 minutes required for t >
883 Kusile 02533 F43REP 00 06.11.09 F23B1 15NiCuMoNb564 weld metal 3.1 N/A ≥ 130 12.5-50 Repair 111 multiple Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B 42 H5 N/A 3.2 150 216 590-620 max. 150 for e ≤ 08.06.12
1 min/ mm 20mm
36mm
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
5500/ e,
min. 30
884 Kusile 02533-AA F43REP 01 06.01.13 F23B1 15NiCuMoNb564 weld metal 3.1 N/A ≥ 130 12.5-50 Repair 111 multiple Bӧhler Fox EV70 Mo EN 757: E 55 3 MnMo B 42 H5 N/A 3.2 150 216 590-620 max. 150 for e ≤ 25.03.13 N/A
1 min/ mm
36mm
Exception noted (Filler material on WPQR and WPS are not

5500/ e, matched, The MMA (111) requires the same filler to be used in
F23B1-2 PF min. 40
885 Kusile 02533-AB F43REP 02 19.11.14 15NiCuMoNb564 -- 3.1 -- ≥ 252.5* 20-80 Repair 111 multiple Bӧhler* Fox EV70 Mo EN ISO 18275-A: E 55 3 MnMo B 42 H5 N/A 3.2/ 4.0 150 220 580-620 max. 150 for e ≤ 18.12.14 order to meet the requirements of 15614-1 para 8.4.5)
F23B1-2 PC 1 min/ mm
36mm Diameter ≥ 150mm (PA rotated and PC)
111: or ESAB OK 74.78
5500/ e,
F23B1-2 PF min. 40 Diameter ≥ 150mm (PA rotated and PC)
886 Kusile 02533-AC F43REP 02 19.11.14 15NiCuMoNb564 -- 3.1 -- ≥ 252.5* 20-80 Repair 111 multiple Bӧhler* Fox EV70 Mo EN ISO 18275-A: E 55 3 MnMo B 42 H5 N/A 3.2/ 4.0 150 220 580-620 max. 150 for e ≤ 12.06.15
F23B1-2 PC 1 min/ mm 111: or ESAB OK 74.78
36mm
min. 60 5500/ e for e > Intermediate soak (80-100° C for min. 60 min) required for t >
887 Medupi 02437 H03B7 02 26.01.10 H03B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 182 16-64 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 EN 760: 2.4/ 3.2 200* 238 740-770 22.08.13
2.5 min/ mm 36mm 50mm
888 Kusile 02534 H03B7 02 26.01.10 H03B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 182 16-64 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 EN 760: 2.4/ 3.2 200* 238 740-770 08.06.12
889 Medupi 02170-AA H03B7 00 08.04.09 H03B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 182 16-64 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 EN 760: 2.4/ 3.2 200* 238 740-770 05.05.09
Bӧhler BB910
141 Bӧhler C9MV-IG EN ISO 21592: W CrMo91 2.0/ 2.4/ 3.0 min. 60 5500/ e for e >
890 Medupi 02121-AD H03B7-1 04 18.03.13 H03B7-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 197.5 42.5-170 BW multiple EN 760: 200* 345 740-770 22.05.13 Intermediate soak (80-100° C for min. 60 min) required
SA FB 2 55 DC H5
Bӧhler BB910
141 Bӧhler C9MV-IG EN ISO 21592: W CrMo91 2.0/ 2.4/ 3.0 min. 60 5500/ e for e >
891 Kusile 02622 H03B7-1 04 18.03.13 H03B7-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 197.5 42.5-170 BW multiple EN 760: 200* 345 740-770 07.05.13 Intermediate soak (80-100° C for min. 60 min) required
SA FB 2 55 DC H5
Bӧhler BB910 Intermediate soak (80-100° C for min. 60 min) required for t >
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4/ 3.0 min. 60 5500/ e for e >
892 Medupi 0256-AA H03B7-1 01 28.01.10 H03B7-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 197.5 42.5-170 BW multiple EN 760: 200* 345 740-770 22.02.10 50mm
121 Bӧhler C9MV-UP EN 756: S CrMo91 2.0/ 2.4 2.5 min/ mm* 36mm
SA FB 2 55 DC H5 PWHT: e > 90mm t = 225+(e-90)
Bӧhler BB910
141 Bӧhler C9MV-IG EN ISO 21592: W CrMo91 2.0/ 2.4/ 3.0 min. 60 5500/ e for e > Intermediate soak (80-100° C for min. 60 min) required
893 Kusile 02623 H03B7-2 00 04.03.13 H03B7-2 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 197.5 42.5-170 BW multiple EN 760: 200* 300 740-770 25.09.13
121 Bӧhler C9MV-UP EN 24598: S CrMo91 2.0/ 2.4 2.5 min/ mm 36mm Heating and cooling rate as per PWHT procedure
SA FB 2 55 DC H5
Full penetration
121 wire: or Bӧhler C9MV-UP (EN 24598-A: S CrMo91)
Branch: 3-16 141a single and N/A N/A N/A N/A Intermediate soak (80-100° C for 60 minutes min) directly
894 Medupi 02643 H03BR13X1 04 22.07.14 H0BR13X1 edit 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* EN 760: 200* 350 740-760 * max. 220 for e ≤ 05.09.14
Header: 42.5-170 121 multiple* Bӧhler* C9MV-IG EN 21592-A: G CrMo91 1.0/ 1.2 followed by PWHT required for butt weld > 50mm, nozzle weld >
min. 60 minutes; > 90mm = 225+(t-90)
Full penetration
Bӧhler BB910 and a smooth transition between members
Branch: 3-16 141a single and N/A N/A N/A N/A
895 Kusile 02535 H03BR13X1 03 26.01.10 H03BR13X1 Rev 1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* EN 760: 200* 350 740-760 * 150 08.06.12 121 wire: suspected C9MV-UP
Header: 42.5-170 121 multiple* Bӧhler * EN 12070: S CrMo91 1.2
SA FB 2 55 DC H5 Intermediate soak (80-100° C for 60 minutes min) for e > 8mm
PWHT: t ≤ 8mm = min. 30 minutes; t > 8-90mm = 2.5 min/ mm
e, min. 60 minutes; > 90mm = 225+(e-90)
Full penetration
Branch: 3-16 141a single and Bӧhler N/A N/A N/A
896 Medupi 02438 H03BR13X1 03 26.01.10 H03BR13X1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* EN 760: 200* 350 740-760 * 150 22.08.13 121 wire: suspected C9MV-UP
SA FB 2 55 DC H5 Intermediate soak (80-100° C for 60 minutes min) for t > 8mm
e, min. 60 minutes; > 90mm = 225+(e-90)
Full penetration
Branch: 3-16 141a single and N/A N/A N/A N/A
897 Medupi 02060-AA H03BR13X1 03 26.01.10 H03BR13X1 Rev 1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* EN 760: 200* 350 740-760 * 150 18.02.10 121 wire: suspected C9MV-UP
e, min. 60 minutes; > 90mm = 225+(e-90)
Full penetration
898 Kusile 02535-AA H03BR13X1 04 22.07.14 H0BR13X1 edit 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* EN 760: 200* 350 740-760 * max. 220 for e ≤ 25.08.14
Header: 42.5-170 121 multiple* Bӧhler* C9MV-IG EN 21592-A: G CrMo91 1.0/ 1.2 followed by PWHT required for butt weld > 50mm, nozzle weld >
min. 60 minutes; > 90mm = 225+(t-90)
Full penetration
≥ 25
< 50 Branch: 3-16 141a single and Bӧhler N/A N/A N/A
899 Medupi 02040-AA H03BR13X1-1 01 13.08.09 H03BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 Nozzle* EN 760: 200* 320 740-770 * 150 15.02.10 121 wire: suspected C9MV-UP
(nozzle Header: 16.5-66 121 multiple* Bӧhler * EN 12070: S CrMo91 2.0
only)
e, min. 60 minutes; > 90mm = 225+(e-90)
Full penetration
900 Medupi 02522-AC H03BR13X1-1 07 22.07.14 H03BR13X1-1 edit 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* EN 760: 200* 345 750-770 * max. 220 for e ≤ 10.09.14
Header: 18-72 121 multiple* Bӧhler* C9MV-IG EN 21592-A: G CrMo91 1.0/ 1.2 followed by PWHT required for butt weld > 50mm, nozzle weld >
PWHT: t ≤ 8mm = min. 30 minutes; t > 8 < 90mm = 2.5 min/
mm, min. 60 minutes
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Full penetration
901 Kusile 0207-AB H03BR13X1-1 07 22.07.14 H03BR13X1-1 edit 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* EN 760: 200* 345 750-770 * max. 220 for e ≤ 25.08.14
mm, min. 60 minutes
Full penetration
902 Kusile 02708-AB H03BR13X1-1 07 22.07.14 H03BR13X1-1 edit 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* EN 760: 200* 345 750-770 * max. 220 for e ≤ 25.08.14
mm, min. 60 minutes
Full penetration
≥ 25 Cooling down to room temperature after welding only for ≤ 8mm
< 50 Branch: 4-16 141a single and N/A N/A N/A N/A (nipple weld) and ≤ 16mm (nozzle weld)
903 Medupi 02522 H03BR13X1-1 05 06.02.14 H03BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 Nozzle* EN 760: 200* 345 750-770 * max. 220 for e ≤ 10.02.14
(nozzle Header: 18-72 121 multiple* Bӧhler C9MV-UP EN 24598: S CrMo91 2.0 Intermediate soak (80-100° C for 60 minutes min) directly
only) followed by PWHT required for butt weld > 50mm, nozzle weld >
min. 60 minutes; > 90 + 225+(e-90)
Full penetration
≥ 25 Cooling down to room temperature after welding only for ≤ 8mm
< 50 Branch: 4-16 141a single and N/A N/A N/A N/A (nipple weld) and ≤ 16mm (nozzle weld)
904 Kusile 02708 H03BR13X1-1 05 06.02.14 H03BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 Nozzle* EN 760: 200* 345 750-770 * max. 220 for e ≤ 26.02.14
(nozzle Header: 18-72 121 multiple* Bӧhler C9MV-UP EN 24598: S CrMo91 2.0 Intermediate soak (80-100° C for 60 minutes min) directly
only) followed by PWHT required for butt weld > 50mm, nozzle weld >
min. 60 minutes; > 90 + 225+(e-90)
Full penetration
Bӧhler BB910
< 50 Branch: 3-16 141a single and Bӧhler N/A N/A N/A 121 wire: suspected C9MV-UP
905 Medupi 02117-AA H03BR13X1-1 02 28.01.10 H03BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 Nozzle* EN 760: 200* 320 740-770 * 150 22.02.10
(nozzle Header: 16.5-66 121 multiple* Bӧhler * EN 12070: S CrMo91 2.0 Intermediate soak (80-100° C for 60 minutes min) required for e
SA FB 2 55 DC H5
only) > 8mm
PWHT: ≤ 8mm = min. 30 minutes; e > 8-90mm = 2.5 min/ mm,
min. 60 minutes; > 90mm = 225+(e-90)
Full penetration
≥ 25 5500/ e for e > Cooling down to room temperature after welding only for ≤ 8mm
Bӧhler BB910
< 50 Branch: 4-16 141a single and Bӧhler N/A N/A N/A 25mm, (nipple weld) and ≤ 16mm (nozzle weld)
906 Medupi 02522-AA H03BR13X1-1 05 06.02.14 H03BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 Nozzle* EN 760: 200* 345 750-770 * 11.04.14
(nozzle Header: 18-72 121 multiple* Bӧhler C9MV-UP EN 24598: S CrMo91 2.0 max. 220 for e ≤ Intermediate soak (80-100° C for 60 minutes min) directly
SA FB 2 55 DC H5
only) 25mm followed by PWHT required for butt weld > 50mm, nozzle weld >
PWHT: t ≤ 8mm = min. 30 minutes; t > 8<90mm = 2.5 min/ mm,
min. 60 minutes; > 90 + 225+(e-90)
Material thickness butt branch: 3-24mm

Material thickness butt header: 20-100mm and above
Material thickness fillet: 6-24mm; ≥ 5mm
907 Medupi 02594-AA H03BR13X1-3 01 23.06.14 H03BR13X1-3 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 * Nozzle* 141 multiple Bӧhler C9MV-IG EN ISO 21592-A: W CrMo91 N/A 2.0/ 2.4 180 255 740-770 * 5500/ e, max. 220 15.04.15 Angle of branch 90°
min. 60 minutes

141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 min. 60
908 Medupi 02063-AB H13B16 01 26.01.10 H23B1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 3-18 FW multiple N/A 200* 344 730-770 150 11.04.14 8mm
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4/ 3.2 2.5 min/ mm*
PWHT: For e > 90 = 225+(e-90)
PWHT: VM12-X10CrMoVNb91: 755-770, 60 minutes
5500/ e,
VM12 X10CrMoVNb91-X10CrMoVNb91: 740-770, 30 minutes
909 Medupi 02513-AB H13B1-M1-1 07 20.11.14 H13B1-M1 edit 1 X10CrMoVNb91 6.4 6.4 ≥ 25 3-8 BW 141a multiple Bӧhler C9MV-IG EN ISO 21952-A: G CrMo91 N/A 1.0/ 1.2 200* 280 * * max. 220 for e ≤ 15.07.15
X10CrMoVNb91 Cooling down to room temperature after welding only allowed
25mm
for e ≤ 8mm
Exception noted (G is noted as GMAW welding process not

TIG)
5500/ e, PWHT: VM12-X10CrMoVNb91: 755-770, 60 minutes
VM12
910 Kusile 02705-AA H13B1-M1-1 07 20.11.14 H13B1-M1 edit 1 X10CrMoVNb91 6.4 6.4 ≥ 25 3-8 BW 141a multiple Bӧhler C9MV-IG EN ISO 21952-A: G CrMo91 N/A 1.0/ 1.2 200* 280 * * max. 220 for e ≤ 18.12.14 X10CrMoVNb91-X10CrMoVNb91: 740-770, 30 minutes
X10CrMoVNb91
25mm Cooling down to room temperature after welding only allowed
for e ≤ 8mm
PWHT: VM12-X10CrMoVNb91: 755-770, 60 minutes

5500/ e, X10CrMoVNb91-X10CrMoVNb91: 740-770, 30 minutes
VM12
911 Kusile 02705-AB H13B1-M1-1 07 20.11.14 H13B1-M1 edit 1 X10CrMoVNb91 6.4 6.4 ≥ 25 3-8 BW 141a multiple Bӧhler C9MV-IG EN ISO 21952-A: G CrMo91 N/A 1.0/ 1.2 200* 280 * * max. 220 for e ≤ 12.06.15 Cooling down to room temperature after welding only allowed
X10CrMoVNb91
25mm for e ≤ 8mm
5500/ e,
VM12 Cooling down to room temperature after welding only allowed
912 Medupi 02513 H13B1-M1-1 06 01.02.14 H13B1-M1 edit 1 X10CrMoVNb91 6.4 6.4 ≥ 25 3-8 BW 141a multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 1.0/ 1.2 200* 280 755-770 min. 30 max. 220 for e ≤ 10.02.14
X10CrMoVNb91 for e ≤ 8mm
25mm
5500/ e,
VM12 Cooling down to room temperature after welding only allowed
913 Kusile 02705 H13B1-M1-1 06 01.02.14 H13B1-M1 edit 1 X10CrMoVNb91 6.4 6.4 ≥ 25 3-8 BW 141a multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 1.0/ 1.2 200* 280 755-770 min. 30 max. 220 for e ≤ 17.02.14
X10CrMoVNb91 for e ≤ 8mm
25mm
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]

Cooling down to room temperature allowed for butt welds ≤
5500/ e, 50mm
914 Medupi 02552 H13B1-M2 03 11.02.14 H13B1-M2 edit 02 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 3-16 BW 141a multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 1.0/ 1.2 200* 300 740-770 * max. 220 for e ≤ 20.03.14 ntermediate soak (80-100° C for 60 minutes min) directly
25mm followed by PWHT required for e > 50mm
9-16mm: min. 60 minutes

Cooling down to room temperature allowed for butt welds ≤
5500/ e, 50mm
915 Kusile 02732 H13B1-M2 03 11.02.14 H13B1-M2 edit 02 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 3-16 BW 141a multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 1.0/ 1.2 200* 300 740-770 * max. 220 for e ≤ 19.03.14 ntermediate soak (80-100° C for 60 minutes min) directly
25mm followed by PWHT required for e > 50mm
9-16mm: min. 60 minutes

5500/ e,
min. 60 followed by PWHT required for butt weld > 50mm, nozzle weld >
916 Medupi 02068-AF H13B7 08 08.07.14 H13B7-1 Rev 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 270 740-770 max. 220 for e ≤ 10.09.14
2.5 min/ mm e 14mm and header/ nozzle weld > 8mm
25mm
Pre-heat maintenance after completion prior to PWHT 80-100°
C
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60 Intermediate soak of 80-100° C for 60 minutes for all
917 Kusile 02565 H13B7 03 13.12.12 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-16 BW multiple N/A 200* 248 740-770 220 26.03.13
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.4/ 3.2 2.5 min/ mm thicknesses
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4
min. 60 Intermediate soak of 80-100° C for 60 minutes for all
918 Kusile 02565-AA H13B7 06 01.02.14 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 260 750-770 220 26.03.13
2.5 min/ mm thicknesses
111 Bӧhler Fox C9MV EN ISO 3580: E CrMo91 B H5 3.2
919 Medupi 02068-AC H13B7 06 01.02.14 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 260 750-770 220 20.12.12
min. 60
920 Kusile 02565-AB H13B7 07 19.04.14 H13B7-1 Rev 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 277 750-770 100 06.05.14 141: or ESAB OK Tigrod 13.38
2.5 min/ mm e
H: 5500/ e for e >
921 Medupi 02067-AA H13B7 00 13.08.09 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW multiple N/A 200* 248 740-770 36mm 18.02.10 Intermediate soak of 80-100° C for 60 minutes for e > 50mm
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4/ 3.2 2.5 min/ mm
C: 5500/ e
H: 5500/ e for e >
922 Medupi 02068-AA H13B7 02 26.01.10 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-16 BW multiple N/A 200* 248 740-770 36mm 18.02.10 Intermediate soak of 80-100° C for 60 minutes for e > 50mm
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.4/ 3.2 2.5 min/ mm
C: 5500/ e
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60 Intermediate soak of 80-100° C for 60 minutes for all
923 Medupi 02068-AB H13B7 03 13.12.12 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-16 BW multiple N/A 200* 248 740-770 220 03.04.14
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.4/ 3.2 2.5 min/ mm thicknesses
5500/ e, followed by PWHT required for butt weld > 50mm, nozzle weld >
min. 60
924 Kusile 02565-AC H13B7 08 08.07.14 H13B7-1 Rev 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 270 740-770 max. 220 for e < 20.08.14 14mm and header/ nozzle weld > 8mm
2.5 min/ mm e
25mm Pre-heat maintenance after completion prior to PWHT 80-100°
C

925 Medupi 02068-AD H13B7 06 01.02.14 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 260 750-770 220 11.04.14
PWHT: VM12-X10CrMoVNb91: min. 60 minutes

X10CrMoVNb91
926 Medupi 02316-AA H13B7-1 04 26.04.12 H13B7 X10CrMoVNb91 6.4 6.4 ≥ 25 3-14.2 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 200 313 750-770 * 220 22.08.13 X10CrMoVNb91-X10CrMoVNb91; e ≤ 8mm: min. 30 minutes
VM12-SHC
X10CrMoVNb91-X10CrMoVNb91; e > 8mm: 2.5 x e

X10CrMoVNb91
927 Kusile 02537-AA H13B7-1 04 26.04.12 H13B7 X10CrMoVNb91 6.4 6.4 ≥ 25 3-14.2 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 200 313 750-770 * 220 25.03.13 X10CrMoVNb91-X10CrMoVNb91; e ≤ 8mm: min. 30 minutes
VM12-SHC

X10CrMoVNb91
928 Kusile 02537 H13B7-1 04 26.04.12 H13B7 X10CrMoVNb91 6.4 6.4 ≥ 25 3-14.2 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.0/ 2.4 200 313 750-770 * 220 08.06.12 X10CrMoVNb91-X10CrMoVNb91; e ≤ 8mm: min. 30 minutes
VM12-SHC
H13B7-Medupi 141 2.0/ 2.4

929 Medupi 02251 01 01.12.11 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 Repair multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 200 248 740-770 min. 30 5500/ e 01.02.12 N/A
Pinhole repair 141 2.4/ 3.2
Full penetration
H13BR13X1 edit 3 5500/ e,
Branch: 3-19 PWHT: t ≤ 8mm: min. 30 minutes; t > 8mm: 2.5 x e, min. 60
930 Medupi 02670 H13BR13X1 04 11.11.14 H13B7 edit 2 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* 141 multiple* Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 240 740-770 * max. 220 for e ≤ 13.01.15
Header: 16.65-66.6 minutes
H13B7-1 rev 3 25mm
Full penetration
H13BR13X1 PWHT: t ≤ 8mm: min. 30 minutes; t > 8mm: 2.5 x e, min. 60
Branch: 3-19 141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 5500/ e,
931 Kusile 02538 H13BR13X1 02 04.05.12 H13B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* multiple* N/A 200* 240 740-770 * 08.06.12 minutes
Header: 16.65-66.6 141 Bӧhler C9MV-IG EN 12070: W CrMo91 3.0 max. 220
H23B7 Intermediate soak of 80-100° C for 60 minutes for all P91
thicknesses
For nipple with e > 8mm and nozzle with e > 16mm, PWHT
immediately after intermediate soak
Full penetration
H13BR13X1 PWHT: t ≤ 8mm: min. 30 minutes; t > 8mm: 2.5 x e, min. 60
Branch: 3-19 141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 5500/ e,
932 Medupi 02303 H13BR13X1 02 04.05.12 H13B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* multiple* N/A 200* 240 740-770 * 22.08.13 minutes
Header: 16.65-66.6 141 Bӧhler C9MV-IG EN 12070: W CrMo91 3.0 max. 220
H23B7 Intermediate soak of 80-100° C for 60 minutes for all P91
thicknesses
For nipple with e > 8mm and nozzle with e > 16mm, PWHT
immediately after intermediate soak
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Full penetration
H13BR13X1 edit 3 5500/ e,
Branch: 3-19 PWHT: t ≤ 8mm: min. 30 minutes; t > 8mm: 2.5 x e, min. 60
933 Kusile 02538-AA H13BR13X1 04 11.11.14 H13B7 edit 2 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* 141 multiple* Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 240 740-770 * max. 220 for e ≤ 08.12.08
Header: 16.65-66.6 minutes
H13B7-1 rev 3 25mm
Full penetration
5500/ e,
Branch: 3-16 141a single N/A N/A N/A N/A PWHT: t ≤ 8mm: min. 30 minutes; t > 8mm: 2.5 x t, min. 60
934 Medupi 02393-AC H13BR13X1-1 07 18.06.14 H13BR13X1-1 edit 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* N/A 200* 225 740-770 * max. 220 for e ≤ 04.09.14
Header: 42.5-170 141 multiple* Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 minutes; e > 90mm: 225+(t-90)
25mm
Full penetration
141a single N/A N/A N/A N/A and a smooth transition between members
Branch: 3-16
935 Kusile 02586 H13BR13X1-1 05 21.12.12 H13BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.0/ 2.4 200 225 740-770 * 150 12.11.13 PWHT: t ≤ 8mm: min. 30 minutes; t > 8mm: 2.5 x e, min. 60
Header: 42.5-170
141 multiple* Bӧhler C9MV-IG EN ISO 21952: W CrMo91 3.0 minutes; e > 90mm: 225+(t-90)
Intermediate soak of 80-100° C for 60 minutes for all
thicknesses
Full penetration
141a single N/A N/A N/A N/A and a smooth transition between members
Branch: 3-16
936 Medupi 02393-AB H13BR13X1-1 05 21.12.12 H13BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.0/ 2.4 200 225 740-770 * 150 21.08.13 PWHT: t ≤ 8mm: min. 30 minutes; t > 8mm: 2.5 x e, min. 60
Header: 42.5-170
141 multiple* Bӧhler C9MV-IG EN ISO 21952: W CrMo91 3.0 minutes; e > 90mm: 225+(t-90)
Intermediate soak of 80-100° C for 60 minutes for all
thicknesses
Full penetration
5500/ e,
Branch: 3-16 141a single N/A N/A N/A N/A PWHT: t ≤ 8mm: min. 30 minutes; t > 8mm: 2.5 x t, min. 60
937 Kusile 02586-AA H13BR13X1-1 07 18.06.14 H13BR13X1-1 edit 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* N/A 200* 225 740-770 * max. 220 for e ≤ 20.08.14
Header: 42.5-170 141 multiple* Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 minutes; e > 90mm: 225+(t-90)
25mm

Branch: 3-8* 141a single and N/A N/A N/A N/A 200 0 Full penetration
938 Medupi 02603 H13BR13X1-2 00 27.04.14 H13BR13X1-2 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* N/A 750-770* min. 30 100 05.09.14
Header: 20-80* 141 multiple Bӧhler* C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4 200 230 141: or ESAB OK Tigrod 13.38
PWHT: Cycle 1: 30 minutes, Cycle 2: 120 minutes
Branch: 3-8* 141a single and N/A N/A N/A N/A 200 0 Full penetration
939 Kusile 02770 H13BR13X1-2 00 27.04.14 H13BR13X1-2 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Nozzle* N/A 750-770* min. 30 100 06.05.14
Header: 20-80* 141 multiple Bӧhler* C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4 200 230 141: or ESAB OK Tigrod 13.38
PWHT: Cycle 1: 30 minutes, Cycle 2: 120 minutes
Full penetration
Fillet: 6-24/ ≥ 5 Angle of branch 90°
940 Medupi 02594 H13BR13X1-3 00 10.04.14 H13BR13X1-3 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Butt branch: 3-24* Nozzle* 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 180 255 740-760 * 100 22.04.14 141: or ESAB OK Tigrod 13.38
Butt header: 25 to > 100 PWHT: t ≤ 8mm: min. 30 minutes; 8 < t < 90mm: 2.5 x e, min.
60 minutes
Full penetration
941 Kusile 02756 H13BR13X1-3 00 10.04.14 H13BR13X1-3 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Butt branch: 3-24* Nozzle* 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 180 255 740-760 * 100 08.05.14 141: or ESAB OK Tigrod 13.38
Butt header: 25 to > 100 PWHT: t ≤ 8mm: min. 30 minutes; 8 < t < 90mm: 2.5 x e, min.
60 minutes
Full penetration
5500/ e,
942 Kusile 02756-AA H13BR13X1-3 01 23.06.14 H13BR13X1-3 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 Butt branch: 3-24* Nozzle* 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 180 255 740-760 * 27.05.15 141: or ESAB OK Tigrod 13.38
max. 220
Butt header: 25 to > 100 PWHT: t ≤ 8mm: min. 30 minutes; 8 < t < 90mm: 2.5 x t, min.
60 minutes

Throat thickness multi pass: no restriction
141 single Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 250 N/A
943 Medupi 02510-AA H13F1 07 10.04.14 H13F1 Rev 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 9-36 7.5-30* FW N/A 740-770 min. 60 150 22.04.14 141: or ESAB OK Tigrod 13.38
141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 250 355
t ≤ 8mm: cooling down to room temperature permitted
t > 8 mm: soak at 80-100° C for 60 minutes before PWHT

H13F1 Pre-heat: 250° C for X20CrMoV11-1 to X10CrMoVNb9-1
X10CrMoVNb91 3-28.8 141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 min. 60
944 Kusile 02566 H13F1 03 13.12.12 H13F1-1 X10CrMoVNb91 6.4 6.4 ≥9 FW multiple N/A 250* 248 740-770 5500/ e 26.03.13 Pre-heat: 200° C for X10CrMoVNb9-1 to X10CrMoVNb9-1
X20CrMoV111 >5 141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.4/ 3.2 2.5 min/ mm
H13BR13X1 Intermediate soak (80-100° C for 60 minutes min) for all
thicknesses

5500/ e, Cooling down to room temperature after welding only allowed
X10CrMoVNb91 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60
945 Medupi 02510 H13F1 06 04.02.14 H13F1 edit 3 X10CrMoVNb91 6.4 6.4 ≥9 9-36 to 7.5-30 FW multiple N/A 250* 355 740-770 max. 220 for e ≤ 10.02.14 for e ≤ 8mm
X20CrMoV111 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.4/ 3.2 2.5 min/ mm
25mm Intermediate soak (80-100° C for 60 minutes min) directly

Pre-heat: 250° C for X20CrMoV11-1 to X10CrMoVNb9-1
H13F1 & H13F1-1 5500/ e, Pre-heat: 200° C for X10CrMoVNb9-1 to X10CrMoVNb9-1
X10CrMoVNb91 3-28.8 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60
946 Kusile 02566-AA H13F1 04 06.05.13 H13BR13X1 X10CrMoVNb91 6.4 6.4 ≥9 FW multiple N/A 250* 300 740-770 max. 220 for e ≤ 18.06.13 Cooling down to room temperature after welding only allowed
X20CrMoV111 >5 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.4/ 3.2 2.5 min/ mm
H23B1 25mm for e ≤ 8mm

Throat thickness multi pass: no restriction
141 single Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 250 N/A
947 Kusile 02566-AD H13F1 07 10.04.14 H13F1 Rev 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 9-36 7.5-30* FW N/A 740-770 min. 60 150 17.04.14 141: or ESAB OK Tigrod 13.38
141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 250 355
t ≤ 8mm: cooling down to room temperature permitted
t > 8 mm: soak at 80-100° C for 60 minutes before PWHT
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
H23B7
H13F1 X10CrMoVNb91 141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 min. 60
948 Medupi 02059-AC H13F1 02 30.08.12 X10CrMoVNb91 6.4 6.4 >9 3-28/ > 5 FW multiple N/A 200* 248 740-770 5500/ e 22.08.13 Intermediate soak of 80-100° C for 60 minutes for all
H13F1-1 X20CrMoV111 141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.4/ 3.2 2.5 min/ mm
thicknesses
H13BR13X1
X10CrMoVNb91 141 Bӧhler* CM9-IG EN 12070: W CrMo91 2.0/ 2.4 min. 60
949 Medupi 02059-AA H13F1 00 05.07.09 H23B7 X10CrMoVNb91 6.4 6.4 ≥9 8-19.2 FW multiple N/A 200 248 740-770 5500/ e 18.02.10 141: or equivalent filler metal
X20CrMoV111 141 Bӧhler* CM9-IG EN 12070: W CrMo91 2.4/ 3.2 2.5 min/ mm
Fillet welds only

5500/ e, For X10CrMoVNb91-X10CrMoVNb91 cooling down to room
X10CrMoVNb91 X10CrMoVNb91
950 Medupi 02604-AA H13F1-1 01 09.06.14 H13B7 edit 2 6.4 6.4 all* 3.55-14.2 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 315 740-770 min. 30 max. 220 for e ≤ 03.09.14 temperature after welding only allowed for e ≤ 8mm
X20CrMoV111 X20CrMoV111
25mm For welds with X20CrMoV111, cooling down to 80-100° C for 30
minutes, directly followed by PWHT for all fillet weld sizes
Fillet welds only

5500/ e,
951 Kusile 02768 H13F1-1 00 17.04.12 H13B7 edit 1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 N/A 3.55-14.2 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200 315 740-770 min. 30 max. 220 for e ≤ 06.05.14
Cooling down to room temperature after welding only allowed
25mm
for e ≤ 8mm
Fillet welds only

5500/ e, For X10CrMoVNb91-X10CrMoVNb91 cooling down to room
X10CrMoVNb91 X10CrMoVNb91
952 Kusile 02768-AA H13F1-1 01 09.06.14 H13B7 edit 2 6.4 6.4 all* 3.55-14.2 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200* 315 740-770 min. 30 max. 220 for e ≤ 30.06.14 temperature after welding only allowed for e ≤ 8mm
X20CrMoV111 X20CrMoV111
25mm For welds with X20CrMoV111, cooling down to 80-100° C for 30
minutes, directly followed by PWHT for all fillet weld sizes

5500/ e, PWHT: Cycle 1: 750⁰ C for 60 minutes; Cycle 2: 775⁰ C for 180
953 Medupi 02714 H13F1-2 00 22.10.15 H13F1-2 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 ≥5 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200 259 740-760* min. 60 24.11.15
max. 220 minutes
5500/ e, PWHT: Cycle 1: 750⁰ C for 60 minutes; Cycle 2: 775⁰ C for 180
954 Kusile 02878 H13F1-2 00 22.10.15 H13F1-2 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 25 ≥5 FW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0/ 2.4 200 259 740-760* min. 60 08.01.16
max. 220 minutes

111: or ESAB OK 76.98
5500/ e,
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 min. 60 (nipple weld) and ≤ 14mm (nozzle weld) and ≤ 50mm (butt
955 Medupi 02092-AD H23B16 08 17.06.14 H23B1 edit 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-28 FW full pen. multiple N/A 200* 340 740-770 max. 220 for e ≤ 16.04.15
111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2/ 4.0 2.5 min/ mm weld)
25mm
141 C9MV-IG EN 12070: W CrMo91 2.0/ 2.4

Bӧhler min. 60 5500/ e,
956 Kusile 02567 H23B16 02 09.05.12 H23B1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-28 FW full pen. 141 multiple C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200* 340 740-770 26.03.13 N/A
Bӧhler 2.5 min/ mm max. 220
111 Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2/ 4.0
111: or ESAB OK 76.98

141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 5500/ e, (nipple weld) and ≤ 16mm (nozzle weld) and ≤ 50mm (butt
min. 60
957 Kusile 02567-AA H23B16 07 11.03.14 H23B1 edit 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-28 FW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 340 740-770 max. 220 for e ≤ 05.05.14 weld)
2.5 min/ mm
111 Bӧhler* Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 3.2/ 4.0 25mm Intermediate soak (80-100° C for 60 minutes min) directly
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4

min. 60 Intermediate soak (80-100° C for 60 minutes min.) required for t
958 Medupi 02092-AA H23B16 01 26.01.10 H23B1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-28 FW full pen. 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200* 340 730-770 150 18.02.10
2.5 min/ mm > 50mm
111: or ESAB OK 76.98

141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 5500/ e, (nipple weld) and ≤ 16mm (nozzle weld) and ≤ 50mm (butt
min. 60
959 Medupi 02092-AC H23B16 07 11.03.14 H23B1 edit 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-28 FW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 340 740-770 max. 220 for e ≤ 18.09.14 weld)
2.5 min/ mm
111 Bӧhler* Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 3.2/ 4.0 25mm Intermediate soak (80-100° C for 60 minutes min) directly

111: or ESAB OK 76.98
5500/ e, (nipple weld) and ≤ 14mm (nozzle weld) and ≤ 50mm (butt
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 min. 60
960 Kusile 02567-AB H23B16 08 17.06.14 H23B1 edit 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-28 FW full pen. multiple N/A 200* 340 740-770 max. 220 for e ≤ 27.05.15 weld)
111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2/ 4.0 2.5 min/ mm
25mm Intermediate soak (80-100° C for 60 minutes min.) directly
t > 32mm: Diameter > 230mm; t ≤ 32mm: Diameter ≥ 44.5mm

5500/ e, 111: or ESAB OK 76.98
H23B7 edit 3 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 min. 60
961 Medupi 02083-AD H23B7 06 22.04.15 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 > 230* 8-35 BW multiple N/A 200* 295 740-770 max. 220 for e ≤ 13.05.15 Intermediate soak (80-100° C for 60 minutes min) directly
H23B7-4 Rev 0 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2/ 4.0 2.5 min/ mm
t > 32mm: Diameter > 230mm; t ≤ 32mm: Diameter ≥ 44.5mm

5500/ e, 111: or ESAB OK 76.98
H23B7 edit 3 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 min. 60
962 Kusile 02557-AB H23B7 06 22.04.15 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 > 230* 8-35 BW multiple N/A 200* 295 740-770 max. 220 for e ≤ 08.05.15 Intermediate soak (80-100° C for 60 minutes min) directly
H23B7-4 Rev 0 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2/ 4.0 2.5 min/ mm

111: or ESAB OK 76.98
141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 5500/ e,
min. 60 Intermediate soak (80-100° C for 60 minutes min) directly
963 Medupi 02083-AC H23B7 05 28.05.14 H23B7 edit 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.4/ 3.2 200* 248 740-770 max. 220 for e ≤ 03.09.14
2.5 min/ mm followed by PWHT required for butt weld > 50mm, nozzle weld >
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 5500/ e,
964 Medupi 02083-AA H23B7 03 13.12.12 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200* 248 740-770 max. 220 for e ≤ 22.08.13
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 25mm
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 H: 5500/ e for e >
min. 60
965 Medupi 02082-AA H23B7 01 26.01.10 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200* 248 740-770 36mm 18.02.10 Intermediate soak of 80-100° C for 60 minutes for e > 50mm
2.5 min/ mm
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 C: 5500/ e
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 5500/ e,
966 Medupi 02083-AB H23B7 03 13.12.12 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200* 248 740-770 max. 220 for e ≤ 11.04.14
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 25mm
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4
min. 60 Intermediate soak of 80-100° C for 60 minutes required for e >
967 Medupi 02252 H23B7 01 26.01.10 H23B7 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200* 248 740-770 5500/ e 01.02.12
2.5 min/ mm 50mm
111: or ESAB OK 76.98
968 Kusile 02557-AA H23B7 05 28.05.14 H23B7 edit 3 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 8-32 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.4/ 3.2 200* 248 740-770 max. 220 for e ≤ 01.07.14
2.5 min/ mm followed by PWHT required for butt weld > 50mm, nozzle weld >

111: or ESAB OK 76.98
5500/ e, Intermediate soak (80-100° C for 60 minutes min) directly
Fillet: ≥ 5 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 204* 248 min. 60
969 Medupi 02539-AB H23B7-1 07 01.05.14 H23B7-1 Rev 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 180 BW multiple N/A 740-770 max. 220 for e ≤ 20.08.14 followed by PWHT required for butt weld > 50mm, nozzle weld >
Butt: 25-100 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2/ 4.0 204* 250 2.5 min/ mm
C
141: or equivalent filler material

141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 Intermediate soak (80-100° C for 60 minutes min) required for
min. 60 5500/ e for e >
970 Kusile 02539 H23B7-1 03 03.05.12 H23B7-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 230 25-100 BW 141 multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200* 249 740-770 08.06.12 all thicknesses
2.5 min/ mm 36mm
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 e < 50mm is allowed to cool to room temperature prior PWHT
e ≥ shall be PWHT immediately after intermediate soak
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 5500/ e, Cooling down to room temperature allowed for butt welds ≤
min. 60
971 Kusile 02720 H23B7-1 06 06.02.14 H23B7-1 edit 03 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 BW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 260 740-770 max. 220 for e ≤ 19.02.14 50mm, intermediate soak (80-100° C for 60 minutes min.)
2.5 min/ mm
111 Bӧhler Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 3.2 25mm directly followed by PWHT required for e > 50mm
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 5500/ e, Cooling down to room temperature allowed for butt welds ≤
min. 60
972 Medupi 02512 H23B7-1 06 28.01.14 H23B7-1 edit 03 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 BW 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 249 740-770 max. 220 for e ≤ 10.02.14 50mm, intermediate soak (80-100° C for 60 minutes min.)
2.5 min/ mm
111 Bӧhler Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 3.2 25mm directly followed by PWHT required for e > 50mm

111: or ESAB OK 76.98
5500/ e, Intermediate soak (80-100° C for 60 minutes min) directly
Fillet: ≥ 5 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 204* 248 min. 60
973 Kusile 02720-AA H23B7-1 07 01.05.14 H23B7-1 Rev 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 180 BW multiple N/A 740-770 max. 220 for e ≤ 28.05.14 followed by PWHT required for butt weld > 50mm, nozzle weld >
Butt: 25-100 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2/ 4.0 204* 250 2.5 min/ mm
C
WPS to be used for new welds only

141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 5500/ e,
min. 60 111: or ESAB OK 76.98
974 Medupi 02077-AB H23B7-1 04 08.04.13 H23B7-1 edit 02 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 BW 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 249 740-770 max. 220 for e ≤ 13.09.13
2.5 min/ mm Cooling down to room temperature allowed for butt welds ≤
111 Bӧhler* Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 3.2 25mm
50mm
141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 H: 5500/ e for e > 141: or equivalent filler metal
min. 60
975 Medupi 02077-AA H23B7-1 02 26.01.10 H23B7-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 230 25-100 BW 141 multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 2.4/ 3.2 200 249 740-770 36mm 18.02.10 Intermediate soak of 80-100° C for 60 minutes required for e >
2.5 min/ mm
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 C: 5500/ e 50mm
111: or ESAB OK 76.98
5500/ e,
H23B7-2 edit 00 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60 Cooling down to room temperature allowed for butt welds ≤
976 Medupi 02473-AA H23B7-2 01 05.05.15 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 BW multiple N/A 200* 291 755-770 max. 220 for e ≤ 16.04.15
H23B7-1 Rev 4 111 Bӧhler* Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 2.4/ 3.2 2.5 min/ mm 50mm
25mm

5500/ e, Cooling down to room temperature allowed for butt welds ≤
977 Kusile 02632 H23B7-2 00 11.07.13 H23B7-2 edit 00 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 BW multiple N/A 200* 291 755-770 max. 220 for e ≤ 29.08.13 50mm
111 ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 2.4/ 3.2 2.5 min/ mm

5500/ e, Cooling down to room temperature allowed for butt welds ≤
978 Medupi 02473 H23B7-2 00 11.07.13 H23B7-2 edit 00 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 BW multiple N/A 200* 291 755-770 max. 220 for e ≤ 19.08.13 50mm
111 ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 2.4/ 3.2 2.5 min/ mm

111: or ESAB OK 76.98
5500/ e,
H23B7-2 edit 00 141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60 Cooling down to room temperature allowed for butt welds ≤
979 Kusile 02632-AA H23B7-2 01 05.05.15 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 BW multiple N/A 200* 291 755-770 max. 220 for e ≤ 27.05.15
H23B7-1 Rev 4 111 Bӧhler* Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 2.4/ 3.2 2.5 min/ mm 50mm
25mm

5500/ e,
141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60 For repair work only. Refer to repair procedure.
980 Medupi 02580 H23B7-3 00 13.03.14 H23B7-2 edit 00 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-85 BW multiple N/A 200* 291 755-770 max. 220 for e ≤ 20.03.14
111 ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 2.4/ 3.2 2.5 min/ mm Cooling down to room temperature after welding is allowed, no
25mm
intermediate soak required
5500/ e,
141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 min. 60 For repair work only. Refer to repair procedure.
981 Kusile 02740 H23B7-3 00 13.03.14 H23B7-2 edit 00 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-85 BW multiple N/A 200* 291 755-770 max. 220 for e ≤ 19.03.14
111 ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 2.4/ 3.2 2.5 min/ mm Cooling down to room temperature after welding is allowed, no
25mm
intermediate soak required

111: or ESAB OK 76.98
H23B7 edit 3 min. 60 (nipple weld) and ≤ 16mm (nozzle weld)
982 Medupi 02515-AA H23BR1 05 17.09.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-32 Nozzle 111 multiple Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 N/A 2.5 200* 260 740-770 max. 220 for e ≤ 15.10.14
H23B1 edit 3 2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
(nozzle) welds
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]

983 Kusile 02706 H23BR1 04 01.02.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-32 Nozzle 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 260 740-770 max. 220 for e ≤ 17.02.14
111 Bӧhler Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 2.5 25mm
(nozzle) welds

984 Medupi 02515 H23BR1 04 01.02.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-32 Nozzle 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 260 740-770 max. 220 for e ≤ 10.02.14
(nozzle) welds

111: or ESAB OK 76.98
985 Kusile 02706-AB H23BR1 05 17.09.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 7-32 Nozzle 111 multiple Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 N/A 2.5 200* 260 740-770 max. 220 for e ≤ 14.10.14
(nozzle) welds

111: or ESAB OK 76.98
PWHT: 8mm < t < 90mm: 2.5 min/ mm; min. 60 minutes
t > 90mm: 255 + (e-90)
986 Medupi 02141-AE H23BR1-1 06 29.05.14 H23B7-1 Rev 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 180 25-100 Nozzle 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.4 200* 295 755-770 * max. 220 for e ≤ 10.09.14
Intermediate soak (80-100° C for min. 60 minutes) directly
111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2/ 4.0 25mm
followed by PWHT required for the following thicknesses: butt
weld > 50mm; nozzle weld > 14mm; header/ nozzle weld > 8mm

111: or ESAB OK 76.98
PWHT: 8mm < t < 90mm: 2.5 min/ mm; min. 60 minutes
t > 90mm: 255 + (e-90)
987 Kusile 02788 H23BR1-1 06 29.05.14 H23B7-1 Rev 4 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 180 25-100 Nozzle 141 multiple Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.4 200* 295 755-770 * max. 220 for e ≤ 01.07.14
Intermediate soak (80-100° C for min. 60 minutes) directly
111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2/ 4.0 25mm
followed by PWHT required for the following thicknesses: butt

min. 60 (nipple weld) and ≤ 16mm (nozzle weld)
988 Medupi 02141-AC H23BR1-1 05 21.01.14 H23B7-1 edit 03 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 Nozzle 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 249 740-770 max. 220 for e ≤ 14.02.14
2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
111 Bӧhler Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 3.2/ 4.0 25mm
(nozzle) welds

989 Medupi 02141-AD H23BR1-1 05 21.01.14 H23B7-1 edit 03 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 Nozzle 141 multiple Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.4/ 3.2 200* 249 740-770 max. 220 for e ≤ 11.04.14
111 Bӧhler Fox C9MV EN ISO 3580: E CrMo91 B 42 H5 3.2/ 4.0 25mm
(nozzle) welds

141 Bӧhler C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4
H23B7 edit 3 Fillet: 8-32/ ≥ 5* min. 60 5500/ e, Intermediate soak (80-100° C for 60 minutes min) directly
990 Medupi 02058-AE H23BR1-2 10 16.10.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 BW 111 multiple Bӧhler Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 201* 250 750-770 18.11.14
H23B7-1 rev 4 Butt: 8-96 2.5 min/ mm e max. 220 followed by PWHT required for e > 8mm (nipple) and e > 14mm
111 ESAB OK 76.98 EN 1599: E CrMO91 B 42 H5 3.2
(nozzle) welds
C

111: or ESAB OK 76.98
Fillet: 8-32/ ≥ 5* 141 Bӧhler C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4 (nipple weld) and ≤ 16mm (nozzle weld)
min. 60
991 Kusile 02763 H23BR1-2 07 19.04.14 H23BR1-1 Rev 1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Butt: 8-32 FW full pen. 111 multiple Bӧhler Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 201* 250 750-770 150 05.05.14 Intermediate soak (80-100° C for 60 minutes min) directly
2.5 min/ mm e
Header: 25-100 111 ESAB OK 76.98 EN 1599: E CrMO91 B 42 H5 3.2 followed by PWHT required for e > 8mm (nipple) and e > 16mm
(nozzle) welds
C

992 Medupi 02058-AD H23BR1-2 09 10.09.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 BW 111 multiple Bӧhler Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 201* 250 750-770 15.10.14
(nozzle) welds
C

993 Kusile 02763-AA H23BR1-2 08 30.04.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 BW 111 multiple Bӧhler Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 201* 250 750-770 05.05.14
(nozzle) welds
C

994 Kusile 02763-AB H23BR1-2 09 10.09.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 BW 111 multiple Bӧhler Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 201* 250 750-770 29.09.14
(nozzle) welds
C
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]

995 Kusile 02763-AC H23BR1-2 10 16.10.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 BW 111 multiple Bӧhler Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 201* 250 750-770 13.11.14
(nozzle) welds
C

996 Medupi 02474-AA H23BR1-3 00 10.07.13 H23B7-2 edit 00 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 Nozzle 111 multiple ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 N/A 2.4 200* 291 755-770 max. 220 for e ≤ 13.09.13
111 ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 3.2 25mm
(nozzle) welds
Exception noted (no handwritten comments)

141 Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 5500/ e, Cooling down to room temperature after welding only for ≤ 8mm
min. 60
997 Medupi 02474 H23BR1-3 00 10.07.13 H23B7-2 edit 00 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 Nozzle 111 multiple ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 N/A 2.4 200* 291 755-770* max. 220 for e ≤ 19.08.13 (nipple weld) and ≤ 16mm (nozzle weld)
2.5 min/ mm
111 ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 3.2 25mm intermediate soak (80-100° C for 60 minutes min) directly
(nozzle) welds

998 Kusile 02633-AA H23BR1-3 00 10.07.13 H23B7-2 edit 00 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-100 Nozzle 111 multiple ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 N/A 2.4 200* 291 755-770* max. 220 for e ≤ 29.08.13
2.5 min/ mm intermediate soak (80-100° C for 60 minutes min) directly
(nozzle) welds

141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 5500/ e,
Branch: 8-32 min. 60 (nipple weld) and ≤ 16mm (nozzle weld)
999 Medupi 02056-AC H23BR13X1 05 06.11.13 H23BR13X1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Nozzle 141 multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 3.0/ 3.2 250* 278 740-770 max. 220 for e ≤ 12.12.13
Header: 16-64 2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2/ 4.0 25mm
(nozzle) welds

141 Bӧhler* C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 5500/ e,
Branch: 8-32 min. 60 (nipple weld) and ≤ 16mm (nozzle weld)
1000 Kusile 02652 H23BR13X1 05 06.11.13 H23BR13X1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Nozzle 141 multiple Bӧhler* C9MV-IG EN 12070: W CrMo91 N/A 3.0/ 3.2 250* 278 740-770 max. 220 for e ≤ 07.01.14
Header: 16-64 2.5 min/ mm Intermediate soak (80-100° C for 60 minutes min) directly
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2/ 4.0 25mm
(nozzle) welds

111: or ESAB OK 76.98
141 Bӧhler* C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4 5500/ e, (nipple weld) and ≤ 14mm (nozzle weld) and ≤ 50mm (butt
1001 Medupi 02056-AD H23BR13X1 06 18.06.14 H23BR13X1 (Edit 3) X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Nozzle 111 multiple Bӧhler* Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 250* 278 740-770 max. 220 for e ≤ 27.08.14 weld)
111 Bӧhler* Fox C9MV EN 3580-A: E CrMo91 B 42 H5 4.0 25mm Intermediate soak (80-100° C for 60 minutes min) directly
(nozzle) welds and e > 50mm (butt weld)

111: or ESAB OK 76.98
141 Bӧhler* C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4 5500/ e, (nipple weld) and ≤ 14mm (nozzle weld) and ≤ 50mm (butt
1002 Kusile 02652-AA H23BR13X1 06 18.06.14 H23BR13X1 (Edit 3) X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Nozzle 111 multiple Bӧhler* Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 250* 278 740-770 max. 220 for e ≤ 10.07.14 weld)
111 Bӧhler* Fox C9MV EN 3580-A: E CrMo91 B 42 H5 4.0 25mm Intermediate soak (80-100° C for 60 minutes min) directly
(nozzle) welds and e > 50mm (butt weld)
Full penetration
5500/ e, 111: or ESAB OK 76.98
Branch: 8-32 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 min. 60
1003 Medupi 02071-AC H23BR13X1-1 07 19.06.14 H23BR13X1-1 edit 2 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Nozzle* multiple N/A 200* 248 740-770 max. 220 for e ≤ 03.09.14 Intermediate soak (80-100° C for min. 60 minutes) directly
Header: 42.5-170 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2 2.5 min/ mm
25mm followed by PWHT required for the following thicknesses: butt
Full penetration
Intermediate soak of 80-100° C for 60 minutes for all P91
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 5500/ e,
Branch: 8-32 min. 60 thicknesses
1004 Kusile 02540-AA H23BR13X1-1 05 08.03.13 H23BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Nozzle* 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 3.0/ 3.2 200* 248 740-770 max. 150 for e ≤ 05.04.13
Header: 42.5-170 2.5 min/ mm Nipple welds with thichnesses = t above 8mm and nozzle
thicknesses = t above 16mm shall be PWHT immediately after
intermediate soak
141 Bӧhler C9MV-IG EN 12070: W CrMo91 2.0/ 2.4 5500/ e, Full penetration
1005 Medupi 02071-AA H23BR13X1-1 02 26.01.10 H23BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Nozzle* 141 multiple Bӧhler C9MV-IG EN 12070: W CrMo91 N/A 3.0/ 3.2 200* 248 740-770 max. 150 for e ≤ 18.02.10 Intermediate soak of 80-100° C for 60 minutes required for e >
Header: 42.5-170 2.5 min/ mm
111 Bӧhler Fox C9MV EN 1599: E CrMo91 B 42 H5 3.2 36mm 50mm
Full penetration
Intermediate soak of 80-100° C for 60 minutes for all P91
141 Bӧhler C9MV-IG EN ISO 21952: W CrMo91 2.0/ 2.4 5500/ e,
Branch: 8-32 min. 60 thicknesses
1006 Medupi 02071-AB H23BR13X1-1 05 08.03.13 H23BR13X1-1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Nozzle* 141 multiple Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 3.0/ 3.2 200* 248 740-770 max. 150 for e ≤ 22.08.13
Header: 42.5-170 2.5 min/ mm Nipple welds with thichnesses = t above 8mm and nozzle
thicknesses = t above 16mm shall be PWHT immediately after
intermediate soak
Full penetration
5500/ e, 111: or ESAB OK 76.98
Branch: 8-32 141 Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 2.0/ 2.4 min. 60
1007 Kusile 02540-AB H23BR13X1-1 07 19.06.14 H23BR13X1-1 edit 2 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.5 Nozzle* multiple N/A 200* 248 740-770 max. 220 for e ≤ 10.07.14 Intermediate soak (80-100° C for min. 60 minutes) directly
Header: 42.5-170 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2 2.5 min/ mm
25mm followed by PWHT required for the following thicknesses: butt
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]

Fillet: 8-32/ ≥ 5* 141 Bӧhler C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4
H23BR1-1 Rev 1 min. 60 Intermediate soak (80-100° C for 60 minutes min) directly
1008 Medupi 02602-AA H23BR13X1-2 09 28.04.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.4 Butt branch: 8-88 Nozzle 111 multiple Bӧhler Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 201* 250 750-770 150 18.09.14
H23B7-1 2.5 min/ mm e followed by PWHT required for e > 8mm (nipple) and e > 16mm
Butt header: 25-100 111 ESAB OK 76.98 EN 1599: E CrMO91 B 42 H5 3.2
(nozzle) welds
C

1009 Kusile 02762 H23BR13X1-2 08 19.04.15 H23BR1-1 Rev 1 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.4 Butt branch: 8-32 Nozzle 111 multiple Bӧhler Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 201* 250 750-770 150 09.05.14
2.5 min/ mm e followed by PWHT required for e > 8mm (nipple) and e > 16mm
(nozzle) welds
C

H23BR1-1 Rev 1 min. 60 Intermediate soak (80-100° C for 60 minutes min) directly
1010 Kusile 02762-AA H23BR13X1-2 09 28.04.14 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 44.4 Butt branch: 8-88 Nozzle 111 multiple Bӧhler Fox C9MV EN 3580-A: E CrMo91 B 42 H5 N/A 3.2 201* 250 750-770 150 06.05.14
H23B7-1 2.5 min/ mm e followed by PWHT required for e > 8mm (nipple) and e > 16mm
(nozzle) welds
C

min. 60 Cooling down to room temperature after welding is allowed, no
1011 Medupi 02486 H23BR1-5 02 10.10.13 H23B7-2 edit 00 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-85 Nozzle* 111 multiple ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 N/A 2.4 200* 291 755-770 max. 220 for e ≤ 04.12.13
2.5 min/ mm intermediate soak required
For repair work only
min. 60 Cooling down to room temperature after welding is allowed, no
1012 Kusile 02645 H23BR1-5 02 10.10.13 H23B7-2 edit 00 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 ≥ 185 25-85 Nozzle* 111 multiple ESAB OK 76.98 EN ISO 3580: E CrMo91 B 42 H5 N/A 2.4 200* 291 755-770 max. 220 for e ≤ 28.10.13
2.5 min/ mm intermediate soak required
For repair work only

111: or ESAB OK 76.98
PWHT: e ≤ 8mm = min. 30 minutes
141 Bӧhler* C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4 8 < e ≤ 90: 2.5 x e, min. 60 minutes
1013 Medupi 02633 H43 REP 03 05.06.14 H23B7-4 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 N/A 25-100 Repair multiple N/A 205 250 750-770 * 5500/ e 26.08.14
111 Bӧhler* Fox C9MV EN 3580-A: E CrMo91 B 42 H5 3.2 Cooling down to room temperature allowed for butt welds ≤
50mm, nozzle welds ≤ 14mm, nipple welds ≤ 8mm
C for 60 minutes

111: or ESAB OK 76.98
PWHT: e ≤ 8mm = min. 30 minutes
141 Bӧhler* C9MV-IG EN 21952-A: W CrMo91 2.0/ 2.4 8 < e ≤ 90: 2.5 x e, min. 60 minutes
1014 Kusile 02795 H43 REP 03 05.06.14 H23B7-4 Rev 0 X10CrMoVNb91 X10CrMoVNb91 6.4 6.4 N/A 25-100 Repair multiple N/A 205 250 750-770 * 5500/ e 10.07.14
111 Bӧhler* Fox C9MV EN 3580-A: E CrMo91 B 42 H5 3.2 Cooling down to room temperature allowed for butt welds ≤
50mm, nozzle welds ≤ 14mm, nipple welds ≤ 8mm
C for 60 minutes
111: or ESAB OK 76.98

5500/ e, PWHT: 8 < t ≤ 90: 2.5 x t
H23B7-4 rev 0 Weld build up 6.4 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2
1015 Medupi 02112-AF H43BUILD 08 26.08.14 X10CrMoVNb91 6.4 > 230 25-100 Weld build up multiple N/A 205* 295 740-770 min. 125* max. 220 for e ≤ 18.09.14 Cooling down to room temperature after welding only for ≤
H43 Clad Edit 3 (ECrMo9-1B) equivalent 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 4.0
25mm 50mm (butt weld); intermediate soak (80-100° C for 60 minutes
min) directly followed by PWHT required for e > 50mm
5500/ e for e > 25-

100mm,
Weld build up 6.4 PWHT: e ≤ 8mm = min. 30 minutes
1016 Kusile 02570 H43BUILD 05 03.01.13 H43CLAD X10CrMoVNb91 6.4 ≥ 150 > 25 Weld build up 111 multiple Bӧhler Fox C9MV EN 3580: E CrMo91 B 42 H5 N/A 3.2 200 295 740-770 * max. 220 for e ≤ 26.03.13
(ECrMo9-1B) equivalent 8 < e ≤ 90: 2.5 x e, min. 90 minutes
25mm, max. 55
for e > 100mm
5500/ e for e > 25-

100mm,
1017 Medupi 02112-AD H43BUILD 05 03.01.13 H43CLAD X10CrMoVNb91 6.4 ≥ 150 > 25 Weld build up 111 multiple Bӧhler Fox C9MV EN 3580: E CrMo91 B 42 H5 N/A 3.2 200 295 740-770 * max. 220 for e ≤ 22.08.13
25mm, max. 55
for e > 100mm
5500/ e for e > 25-

100mm,
1018 Medupi 02112-AE H43BUILD 05 03.01.13 H43CLAD X10CrMoVNb91 6.4 ≥ 150 > 25 Weld build up 111 multiple Bӧhler Fox C9MV EN 3580: E CrMo91 B 42 H5 N/A 3.2 200 295 740-770 * max. 220 for e ≤ 11.04.14
25mm, max. 55
for e > 100mm
111: or ESAB OK 76.98

5500/ e, PWHT: 8 < t ≤ 90: 2.5 x t
H23B7-4 rev 0 Weld build up 6.4 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 3.2
1019 Kusile 02570-AA H43BUILD 08 26.08.14 X10CrMoVNb91 6.4 > 230 25-100 Weld build up multiple N/A 205* 295 740-770 min. 125* max. 220 for e ≤ 08.09.14 Cooling down to room temperature after welding only for ≤
H43 Clad Edit 3 (ECrMo9-1B) equivalent 111 Bӧhler* Fox C9MV EN ISO 3580-A: E CrMo91 B 42 H5 4.0
25mm 50mm (butt weld); intermediate soak (80-100° C for 60 minutes
min) directly followed by PWHT required for e > 50mm
Spiral beads to overlap 50% minimum

1020 Kusile 02407-AA H73 build 01 06.05.15 H73 build-2 Rev 0 S CrMo91 X10CrMoVNb91 N/A 6.4 82.5 OD ≥ 25 Weld build up 135 single Bӧhler C9MV-UP EN 12070:A- S CrMo91 N/A 1.0 200 N/A 730-770 min. 60* 150 01.06.15
PWHT: 3 cycles of each 60 minutes were qualified
PWHT: Cycle 1: 30 minutes, Cycle 2: 60 minutes, Cycle 3: 90
1021 Medupi 02660 H73 clad 00 23.09.14 H73 build Rev 1 S CrMo91 X10CrMoVNb91 N/A 6.4 N/A Butt: ≥ 25 Weld build up 135 single Bӧhler C9MV-UP EN 24598-A: S CrMo91 N/A 1.0 199 N/A 740-770 * 150 28.10.14
minutes
PWHT: Cycle 1: 30 minutes, Cycle 2: 60 minutes, Cycle 3: 90
1022 Kusile 02823 H73 clad 00 23.09.14 H73 build Rev 1 S CrMo91 X10CrMoVNb91 N/A 6.4 N/A Butt: ≥ 25 Weld build up 135 single Bӧhler C9MV-UP EN 24598-A: S CrMo91 N/A 1.0 199 N/A 740-770 * 150 03.10.14
minutes
6.4 PWHT: > 8mm = 2.5 min/ mm, min. 60 minutes
1023 Medupi 02222 H73BUILD 00 21.10.10 H73BUILD X10CrMoVNb91 weld metal 6.4 ≥ 82.5 > 25 Weld build up 135 single Bӧhler* C9MV-UP EN 12070: S CrMo91 N/A 1.0 200 N/A 740-770 * 150 03.04.14
equivalent The WPS shall be used for clad restauration only where
X10CrMoVNb91 Material 1: 3-7 141 ESAB* OK Autorod 19.85 EN 18274: S Ni 6082 2.0/ 2.4
1024 Medupi 02523 HI 13F1 08 06.02.14 HI 13F1-1 Edit 5 X15CrNiSi2012 8.2 6.4 ≥ 28.5 FW single or multiple N/A 180* 270 750-770 min. 30 max. 220 for e ≤ 10.02.14 for e ≤ 8mm
VM12-SHC Material 2: 3-7.2 141 ESAB* OK Autorod 19.85 EN 18274: S Ni 6082 2.0/ 2.4
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
1025 Kusile 02709 HI 13F1 08 06.02.14 HI 13F1-1 Edit 5 X15CrNiSi2012 8.2 6.4 ≥ 28.5 FW single or multiple N/A 180* 270 750-770 min. 30 max. 220 for e ≤ 17.02.14 for e ≤ 8mm
Material 1: 3-10* Throat Thickness: max. 10mm
1026 Medupi 02394-AC HI11F1 07 17.04.14 HI11F1-1 Rev 2 7CrMoVTiB1010 X15CrNiSi2012 6.2 8.2 25 < 120 FW full pen. 141 multiple ESAB OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 195 N/A N/A N/A 11.07.14
Material 2: 3-8* Angle of branch 90°
Material 1: 3.55-8
1027 Kusile 02576 HI11F1 04 06.01.13 HI11F1 7CrMoVTiB1010 X15CrNiSi2012 6.2 8.2 ≥ 25 FW 141 multiple ESAB* OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 195 N/A N/A N/A 25.03.13 141: or equivalent filler metal
Material 2: 2-4.8
Material 1: 3.55-8
1028 Medupi 02394-AB HI11F1 04 06.01.13 HI11F1 7CrMoVTiB1010 X15CrNiSi2012 6.2 8.2 ≥ 25 FW 141 multiple ESAB* OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 195 N/A N/A N/A 15.05.13 141: or equivalent filler metal
Material 2: 2-4.8
Material 1: 3-10* Throat Thickness: max. 10mm
1029 Kusile 02576-AA HI11F1 07 17.04.14 HI11F1-1 Rev 2 7CrMoVTiB1010 X15CrNiSi2012 6.2 8.2 25 < 120 FW full pen. 141 multiple ESAB OK Tigrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 195 N/A N/A N/A 05.05.14
Material 2: 3-8* Angle of branch 90°
141a: or Bӧhler Nibas 70/20-IG
Pre-heat: X10CrMoVNb910 side required only
141a ESAB* OK Autorod 19.85 EN 18274: S Ni 6082 1.2 Cooling down to room temperature allowed for butt welds ≤
1030 Medupi 02435-AC HI13B0 06 02.02.14 HI13B0 edit 4 TP347HFG X10CrMoVNb91 8.1 6.4 ≥ 28.5 3-7.2 BW multiple N/A 185* 210 740-770 min. 30 220 29.01.14
141a ESAB* OK Autorod 19.85 EN 18274: S Ni 6082 0.8 50mm

1031 Kusile 02688-AA HI13B0 06 02.02.14 HI13B0 edit 4 TP347HFG X10CrMoVNb91 8.1 6.4 ≥ 28.5 3-7.2 BW multiple N/A 185* 210 740-770 min. 30 220 18.02.14

1032 Medupi 02435-AB HI13B0 05 12.12.13 HI13B0 TP347HFG X10CrMoVNb91 8.1 6.4 ≥ 28.5 3-7.2 BW multiple N/A 185* 210 740-770 min. 30 220 29.01.14
141a ESAB* OK Autorod 19.85 EN 18274: S Ni 6082 1.2
1033 Medupi 02435 HI13B0 02 04.12.12 HI13B0 TP347HFG X10CrMoVNb91 8.1 6.4 ≥ 28.5 3-7.2 BW multiple N/A 180 210 740-770 min. 30 220 22.08.13 141: or equivalent filler metal
141a ESAB* OK Autorod 19.85 EN 18274: S Ni 6082 0.8
Fillet: 3.2-12.6 141a ESAB* OK Autorod 19.85 EN ISO 18274-A: S Ni 6082 1.2 H: 150
1034 Medupi 02598 HI13B0-1 07 19.04.14 HI13BO-2 Rev 5 X10CrMoVNb91 TP347HFG 6.4 8.1 ≥ 25 BW multiple N/A 180 229 750-770 min. 30 15.07.14 141a: or Bӧhler Nibas 70/20-IG
Butt: 3-12.6 141a ESAB* OK Autorod 19.85 EN ISO 18274-A: S Ni 6082 0.8 C: 100
Exception noted (Please provide explanation for material
Fillet: 3.2-12.6 141a ESAB* OK Autorod 19.85 EN ISO 18274-A: S Ni 6082 1.2 H: 150 mismatc, there is concern for cracking caused by dissimilar
1035 Kusile 02761 HI13B0-1 07 19.04.14 HI13BO-2 Rev 5 X10CrMoVNb91 TP347HFG 6.4 8.1 ≥ 25 BW multiple N/A 180 229 750-770 min. 30 09.05.14
Butt: 3-12.6 141a ESAB* OK Autorod 19.85 EN ISO 18274-A: S Ni 6082 0.8 C: 100 thermal expansion rates)
141a ESAB OK Autorod 19.85 EN 18274: S Ni 6082 1.2
1036 Medupi 02299 HI13B0-2 01 21.10.09 HI13B0-2 TP347HFG X10CrMoVNb91 8.1 6.4 ≥ 25 3-12.6 BW multiple N/A 180 210 740-770 min. 30 220 22.08.13 N/A
1037 Kusile 02536 HI13B0-2 01 21.10.09 HI13B0-2 TP347HFG X10CrMoVNb91 8.1 6.4 ≥ 25 3-12.6 BW multiple N/A 180 210 740-770 min. 30 220 08.06.12 N/A
1038 Medupi 02396-AB HI13F1 04 14.12.12 HI13F1-1 X15CrNiSi2012 8.2 6.4 ≥ 28.5 FW single or multiple N/A 180* 270 750-770 min. 30 220 08.11.13 Intermediate soak of 80-100° C for 60 minutes for all
thicknesses
Fillet 1: 3.2-12.6* 5500/ e,
1039 Medupi 02397-AC HJ13F1 08 04.03.15 HJ13F1 Rev 3 X10CrMoVNb91 X10CrAlSi7 6.4 7.1 N/A FW 141 single Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0 180 N/A 740-780* min. 30 16.04.15 Throat thickness: 2.7-5.3mm
Fillet 2: 5-20* max. 220
For PWHT cycles refer to WPQR
Exception noted ("or equivalent" must be removed as there is no

evidence of an additional test piece being welded with an
Material 1: 3-7.56
1040 Kusile 02663 HJ13F1 03 07.12.12 HJ13F1 X10CrMoVNb91 X10CrAlSi7 6.4 7.1 ≥ 25 FW 141 single Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.0/ 2.4 180* N/A 740-770 min. 30 150 10.01.14 alternate consumable)
Material 2: 5-12
Intermediate soak (80-100° C for 60 minutes min) required

5500/ e,
Material 1: 3.15-12.6 for e ≤ 8mm
1041 Medupi 02397-AB HJ13F1 06 01.02.14 HJ13F1 edit 2 X10CrMoVNb91 X10CrAlSi7 6.4 7.1 ≥ 25 FW 141 single Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.0/ 2.4 180* N/A 740-770 min. 30 max. 220 for e ≤ 22.08.13
Material 2: 5-20 Intermediate soak (80-100° C for 60 minutes min) directly
25mm
5500/ e,
Material 1: 3.15-12.6 for e ≤ 8mm
1042 Kusile 02707 HJ13F1 06 01.02.14 HJ13F1 edit 2 X10CrMoVNb91 X10CrAlSi7 6.4 7.1 ≥ 25 FW 141 single Bӧhler C9MV-IG EN ISO 21952: W CrMo91 N/A 2.0/ 2.4 180* N/A 740-770 min. 30 max. 220 for e ≤ 26.02.14
Material 2: 5-20 Intermediate soak (80-100° C for 60 minutes min) directly
25mm

1043 Medupi 02397-AA HJ13F1 03 07.12.12 HJ13F1 X10CrMoVNb91 X10CrAlSi7 6.4 7.1 ≥ 25 FW 141 single Bӧhler* C9MV-IG EN ISO 21952: W CrMo91 N/A 2.0/ 2.4 180* N/A 740-770 min. 30 150 22.08.13
Material 2: 5-12 Intermediate soak (80-100° C for 60 minutes min) required

Fillet 1: 3.2-12.6* 5500/ e,
1044 Kusile 02707-AA HJ13F1 08 04.03.15 HJ13F1 Rev 3 X10CrMoVNb91 X10CrAlSi7 6.4 7.1 N/A FW 141 single Bӧhler* C9MV-IG EN ISO 21952-A: W CrMo91 N/A 2.0 180 N/A 740-780* min. 30 23.04.15 Throat thickness: 2.7-5.3mm
Fillet 2: 5-20* max. 220
For PWHT cycles refer to WPQR
Diameter for multi pass. For single pass ≥ 500 or Diameter ≥
150mm, if PA or PC, if rotated
I11B1-7 Rev 0 141 multiple Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 2.0/ 2.4 20 192
1045 Medupi 02597 I11B16 00 14.04.14 X15CrNiSi2012 X15CrNiSi2012 8.2 8.2 ≥ 32.5* 3-7 BW/ FW N/A N/A N/A N/A 15.07.14 141: or ESAB OK Tigrod 19.85
I11F1-1 Rev 0 141 single Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 2.0/ 2.4 20 N/A
Material thickness single pass: 2.1-6mm
Diameter for multi pass. For single pass ≥ 500 or Diameter ≥

150mm, if PA or PC, if rotated
I11B1-7 Rev 0 141 multiple Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 2.0/ 2.4 20 192
1046 Kusile 02760 I11B16 00 14.04.14 X15CrNiSi2012 X15CrNiSi2012 8.2 8.2 ≥ 32.5* 3-7 BW/ FW N/A N/A N/A N/A 13.08.14 141: or ESAB OK Tigrod 19.85
I11F1-1 Rev 0 141 single Bӧhler* NIBAS 70/20-IG EN ISO 18274: S Ni 6082 2.0/ 2.4 20 N/A
Material thickness single pass: 2.1-6mm
Material 1: 4-9.6
1047 Medupi 02509 I11F1 03 28.01.14 I11F1 edit 4 TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141 single ESAB* OK Autrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 175 N/A N/A N/A 10.02.14 141: or equivalent filler metal
Material 2: 2.1-6
Material 1: 4-9.6
1048 Kusile 02734 I11F1 03 28.01.14 I11F1 edit 4 TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141 single ESAB* OK Autrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 175 N/A N/A N/A 06.03.14 141: or equivalent filler metal
Material 2: 2.1-6
Material 1: 4-9.6
1049 Medupi 02016-AB I11F1 01 28.08.12 I11F1 TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141 single ESAB* OK Autrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 175 N/A N/A N/A 22.08.13 141: or equivalent filler metal
Material 2: 2.1-6
Material 1: 4-9.6
1050 Medupi 02016-AA I11F1 00 15.10.09 I11F1 TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141 single ESAB* OK Autrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 175 N/A N/A N/A 15.02.10 141: or equivalent filler metal
Material 2: 2.1-6
Material 1: 4-9.6
1051 Medupi 02016-AC I11F1 01 28.08.12 I11F1 TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141 single ESAB* OK Autrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 175 N/A N/A N/A 11.04.14 141: or equivalent filler metal
Material 2: 2.1-6
I11F1-2 Rev 0 Fillet 1: 2.1-7*
1052 Medupi 02398-AB I11F1-1 02 17.04.14 X15CrNiSi2012 TP347HFG 8.2 8.1 ≥ 25 FW 141 single ESAB OK Tigrod 19.85 ISO 18274: S Ni 6082 N/A 2.0/ 2.4 20 N/A N/A N/A N/A 04.09.14 Throat thickness: 1.2-4.54mm
I11F1 Rev 4 Fillet 2: 3-9.6*
Material 1: 4-9.6
1053 Kusile 02664 I11F1-1 01 29.08.12 I11F1 TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141 single ESAB* OK Autrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 N/A N/A N/A N/A 30.01.14 141: or equivalent filler metal
Material 2: 2.1-6
Material 1: 4-9.6
1054 Medupi 02398 I11F1-1 01 29.08.12 I11F1 TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141 single ESAB* OK Autrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 N/A N/A N/A N/A 22.08.13 141: or equivalent filler metal
Material 2: 2.1-6
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
Material 1: 4-9.6
1055 Medupi 02398-AA I11F1-1 01 29.08.12 I11F1 TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141 single ESAB* OK Autrod 19.85 EN 18274: S Ni 6082 N/A 2.0/ 2.4 20 N/A N/A N/A N/A 11.04.14 141: or equivalent filler metal
Material 2: 2.1-6
I11F1-2 Rev 0 Fillet 1: 2.1-7*
1056 Kusile 02664-AA I11F1-1 02 17.04.14 X15CrNiSi2012 TP347HFG 8.2 8.1 ≥ 25 FW 141 single ESAB OK Tigrod 19.85 ISO 18274: S Ni 6082 N/A 2.0/ 2.4 20 N/A N/A N/A N/A 06.05.14 Throat thickness: 1.2-4.54mm
I11F1 Rev 4 Fillet 2: 3-9.6*

1057 Medupi 02494-AA I11F1-M1 03 11.02.14 I11F1-M1 (edit 1) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 28.5 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 20.12.13
Material 2: 1.75-7 141a: or Bӧhler NIBAS 70/20-IG or Bӧhler Thermanit Nicro 82
Exception noted (According to ISO 15614-1 Table 6 ranges

Material 1: 1.8-7.2 should be: 3-4.2mm and 3-4.32 respectively)
1058 Kusile 02625 I11F1-M1 00 18.04.13 I11F1-M1 (edit 0) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 28.5 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 10.06.13
Material 2: 1.75-7 Electrode size 0.8 preferred
141a: or Bӧhler NIBAS 70/20-IG or Bӧhler Thermanit Nicro 82

1059 Medupi 02494 I11F1-M1 01 02.12.13 I11F1-M1 (edit 1) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 28.5 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 20.12.13

1060 Kusile 02625-AA I11F1-M1 01 02.12.13 I11F1-M1 (edit 1) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 28.5 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 14.01.14

1061 Kusile 02625-AB I11F1-M1 03 01.02.14 I11F1-M1 (edit 1) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 28.5 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 07.10.14

1062 Medupi 02495-AA I11F1-M2 04 01.02.14 I11F1-M2 (edit 2) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 17.12.14

1063 Kusile 02626-AB I11F1-M2 04 01.02.14 I11F1-M2 (edit 2) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 08.01.14

1064 Medupi 02495 I11F1-M2 01 02.12.13 I11F1-M2 (edit 1) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 20.12.13
Exception noted (According to ISO 15614-1 Table 6, the

Material 1: 3.15-12.6 qualified range should be: 3.15-7.56mm for TP347)
1065 Kusile 02626 I11F1-M2 00 18.04.13 I11F1-M2 (edit 0) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 10.06.13
Exception noted (According to ISO 15614-1 Table 6, the

Material 1: 3.15-12.6 qualified range should be: 3.15-7.56mm for TP347)
1066 Kusile 02626-AA I11F1-M2 01 02.12.13 I11F1-M2 (edit 1) TP347HFG X15CrNiSi2012 8.1 8.2 ≥ 25 FW 141a single ESAB* 19.85 EN 18274: S Ni 6082 N/A 0.8/ 1.0* 20 N/A N/A N/A N/A 08.01.14
1067 Medupi 02591 IJ11B16 04 07.03.14 IJ11B16 Rev 1 X6CrNiMoTi17122 X12Cr13 8.1 7.2 N/A 10/19 - 10/19* FW 141 single ESAB OK Tigrod 309L EN ISO 14343: W 23 12 L N/A 2.0/ 2.4 50 N/A N/A N/A N/A 18.09.14 For welding of nut to spary nozzle only
1068 Kusile 02753-AA IJ11B16 04 07.03.14 IJ11B16 Rev 1 X6CrNiMoTi17122 X12Cr13 8.1 7.2 N/A 10/19 - 10/19* FW 141 single ESAB OK Tigrod 309L EN ISO 14343: W 23 12 L N/A 2.0/ 2.4 50 N/A N/A N/A N/A 19.05.14 For welding of nut to spary nozzle only
1069 Medupi 02696 J11B1 01 21.05.15 J11B1 Rev 1 X10CrAlSi8 X10CrAlSi8 7.1 7.1 ≥ 500 3-12 FW 141 multiple Bӧhler FF-IG EN ISO 14343-A: W 22 12 H N/A 1.6 20 30 N/A N/A N/A 25.06.15 N/A
1070 Kusile 04090 J11B1 01 21.05.15 J11B1 Rev 1 X10CrAlSi8 X10CrAlSi8 7.1 7.1 ≥ 500 3-12 FW 141 multiple Bӧhler FF-IG EN ISO 14343-A: W 22 12 H N/A 1.6 20 30 N/A N/A N/A 05.06.15 N/A
Diameter 1: 44.5mm
Material 1: 3.55-8.52
1071 Medupi 02399-AA RPS 12F1A1 00 12.04.12 RPS 12F1A 7CrMoVTiB1010 X15CrNiSi2012 6.2 8.2 * FW 141 single ESAB* Tigrod 19.85 EN 18274: W S Ni 6082 N/A 2.4 20 N/A N/A N/A N/A 11.04.14 Diameter 2: 55mm
Material 2: 3-5.64
Diameter 1: 44.5mm
Material 1: 3.55-8.52
1072 Medupi 02400-AA RPS 12F2B1 00 12.04.12 RPS 12F2B 7CrMoVTiB1010 X15CrNiSi2012 6.2 8.2 * FW 141 multiple ESAB* Tigrod 19.85 EN 18274: W S Ni 6082 N/A 2.4 20 190 N/A N/A N/A 11.04.14 Diameter 2: 55mm
Material 2: 3-5.64
Diameter 1: 44.5mm
Material 1: 3.55-8.52
1073 Medupi 02401-AA RPS 12F3A1 00 12.04.12 RPS 12F3A 7CrMoVTiB1010 X15CrNiSi2012 6.2 8.2 * FW 141 single ESAB* Tigrod 19.85 EN 18274: W S Ni 6082 N/A 2.4 100 N/A N/A N/A N/A 11.04.14 Diameter 2: 55mm
Material 2: 3-5.64
Material 1: 5-12
1074 Medupi 02402-AA RPS D11F1-1 00 17.04.12 RPS D11F1-1A 24CrMo5 13CrMo45 5.1 5.1 ≥ 25 FW 141 single Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0 20 N/A N/A N/A N/A 11.04.14 141: or equivalent filler metal
Material 2: 3.55-9.23
Material 1: 5-12
1075 Kusile 02450 RPS DE11F1 01 06.02.12 RPSDE11F1 24CrMo5 10CrMo910 5.1 5.2 ≥ 25 FW 141 single Bӧhler DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0 200 N/A N/A N/A N/A 05.07.12 141: or equivalent filler metal
Material 2: 3.15-7.56
1076 Medupi 02403-AA RPS E13B8 00 17.04.12 RPS E13B8A 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 3-9 BW 141a multiple Bӧhler CM2-IG EN 21952-A: W CrMo2Si N/A 1.0 20 200 N/A N/A N/A 11.04.14 N/A
Material 1: 5-12
1077 Medupi 02404-AA RPS EH11F1 00 17.04.12 RPS EH11F1A 24CrMo5 7CrMoVTiB1010 5.1 6.2 ≥ 25 FW 141 single Bӧhler* P24-IG EN 21952-A: W CrMo2VTiB/Nb N/A 2.0 50 N/A N/A N/A N/A 11.04.14 141: or equivalent filler metal
Material 2: 3.55-8.52
Diameter 1: 48.3mm
Material 1: 3-5.4
1078 Medupi 02405-AA RPS EJ11F1 00 17.04.12 RPS EJ11F1A 10CrMo910 X15CrNiSi2012 5.2 8.2 * FW 141 single ESAB* Tigrod 19.85 ISO 18274: W S Ni 6082 N/A 2.4 20 N/A N/A N/A N/A 11.04.14 Diameter 2: 55mm
Material 2: 2.1-6
Diameter 1: 44.5mm
Material 1: 3.55-8.52
1079 Medupi 02407-AA RPS GL11G1 00 17.04.12 RPS GL11G1B 7CrMoVTiB1010 16Mo3 6.2 1.2 * FW 141a single Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 N/A N/A N/A N/A 11.04.14 Diameter 2: 52mm
Material 2: 3-3.84
141a: or equivalent filler metal
1080 Medupi 02275 RPS11B1-1 01 06.02.12 RPS11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 BW 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 27.03.12 141: or ESAB OK Tigrod 13.09 or equivalent
1081 Kusile 02459 RPS11B1-1 01 06.02.12 RPS11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 BW 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 05.07.12 141: or ESAB OK Tigrod 13.09 or equivalent
1082 Medupi 02274 RPS11B1-1BA 01 06.02.12 RPS11B1-1A 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 250 N/A N/A N/A 27.03.12 141a: or ESAB OK Tigrod 13.09 or equivalent
1083 Kusile 02458 RPS11B1-1BA 01 06.02.12 RPS11B1-1A 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-12.6 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 250 N/A N/A N/A 05.07.12 141a: or ESAB OK Tigrod 13.09 or equivalent
1084 Medupi 02273 RPS11B1-1BF 01 06.02.12 RPS11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-7.56 FW 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 27.03.12 141: or equivalent filler metal
1085 Kusile 02457 RPS11B1-1BF 01 06.02.12 RPS11B1-1B 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-7.56 FW 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 05.07.12 141: or equivalent filler metal
1086 Medupi 02272 RPS11B1-B1 01 06.02.12 RPSE11 B1-1 7CrMoVTiB1010 7CrMoVTiB1010 6.2 6.2 ≥ 25 3-10 BW 141 multiple Bӧhler P24-IG EN 21952-A: W ZCrMo2VNb N/A 2.0/ 2.4 150 250 N/A N/A N/A 27.03.12 N/A
1087 Medupi 02272-AA RPS11B1-B1 01 06.02.12 RPSE11 B1-1 7CrMoVTiB1010 7CrMoVTiB1010 6.2 6.2 ≥ 25 3-10 BW 141 multiple Bӧhler P24-IG EN 21952-A: W ZCrMo2VNb N/A 2.0/ 2.4 150 250 N/A N/A N/A 11.04.14 N/A
1088 Kusile 02456 RPS11B1-B1 01 06.02.12 RPSE11 B1-1 7CrMoVTiB1010 7CrMoVTiB1010 6.2 6.2 ≥ 25 3-10 BW 141 multiple Bӧhler P24-IG EN 21952-A: W ZCrMo2VNb N/A 2.0/ 2.4 150 250 N/A N/A N/A 05.07.12 N/A
1089 Kusile 02454 RPS11B-1BF 01 06.02.12 RPS11B1-1B P265GH 16Mo3 1.1 1.2 ≥ 25 3-7.56 FW 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 05.07.12 141: or equivalent filler metal
1090 Medupi 02270 RPS11B-1BF 01 06.02.12 RPS11B1-1B P265GH 16Mo3 1.1 1.2 ≥ 25 3-7.56 FW 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 27.03.12 141: or equivalent filler metal
1091 Medupi 02271 RPS11B2-2 01 06.02.12 RPS11B2-2B P265GH P265GH 1.1 1.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 27.03.12 141: or ESAB OK Tigrod 13.09 or equivalent
List of WPS BPP
Medupi/ Kusile

[° C] [° C] [min] [° C/h]
1092 Kusile 02455 RPS11B2-2 01 06.02.12 RPS11B2-2B P265GH P265GH 1.1 1.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 2.0/ 2.4 20 400 N/A N/A N/A 05.07.12 141: or ESAB OK Tigrod 13.09 or equivalent
2.1-6
1093 Medupi 02262 RPS11F1-1 00 18.01.12 RPS11F1-1A P265GH 16Mo3 1.1 1.2 ≥ 25 FW 141a single Bӧhler* DMO-IG EN 12070: W MoSi N/A 2.0/ 2.4 20 100 N/A N/A N/A 13.03.12 141a: or equivalent filler metal
2.8-8
2.1-6
1094 Medupi 02269 RPS11F1-1 01 06.02.12 RPS11F1-1A P265GH 16Mo3 1.1 1.2 ≥ 25 FW 141a single Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 100 N/A N/A N/A 27.03.12 141a: or equivalent filler metal
2.8-8
2.1-6
1095 Kusile 02453 RPS11F1-1 01 06.02.12 RPS11F1-1A P265GH 16Mo3 1.1 1.2 ≥ 25 FW 141a single Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 100 N/A N/A N/A 05.07.12 141a: or equivalent filler metal
2.8-8
1096 Medupi 02266 RPS11FB1-1A 01 06.02.12 RPS11B1-1A 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-7.56 FW 141a single Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 250 N/A N/A N/A 27.03.12 141a: or equivalent filler metal
1097 Kusile 02452 RPS11FB1-1A 01 06.02.12 RPS11B1-1A 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-7.56 FW 141a single Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 250 N/A N/A N/A 05.07.12 141: a or equivalent filler metal
1098 Medupi 02266-AA RPS11FB1-1A 01 06.02.12 RPS11B1-1A 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-7.56 FW 141a single Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 250 N/A N/A N/A 11.04.14 141:a or equivalent filler metal
1099 Medupi 02268 RPS11FB1-1A 01 06.02.12 RPS11B1-1A 16Mo3 16Mo3 1.2 1.2 ≥ 25 3-7.56 FW 141a single Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 250 N/A N/A N/A 27.03.12 141a: or equivalent filler metal
1100 Medupi 02267 RPS4150 01 06.02.12 RPSD11B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 27.03.12 141: or equivalent filler metal
1101 Medupi 02267-AA RPS4150 01 06.02.12 RPSD11B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 11.04.14 141: or equivalent filler metal
1102 Kusile 02451 RPS4150 01 06.02.12 RPSD11B1 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141 multiple Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 2.0/ 2.4 100 200 N/A N/A N/A 05.07.12 141: or equivalent filler metal
1103 Medupi 02265 RPSA11A1-1 01 06.02.12 RPSA11B1-1A P265GH P265GH 1.1 1.1 ≥ 25 3-8 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 250 N/A N/A N/A 27.03.12 141a: or ESAB OK Tigrod 13.09 or equivalent
1104 Medupi 02265-AA RPSA11A1-1 01 06.02.12 RPSA11B1-1A P265GH P265GH 1.1 1.1 ≥ 25 3-8 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 250 N/A N/A N/A 11.04.14 141a: or ESAB OK Tigrod 13.09 or equivalent
1105 Kusile 02449 RPSA11A1-1 01 06.02.12 RPSA11B1-1A P265GH P265GH 1.1 1.1 ≥ 25 3-8 BW 141a multiple Bӧhler* DMO-IG EN 21952-A: W MoSi N/A 1.0 20 250 N/A N/A N/A 05.07.12 141a: or ESAB OK Tigrod 13.09 or equivalent
1106 Medupi 02264 RPSD11B1 01 06.02.12 RPSD11B1A 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141a multiple Bӧhler* DCMS-IG EN 12070-A: W CrMo1Si N/A 1.0 100 200 N/A N/A N/A 27.03.12 141a: or equivalent filler metal
1107 Kusile 02448 RPSD11B1 01 06.02.12 RPSD11B1A 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141a multiple Bӧhler* DCMS-IG EN 12070-A: W CrMo1Si N/A 1.0 100 200 N/A N/A N/A 05.07.12 141a: or equivalent filler metal
1108 Medupi 02264-AA RPSD11B1 01 06.02.12 RPSD11B1A 13CrMo45 13CrMo45 5.1 5.1 ≥ 25 3-8 BW 141a multiple Bӧhler* DCMS-IG EN 21952-A: W CrMo1Si N/A 1.0 100 200 N/A N/A N/A 11.04.14 141a: or equivalent filler metal
1109 Medupi 02263 RPSE13B7 01 06.02.12 RPSE13B7A 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 3-9 BW 141 multiple Bӧhler CM2-IG EN 21952-A: W CrMo2Si N/A 2.0/ 2.4 20 400 N/A N/A N/A 27.03.12 N/A
1110 Kusile 02447 RPSE13B7 01 06.02.12 RPSE13B7A 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 3-9 BW 141 multiple Bӧhler CM2-IG EN 21952-A: W CrMo2Si N/A 2.0/ 2.4 20 400 N/A N/A N/A 05.07.12 N/A
1111 Medupi 02263-AA RPSE13B7 01 06.02.12 RPSE13B7A 10CrMo910 10CrMo910 5.2 5.2 ≥ 25 3-9 BW 141 multiple Bӧhler CM2-IG EN 21952-A: W CrMo2Si N/A 2.0/ 2.4 20 400 N/A N/A N/A 11.04.14 N/A

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min. max. PWHT max. Heat/

141: or Bӧhler EMK6

Exception noted (the corresponding PQR was qualified using a

min. max. PWHT max. Heat/

141 Bӧhler DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4 20 285

141 Bӧhler DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4 20 285

141 Bӧhler DMO-IG EN ISO 21952: W MoSi 2.0/ 2.4

141: or ESAB OK Tigrod 13.09

min. max. PWHT max. Heat/

C11PEMA 1 C11PEMA 1 Material 1: 3-7.56 Lincoln 780 Torch angle: 22°

5500/ e, max. 220

5500/ e, max. 220

Fillet: 3.75-15 to 12.5-50 Angle of branch: 90°

min. max. PWHT max. Heat/

min. max. PWHT max. Heat/

Diameter > 150mm, if PA or PC, if rotated

min. 60 5500/ e, max. 220

min. 60 5500/ e, max. 220

ESAB OK Flux 10.81

ESAB OK Flux 10.81

ESAB OK Flux 10.81

min. max. PWHT max. Heat/

ESAB OK Flux 10.81

ESAB OK Flux 10.81

ESAB OK Flux 10.81

ESAB OK Flux 10.81

ESAB OK Flux 10.81

ESAB OK Flux 10.81

ESAB OK Flux 10.81

ESAB OK Flux 10.81 H: 220

ESAB OK Flux 10.81 H: 220

ESAB OK Flux 10.81 H: 220

ESAB OK Flux 10.81 H: 220

Fillet: 5-20* Diameter > 150mm, if PA or PC, if rotated

Fillet: 5-20* Diameter > 150mm, if PA or PC, if rotated

Fillet: 5-20* Diameter > 150mm, if PA or PC, if rotated

Diameter > 150mm, if PA or PC, if rotated

Fillet: 5-20* Diameter > 150mm, if PA or PC, if rotated

Fillet: 5-20* Diameter > 150mm, if PA or PC, if rotated

Diameter > 150mm, if PA or PC, if rotated

Diameter > 150mm, if PA or PC, if rotated

min. max. PWHT max. Heat/

Single pass: t1: 10-40mm; throat thickness 3.2-6.5mm

Fillet: 5-20* Diameter 150mm, if PA or PC, if rotated

Diameter > 150mm, if PA or PC, if rotated

Diameter ≥ 150mm, if PA or PC, if rotated

min. max. PWHT max. Heat/

ESAB OK Flux 10.81

ESAB OK Flux 10.81

141: or equivalent filler metal

PWHT: e < 13mm = min. 30 minutes

PWHT: e < 13mm = min. 30 minutes

141: or ESAB OK Tigrod 13.09

min. max. PWHT max. Heat/

Diameter > 150mm, if PA or PC, if rotated

Fillet 13CrMo45: 3-5.5mm

min. max. PWHT max. Heat/

ESAB OK Flux 10.62 Full penetration

ESAB OK Flux 10.62 Full penetration

ESAB OK Flux 10.62

ESAB OK Flux 10.62